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    Integrated Operations Integrated Planning

    Integrated Planning

    One road to reach Integrated Operations

    Presented at SPE Bergen - 1 Day Seminar, April 23rd

    2008http://bergen.spe.no/aktiviteten.cfm?cevid=48260

    Harald Sleire

    Maintenance Management Department

    MARINTEK

    Norwegian Marine Technology Research Institute

    N7450 Trondheim, Norway

    [email protected]

    Aud-Marit Wahl

    Maintenance Management Department

    MARINTEK

    Norwegian Marine Technology Research Institute

    N7450 Trondheim, Norway

    [email protected]

    Abstract

    Agile and resilient organisations can overcome the effect of

    the stochastic nature of offshore operations planning. We

    argue through this article that this can be achieved through a

    formal planning process creating an Integrated Plan. But the

    main challenge is the ability to manage the operations plan

    in the execution phase where deviation will occur. The

    required agility and resilience is achieved by using a

    Operations Support Centre for collaboration, data

    enhancement and decision making. For the organisation to

    exploit the full potential of the OSC a more network centric

    organisation have to be developed as part of an

    organisational learning approach. There has to be a balancebetween the network centricity (edge empowerment) and the

    hierarchical chain of command for this to be flexible and

    responsive enough to handle the diversity of plan-deviation.

    Keywords

    Operations Planning

    Integrated Operations

    Oil and Gas Operations

    1.

    Introduction

    Integrated Operations have become the offshore buzz of the

    21stcentury and the number of meanings associated with the

    term gives room for several interpretations. The common

    understanding is that IO will lead to a change in the work

    processes in oil and gas exploitation world wide. This

    change is mainly caused by the use of computer technology

    that makes it possible to transfer huge amounts of

    information across enormous distances in real time.

    The Norwegian Oil Industry Association (OLF, 2006)

    describes the use of information technology, change of work

    processes and organizational change (moving of functions)

    as key elements in integrated operations. The Norwegian

    government define IO as the use of information technology

    to achieve better decisions, remote operations of equipment

    and processes and to move functions as well as people

    onshore (Stortingsmelding 38, 2003-2004). The benefit ofIO is described by the Norwegian petroleum directorate as

    increased production, lower operating costs, longer field

    lifetimes and improved exploitation of the oil and gas

    resources on the Norwegian shelf.1 OLF (2006) has

    estimated the value increase on the Norwegian continental

    shelf due to integrated operations to at least 250 billions

    NKR in 2015. The main reason for this is increased

    production resulting from improved decision making.2OLF

    (2006) also points to how IO influences health, safety and

    environmental (HSE) issues in the industry.

    Stortingsmelding nr. 12 (2005-2006) underlines that the

    technological challenges are not the main issue within IOany more. Now the focus is on HSE challenges related to

    safety, new work processes and integration of information.

    The goal is to operate even more safely and efficiently by

    practising integrated operations. The ambition is to make the

    work processes faster, safer and better and create enhanced

    value and safer operations through better dialogue across

    specialist disciplines and closer cooperation between

    employees on land and offshore.

    In military operations the IO concept is described as

    Network Centric Warfare, Alberts & Hays (2003). The

    objective of NCW is the utilisation of information

    management supremacy to empower your network(organisation) for fast and reliable decision making under

    uncertainty and changing scenery.

    We define IO as; improved decision making through new

    ways of working utilising real time information to

    collaborate across social, professional, organisational and

    geographical boundaries. This interpretations of IO is

    limited to Organisational Development either being made

    possible through new technology (utilising real time

    information) or technological development opening for new

    1http://www.npd.no/English/Emner/E-drift/introduksjon.htm2http://www.olf.no/io/aktuelt/?32756.pdf

    - 1 - Rev.3 - 2008-04-23

    http://bergen.spe.no/aktiviteten.cfm?cevid=48260mailto:[email protected]:[email protected]://www.npd.no/English/Emner/E-drift/introduksjon.htmhttp://www.olf.no/io/aktuelt/?32756.pdfhttp://www.olf.no/io/aktuelt/?32756.pdfhttp://www.npd.no/English/Emner/E-drift/introduksjon.htmmailto:[email protected]:[email protected]://bergen.spe.no/aktiviteten.cfm?cevid=48260
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    Integrated Operations Integrated Planning

    ways of working. IO is in it self not an objective but a

    method to achieve other objectives; like better efficiency,

    improved safety or other organisational goals.

    But Integrated Operations can also be interpreted as an

    ultimate goal, a wish to create an operation that is truly

    integrated, that is where all parts of the operation is aware of

    the dependencies and constraints in the operations and

    where a collaborative spirit aims at achieving the operational

    optimum, where no sub optimisation on lower level take

    place. To reach such an operational state several issues are

    mandatory; management dedication, cultural changes

    rewarding integration and collaboration, contracts

    facilitating this (where more than one company is involved),

    measurements (KPI) on IO level rather on discipline level

    and the willingness to establish and change the business

    processes enabling this form of Integrated Operation.

    This article is the first in a series of articles establishing a

    path towards an Integrated Operation where we use IO as a

    method (as defined first) and seek to achieve the objective of

    a truly Integrated Operation. We will in this series of articles

    narrow the approach to operations planning and plan

    execution as one necessary mean to achieve Integrated

    Operations and maintain primary focus on logistic support

    as the main customer of the Integrated Plan.

    Offshore Operations Planning is a multi discipline activity

    where domain knowledge is valued higher than the planning

    skill, in particularly the integrated planning skills. The

    planning is characterised by high degree of uncertainty in

    the ability to complete tasks as planned, due to unpredictable

    weather and unexpected underground issues causing

    interrupts in drilling, well break downs etc.

    The driving force to establish an integrated planning process

    is the need to optimise the utilisation of the common

    resources the operations depend on, mainly logistic support

    and the specialised maintenance resources. This challenge is

    similar to what is found in military combat operations and in

    the operations of space segments like the International Space

    Station. They all depend on logistic support limited by

    weather, terrain and unplanned changes in operational

    activities. This uncertainty indicates that the logistic

    operator faces challenges during service provisioning even if

    a very tight demand chain management is established.

    Wheelock (1997) claims that if logistics is left unattended,

    logistics will in the end command the operations due to the

    constraints it represents. The obvious way to overcome such

    a problem would be to build in redundancy by using

    advanced stores, a high degree of slack in plans and a

    general overcapacity in the supply chain. This is normally

    not feasible due to cost constraints.

    We argue that due to the stochastic nature of the operations

    and the limited availability of the logistic support an optimal

    integrated plan does not exists. To meet these challenges it

    is necessary to create a dynamic organisation with a strong

    deviation handling capability. This fall along the lines of

    NCW as defined by E.A. Smith Jr. who describes the IO (or

    NCW) as an ongoing process where one continuously has to

    challenge the way of doing operations, taking into account

    the potential new technology represents.

    2.

    The Integrated Nature of the Offshore Operation

    Even when an oil field is in its production phase there is a

    need for drilling of new wells, restore damaged wells or

    performing other kinds of well service jobs in order to

    maintain the production capability of the field. The drilling

    plans are developed in collaboration with the geologists and

    geophysicists. Drilling represents a major activity on a field

    and may impede production, modification or maintenance

    work on an installation. A drilling operation is also a large

    logistic challenge due to the logistic volumes it drives and

    the unpredictability of the drilling operations it self.

    The production Optimisation can be viewed as detached

    from the physical operation since it involves the analysis of

    reservoir performance and predictions as well as plans for

    future management of the reservoir. But the consequences of

    the analysis are directly influencing the production and as

    such the logistic need of the production process. Figure 1

    indicates this is a tightly coupled system where the varying

    demand of the disciplines is accommodated by the Logistic

    Support Service in order for the wheels to keep moving.

    Figure 1Asbjrnslett (2005)

    In addition to these directly value generating activities there

    is a large Maintenance and Modification activity on an

    offshore installation. The sole aim of this is to keep the

    facility in a safe and efficient production mode for the

    duration of the oil field. The need for modifications arises

    from new technology advancements, changed operational

    requirements or new legislation. Generally modifications

    are well planned and executed in large scale campaigns

    where the time is crucial in order to minimise the impact on

    the production. Maintenance is a continuous activity taking

    place in parallel with normal operation. Therefore the

    planning of maintenance tasks must be coordinated closely

    with the operations. Maintenance is a small customer of the

    Logistic Support Service whereas the MODs can be

    anything from small to large dependent of the modifications

    to be performed.

    3.

    The need for an Integrated Plan

    Using the perspective presented by Charles Perrow (1999)

    the offshore operation can be regarded as a tightly coupledsystem. The production system requires a high degree of

    cooperation, coordination and co-planning among and

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    between different disciplines. It is a high degree of

    dependability between logistic support and tasks like drilling

    and well service, production, maintenance and modifications

    as pictured in figure 1. Taking away or even diminish one

    part of the system will have consequences for other parts of

    the operation. This may lead to what Perrow (1999)

    describes as incidents. Lack of supplies or personnel to do

    the work may disrupt or even stop the production of oil or

    gas. The interactions between the different components of

    the production system are in addition rather complex

    because of the stochastic nature of the operation.

    Interruptions in drilling, underground surprises and

    unpredictable weather as well as limited resources, leads to

    unfamiliar, unplanned or unexpected sequences of events

    that may be difficult to comprehend for the operators of the

    system.

    Since the number of constraints during planning is large and

    is one aspect of planning that need

    is done in a highly distributed manner.

    lex when tasks are

    some constraints are nested and barely comprehensible it is

    very hard to maintain a proper overview of the operations in

    order to make good local plans. This entangled planning

    scenario calls for an integrated process rather than

    segregated local planning. The main bulk of tasks can be

    handled locally by the discipline planning to keep the

    integrated plans on a level where they add value to the

    overall operations.

    Resource levelling

    integration if the resources are shared between several

    disciplines. This is the case with the supply chain, the

    offshore facility and specialised resources (like scaffolding

    etc.). Since the demand for these common resources arise

    from different disciplines it is unlikely that the resource

    managers themselves can level the resources since they do

    not have insight in the discipline priorities and the

    background for the demand. Therefore an integrated or

    collaborative approach needs to be pursued also for this

    aspect of planning.

    Task identification

    Within the disciplines the task information is collected and

    maintained. General maintenance task are reported centrally

    and the task are then pulled up when producing the

    operations and maintenance plans. One of the short comings

    of a distributed system for capturing tasks is that

    information about the context in which the task was

    nominated often gets lost. This impedes the process of

    prioritising and selecting tasks. . This point in the direction

    of collaboration in order to resolve what is the optimum list

    of tasks for the next planning period.

    Task prioritisation becomes comp

    nominated from different disciplines and tasks are not

    directly comparable, its like comparing apples and pears.

    So the development of more comprehensive prioritisation

    mechanism seams unavoidable. The question is if it is

    possible to make the priorities rule based and if so, is it

    possible to define common parameters where a rule based

    system will work. Only dealing with cost of implementation

    is not good enough. The use of NPV (Net Present Value) for

    the investment can be used to compare tasks. This opens

    the Pandoras Box of how do you calculate the effect of not

    performing a particular task so we regard is not particularly

    feasible. The most probable way of solving this is through

    collaboration and integrated prioritisation of task influencing

    more than one discipline.

    It would be beneficial to introduce a Risking method for task

    4.

    Demand management

    nformation is the knowledge

    ging demands exists;

    come imperfections in the operation with

    to be able to foresee potential problems in task execution.

    This involves determining the probability for the task to be

    performed as planned. This thought is based on an

    assumption that 80% of all tasks are business as usual and

    15% represents known rework or problems (standard

    operating procedures), whereas 5% represents new

    challenges that have no immediate solution. The 20% of task

    creating disturbances may take up to 80% of the operations

    support problem solving capability (the numbers used are

    only examples). In this scenario the risking of tasks done by

    the disciplines will give an early indication to the operations

    planners and support functions where to focus the effort to

    build the plan more robust, and also to scale resources in

    order to be able to respond to potential changes in the plan.

    As the interpretation of risk to some extent is subjective and

    context dependent, the evaluation of risk is ideally

    performed in collaboration in order to achieve and share a

    common interpretation of the situation.

    In logistic planning the vital i

    about the demand, the variation and the probability

    distribution of the demand. Only with this knowledge is it

    possible to optimise the logistic supply chain. Thus it seems

    as a contradiction of terms to try to establish a tight demand

    management regime for offshore operations because of the

    stochastic elements. We argue that may be as much as 80%

    of the deviations are known deviations, not in the sense

    that they where predictable, but in the sense that they have

    been observed earlier and as such have a known solution.

    Therefore it is vital to elaborate the planning process, not

    only to deal with task planning and resource constraint

    levelling, but to include the demand capture and levelling

    dimension as well. In order to be able to manage the supply

    chain as one of the planning constraints it is necessary to

    have oversight over the demands.

    Several approaches to mana

    standardisation of material packages, real time usage

    monitoring (online stock) and utilisation of production plans

    as demand indicators. All these methods are suitable for

    production plans with serial production and predictability in

    demand. In the offshore operations an alternative approach

    has to be pursued.

    We propose to over

    organisational means. And the concept of information

    sharing, collaboration and the joint development of demandprofiles between stakeholders and logistic support seem as

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    one way to go. This correlates with the approach to plan

    deviation management, as discussed later in the article.

    5.

    Integrated Planning Process

    There are several aspects of the offshore operations that

    require coordination of planning activities. One of the major

    organisational challenges in establishing an integrated

    planning process is the multi discipline setting where

    disciplines are operated almost as separate business units.

    This organisational structure means that there is no

    hierarchical organisational entity on a higher level that will

    host the integrated planning function. The Integrated

    Planning function both supports and makes operational

    decisions on behalf of other disciplines. This concept needs

    maturing and management support to evolve to an operative

    tool.

    In order for Integrated Planning to work its mandate have to

    be established and the disciplines have to accept the added

    value planning gives to their own operation. Even if the

    planning process belongs to the disciplines there also needs

    to be staff dedicated as planners, maintaining the plan and

    coaching the process.

    As outlined in the figure below the Integrated Planning

    Process (IPL) is based on planning input from the

    disciplines. This input should be standardised in order to be

    able to handle the information equally. In addition a task

    database will be used to capture all activity requests. This is

    typically done through ERP solutions like SAP.

    Figure 2 Integrated Planning Process

    The IPL process contains activities like scheduling against

    known constraints, resource levelling, resource conflict

    resolution, plan acceptance and plan dissemination. The

    dissemination of the plan is important as the operational

    plans of the disciplines have to be updated to reflect the

    agreement made in the IPL.

    In parallel with the IPL a demand mapping and resolution

    process will run between the disciplines and Logistic

    Support. To expose all demands related to the activity plans,

    Logistic Support should participate in the IPL process to

    answer to the feasibility of different operational proposals.

    In this way the logistics will be managed correctly as a

    constraint in the IPL process.

    After the Integrated Plan is made it has to be put in to action.

    We propose that an Operations Support Centre (OSC) is

    developed to manage the Integrated Plan.The OSC may bedescribed as a hub where complex decisions are made based

    on the interpretation of vast amount of information. Both

    technological and organizational characteristics distinguish

    it from more traditional work settings. Extended use of

    computer technology, for instance messaging, video and net

    meetings are often used as tools in the work processes. It

    will be based on the same characteristics Suchman (1997)

    uses to describe a centre of coordination:

    A strict division of labour in which different

    personnel have differing responsibilities and

    obligations

    Personal are co-located in the same physical

    domain, but continually interact with others

    outside that domain

    Real time and asynchronously coordination with

    the activities of others

    The information needed to accomplish individual

    tasks is dispersed amongst equipment and

    personnel within (and outside) the domain

    Different tools and technologies are available to

    facilitate the co-ordination of tasks.

    The main objective of the OSC is to maintain the plan up to

    date and to resolve conflicts and changes to the agreed plan.

    The OSC will function as a workplace for planners,

    maintenance managers, logistics-, resource- and material-

    planners as well as being a part of a larger network of

    activities in the organisation. Suchman (1996) describes how

    the actors in a control room come to awareness of the

    problems at hand from their particular organizational and

    physical place, how they develop a shared orientation to the

    situation and establish places for their joint work. She points

    to how the location of the room, organizational, spatial and

    temporal, sets up the conditions within which the work gets

    done.

    The OSC have to establish it self as a value adding entityduring handling of plan deviations, therefore building the

    trust and reliable performance reputation is instrumental for

    the OSC ability to operate. It is an organisational

    development challenge to instantiate the OSC with the

    correct mandate and role, and to make it an accepted player

    of the plan execution and plan deviation management.

    6.

    A change capable organisation

    Cooperation in teams is an important aspect of the concept

    of expertise used by Weick and Sutcliffe (2007). They view

    expertise as a combination of knowledge, experience,

    learning and intuitions, seldom found in one person butmade possible by a team of people, and say that one of the

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    characteristics of a mindful organisation is that decision

    making migrates to informal networks of expertise rather

    than organisational rank. Rochlin (1989) uses the term

    epistemic networks to describe the resilience that is

    achieved when people self organize into ad hoc networks to

    provide expert problem solving. These thoughts are also

    supported in the work of Alberts & Hays (2003) where they

    argue that agility is achieved through edge empowered

    operations with ability to self synchronise.

    We argue that an integrated planning and demand

    management process will improve by using the Integrated

    Plan as a Boundary Object(Star & Griesemer 1989; Wenger1998; Wenger 2000). Boundary objects connect different

    social worlds and enhance cooperation and communication

    between different communities of practice and gives

    possibilities for learning. Star & Griesemer (1989) says that

    boundary objects are flexible enough to adapt to local needs,

    but also robust enough to maintain an identity across sites.

    According to Wenger (1998, 2000) learning will happen

    when members from a community of practice are exposed to

    different forms of practice. Rolland/Heps/Montairo

    (2006) show how boundary objects and CIS (Common

    Information Spaces) are dynamic and have to be

    renegotiated in order to be relevant to a changing operative

    reality in offshore operations and to establish a negotiated

    common perception of what has to be done and what

    limitation is imminent in the operations ahead. This is

    particularly true for an integrated plan that in the extreme

    case have to be renegotiated continually if the operative

    reality changes.

    Figure 3Perry-Class Frigate Combat Management System(GENESS)

    Since we can not build plans robust enough to not

    experience changes we need to build an organisation capable

    of handling the deviations that will occur in the plan, the

    major success criteria of integrated operations will be the

    ability to establish a change capable organisation, also

    known as agile and resilient operations. In this context the

    agile capability is related to the ability to take advantage of a

    deviation and turning it into something positive with respect

    to the business objectives. The resilient capability is the

    ability to recover from perturbations or continuous stress

    and being able to maintain functioning.

    The major elements of being change capable are; (i) having

    overview over the actual situation and the resource

    situations, (ii) having the required resources to do something

    with the change at hand. This functionality is to some extent

    perfected in military combat management system like the

    depicted ship born combat management room below.

    For planners and logistic support to be able to comprehend

    the situation in the operating disciplines a method of

    keeping them informed have to establish. This can range

    from traditional meetings, virtual meeting places, co-

    location, web services, advanced situation status display

    concepts and applications. The utilisation of business

    intelligence SW for data enhancement can prove effective to

    enhance situation awareness. The establishment of common

    situation awareness is mandatory for the success of IPL as a

    method to create an agile and resilient operation. With

    common situation awareness and the overview over theactual resource utilisation and resource plans the OSC

    community shall be in a position to evaluate the effect of

    deviations and also advice about opportunities and potential

    recovery paths when a deviation to the plan has occurred. In

    performing this activity it is potentially viable to have

    simulators or other tools at hand to be able sort out the

    consequence of a change. It is believed that this evaluation

    will be performed in a collaborative manner.

    When a response to a deviation has been found this has to be

    put into action and the OSC must have access to the logistic

    resources in such a way that they directly can give the order

    of implementing the change. Resources belonging to otherdisciplines will be operated by them self, but there has to be

    established chain of command ensuring the effectuation of

    the revised plans. This indicates that we have dualistic

    organisation utilising a network centric approach for

    problem solving and a traditional hierarchy for

    implementation of solutions. This duality has to be well

    defined to avoid blurring the responsibility. The thought of a

    duality deviate slightly from the thought of Alberts & Hays

    (2003) who state that the truly network centric organisation

    will be self synchronising. By self synchronising one could

    be led to believe that the hierarchical chain of command no

    longer will be in effect. This is not the basic idea in NCW asthe Command Intent always is relayed through the chain of

    command, but the execution decisions are made distributed.

    We postulate that decision making strategy will be dynamic

    and situation dependent whether or not a decision is made in

    the hierarchy or by the network. For the organisation to be

    agile it has to have the capability to make distributed

    decisions but there has to be a hierarchical chain of

    command to efficiently implement decision affecting

    broader parts of the organisation.

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    7.

    Conclusion

    We have showed that offshore operation planning today is

    departmentalised and as a consequence of this task planning

    is not synchronised with logistic support. This has

    historically driven logistic support to perform under a

    surplus strategy, providing more capacity then required in

    order to accommodate fluctuation in demand and covering

    for imperfections in plan integration. The problem is not that

    the discipline plans are of low quality but they are not

    coordinated with other activities and they are not translated

    to the needs of logistics.

    The way to achieve Integrated Planning is through the

    establishment of a cyclic inter departmental planning

    process where the Integrated Plan serves as a boundary

    object for the operations.

    We argue that an agile organisation can be achieved by

    establishing an Operations Support Centre with the mandate

    to support, prioritise and coordinate necessary activities

    when deviation from plans occurs. The use of an OSC will

    facilitate situational awareness and represents a focal point

    for information collection/enhancement and decision

    making. This is achieved trough a thoroughly designed

    organisational development process changing a

    departmentalised and hierarchical organisation towards a

    networks oriented organisation. Changing a multi discipline

    and knowledge intensive operation like offshore operations

    is only possible through knowledge enhancements and

    development of a learning organisation. Only through

    increased knowledge about the complete operations and it

    dependencies can one achieve the required situational

    awareness necessary for the agility needed to handle plan

    deviations more efficient.

    8.

    References

    Alberts & Hays (2003) Power to the Edge Command

    Control in the Information Age, CCRP Publications Series

    Wheelock (1997), Review criteria for the Logistic Plan;

    Joint Force Quarterly Spring 1997, pp128-133

    E.A.Smith Jr. Network Centric Warfare: Wheres the beef? -

    www.iwar.org.uk(RMA&C4I)

    Asbjrnslett, Bjrn Egil (2005) BRO - Bedre, Raskere

    Operasjoner Prosjektrapport for Statoil UPN DST & F&U,

    Trondheim: MARINTEK

    Perrow, Charles (1999) Normal accidents, New Jersey:

    Princeton University Press

    Suchman, Lucy (1997) Centers of Communication: A caseand some themes pp. 4162 in L.B. Resnick, R.Slj, C.

    Pontecorvo and B. Burge (eds.):Discourse, Tools, and

    Reasoning: Essays on Situated Cognition.Berlin: Springer-

    Verlag,.

    Rolland/Heps/Montairo (2006) Conceptualising Common

    Information Spaces Across Heterogeneous Contexts:

    Mutable Mobiles and Side-effects of Integration. CSCW 06

    November 4-8, 2006, Banaff, Alberta, Canada

    - 6 - Rev.3 - 2008-04-23

    http://www.iwar.org.uk/http://www.iwar.org.uk/