2304 presentation

8/10/2019 2304 Presentation

1/36

Factory AutomationOverview

July 2009


2/36

22

Panelists

Harold Joseph

Sr. Marketing Manager

Alex Tan

Product Marketing Manager


3/36

33

Objectives

Understand Nationals Factory Automation

Campaign

Review National products that are used in Factory

Automation

Gain better understanding of the solution needs inFactory Automation and how Nationals solutions

and products support those application needs


4/36

44

Overview

Market Factory Automation Market > $1B total analog content. (IMS)

16 largest suppliers address < 50% of segment sales (IMS).

Key trends: Drive to more energy efficient systems

Expanding competitive situation world wide is driving need forincrease productivity, quality and throughput (need better / finercontrol)

Increased diagnostics to reduce maintenance and down time

Increase adoption of wireless for non critical applications(802.15.4: Hart, Zigbee, WISA,)


5/36

55

Factory utomation Market

Major Industry Segments:

Manufacturing

PharmaceuticalManufacturing

Consumables Manufacturing Automotive Manufacturing

Material Handling

Process

Refining Chemical

Food & Beverage

Pulp and Paper

Nationals Focus Areas

DCS (Distributed Control Systems)

PLCs (programmable controller andI/O modules)

CNC (computer numerical control)

Embedded computer board

Sensors / Measurement Equipment

Motor control

Motion control

Machine vision


6/36


7/36

Automation Control Networks inFactory Automation


8/3688

Control NetworkTrends and Challenges

What is the challenge?

More products at a faster rate andwith higher quality

Trend to use Ethernet basedcontrol network

Replaces RS-485 or proprietary bus

Trend to synchronize devices ona factory network

Synchronization provides

High speed sort and diverter

Motion position and velocity controlfor coordinated drives and robotics


9/3699

Automation Control Network Example

System sorts defective parts off of a conveyor belt

Network uses fieldbus protocols on a 10/100 Ethernet network with IEEE1588 time synchronization support

HMI

Distributed I/O

Ethernet Switch

MotionController

Drive Controller Motion Controller

Good product

Bad productIndustrial Camera

Pick and place

MS

S S S

GPS Time
http://images.google.com/imgres?imgurl=http://orientoffice.win.mofcom.gov.cn/www/33%255Corientoffice%255Cimg%255C200726101913.jpg&imgrefurl=http://orientoffice.win.mofcom.gov.cn/en/plate01/product.asp%3Fid%3D8889&usg=__WOQLvonAYCdH_jXrX5JX5xD2yX0=&h=477&w=356&sz=92&hl=en&start=8&sig2=QHRUwLUYWZRN86FjT_4LjA&um=1&tbnid=faPs48RnQZ4VuM:&tbnh=129&tbnw=96&ei=JYAsSd7dIZCksQPJh9ToAQ&prev=/images%3Fq%3Dwaste%2Bbasket%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:enhttp://images.google.com/imgres?imgurl=http://dclips.fundraw.com/zobo500dir/cardboard_box_jarno_vasa_.jpg&imgrefurl=http://www.fundraw.com/clipart/clip-art/00000521/Cardboard-Box/&usg=__4lRIq71eRppgqI3uYQdIyLAM9Do=&h=371&w=500&sz=32&hl=en&start=1&sig2=KLS4yETjb7fMmWQ1pxkj4A&um=1&tbnid=IwCNim7EH_beuM:&tbnh=96&tbnw=130&ei=B4AsSYaJEpWUsAPAndTmAQ&prev=/images%3Fq%3Dcardboard%2Bbox%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:enhttp://images.google.com/imgres?imgurl=http://www.avsupply.com/images/panasonic/gp-mf602.jpg&imgrefurl=http://www.avsupply.com/details/gpmf602.shtml&usg=__oLWxJMJL_RotD0nUxBdpLQpt7Dw=&h=250&w=330&sz=18&hl=en&start=13&sig2=6ihDpI8v-oHKzAwHHdcc6A&um=1&tbnid=zEBoosF3vB7YiM:&tbnh=90&tbnw=119&ei=hn8sSY7XFIe4sAPExa3kAQ&prev=/images%3Fq%3Dindustrial%2Bcamera%26um%3D1%26hl%3Den%26rls%3DGGLJ,GGLJ:2006-48,GGLJ:en%26sa%3DN


10/361010

PHYTER Family of Industrial EthernetSingle / Dual Port 10/100 Ethernet PHY

Basic Application RequirementsKey Features Supported in the

Product FamilyFamily Speed

interface

Temp Support IEEE1588

SinglePort

10/100

MII/RMII

Commercial

Industrial

Extreme

NO

Commercial, Industrial, and Extreme TempSupport

Low Latency

JTAG Support

Auto-MDIX

Dual Port (2) 10/100

(2) MII/RMII

Commercial

Industrial

NO

Flexible Port Management

JTAG Support

Cable Health Diagnostics

Fiber Support

IEEE 1588 10/100

MII/RMII

Industrial YES

Time Sync up to 3.5 ns on single link

High Precision Packet Timestamping

Cable Health Diagnostics

Fiber Support


11/36

Sensing Solutions

inFactory Automation


12/361212

Trends

Expanding competitive situation world wide is drivingneed for increase need for better / finer control

Increased measurement / sensing nodes

Move to higher performance Smarter transducers

Portable applications are growing, driving the needfor lower power more energy efficient sensors andmeasurement systems

Increased need in system diagnostics to reducemaintenance driving the need for more processmeasurement


13/36

1313

Challenges / Solutions

Solutions must cover a wide range of sensing parameters

Nationals Op Amp / ADC solutions address complete classes of

appl icat ions (e.g. vir tual ly al l pressu re senso r MEMS appl icat ions )

Pin and funct ion c ompat ib le product fami l ies al low customers to

standardize board layou ts

Growth in portable applications is driving the need forlower energy consumption solutions

Nat ional has some of the lowest power Op Am ps and ADC in the

market. Al l ADCs have a very eff ic ient power dow n feature.

Customer has limited design resources to determine asolution and validate their design

Webench Sensor Designer generates signal path solut io ns

based on a sensors specifications and parameters


14/36

1414

Focus Areas

Sensors Interface Solutions 4-20mA Voltage output Signal path (SPI, I2C)

Key Sensing Areas Pressure Temperature (Thermocouple, RTD) Optical

Chemical pH


15/36

1515

Sensing Solutions in Factory Automation example:

Pressure

Product Selection LMP7715/7716 and ADC121S021

for the signal path is a goodstarting point . LMP7702 is goodfor the cc drive

Supports most popularperformance ranges

Alternatives

ADC based choice based on signalpath performance

8 bit ADC is 0.4%

10 bit ADC is 0.10%

12 bit ADC is 0.024%

Opamps can be chosen to optimizesignal path for a variety ofapplications

Higher Bandwidth

Low Noise

Low Input Offset Voltage

Low Power

Voltage Drive Current Drive

or


16/36

1616

Recommended Products

Recommended Opamps

Recommended ADCs

Base Part

Resolution

(bits) Channels

Sample Rate

Range (Ksps)

Signal

Accuracy

INL (LSB)

[MAX]

ENOB (bits)

[Min] Interface

ADC121S021 12 1 50 to 200 0.024% 1.0 11.3 SPI

ADC101S021 10 1 50 to 200 0.1% 0.7 9.8 SPI

ADC081S021 8 1 50 to 200 0.4% 0.3 7.8 SPI

ADC121C021/27 12 1 5.5 to 189 0.024% 1.0 11.3 I2C

ADC101C021/27 10 1 5.5 to 189 0.1% 0.7 9.9 I2CADC081C021/27 8 1 5.5 to 189 0.4% 0.25 7.8 I2C

Base Part Channels

Gain

Bandwidt

h (MHz)

Voltage Noise

(nV/root(Hz))

Max Input Bias

Current (nA) TcVos (uV/C)

CMRR

(dB)

Supply

VoltageLMP7715/16 1/2 17 5.8 0.1 1 100 1.8 to 5V

LMP2011/12 1/2 3 35 0.005 0.015 130 2.7 to 5V

LMP2021/22 1/2 5 11 0.025 0.004 139 2.2 to 5.5V

LMP7701/2/4 1/2/4 2.5 9 0.05 1 130 2.7 to 12V

LMP2231 1 0.13 60 0.001 0.3 97 1.6 to 5.5V


17/36

Machine Vision inFactory Automation


18/36

1818

Machine VisionTrends and Challenges

What is the challenge? Inspect products at higher speeds

and with more detail

Trend to use high resolution andfine resolution image systems

Trend to support high bandwidthcameras using SerDes devices

SerDes devices provide Support for higher bandwidth image

transfer without software support

Smaller cables for improvedrobustness

Small form-factor to support nano-head camera form factor


19/36

1919

Machine Vision Imaging Example

Sensing Unit

Display

Control

Processing

Unit

Storage

Sensor

LNA AFE

Ser/Des

Control Path

Data Path

FPGASer/Des

Key Requirements: High resolution, Multi-lane, Longer reach

FPGA

ControlNetwork


20/36

2020

Industrial Imaging Interface Portfolio :Plug-and-Go! Devices

Basic Application Requirement

Other System RequirementsFamily DataThroughput

Max CableReach*

DataType

FPGA-Link

1.25 to 3.125Gbps

40m of CAT-6 @1.25 Gbps

20m of CAT-6 @3.125 Gbps

ANY Redundancy & Daisy chaining

FPGA friendly, LVDS parallel interface

Low system BOM, design time

FPD-Link 2

120 to 2700Mbps

4m to 8m of CAT-6 @2 Gbps

ANY

10/16/18/24/32 bit data interfaceLock to random data, low EMI

FPGA/ASIC as logic interconnect

ChannelLink

(Camera-Link)

500 to 5000Mbps

4m to 8m of MDRcable at 2.5 Gbps

ANY 21/28/48 wide bus interface

* Cable length is for reference only, various system conditions impact the maximum reach

Data Data Data Data DataPlug and Go!=

Seamless Video

Data Header Data Header Data8b/10b Headers =

Interruptions in Data


21/36

Motor Control Sensing inFactory Automation


22/36

2222

Trends, Challenges / Solutions

Trends

Increasing energy costs driving the need to reduce energyconsumption on the factory floor

Instrumentation of motors to improve energy efficiency (Motorsare one of the largest energy consumers on the factory floor)

Drive to lower cost AC/Servo motor control sensing solutions Hall effect + SAR ADC versus optically isolated ADCs

Challenges / Solutions

Need for high performance, high value AC/ Servo Motor solutions

Nationals Simul. Sampling ADCs + Hall Effect sensors address

the most popular High Side AC Motor sensing applications

Nationals Simul. Sampling ADCs are in very small packages with

samp le rates up to 1Msps ideal for encoder appl icat ions


23/36

2323

Focus Areas

Why is Motor Control Sensing Important

AC Motors Sensing Interface

Servo Motors Sensing Interface

Low Side Sensing

High Speed Motor Synchronization


24/36


25/36

2525

Product Initial Accur acy

Reference

Voltage (V)

Tempco

(ppm/C)

Output

Current (mA)

Input

Voltage

LM4128 0.1, 0.2, 0.5 3, 3.3, 4.096 75, 100 20 2 to 5.5

LM4132 0.1, 0.2, 0.4, 0.5 2.048, 4.096 1, 10, 20, 30 20 2.2 to 5.5

LM4140 0.1 1.25, 4.096 3, 6, 10 8 1.8 to 4.366


References

Op AmpsProduct Channels Vs (V) Is (mA)

GBW

(MHz)

Vos max

(mV)

Output

Drive (mA) RR Packaging

LMP2015/16 1/2 2.7 to 5 1.2 3 0.005 8 RRO SOT/SOIC/MSOP

LMP7701/02/04 1/2/4 2.7 to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP

LMP7707/08/09 1/2/4 2.7to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP

LMP8601 1/2/4 3 to 5.5 1.1 0.06 1 42 RRIO SOIC NARROW

LMV841/2/4 1/2/4 2.7 to 12 1.02 4.5 0.5 30 RRIO SC70/SOIC

LMV712 2 2.7 to 5 1.22 5 3 35 RRIO LLP-10, MSOP-10

Simultaneous Sampling Differential ADCs

Product Resolution channels

Sample Rate

(kSPS) INL ENOB

Temperature

Range Packaging

ADC122S625 12 2 50 to 200 1.0 LSB 11.25 Bits -40 to 105C MSOP-10


ADC122S706 12 2 500 to 1000 1.0 LSB 11.25 Bits -40 to 105C TSSOP-14


26/36

Data Acquisition inFactory Automation


27/36


28/36

2828

Focus Areas

IO Module (Input)

IO Module (Output)

Data Acquisition - Single Channel

Data Acquisition - Multi-Channel


29/36

2929

Data Acquisition in Factory Automation Example:

Data Acquisition

Single channel and multi-channel data acquisition

MicrocontrollerLM35

Thermocouple

+ V

RG 1 RF 1

-

+

Metal A

Metal B

CF 2

CF1

RG2

RF2

A3

ReferenceJunction

ADC

BridgeSensor

VREF

DIFF _ Av =( 1 + 2 RF/ RG)

CM _Av = 1

+

-

AMP

+

-

A 2

RF

RG

+ V

+ IN

- IN

R F

+ VOUT

- VOUT

VREF

+ V

SPI Port

VREF

16 bit Diff ADC

AMP

4-20mACurrent Loop 10W

RR

470 pF

180W

100nF

A2 = LMP8601

+V

AMP

LM34

AMP


30/36

3030


Op AmpsProduct Channels Vs (V) Is (mA)

GBW

(MHz)

Vos max

(mV)

Output

Drive (mA) RR Packaging

LMP2015/16 1/2 2.7 to 5 1.2 3 0.005 8 RRO SOT/SOIC/MSOP

LMP7701/02/04 1/2/4 2.7 to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP

LMP7707/08/09 1/2/4 2.7to 12 1.1 2.5 0.2 50 RRIO SOT/SOIC/MSOP

LMP8601 1/2/4 3 to 5.5 1.1 0.06 1 42 RRIO SOIC NARROW

LMV841/2/4 1/2/4 2.7 to 12 1.02 4.5 0.5 30 RRIO SC70/SOIC

LMV712 2 2.7 to 5 1.22 5 3 35 RRIO LLP-10, MSOP-10

Single Ended Input ADCs

Product Vs (V) Res (bits/C)

Conversion/Startu

pTime (ms) Interface Package

LM73 2.7 to 5.5 1.0C 10.1 to 80.8 SMBus/I2C TSOT

LM94022 1.5 to 5.5 1.5C 0.8 Analog SC70

Temperature

Product Resolution Channels

Sample

Rate

(kSPS) INL ENOB

Temperature

Range Packaging

ADC121S021 12 1 50 to 200 1.0 LSB 11.7 Bits -40 to 85C SOT23-6





31/36


32/36

3232

Summary

Nationals product line supports a wide range of

Factory Automation applications

Webinars on Control Networks, Sensing, MotorControl, Machine Vision and I/O modules will be

available as part of the Industrial Campaign Webinars provide solutions for sensing, I/O controls,

motion controllers, automation control networks andmachine vision applications.

Does the material provided address your applicationconcerns? If not let us know.


33/36

3333

Factory Automation Webinars

Sensing Solutions in Factory Automation 6/24/09

Control Networks 7/9/09

Motor Control Sensing 7/23/09

I/O Module 8/20/09

Machine Vision TBD


34/36

3434

For Additional Information

Released webinars in this series can be viewed at:

Powerwise Design University http://www.national.com/analog/training

Factory Automation signal path solutions can be found onNationals technical and application support web sites

SIGNAL PATH Solutions http://www.national.com/signalpath

SIGNAL PATH Designer

http://www.national.com/analog/signalpath/designer

Technology Edge

http://www.national.com/analog/nationaledge

Webench Sensor Designer Tools

http://www.national.com/analog/webench/sensor
http://www.national.com/analog/traininghttp://www.national.com/signalpathhttp://www.national.com/analog/signalpath/designerhttp://www.national.com/analog/nationaledgehttp://www.national.com/analog/webench/sensorhttp://www.national.com/analog/webench/sensorhttp://www.national.com/analog/nationaledgehttp://www.national.com/analog/signalpath/designerhttp://www.national.com/signalpathhttp://www.national.com/analog/training


35/36

3535

Contact Information

Harold Joseph

Sr. Marketing Manager

[email protected]

(408) 721-5783

Alex Tan Product Marketing Manager

[email protected]

(408) 721-5561


36/36

2304 presentation

Documents