242-a evaporator stationary operating engineer rounds...rpp-114131 0.1-2.5 in wg pdi-k1-315 ember...

242-A Evaporator Stationary Operating Engineer Rounds

Type

CONTINUOUS Document No.

TF-OR-PWR-03 Rev/Mod

J-65 Release Date

12/13/2018 Page

1 of 25

Tank Farm Plant Operating Procedure 242-A Evaporator

USQ # EV-18-1933-S Rev. 0

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

J-65 12/13/2018 Operations request - Chiller off

in the winter.

Shaded out cells for Chiller rounds pages 3 & 4 and the last two

rows on page 10.

J-64 05/17/2018 Engineering request Updated Normal Range for PDI-K1-315 Ember Screen dP and

corrected the Basis.

J-63 04/05/2018 Operations request

Deleted the "C" from PDIC-K1-304A in page 7.

Deleted the "T" from PDIT-K2-358 in page 9.

Deleted the "C" from TIC-K2-451 in page 9.

J-62 02/01/2018 Engineering request Corrected typo in Basis range for PDI-K1-308 and PDI-K1-311.

Range is 0.1 - 2.5. Updated Records section.

J-61 12/21/2017 Operations request Page 6 removed the asterisk in table


Type



J-65 Release Date

12/13/2018 Page

2 of 25

Starting Date: Monday Tuesday Wednesday Thursday Friday Saturday Sunday

Parameter Normal

Range Limit D N D N D N D N D N D N D N

PI-SW-1

(Sanitary Water Pressure) 80 - 115 psig 120 psig

PI-SW-2


PI-SW-6


RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

3 of 25

Starting Date:

Parameter Normal Range Limit Monday Tuesday Wednesday Thursday Friday Saturday Sunday

D N D N D N D N D N D N D N

242-A CHILLER CH-CHW-1

P-CHW-001, Chilled

Water Pump ON - OFF ON - OFF

P-CHW-002, Chilled

Water Pump ON - OFF ON - OFF

HS-CHW-P-1, Chilled

Water Pump Selector

Switch

HS-1 HAND/OFF

/AUTO

PI-CHW-325

Inlet for glycol pump #1 1 3 – 15 psig

PI-CHW-326

Outlet for glycol pump #1 1 20-45 psig

PI-CHW-327

Inlet for glycol pump #2 1 3 -15 psig

PI-CHW-328

Outlet for glycol pump #2 1 20-45 psig

SPECIAL INSTRUCTIONS:

Readings may be performed out of sequence to facilitate work progress.

Note any missing or illegible labels on Comment Page. 1 Gauges are read locally on the chiller pad.

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

4 of 25

Starting Date:



242-A CHILLER CH-CHW-1 (Cont.)

Evap Entering Water

Temp 2 40 – 60 °F

Evap Leaving Water

Temp 2 40 – 50 °F

Alarm light flashing 3 Y/N

Chiller Pad free of

debris () If condition is met



Note any missing or illegible labels on Comment Page.

2Evap Entering Water Temp and Evap Leaving Water Temp are read on the chiller local display control panel. To access reading press “Custom Report” button then “Next” button till readings

appear.

3Alarm indicating light is found on the front of the chiller local display control panel. If alarm light is found to be flashing notify Shift Manager and reference the Installation, Operation, and

Maintenance manual RTAA-SVX01A-EN pages 127 thru 134 diagnostic descriptions to determine cause of alarm.

4If the HVAC Chiller Water Cooling System needs to be shut down, Press the “STOP” button on the chiller local display control panel. Press “STOP” button once for controlled shutdown

(called turn down cycle, compressors and pumps may continue to run up to several minutes to clear the systems). OR Press “STOP” button twice for immediate shut down.

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

5 of 25


Parameter Normal Range Basis D N D N D N D N D N D N D N

ESR - IF any designated K1 Ventilation parameter in the shaded blocks exceed their normal range, IMMEDIATELY NOTIFY supervision.

A TRAIN FILTER BANK DPs

PDI-K1-306, K1-15-3

Pre-Filter dP < 1.3 in WG

RPP-114131

1.5 in. WG*

PDI-K1-307, K1-6-3,

1st HEPA Filter dP 0.3 to 3.8 in WG

RPP-114131

0.1-4.0 in WG*

PDI-K1-308, K1-6-6

2nd HEPA Filter dP 0.3 to 2.3 in WG

RPP-114131

0.1-2.5 in WG*

B TRAIN FILTER BANK DPs

PDI-K1-309, K1-15-2


RPP-114131

1.5 in. WG*

PDI-K1-310, K1-6-2


RPP-114131

0.1-4.0 in WG*

PDI-K1-311, K1-6-5


RPP-114131

0.1-2.5 in WG*

ENDNOTE: RPP-114131, 4.1 Differential Pressure Limits.

*Out of Spec readings require immediate 242-A Shift Manager notification.




RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

6 of 25



ESR - IF any designated K1 Ventilation parameter in the shaded blocks exceed their normal range, IMMEDIATELY NOTIFY supervision.

C TRAIN FILTER BANK DPs

PDI-K1-312, K1-15-1


RPP-114131

1.5 in WG

PDI-K1-313, K1-6-1,


RPP-114131

0.1-4.0 in WG

PDI-K1-314, K1-6-4


RPP-114131

0.1-2.5 in WG

PDI-K1-315 Ember

Screen dP 1.0 to 2.5 in WG (ES)

ENDNOTE: RPP-114131, 4.1 Differential Pressure Limits.




RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

7 of 25

Starting Date:

Parameter Normal

Range Basis

Monday Tuesday Wednesday Thursday Friday Saturday Sunday


242-A HVAC HMI CONTROL ROOM (K1 SYSTEM)

TI-K1-401, K1 Inlet Temp 0 to 100 F

PDI-K1-301, K1-7- 1 Roll

Filter Delta Pressure

0.05 to 1.0 in

WG

1.0

in WG

PDI-K1-302, K1-11-1 Bag

Filter Delta Pressure 0.1 to 1.5 in WG

1. 5

in WG

FIC-K1-201, K1-5-1 Supply

Fan Flow > 15,000 cfm

TIC-K1-403, HTR-K1-4-2A

Outlet Temp 60 to 100 F

TIC-K1-405, Cooling Coil

K1-3-1 Out let Temp 50 to 140 F

PDIC-K1-303,

Room C Pressure

-0.49 to -0.12 in

WG

TIC-K1-4-1, Condenser Room

5th Floor Temp 40 to 100 F

TIC-K1-407, Loading Room

Temp 40 to 100 F

TI-K1-11, Pump Room Temp 40 to 100 F

PDI- K1-304A, Room B

Pressure High Range

-0.21 to -4.0 in

WG

SPECIAL INSTRUCTIONS: *Out of Spec readings require immediate 242-A Shift Manager notification.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

8 of 25

Starting Date:

Parameter Normal Range Basis Monday Tuesday Wednesday Thursday Friday Saturday Sunday


242-A HVAC HMI CONTROL ROOM (K1 SYSTEM) (Cont.)

PDIC- K1-304, Room B

Pressure

-0.49 to -0.12 in

WG & more

negative than

PDIC-K1-303

PDI-K1-305, Room A

Pressure

-0.49 to -0.12 in

WG & more

negative than

PDIC-K1-303

TI-K1-12A-1, Evap Room

Upper Temp 40 to 100 F <150 F*

TI-K1-12B-1, Evap Room

Lower Temp 40 to 100 F <150 F*

UIC-K1-1 Mode PDIC, PDIC/FIC,

FIC

K1-5-3, Electric Exhaust Fan

(Status) ON-OFF

K1-5-2, Electric Exhaust Fan

(Status) ON-OFF

K1-5-1, K1 Supply Fan

(Status) ON-OFF

FIC-K1-1, Exhaust Flow > 15,500 cfm

SPECIAL INSTRUCTIONS: *Out of Spec readings require immediate 242-A Shift Manager notification.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

9 of 25



242-A HVAC HMI CONTROL ROOM (K2 SYSTEM)

PDIC-K2-351, Room 7 Pressure 0 to 0.2 in WG

FIC-K2-251, K2-5-1 Supply Fan Flow < 13,000 cfm

TIC-K2-455, Supply Temp After Preheat Coil 50 to 100 F

PDI-K2-359, K2-1-1 Bag Filters Delta Pressure 0.1 to 2.0 in WG

PDI-K2-358, K2-7-1 Roll filter Delta Pressure 0.05 to 1.0 in WG

TI-K2-451, Outside Air Temperature 0 to 100 F

TIC-K2-454, HTR-K2-4-1 Outlet Temp. 50 to 100 F

PDIC-K2-354, Room E Pressure 0.15 to 0.25 in WG

TIC-K2-456, Lunch Room Temp 65 to 75 F

TIC-K2-460, Survey Room Temp 65 to 75 F

TIC-K2-457, Women’s RR Temp 65 to 75 F

TIC-K2-458 Men’s RR Temp 65 to 75 F

TIC-K2-459, HPT Office Temp 65 to 75 F

SPECIAL INSTRUCTIONS: *Out of Spec readings require immediate 242-A Shift Manager notification



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

10 of 25


Parameter Normal Range Limit D N D N D N D N D N D N D N

242-A HVAC HMI CONTROL ROOM

K2-5-1, K2 Supply Fan Status ON or OFF ON - OFF

K2-5-3, K2 Exhaust Fan Status ON or OFF ON - OFF

HS-CHW-1, Chiller

CH-CHW-1 Status ENABLE – STOP E, S

TIC-CHW-1, Chiller Water

Return Temp 42 to 50 °F




RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

11 of 25



242-A HVAC ROOM

**PDIT-K1-301

Filter K1-7-1 Diff. Pressure 0.1 to 2.0 in WG

**PDIT-K1-302


**PDIT-K1-303

Condenser Room Pressure -0.49 to -0.12 in WG

**PDIT-K1-304/PDSL-K1-304

Pump Room Diff. Pressure

-0.49 to -0.12 in WG &

more negative than

PDIT-K1-305

**PDIT-K1-305

Evaporator Room Diff. Pressure

-0.49 to -0.12 in WG &

more negative than

PDIT-K1-303

**PDIT-K2-358,


**PDIT-K2-359,



Survey Room Diff. Pressure 0 to 0.25 in WG


AMU Room Diff. Pressure 0 to 0.25 in WG

**PDIT-K1-304A

Pump Room Diff. Pressure -4.0 to -0.21 in WG

**PDI-2-2

Pump Room Pressure Indicator -4.0 to 0 in WG


*Out of Spec readings require immediate 242-A Shift Manager notification.

**N/A if VCS HMI readings are obtained.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

12 of 25


Parameter Normal


K1-7-1 Roll Filter Light ON – OFF ON - OFF

K1-7-1 Roll Filter Condition1 Clean/Dirty C/D

K1-11-1 Bag Filter Condition Clean/Dirty C/D

K2-7-1 Roll Filter Light ON - OFF ON - OFF

K2-7-1 Roll Filter Condition1 Clean/Dirty C/D

K2-1-1 Bag Filter Condition Clean/Dirty C/D

SPECIAL INSTRUCTIONS: *Out-of-Spec readings require 242-A Evaporator Shift Manager notification. 1 If roll filter is dirty, CONTACT 242-A Evaporator Shift Manager for permission to advance the filter material.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

13 of 25



242-A VFD PANELS

K1-5-3, Exhaust Fan

(K1 Exhaust Pad) HS-K1-5-3

HAND/OFF/AUTO

H,O,A

K1-5-2, Exhaust Fan

(K1 Exhaust Pad)

HS-K1-5-2 HAND/OFF/

AUTO H,O,A

HS-K1-5-2C TEST/

NORMAL T/N

SS-K1-5-2 AFC/OFF/

BYP A,O,B

K1-5-1, Supply Fan

(HVAC Room) HS-1

HAND/OFF/

AUTO H,O,A

K2-5-1, Supply Fan

(HVAC Room)

HS-1 HAND/OFF/

AUTO H,O,A

HS-2 NORMAL/

TEST N/T

HS-3 AFC/OFF/

BYP A,O,B

K2-5-3, K2 Exhaust

Fan

(Men’s Rest Room) HS-1

HAND/OFF/AUTO

H,O,A

SPECIAL INSTRUCTIONS: IF at least one K1 Exhaust Fan is NOT running, THEN notify Supervision IMMEDIATELY.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

14 of 25

Starting Date:



Fan Conditions

K1-5-3, Exhaust Fan

(K1 Exhaust Pad )

CHECK for

Abnormal

Condition

None

Observed

() If

condition

is met

K1-5-2, Exhaust Fan

(K1 Exhaust Pad )

CHECK for

Abnormal

Condition

None

Observed

() If

condition

is met

K1-5-1, Supply Fan

(HVAC Room)

CHECK for

Abnormal

Condition

None

Observed

() If

condition

is met

K2-5-1, Supply Fan

(HVAC Room)

CHECK for

Abnormal

Condition

None

Observed

() If

condition

is met

K2-5-3, K2 Exhaust

Fan

(Men’s Rest Room)

CHECK for

Abnormal

Condition

None

Observed

() If

condition

is met

SPECIAL INSTRUCTIONS: IF at least one K1 Exhaust Fan is NOT running, THEN notify Supervision IMMEDIATELY.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

15 of 25


Parameter Normal


242-A AIR DRYERS, FILTERS AND AIR RECEIVER (Continued)

FI-RE1-1, Process Air

Flow Indication

Document

Reading

PI-RE1-1, Air Receiver Pressure 95 to 120 psi

PI-RE1-2, Instrument Air Press 15 to 25 psi

TI-RE1-2, Air Receiver

Temperature F

Blow Down Receiver R-E-1

HV-RE1-3

() If Blow Down Complete




RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

16 of 25



Compressor CP-E-2 (Data from SIGMA Control Panel)

Compressor 2 Disch. Air

Pressure 95 to 120 psi

CPE-2 Discharge Air

Temp < 230 F

Compressor position

(lead/lag) **P1 or P2

Total run hours hours

Total load hours hours

Event Information since

last round

text

*Yes/No

Check for abnormal

conditions None Found

() If condition is met




* If yes record text in remarks section.

** P1- CP-E-1 is lead compressor and CP-E-2 is lag compressor.

P2- CP-E-2 is lead compressor and CP-E-1 is lag compressor.

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

17 of 25


Parameter Normal Range Days D N D N D N D N D N D N

Compressor CP-E-2 Weekly Readings

Oil Filter 0 – 3000 hours

Oil Separator 0 – 6000 hours

Oil Change 0 – 6000 hours

Air Filter 0 – 6000 hours

Belt Coupling

Change 0 – 32000 hours

Belt Coupling

Inspection 0 – 6000 hours

Bearing Change 0 – 32000 hours

Bearing Maintenance 0 – 32000 hours

Electrical Equipment 0 – 9000 hours

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

18 of 25



Compressor CP-E-1 (Data from SIGMA Control Panel)

Compressor 1

Disch. Air Pressure 95 to 120 psi

CPE-1 Discharge Air

Temp < 230 F

Compressor position

(lead/lag) **P1 or P2

Total run hours hours

Total load hours hours

Event Information since

last round

text

*Yes/No

Check for abnormal

conditions

None Found

() If condition is

met




* If yes record text in remarks section.

** P1- CP-E-1 is lead compressor and CP-E-2 is lag compressor.

P2- CP-E-2 is lead compressor and CP-E-1 is lag compressor.

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

19 of 25


Parameter Normal Range Days D N D N D N D N D N D N

Compressor CP-E-1 Weekly Readings

Oil Filter 0 – 3000 hours

Oil Separator 0 – 6000 hours

Oil Change 0 – 6000 hours

Air Filter 0 – 6000 hours

Belt Coupling

Change 0 – 32000 hours

Belt Coupling

Inspection 0 – 6000 hours

Bearing Change 0 – 32000 hours

Bearing Maintenance 0 – 32000 hours

Electrical Equipment 0 – 9000 hours

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

20 of 25




*N/A if the glycol cooling system is not in service.

RATL # REMARKS


Parameter Normal Range D N D N D N D N D N D N D N

Compressor Cooling System (Inside)

*FG-CW-2 CP-E-2 Coolant Flow Ball Suspended


*TI-CW-4 CP-E-2 Coolant Out Temp 75 to 120 F

*TI-CW-3 CP-E-1 Coolant Out Temp 75 to 120 F

*FG-CW-1 CP-E-1 Coolant Flow Ball Suspended


Compressor Cooling System (Outside)

TI-CW-2, Chiller Outlet < 120 F

PI-CW-1, Pump Outlet 30 to 50 psi

TI-CW-1, Chiller Inlet < 120 F

Check for abnormal

Coolant Pump Noise () If condition is met

Compressor Chiller Pad free of debris () If condition is met


Type



J-65 Release Date

12/13/2018 Page

21 of 25


Parameter

(Normal Range)

Normal


242-A EVAPORATOR FIRE PROTECTION DATA

Fire Protection System P.I.V.

(242-A 119R) Open()

BFP Upstream Isolation

(A-FP-1 Valve)

Open &

Locked ()

BFP Downstream Isolation

(A-FP-2 Valve)

Open &

Locked ()

System Water Pressure Upstream

of BFP (PI-FP-1) > 80 psi

System Water Pressure Upstream

of Check Valve

(PI-FP-2)

> 80psi

System Water Pressure

Downstream of Check Valve

(PI-FP-3)

> 80psi

Alarm Valve Position (A-FP-3) Open ()


Note: Perform Fire Protection checks on Friday Day shift only.



RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

22 of 25


Parameter

(Basis) D N D N D N D N D N D N D N

242-A EVAPORATOR FIRE PROTECTION DATA (Cont.)

No buildup of transient material around K1 system

filters

Condition Met ()

(HNF-SD-WM-FHA-02A)


Note: Perform Fire Protection checks on Friday Day shift only.

RATL # REMARKS


Type



J-65 Release Date

12/13/2018 Page

23 of 25

COMMENT PAGE

RECORD ANY EXTRA COMMENTS BELOW:


Type



J-65 Release Date

12/13/2018 Page

24 of 25

Starting Date:

Monday Tuesday Wednesday Thursday Friday Saturday Sunday

DAYS

Performed

By:

Print (First and Last)

Sign

Date/

Time

Reviewed

By:


Sign

Date/

Time

NIGHTS

Performed

By:


Sign

Date/

Time

Reviewed

By:


Sign

Date/

Time


Type



J-65 Release Date

12/13/2018 Page

25 of 25

Records

The following records are generated during the performance of this procedure:

Hard copy records are submitted to the File Custodian, located at 274-AW. Electronic

records are entered into IDMS.

Submit the entire round procedure as a record.

The record custodian identified in the company-level Records Inventory and Disposition

Schedule (RIDS) is responsible for record retention in accordance with

TFC-BSM-IRM_DC-C-02.

242-a evaporator stationary operating engineer rounds...rpp-114131 0.1-2.5 in wg pdi-k1-315 ember...

Documents