2601-095002-05b ymk9300 英文说明书封面. user... · 19-inch standard cabinet 1.4-meter and...
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All rights reserved. The information in this document is subject to change without notice.
Publish statement Thank you for purchasing this series UPS. This series UPS is an intelligent, three phase in single phase out, high frequency online UPS designed by our R&D team who is with years of designing experiences on UPS. With excellent electrical performance, perfect intelligent monitoring and network functions, smart appearance, complying with EMC and safety standards, The UPS has become standard product meets the world’s advanced level. Read this manual carefully before installation This manual provides technical support to the operator of the equipment
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Contents
1. Safety ···································································································· 2
1.1 Safety notes ·····································································································2
1.2 Symbols used in this guide ···················································································2
2. Main feature ···························································································· 3
2.1 Summarization ··································································································3
2.2 Functions and Features ·······················································································3
3. Installation ······························································································ 4
3.1 Unpack checking ·······························································································4
3.2 Cabinet Outlook ······························································································4
3.3 UPS module appearance ·····················································································8
3.4 UPS module LCD control panel ·············································································8
3.5 Installation notes ································································································9
3.6 External Protective Devices ················································································ 10
3.7 Power Cables·································································································· 10
3.8 Power cable connect ························································································· 11
3.9 Battery connection ···························································································· 12
3.10 Online UPS Modules Replacement ····································································· 13
4. Operation ········································································································ 15
4.1 Operation Modes······························································································ 15
4.2 Turn on/off UPS ······························································································· 15
4.2.1 Restart procedure ·························································································· 15
4.2.2 Test procedure ······························································································ 17
4.2.3 Black(Cold) start procedure ·············································································· 17
4.2.4 Maintenance Bypass ······················································································ 17
4.2.5 Shut down procedure ······················································································ 18
4.3 The Display ···································································································· 19
4.3.1 System LCD Display ······················································································· 19
4.3.2 UPS module LCD display················································································· 26
4.3.3 Monitoring module control panel ········································································ 28
4.4 Display Messages/Troubleshooting ······································································ 30
4.5 Options ·········································································································· 33
Appendix 1 Specifications ························································································ 35
Appendix 2 UPS message table ················································································· 36
Appendix 3 Problems and Solution ············································································ 41
Appendix 4 RS232 communication port definition ······················································ 43
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1.Safety
Important safety instructions – Save these instructions
There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions. Our company will not assume the
liability that caused by disobeying of safety instructions。
1.1 Safety notes
1. Even no connection with utility power, 220/230/240VAC voltage may still exist at UPS outlet!
2. For the sake of human being safety, please well earth the UPS before starting it .
3. Don’t open or damage battery, for the liquid spilled from the battery is strongly poisonous
and do harmful to body!
4. Please avoid short circuit between anode and cathode of battery, otherwise, it will cause
spark or fire!
5. Don’t disassemble the UPS cover, or there may be an electric shock!
6. Check if there exists high voltage before touching the battery
7. Working environment and storage way will affect the lifetime and reliability of the UPS. Avoid the UPS from working under following environment for long time
◆ Area where the humidity and temperature is out of the specified range(temperature 0
to 40℃, relative humidity 5%-95%)
◆ Direct sunlight or location nearby heat
◆ Vibration Area with possibility to get the UPS crashed.
◆ Area with erosive gas, flammable gas, excessive dust, etc
8. Keep ventilations in good conditions otherwise the components inside the UPS will be over-heated which may affect the life of the UPS.
1.2 Symbols used in this guide
WARNING!
Risk of electric shock
CAUTION!
Read this information to avoid equipment damage
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2.Main Features
2.1 Summarization
Our UPS is a kind of three-in- single -out high frequency online UPS, it provides four specifications: The 20KVA;30KVA;50KVA and 100KVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.
The UPS can solve most of the power supply problems, such as blackout, over-voltage, under-voltage, voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage fluctuation, surge, inrush current, harmonic distortion (THD), noise interference, frequency fluctuation, etc..
This UPS can be applied to different applications from computer device, automatic equipment, communication system to industry equipment.
2.2 Functions and Features
◆Digital control
◆19-inch standard cabinet
1.4-meter and 2-meter high cabinets are provided according to the user’s requirement.
◆Modularized design
◆High power-density design
The height of the single module is 3U, a standard 1.4m cabinet can hold 5 pieces of modules (we provide 4KVA/6KVA and 10KVA modules), so the whole capacity of each 1.4M cabinet can reach 50KVA as maximum and vice versa, so the 2M cabinet for 10 modles can reach max. 100KVA.
◆N+X parallel redundancy
This series UPS adopts N+X parallel redundancy design, user can set different redundancy according to the importance of the load. While the redundancy modules are set more than two, the availability of UPS system will achieve 99.999%, which may satisfy the required reliability of the critical load connected. Through LCD display setting, you may configure the required quantity of the redundancy unit. When the load connected is over the number of the redundancy, the UPS will alert right away. The design of the MTBF(Meantime before Failure) is up to 250,000 hours.
This series can set the number of redundancy modules. When the load exceeds the redundancy setting,The UPS can still work normally and simultaneously send out corresponding warning as long as the load doesn’t exceed the total capacity of modules.
◆Parallel Redundant control system
◆Optimizing distributed convergence for the cabinet
◆Separated Bypass
◆Common Battery
◆Configuable Battery Voltage (16-20pcs)
◆Automatic charge current adjustment according to battery capacity connected.
◆3-Stage Intelligent charging
◆Touch-screen Super-large LCD display(Optional)
◆Each module with indiviaul LCD display
◆Remote Monitoring via SNMP
◆Optional Accessories available such as Isolation transformer, Distribution Panel, SNMP Card,
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Relay Contact Board, etc..
◆Equip with Maintenance Bypass Switch for easy maintenance purpose.
◆Superior MTTR(Meantime to repair) & Short shutdown time in maintenance
◆Centralized monitoring module is also available
◆EPO function
3.Installation
3.1 Unpack checking
1. Don’t lean the UPS when moving it out from the packaging
2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away.
3. Check the accessories according to the packing list and contact the dealer in case of missing parts.
3.2 Cabinet Outlook
1. 1.4M 19” Rack Cabinet
Front View Side View Rear View
(1)front lock (2)LCD Display (3)Side Lock (4)Rear Lock
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Front View(internal) 50KVA Rear View 30/20KVA Rear View(Without
cover for terminal block)
50KVA Terminal Block of cabinet(without cover for terminal block)
(5)Main Switch of Central Monitor Unit (6)LED display of Central Monitor Unit (7)EPO
switch (8)O/P Switch(9)UPS Module 1 (10)UPS Module 2(11)UPS Module 3(12)UPS
Module4(13)UPS Module 5 (14)Cover for terminal block (15)bottom cover for front door (16)
bottom cover for rear door (17)Main Switch for UPS Module 1 (18) Main Switch for UPS
Module 2 (19)Main Switch for UPS Module 3 (20)Main Switch for UPS Module 4 (21)
Main Switch for UPS Module 5 (22)Cover for terminal block (23)Inter-connecting port for
Modules (24)Dry Contact Port (25)LCD connecting port (26)RS485 port (27)RS485
port (28)RS232 port (29)OPTION port (30)Intelligent Network Port (31)SNMP port(32)
Maintenance Switch (33)distribution module port -1 (34)distribution module port -2 (35)
distribution module port -3 (36)PDU Output (37)PDU input (38)maintenance switch & its
cover(39)maintenance switch & its cover (40)30/20KVA terminal block for Input, output & battery
(41)30/20KVA-GND (42)50KVA-GND (43)50KVA terminal block for input, output & battery
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2. 2M 19” Rack Cabinet
Front View Side View Rear View
(1)front lock
(2)LCD Display
(3)Side Lock
(4)Rear Lock
1 2 2
3 2
2
2
4 2
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Front View(internal) 100KVA Rear View(Without cover for terminal block)
(5)Main Switch of Central Monitor Unit (6)LED display of Central Monitor Unit (7)EPO
switch (8)O/P Switch(9)UPS Module 1 (10)UPS Module 2(11)UPS Module 3(12)UPS
Module4(13)UPS Module 5 (14) UPS Module 6 (15)UPS Module 7 (16)UPS Module 8 (17)
UPS Module 9 (18) UPS Module 10 (19)Maintenance Switch (20)maintenance switch & its
cover (21)bottom cover for front door (22)Main Switch for UPS Module 1 (23)Main Switch
for UPS Module 2 (24)Main Switch for UPS Module 3 (25)Main Switch for UPS Module 4 (26)
Main Switch for UPS Module 5 (27)Main Switch for UPS Module 6 (28)Main Switch for UPS
Module 7 (29)Main Switch for UPS Module 8 (30)Main Switch for UPS Module 9 (31)Main
Switch for UPS Module 10 (32)RS485 port (33)RS485 port (34)Dry Contact Port (35)
LCD connecting port (36)RS232 port (37)OPTION port (38)Intelligent Network Port (39)
SNMP port (40)terminal block for Input, output & battery (41)distribution module port -1 (42)
distribution module port -2 (43) distribution module port -3 (44) distribution module port -4 (45)
distribution module port -5 (46) bottom cover for rear door (47) GND
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3.3 UPS module appearance
Front View
Rear View
Side View
(1)handle (2)screw holes (3)module connector slot (4)fan (5)UPS Module input
switch
3.4 UPS Module LCD control panel
LCD control panel introduction
(1)LCD Display Board (2)ESC (3)Off button (4)On button (5)right or down (6)
Enter(7)left or up (8)Output Indicator (9)Inverter Indicator (10)Battery Indicator (11)
Mains (AC) Indicator(12)Bypass Indicator (13)Fault Indicator
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3.5 Installation notes
Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet .
◆Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas and liquid, corrosive. To avoid from high room temperature, a system of room extractor fans is recommended to be installed. Optional air filters are available if the UPS operates in a dusty environment.
◆The environment temperature around UPS should keep in a range of 0℃~40℃. If the
environment temperature exceeds 40℃, the rated load capacity should be reduced by 12% per
5℃. The max temperature can't be higher than 50℃.
◆If the UPS is dismantled under low temperature, it might be in a condensing condition.The UPS can't be installed unless the internal and external of the equipment is fully dry. Otherwise, there will be in danger of electric shock.
◆Batteries should be mounted in an environment where the temperature is within the required specs. Temperature is a major factor in determining battery life and capacity. In a normal installation, the battery temperature is maintained between 15°C and 25°C. Keep batteries away from heat sources or main air ventilation area, etc.
WARNING!
Typical battery performance data are quoted for an operating temperature between
20°C and 25°C. Operating it above this range will reduce the battery life while
operation below this range will reduce the battery capacity.
◆Should the equipment not be installed immediately it must be stored in a room so as to
protect it against excessive humidity and or heat sources。
CAUTION! An unused battery must be recharged every 6months Temporarily connecting the
UPS to a suitable AC supply mains and activating it for the time required for
recharging the batteries.
◆The highest altitude that UPS may work normally with full load is 1500 meters. The load
capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500
meters, shown as the following table:
(Load coefficient equals max load in high altitude place divided by nominal power of the
UPS)
Altitude
(m) 1500 2000 2500 3000 3500 4000 4500 5000
Load
coefficient 100% 95% 90% 85% 80% 75% 70% 65%
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◆The UPS cooling is depending on fan, so it should be kept in good air ventilation area. There are many ventilation holes on the front and rear, so they should not be blocked by any exotic obstacles.
3.6 External Protective Devices
For safety reasons, it is necessary to install, external circuit breaker at the input A.C. supply and the battery. This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed.
◆External Battery
The UPS and its associated batteries are protected against the effect of over-current through a DC compatible thermo-magnetic circuit-breaker (or a set of fuses) located close to the battery.
◆UPS Output
Any external distribution board used for load distribution shall be fitted with protective devices that may avoid the risk of UPS overloaded.
◆Over-current
Protection device shall be installed at the distribution panel of the incoming main supply. It may identify the power cables current capacity as well as the overload capacity of the system .
CAUTION !
Select a thermo magnetic circuit-breaker with an IEC 60947-2 trip curve C (normal) for 125% of the current as listed below.
3.7 Power Cables
◆The cable design shall comply with the voltages and currents provided in this section, Kindly follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media) .
WARNING!
UPON STARTING, PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO THE UPS INPUT/BYPASS SUPPLY OF THE MAINS DISTRIBUTION PANEL.CHECK TO SEE IF THESE SUPPLIES ARE ELECTRICALLY ISOLATED, AND POST ANY NECESSARY WARNING SIGNS TO PREVENT ANY INADVERTENT OPERATION
◆For future expansion purpose, it is economical to install power cable according to
the full rating capacity initially. The diameter of cable is shown bellow:
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The 20KVA:
Item Input three phases Battery Output Single
phase
Ground
Symbol Vin-N Vin-A Vin-B Vin-C BAT+ BATN BAT- Vout-L Vout-N GND
Cable diameter 30mm
2 16mm
2
The 30KVA:
Item Input three phases Battery Output Single
phase
Ground
Symbol Vin-N Vin-A Vin-B Vin-C BAT+ BATN BAT- Vout-L Vout-N GND
Cable diameter 45mm
2 25mm
2
The 50KVA:
Item Input three phases Battery Output Single
phase
Ground
Symbol Vin-N Vin-A Vin-B Vin-C BAT+ BATN BAT- Vout-L Vout-N GND
Cable diameter 75mm
2 35mm
2
The 100KVA:
Item Input three phases Battery Output Single
phase
Ground
Symbol Vin-N Vin-A Vin-B Vin-C BAT+ BATN BAT- Vout-L Vout-N GND
Cable diameter 150mm
2 Or 2*75mm
2 75mm
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Note: “2*” means two cables are connected in parallel
CAUTION!
Protective earth cable: Connect each cabinet to the main ground system. For Grounding connection, follow the shortest route
possible。
WARNING!
FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRIC SHOCK AND FIRE
3.8 Power cable connect
Once the equipment has been finally positioned and secured, connect the power
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cables as described in the following procedure.
Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open. Check to see if they are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation .
Open the UPS rear panel, remove the cover of terminals for wiring easily.
Choose appropriate power cable.(Refer to the table above)and pay attention
to the diameter of the connection terminal of the cable that should be greater than
or equal to that of the connection poles;
Connect cables according to indication as above, from left to right are three
phases input, battery and Single phase output(Input R, S, T, N are connected to the
3 phases of the input Line, BAT+, BATN and BAT- are connected to the external
battery box, output L, N are connected to the equipment(load) which is supplied by
the UPS);
WARNING!
If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends
Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections. All cabinets in the UPS must be grounded properly.
CAUTION! The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice.
3.9 Battery connection
The UPS adopts positive and negative double battery framework, total 16(optional 18/20) pieces in series. A neutral cable is retrieved from the joint between the cathode of the 8th (9th/10th ) and the anode of the 9th (10th /11th) of the batteries. Then the neutral
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cable, the battery Positive and the battery negative are connected with the UPS respectively. The battery sets between the Battery anode and the neutral are called positive batteries and that between neutral and cathode are called negative ones. The user can choose the capacity and the numbers of the batteries according to their desire. The connection is shown as following:
Note:
The BAT+ of the UPS connect poles is connected to the anode of the positive battery, the BAT- is connected to the cathode of the positive battery and the anode of the negative battery,
the BAT- is connected to the cathode of the negative battery。
Factory default setting for battery quantity is 16pcs and for battery capacity is 40AH (charger current 6A). When connecting 18pcs or 20pcs batteries, please re-set desired battery quantity and its capacity after UPS starts at AC mode. Charger current could be adjusted automatically according to battery capacity selected. (Also charger current is selectable). Please refer to “Chapter 4.3 LCD display”
CAUTION! Ensure correct polarity battery string series connection. i.e. inter-tier and inter
block connections are from (+) to (-)terminals.
Don’t mix batteries with different capacity or different brands, or even mix up new
and old batteries, either.
WARNING! Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the Battery Circuit Breaker to the UPS terminals i.e. (+) to (+) / (-) to (-) but disconnect one or more battery cell links in each tier. Do not reconnect these links and do not close the battery circuit breaker unless authorized by the commissioning engineer.
3.10 Online UPS Modules Replacement
For the UPS, modules must be inserted to make a complete UPS system。
The replacement of UPS module is very simple and can be operated online.The control system of the UPS can detect the inserted or removed module(s) automatically. The user may operate easily by following the steps mentioned below.
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◆NOTE: The UPS module is rather heavy, please move it by two people!
◆Insert module
(1)Remove decorated panel;
(2) Put the UPS module in the cabinet module slot. Push the module along the slot into the
cabinet until the module is inserted properly.
(3)Fix the module with screws (M5*16) at the positioning screw holes;
(4)Open input switch at modules’ rear panel, and output switches accordingly. (From
bottom to top, the order is 1-5 or 10)
(5)After the modules start up , the system will detect the modules inserted automatically,
and parallel up the modules into whole system.
◆Remove UPS module
Remove the coronal screws on the left side of the module to stop the module
running completely and remove the module after fan stop spinning.
WARNING!
(1)Make sure the LCD screen is totally off before removing the module; otherwise, electric sparks
will occur at the connection of module and system cabinet.
(2)The coronal screw at left side of the module controls the operation of the module. Only after the
screw is tightened, the module can start running. When insert new module, make sure the screw is
tightened properly.
(3)When insert the module under battery mode, please press “ON” button at module’s LCD
panel until the module starts.
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4.Operation
4.1 Operation Modes
The UPS is a double-conversion on-line UPS that may operate in the following alternative
modes:
◆Normal mode
The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load.
◆Battery mode (Stored Energy Mode)
If the AC mains input power fails, the inverter, which obtains power from the battery, supplies the critical AC load. There is no power interruption to the critical load. The UPS will automatically return to Normal Mode when AC recovers.
◆Bypass mode
If the inverter is out of order, or if overload occurs, the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load. In the event that the inverter output is not synchronized with the bypass AC source, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load. This is to avoid paralleling of unsynchronized AC sources. This interruption is programmable but typically set to be less than an electrical cycle e.g. less than 15ms (50Hz) or less than 13.33ms (60Hz).
◆Maintenance mode (Manual Bypass)
A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is out of order or in repair. This manual bypass switch is fitted for all UPS modules and bears for equivalent rated load.
◆Redundancy mode
Based on different demands, The UPS can be set as N+X redundancy mode to increase the reliability to the load connected.
4.2 Turn on/off UPS
4.2.1 Restart procedure CAUTION! MAKE SURE GROUNDING IS PROPERLY DONE!
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◆ Set the Battery Breaker to the “ON” position according to the user’s manual.
◆ Open the front and rear doors of the UPS to access to the main power switches.
During this procedure the output terminals will become alive.
CAUTION!
Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated from the UPS output terminals
◆ Check the status of the power switch of the monitoring module. Defualt is set at “ON”.
Turn ON the power switch of the monitoring module, so that the UPS system can communicate normally through the monitoring unit. When hot-swap this monitoring unit, the power switch must be OFF.
◆ Turn ON the input switches of all UPS modules, which locate at the modules’ rear panels.
When AC MAINS input voltage within the range, the MAINS LED of the UPS modules will light up accordingly. And the rectifiers of the UPS will be started up in 30 seconds, then the inverter is started completely. When the output breaker is “ON”, the inverter LED lights up.
◆ Switch ON all output breakers, which locate at module’s front panel.
If the rectifier of the module does not start-up, the bypass LED and Output LED will light up. When the inverter is on, the UPS will transfer from bypass mode to inverter mode, then the bypass LED is off and the inveter LED is on.
No matter the UPS is operated normally or not, the LCD display will indicate current status. The top lines display the UPS operational status and the bottom lines indicate alarm conditions when they occur.
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4.2.2 Test procedure
CAUTION! The UPS is operating normally.
It may take 60 seconds to boost up the system and perform self-test completely.
◆ Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery should feed the inverter without interruption. At this time, the LEDs of battery, inverter and output should be turned on.
◆ Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically after 20 seconds and the inverter will supply to the load. It is suggested to use Dummy
loads for testing. The UPS can be loaded up to its maximum capacity during load test。
4.2.3 Black(Cold) start procedure
CAUTION! Follow these procedures when the input AC Utility Failure, but battery is normal
◆ Turn on the battery switch.
The battery will feed the Auxiliary power board.
◆ Turn on the Output switch
◆ Trigger the cold start buttons of the modules respectively as the position 4 of the above
drawing.
When battery normal, rectifier starts operation, 30s later, inverter starts and operates, INV and output light up.
CAUTION!
Wait fo r approximately 30 seconds before you press the black start key
4.2.4 MAINTENANCE BYPASS
To supply the load via Mains, you may simply active the internal mechanical bypass switch.
CAUTION! The load is not protected by the UPS when the internal mechanical bypass system is
active and the power is not conditioned.
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Switch to mechanical bypass
CAUTION! If the UPS is running normally and can be controlled through the display, carry out
steps 1 to 5; otherwise, jump to Step 4.
◆ Open the cover of maintenance switch, the UPS turns to bypass mode automatically.
◆ Turn on MAINTANCE breaker;
◆ Open BATTERY breaker;
◆ Switch OFF the MAINS breakers of all modules
◆ Open all OUTPUT breakers;
At this time the bypass source will supply to the load through the MAINTENANCE breaker.
Switch to normal operation (from mechanical bypass)
CAUTION!
Never attempt to switch the UPS back to normal operation until you have verified that there are no internal UPS faults
◆ Open the front and rear doors of the UPS to be easily access to the main power switches
◆ Switch ON the output breakers of the modules.
◆ Switch ON the input breakers of the modules.
The UPS powers from the static bypass instead of the maintenance bypass, then the bypass LED and output LED will light up.
◆ Switch OFF the maintenance bypass breaker, then the output is supplied by the bypass of the modules.
◆ Put on the maintenance switch cover.
The rectifier will operate normally after 30 seconds. If the inverter works normally, the system will be transferred from bypass mode to normal mode.
4.2.5 Shut down procedure
CAUTION! This procedure should be followed to completely shut down the UPS and the LOAD. After all power switches, isolators and circuit breakers are opened, there will be no output.
◆ Press the INVERTER OFF button on the right side of the operator control
panel for about two seconds;
◆ The Inverter LED will be extinguished and audible alarm comes
19
simultaneously.
◆ Open the BATTERY breaker;
◆ Open the UPS door to easily access to the main power switch;
◆ Switch OFF the input breakers of all modules.
◆ Open the OUTPUT power switch. The UPS shuts down;
◆ To completely isolate the UPS from AC Mains, all input switches of Utility shall be completely off, which includes the ones for rectifier and bypass.
◆ The primary input distribution panel, which is often located far away from the UPS area, so a label should be posted to advise service personnel that the
UPS circuit is under maintenance。
WARNING! Wait for about 5 minutes for the internal D.C. bus bar capacitors to be
completely discharged.
4.3 The Display
4.3.1 System LCD dispay
Overview of the operating panel of the UPS
1) Touch LCD screen :monitoring of all measured parameters, UPS and Battery status and of event and alarm logs
2) LEFT KEY: turn left or scroll up
3) ENT KEY: enter the items or ensure the select
4) ESC KEY: exit the items or cancel
5) UP KEY: scroll up
6) RIGHT KEY: turn right or scroll down
7) DOWN KEY: scroll down
Introduction
CAUTION!
The display provides more functions than those described in this
manual.
20
Output data Modules data
Detailed module data Input data
Battery data Status data
Command data Setting data1
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
A
Phase Voltage(v) 220
Phase Current(A) 1
Frequency(HZ) 50
Active Power(kw) 0.0
Apparent Power(KVA) 0.0
Load percent(%) 0
Load crest factor 0.0
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
Module01 Non-Output
Module02 Non-Output
Module03 Non-Output
Module04 Non-Output
Module05 Non-Output
Module06 Non-Output
Module07 Non-Output
Module08 Non-Output
Module09 Non-Output
Module09 Non-Output
Module10 Non-Output
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
Module01
Invert Voltage(V) 220
Invert Current(A) 0
Frequency(HZ) 50
Positive Bus Voltage(V) 360
Negative Bus Voltage(V) 360
Code 8000-8000 D800-8000
0000-0000 0000-0000
Back
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
Mains A B C
Phase Voltage(V) 220 220 220
Phase Current(A) 2 2 2
Frequency(HZ) 50
Power Factor 0.99 0.99 0.99
Bypass
Phase Voltage(V) 220 220 220
Frequency(HZ) 50
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
Positive Battery Voltage (V) 240.0
Negative Battery Voltage (V) 240.0
Positive Battery Current (A) 10.0
Negative Battery Current (A) 10.0
Battery State Charge
Battery Temperature (℃) 28
Lasting(min) 90
30KVA 22-12-2008
ID:01 08:30
◄ Output Module Input Batt State ►
Input Switch ON
Output Switch ON
Bypass Switch Invalid
Manu-Bypass Switch OFF
Inside Temperature (℃) 30
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Battery Test
Buzzer Set Mute
Default Set
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Language
Change Password
Date Setting 2008-12-22 08:30:00
Back-Light Delay 10Min
Contrast 20
Self-Test Date STA 18:36
FOR:60min Back
Timing of ON/OFF ON:MON 08:48
OFF:SUN 17:25 Next
ONLINE ONLINE
ONLINE ONLINE
ONLINE ONLINE
ONLINE ONLINE
Command
Command
21
Setting data2 Setting data3
Setting data3 Record data
Version data Module detailed record data
Setting of battery test Setting of Buzzer
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting Master
System Voltage Level 220V
System Frequency Level 50HZ
Auto Turn-on Enable
Bypass Frequency Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30%
O/P Volt Micro tuning 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S hot standby Cyc. Invalid
UPS Output Enable
Pre-Alarm Time 14 Min
Float Volt Revise 0.001
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
0001 12-21 15:00:26 On Line
0002 12-21 15:00:25 Rectifier Active..
0003 12-21 15:00:10 Int.Input Switc..
0004 12-21 15:00:08 Int.Bypass Swit..
0005 12-21 15:00:05 Int.Output Swit..
0006 12-21 15:00:00 Ext. Output Swit..
Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
SYS Version: V02×10
LCD Version: 701×02F
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Battery Test
Buzze
Defau
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Battery Test
Buzze
Defau
ID:00 Record:0001 ▲
2008-12-21 15:00:25
Status:On Line ▼
Event: On Line Alarm:
CODE:CC00-0000 DF00-0000 0000
0000-0000 0000-0000 Quit
ONLINE ONLINE
Command
Command
ONLINE ONLINE
Command
Command
ONLINE ONLINE
Command
Command
ONLINE ONLINE
Command
Command
Battery Test
▼ 10Min ▲
Ensure Cancel
Buzzer Set
On Mute
Ensure Cancel
22
Restore default setting Password setting
Date setting Back-Light Delay setting
Contrast setting Self-Test time setting
Setting of UPS timing ON/OFF Setting of work mode
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Battery Test
Buzzer
Default
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Enter New Password
000000
7 8 9 Cancel
4 5 6 ←
1 2 3 →
. 0 Ensure
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Date Setting
2009-01-01 00:00
7 8 9 Cancel
4 5 6 ←
1 2 3 →
. 0 Ensure.
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Language
Change Password
Date Setting 2008-12-22 08:30:00
Back-light Delay 10Min
Contrast 20
Self-Test Date STA 18:36
FOR:60min Back
Timing of ON/OFF ON:MON 08:48
OFF:SUN 17:25 Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Language
Change Password
Date Setting 2008-12-22 08:30:00
Back-light Delay 10Min
Contrast 20
Self-Test Date STA 18:36
FOR:60min Back
Timing of ON/OFF ON:MON 08:48
OFF:SUN 17:25 Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Language
Change Password
Date Setting 2008-12-22 08:30:00
Back-light Delay 10Min
Contrast 20
Self-Test Date STA 18:36
FOR:60min Back
Timing of ON/OFF ON:MON 08:48
OFF:SUN 17:25 Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Language
Change Password
Date Setting 2008-12-22 08:30:00
Back-light Delay 10Min
Contrast 20
Self-Test Date STA 18:36
FOR:60min Back
Timing of ON/OFF ON:MON 08:48
OFF:SUN 17:25 Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting Master
System Voltage Level 220V
System Frequence Level 50HZ
Auto Turn-on Enable
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30%
O/P Volt Regulation 0% Next
ONLINE ONLINE
Command
Command
Default Set
Ensure Cancel
ONLINE ONLINE
Command
Command
Back-Light Delay
▼ 10 ▲
Ensure Cancel
ONLINE ONLINE
Command
Contrast
▼ 17 ▲
Ensure Cancel
Self-Test Date
Mode: Weekly ▲
Week: SAT
Time: 18:36 ▼
Lasting: 60min
Ensure Cancel
ONLINE ONLINE
Command
Timing of ON/OFF
Mode:weekly ▲
Turm On: MON
08:48 ▼ Turn OFF: SUN 23:35
Ensure Cancel
Work Mode
▼Single▲
Ensure Cancel
Command
Command
23
LBS group setting Setting of system volt. regulation
Setting of system freq. level Setting of auto turn-on
Setting of bypass freq.range Setting of bypass volt. Upper limit
Setting of bypass volt. Lower limit Setting of output volt. Vernier regulation
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting Ma
System Voltage Level 220
System Frequence Level 50
Auto Turn-on En
Bypass Frequence Range 2
Bypass Volt. Upper Limit 1 Back
Bypass Volt. Lower Limit -30
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting Mast
System Voltage Level 220V
System Frequence Level 50H
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting
System Voltage Level 220V
System Frequence Level 50
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -3
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting
System Voltage Level 220V
System Frequence Level 50
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -3
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting Master
System Voltage Level 220V
System Frequence Level 50HZ
Auto Turn-on Enable
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30%
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting
System Voltage Level 220V
System Frequence Level 50
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting
System Voltage Level 220V
System Frequence Level 50
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30
O/P Volt Regulation 0% Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Work Mode Single
LBS Group Setting
System Voltage Level 220V
System Frequence Level 50
Auto Turn-on Ena
Bypass Frequence Range 2%
Bypass Volt. Upper Limit 10% Back
Bypass Volt. Lower Limit -30
O/P Volt Regulation 0% Next
Output Volotile 0% Next
ONLINE ONLINE
Command
System Volt. Level
▼220V ▲
Ensure Cancel
LBS Group Setting
▼Master▲
Ensure Cancel
ONLINE ONLINE
Command
Auto Turn-on
▼ Enable▲
Ensure Cancel
System Freq. Level
▼60HZ▲
Ensure Cancel
ONLINE ONLINE
Bypass Freq. Range
▼2%▲
Ensure Cancel
BPV. Upper Limit
▼ 10% ▲
Ensure Cancel
ONLINE ONLINE
Command
BPV. Lower Limit
▼-30% ▲
Ensure Cancel
O/P Volt Regulation
▼ 0% ▲
Ensure Cancel
Command
3 Command
Command
Command
Command
24
Whole system ID (parallel ID) setting Hot-standby alternative time setting
Setting of UPS output Setting of UPS OFF pre-alarm time
Setting of float charge volt. Compensation factor Setting of parallel modules amount
Setting of parallel redundancy Setting of single battery voltage
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Parallel ID 01
M/S Alternate Cyc. 6 M
UPS Output Ena
Pre-Alarm Time 14
Float Volt Revise 0.00
Parallel Amount 04
Parallel Redundancy 01 Back
Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
ONLINE ONLINE
Command
Parallel ID
▼01 ▲
Ensure Cancel
M/S hot standby Cyc.
▼ 3 ▲
Ensure Cancel
ONLINE ONLINE
Pre-Alarm Time
▼ 14 ▲
Ensure Cancel
UPS Output
▼ Enable ▲
Ensure Cancel
ONLINE ONLINE
Command
Float Volt Revise
▼ 0.000 ▲
Ensure Cancel
Parallel Amount
▼ 01 ▲
Ensure Cancel
ONLINE ONLINE
Command
Single Battery Volt.
▼ 6V ▲
Ensure Cancel
Parallel Redun.
▼ 00 ▲
Ensure Cancel
Command
Command
Command
Command
Command
25
Setting of battery number Setting of battery group
Setting of single battery capacity Setting of boost charge voltage upper limit
Setting of float base charge voltage Setting of battery low protection voltage
Setting of boost charge Setting of boost charge lasting time
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Capa.
1000
7 8 9 Cancel
4 5 6 ←
1 2 3 →
. 0 Ensure
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
ONLINE ONLINE Command
Battery Number
▼ 20 ▲
Ensure Cancel
Battery Group
▼ 1 ▲
Ensure Cancel
ONLINE ONLINE
Command
Boost Volt.
▼2.32▲
Ensure Cancel
ONLINE ONLINE
Command
Float Base Volt.
▼ 2.28 ▲
Ensure Cancel
Bat. Protect Volt.
▼ 1.28 ▲
Ensure Cancel
ONLINE ONLINE
Command
Boost Charge
▼ Enable ▲
Ensure Cancel
Boost Last Time
▼ 231 ▲
Ensure Cancel
Command
Command
Command
Command
26
Setting of max. Charge current
4.3.2 UPS Module LCD display
1) Below main interface comes out when power is connected or the system is cold started. Shown as the picture below.
Main interface
2) Press any key, it will change to the basic status interface,Shown as the picture below.
Basic status interface
3) Press the ◀ or ▶ button, it will change to main menu, Shown as the picture below.
Main menu
4) An arrow icon will come out on the LCD when pressing the ENT, then, the data info, status info, setting information can be selected by pressing the right or left arrow button, and checking the details by pressing them.
5) Select and confirm the data information can view the details. It contains the details of the AC
input /output , inverter, battery , BUS, parallel and temperature,Shown as the pictures below.
MAIN INPUT INFO OUTPUT INFO OUTPUT INFO
30KVA 22-12-2008
ID:01 08:30
◄ Setting Record Version ►
Single Battery Volt. 12V
Battery Number 20
Battery Group 1
Single Battery Capa. 100AH
Boost Upper Limit Volt. 2.31
Float Base Volt. 2.25
Battery Protect Volt. 1.70
Boost Charge Enable Back
Boost Last Time 231 Min
Max Charge Current 25A Next
ONLINE
Command
Max Charge Current
▼ 25 ▲
Ensure Cancel
10KVA
MODE:On-Line
Volt:AN BN CN
Vin: 220 219 221
Vout:220
Figure
Status
Setting
Figure Mains A:225.9 B:224.8
C:225.5
Figure Output 220.0V 0.0A
50.0HZ Load: 0%
Figure Output 0KW PAK: 0
0KVA
27
INVERT INFO BATTERY INFO BATTERY INFO
BUS INFO PARALLEL INFO TEMPERATURE INFO
6) Select and confirm the status info below to view the details, including status information, alarm information, code, power rating and version. Shown as the pictures below.
main menu main menu
status info Alarm info type info
code info version info
7) Select and confirm setting menu. The setting information well be displayed which includes client setting and system setting, Shown as the picture below.
setting menu
8) Select and confirm client setting ,then you may set the following:
User setting information
Figure
Invert 220.0V 50.0HZ
Figure
PBatt. Discharge
0V 0.0A
Figure
NBatt. Discharge
0V 0.0A
Figure
BUS -360V +360V
Figure
Parallel ID ID:01
Figure
Temperature
00℃
Status
State Alarm & Fault
Rated POWER
Status Rated POWER
Code
Version
Status State Curstate:Init
SWMB OFF
Status Alarm & Fault
Status Rated POWER MachInfo:0101
Rated: 10KVA
Status
Code/Status 01 0x00
02 0x000000
Status
Version LCD Ver:D000B001
DSP Ver:D000B001
Setting
User Set
System Set
Setting
User Set
BL. ON
BackLight 2
28
9)Select and confirm system setting menu,then:
System setting
10) Warning messages are shown as the pictures below.
no echo for setting error for setting switch delay
overload due to shutdown no output due to shutdown switch times
4.3.3 Monitoring module control panel
Monitoring module control panel is at UPS top. Through this control panel and LED, the operator may monitor all measured datas, UPS & battery status, and alarm events.
1) Power supply switch: the power supply switch of the monitoring module. After switch it off, the monitoring module can be hot swapped.
2) EPO KEY: Disconnects Power to the Load. Disables rectifier, inverter, static bypass and battery operation
3) MAINS INDICATOR (LED): the status of the AC Input
4) INVERT INDICATOR (LED): the status of the inverter
5) OUTPUT INDICATOR (LED): the status of the output
6) BYPASS INDICATOR (LED): the status of the bypass Input
7) BAT INDICATOR (LED): the status of the battery
8) FAULT INDICATOR (LED): UPS is faulty
9) ALARM RESET: to reset alarm.
10) MUTE: MUTE function of monitoring module, to mute buzzer, The buzzer will be
re-started automatically when fault occurs.
11) INVERTER OFF KEY: Disable Inverter Operation
Power supply switch EPO
Setting Power Walk In On
Buzzer Stop
Warning!
Set no Echo:31
Warning!
Set Error:31
Warning! Interrupt
switch prompt
Sure:Ent No:ESC
Warning!
Off will cause sys.Overload
Sure:Ent No:ESC
Warning!
Off will cause
output failure
Sure:Ent No:ESC
Warning!
Switch Limited
Sure:Ent
29
12) INVERTER ON KEY: Enable Inverter Operation
CAUTION!
The LEDs mounted on the mimic flow chart represent the various power paths and
current UPS operational status.
Mains indicator
Green Rectifier in Normal Operation
Flashing Green Input mains voltage or frequency out of normal range
Off Input AC Not Available
Battery indicator
Green Battery Normal, but discharging and powering the load
Flashing Green
Battery End of Discharge pre-warning, Battery abnormal (high or low voltage, Absent or Polarity Reversed), charger abnormal
Off Battery and Converter Normal, Battery charging.
Bypass indicator
Green Load on Bypass power
Flashing Green
Bypass not available, out of normal range, Static bypass switch short or broken fault, bypass switch wiring fault, bypass over current
Off Bypass Normal, load not on bypass
Inverter indicator
Green Inverter Normal and powering the load
Flashing Green
Inverter failed, Inverter IGBT bridge direct conduct protection, Inverter Thyristor short or broken fault, over load or Parallel Overload, Feedback protection
Off Inverter not operating
Output indicator
Green UPS output ON and Normal
Off UPS output OFF.
Ffault indicator
Off Normal Operation
Red UPS fault e.g.
30
4.4 Display Messages/Troubleshooting
This section lists the event and alarm messages that the UPS might display. The messages are listed in alphabetical order. This section is listed with each alarm message to help you troubleshoot problems .
Display messages
Events:
No. Display message Meaning
1 Initializing
The DSP and MCU are in Initializing.
2 Standby
3 Non-Output
The UPS does not provide power to the load equipment.
4 On Bypass Inverter output is turned off and the load connected at the inverter output receives power from utility line via STS.
5 On Line Inverter output power is the primary energy source to load
6 EPO Activated Emergency Power Off Switch has been activated.
7 Automatic Self Test The UPS has started pre-programmed battery test.
8 Inverter in soft starting The inverter is in soft-starting
9 System Fault Detected The system has detected an internal error
10 MBS status status of maintenance bypass
11 EPO status status of EPO(emergency power off)
12 Int. Input Switch closed The internal input breaker is closed manually.
13 Int. Input Switch opened The internal input breaker is opened manually.
14 Rectifier Deactivated The rectifier has been deactivated.
15 Rectifier Activated
The rectifier has been activated.
16 Rectifier Current Limit
When the input voltage is at 208V~305V, the output of the UPS will not be interrupted, but it will be at current limit, for example, to reduce charge current. When the load connected exceeds its limit, the warming shall occur.
17 Battery charge deactivated The charger has been deactivated.
18 Positive Battery Boost Charging
The Positive battery is in boost charge, which is Constant voltage boost charge mode or constant current boost charge mode.
19 Positive Battery Float Charging
The Positive battery is in float charge.
20 Negative Battery Boost Charging
The Negative battery is in boost charge.
21 Negative Battery Float Charging
The Negative battery is in float charge.
22 Int. bypass Switch Opened
The internal bypass breaker is opened manually
23 Int. bypass Switch Closed
The internal bypass breaker is closed manually
24 Int. output Switch Opened
The internal output breaker is opened manually
25 Int. output Switch Closed
The internal output breaker is closed manually
26 Ext. bypass Switch Opened
The external bypass breaker(parallel system) is opened
27 Ext. bypass Switch Closed
The external bypass breaker(parallel system) is closed
28 Ext. output Switch Opened
The external output breaker(parallel system) is opened
29 Ext. output Switch Closed
The external output breaker(parallel system) is closed
30 Coming to Interval transfer Allows transfer to bypass or inverter with 3/4 cycle break. Use of this command will drop load.
31
31 Coming to over load due to inverter off
When the inverter is turned off manually, the load will exceed the power capacity.
32 Coming to Interval transfer due to inverter off
When the inverter is turned off manually, the load will exceed the power capacity.
33 Inverter invalid due to over load
The load exceeds the capability of the single or parallel modules.
34 Inverter Master
It indicates the Master Inverter.
35 Transfer Times-out Latched load transfer to bypass as a result of too many successive transfers within the current hour. Automatic reset attempt within the next hour.
36 UPS In shutdown Due To Overload.
The load exceeded the power capacity. The UPS has been shutdown
37 UPS In Bypass Due To Overload.
The load exceeded the power capacity. The UPS has switched to Bypass Mode.
38 Parallel in Bypass The parallel system has switched to bypass mode
39 LBS Activated LBS has been activated.
40 Lightning Protection Lightning protector has been activated.
41 Battery low to UPS OFF battery voltage lower than protection point
42 UPS timing on UPS on at certain time 43 UPS timing OFF UPS off at certain time
44 timing self-test start start to self-test at certain time
45 Stop self-test self-test stops
46 manual OFF turn off UPS manually
47 remote OFF turn off UPS remotely
48 module connected module is connected
49 module removed module is removed Alarm Information
No. Display message Meaning
1 Rectifier Fault Rectifier detected faulty. Rectifier and inverter and charger shut down.
2 Rectifier Over Temperature The temperature of heatsink is too high to keep the rectifier running. Charger and inverter shut down.
3 Inverter Over temperature The temperature of the inverter heatsink is too high to keep inverter running.
4 Rectifier over-current Rectifier failure due to over-current
5 Input thyristor failure Failure of input thyristor
6 Battery discharge thyristor failure
Failure of battery discharge thyristor
7 Battery charge thyristor failure Failure of battery charge thyristor
8 Fan fault At least one of the cooling fans fails. Rectifier and inverter and charger shut down.
9 DC Bus over-voltage Rectifier, inverter and battery converter are shutdown due to high DC bus voltage.
10 DC Bus under-voltage Rectifier, inverter and battery converter are shutdown due to low DC bus voltage.
11 DC bus unbalance If the difference between positive DC bus and negative DC bus exceeds 30V, this warning shall occur.
12 Soft start fault Rectifier could not be started due to low DC bus voltage
13 Input Neutral line missing If Input Neutral line is missing or disconnected while the UPS is in operation, the UPS will generate Neutral line failure alarm and go into Battery mode.
14 Battery Reverse The polarity of the battery is reversed.
15 No Battery Battery is disconnected
16 Positive Battery Charger fault
The positive battery Charger is fault. The charger will be shut down.
32
17 Negative battery charger fault
The negative battery charger is fault. The charger will be shut down.
18 Battery under-voltage The battery voltage is too low and the charger has been deactivated.
19 Battery over-voltage The battery voltage is too high and the charger has been deactivated.
20 Battery under-voltage pre-warning
The UPS is in battery operation and the battery voltage is low. Note: Runtime is limited in duration.
21 Mains freq. abnormal Mains frequency is out of limit range and results in rectifier shutdown.
22 Mains volt. Abnormal Mains Voltage exceeds the upper or lower limit and results in rectifier shutdown.
23 Inverter fault
When inverter has been turned on for a certain time, but the output voltage of inverter is still out of the range of Rating voltage +12.5% and –25%, inverter fault will occur, and the inverter will be shut down and UPS will transfer to bypass. This fault cannot be cleared until this unit is completely powered off.
24 Inverter IGBT bridge direct conduct protection
If the two IGBTs in the same bridge of inverter are on simultaneously, inverter should be shut down
25 Inverter Thyristor short fault
SCR at the inverter side is short-circuited
26 Inverter Thyristor broken fault SCR at the inverter side is open-circuited
27 Bypass Thyristor short fault SCR at the bypass side is short-circuited
28 Bypass Thyristor broken fault SCR at the bypass side is open-circuited
29 CAN comm. Fault The CAN bus communication fails
30 Parallel system load sharing fault
If any unit in a parallel system has an unbalance load share that exceeds 30%, this warning will occur.
31 Bypass Site Wiring Fault Wrong phase rotation on the bypass side.
32 System Not Synchronized To Bypass.
System cannot synchronize to bypass. Bypass Mode may not be available.
33 Bypass unable to trace Bypass is unable to trace
34 Bypass Not Available
The frequency or voltage is out of acceptable range for bypass. This message occurs when the UPS is online, and indicates that the bypass mode may not be available if required.
35 IGBT over current IGBT current is over limit.
36 Parallel cable connection error If a unit is set as parallel mode, but parallel cable is not connected correctly, this warning will occur
37 Parallel relay fault
Relay of parallel circuit must be turned on when the system are in parallel and the inverter is on. If the relay of parallel circuit cannot be turned on correctly, this unit should be shut down (include inverter and bypass). This fault cannot be cleared until this unit is completely powered off.
38 LBS Not SYNC. Two parallel systems are not in synchronization.
39 initialization fault When the procedure of initialization is wrong, this warning will occur.
40 Inverter is invalid The inverter on button has been activated.
41 Overload The load exceeds the system power capacity.
42 Parallel Overload The UPS parallel system is confirmed to be overloaded according to the set number.
43 DC component over limitation If the DC component of the UPS output rating power is larger than the limitation, this warning should occur
44 Bypass over current When the bypass current exceeds the limitation, this alarm will occur.
33
45 Feedback protection
This UPS is fitted with a voltage free contact closure signal for use with an external automatic disconnect device (by others) to protect against back-feeding voltage into the incoming bypass supply
46 Ext. Fire Alarm External fire detector has been activated. 47 Ext. Smoke Alarm External smoke detector has been activated.
48 battery damaged battery has been damaged, this warning shall occur.
49 battery over-temperature battery over-temperature, this warning shall occur.
50 model set wrong Model setting of the UPS is incorrect.
4.5 Options
Network Management Card with Environmental Monitoring
CAUTION! For network management configuration and use, refer to the separate user
manual - Network Management Card with Environmental Monitor - shipped with the
CARD.
Network Management Card replacement
1:Intelligent Network Port 2:SNMP port
SNMP card: internal SNMP / external SNMP optional
◆ Loosen the 2 torque screws (on each side of the card).
◆ Carefully pull out the card. Reverse the procedure for re-installation
The slot called SNMP supports the MEGAtec protocol. We advise that NetAgent II-3 port is also a tool to remotely monitor and manage any UPS system
the overview of the SNMP card
34
NetAgent II-3Ports supports the Modem Dial-in(PPP) function to enable the remote control via the internet when the network is unavailable .
In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add NetFeeler Lite to detect temperature, humidity, smoke and security sensors. Thus, making NetAgent II a versatile management tool. NetAgent II also supports multiple languages and is setup for web-based auto language detection .
Typical topology of the UPS Network Management
Relay card
A 10-pin terminal is supported to offer the signals of Bypass, Utility Failure, Inverter On, Battery Low, UPS fault, UPS Alarm, and UPS Shutdown.
The relay communication card contains six dry contact outputs and one dry input. The inputs and outputs are factory programmed according to functions listed in the table
Table:Relay Contacts (communication card)
Port Function
1
Output
Utility Failure
2 /
3 Battery Low
4 On Bypass
5 UPS Fault
6 Inverter On
7 UPS Alarm
8 COM
9 EPO Input
+12V
10 0V
35
CAUTION!
The output contacts numbers for a second relay board installed will be 1 to 7.
Contacts are NO (normally open) type.
available at no charge in any of
Overview of the relay card
Appendix 1 Specifications
UPS Cabinet 20KVA 30KVA 50KVA 100KVA
Capacity (VA/W)
Model 4KVA
/3.2~16KW 4~6KVA
/3.2~24KW 4~10KVA
/3.2~40KW 4~10KVA
/3.2~80KW
UPS Module 4KVA/3.2KW, 6KVA/4.8KW, 10KVA/8KW
Input
Phase 3Phase/4Wires + Ground or 1Phase 2 Wires + Ground
Rated Voltage 380/400Vac or 220/230VAC
Voltage Range 208~478Vac or 120VAC-276VAC
Frequency Range 40~70Hz
Power Factor ≥0.99
Bypass Voltage Range
Max.voltage: +15%(optional +5%、+10%、+25% )
Min. voltage: -45% (optional -20%、-30%)
Frequency protection range: ±10%
Current Harmonic ≤5%(100% non-linear load)
Output
Phase Single phase & Ground
Rated Voltage 220/230VAC
Power Factor 0.8
Voltage Precision ±2%
Output Frequency
Utility Mode
±1%、±2%、±4%、±5%、±10% of the rated
frequency(optional)
Battery Mode
(50/60±0.2%)Hz
Crest Factor 3:1
Transfer Time Utility to Battery : 0ms Utility to bypass : 0ms
(following)
36
Overload Capacity Load≤110%,60min,≤125%,last 10min,≤150%last
1min,≥150% shut down UPS immediately
THD ≤2% with linear load
≤5% with non linear load
Efficiency Normal mode≥90%
Comunication Interface
UPS cabinet RS232,Optical coupler dry contact,RS485, SNMP
card(optional),Centralized monitoring card(optional)
UPS module RS232
Battery
Voltage ±96V\±108V\±120V DC; battery quantity(optional)
Charge Current(A)
UPS cabinet
Maximum current 30A Maximum current 60A
UPS module
Maximum current 6A
Backup time Depends on the capacity of external batteries
Operating Environment
Temperature 0℃~40℃
Humidity 0~95% non condensing
Storage temperature -25℃~55℃
Altitude < 1500m
Other
Unit Dimensions(W*D*H
)
UPS cabinet 600*840*1400mm 600*840*2000mm
UPS module
443x580x131 mm
Weight (Kg)
UPS cabinet
150 180
UPS module
4KVA: 21
6KVA: 23
10KVA: 25
Industry Standard CE,EN/IEC 62040-2,EN/IEC 62040-1-1
Appendix 2 UPS message table
1. The Inner Code is applied to This Series. The following format block is Inner Code display on LCD:
AAAA–AAAA BBBB-BBBB EEFF CCCC-CCCC DDDD-DDDD
2. The part of Inner Code means
AAAA-AAAA(Rectifier State):
Byte 1
8 9 A B C D E F Int. Input Switch closed
4 5 6 7 C D E F Rectifier Activated
2 3 6 7 A B C
E F Emergency Power off
1 3 5 7 9 B D F Rectifier current Limt
37
8 9 A B C D E F Input Power work on
4 5 6 7 C D E F Power by Input
2 3 6 7 A B C
E F Battery Test
1 3 5 7 9 B D F Battery Charge
Byte 2
8 9 A B C D E F P-Battery Boost Charge
4 5 6 7 C D E F N-Battery Boost Charge
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
Byte 3
8 9 A B C D E F communication connected
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
BBBB-BBBB(Inverter State):
Byte 1
8 9 A B C D E F Int. bypass Switch Closed
4 5 6 7 C D E F Int. output Switch Closed
2 3 6 7 A B C
E F Manu-Bypass Switch Closed 1 3 5 7 9 B D F Ext. bypass Switch Closed
8 9 A B C D E F Ext. output Switch Closed
4 5 6 7 C D E F 00:Shut Down,
01:Inv starting,
10: Inv work on ,but No
Output
11:Normal Output
2 3 6 7 A B C E F
1 3 5 7 9 B D F Output by Inv
Byte 2
8 9 A B C D E F Output by Bypass
4 5 6 7 C D E F Cue: Interval Transfer 2 3 6 7 A B
C E F Cue: trun-off, System will
be broken
1 3 5 7 9 B D F Cue:trun-off,Parallel will be overloaded
38
8 9 A B C D E F Emergency Power off
4 5 6 7 C D E F INV.invalid due to Overload
2 3 6 7 A B C
E F Change Master
1 3 5 7 9 B D F Transfer Times-out
Byte 3
8 9 A B C D E F Shutdown Due To Overload
4 5 6 7 C D E F On Bypass Due To Overload
2 3 6 7 A B C
E F Parallel in Bypass
1 3 5 7 9 B D F LBS Activated
8 9 A B C D E F INV standby
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
CCCC-CCCC(Rectifier Alarm):
Byte 1
8 9 A B C D E F Rectifier fault
4 5 6 7 C D E F Rectifier over temperature
2 3 6 7 A B C
E F Inverter over temperature
1 3 5 7 9 B D F Rectifier over current
8 9 A B C D E F Auxiliary power 1 fault
4 5 6 7 C D E F Auxiliary power 2 fault
2 3 6 7 A B C
E F Input Thyristor failed
1 3 5 7 9 B D F Discharge Thyristor failed
Byte 2
8 9 A B C D E F Charge Thyristor failed
4 5 6 7 C D E F Fan fault
2 3 6 7 A B C
E F Fan Power fault
1 3 5 7 9 B D F DC Bus over voltage
8 9 A B C D E F DC Bus below voltage
4 5 6 7 C D E F DC bus unbalance
2 3 6 7 A B C
E F Mains Site Wiring Fault
1 3 5 7 9 B D F Soft start failed
Byte 3
8 9 A B C D E F Input Neutral line missing
4 5 6 7 C D E F Battery reverse
2 3 6 7 A B C
E F No battery
1 3 5 7 9 B D F P-Battery Charger fault
39
8 9 A B C D E F N-Battery Charger fault
4 5 6 7 C D E F Battery under voltage
2 3 6 7 A B C
E F Battery over voltage
1 3 5 7 9 B D F Battery low pre-warning
Byte 4
8 9 A B C D E F Mains freq. abnormal
4 5 6 7 C D E F Mains volt. Abnormal
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
DDDD-DDDD(Inverter Alarm):
Byte 1
8 9 A B C D E F Inverter fault
4 5 6 7 C D E F Inv. IGBT bridge shorted
2 3 6 7 A B C
E F Inverter Thyristor short
1 3 5 7 9 B D F Inverter Thyristor broken
8 9 A B C D E F Bypass Thyristor short
4 5 6 7 C D E F Bypass Thyristor broken
2 3 6 7 A B C
E F CAN comm. Fault
1 3 5 7 9 B D F Parallel load sharing fault
Byte 2
8 9 A B C D E F Bypass Site Wiring Fault
4 5 6 7 C D E F System not Sync. to Bypass
2 3 6 7 A B C
E F Bypass unable to trace
1 3 5 7 9 B D F Bypass Not Available
8 9 A B C D E F IGBT over current
4 5 6 7 C D E F Fuse broken
2 3 6 7 A B C
E F Cable connection error
1 3 5 7 9 B D F Parallel relay fault
Byte 3
8 9 A B C D E F LBS Not SYNC.
4 5 6 7 C D E F Initializtion fault
2 3 6 7 A B C
E F Inverter on invalid
1 3 5 7 9 B D F Overload
8 9 A B C D E F Parallel Overload
4 5 6 7 C D E F DC component over limit.
2 3 6 7 A B C
E F Bypass over current
1 3 5 7 9 B D F Feedback protection
40
Byte 4
8 9 A B C D E F BUS voltage abnormal
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
8 9 A B C D E F
4 5 6 7 C D E F
2 3 6 7 A B C
E F
1 3 5 7 9 B D F
EE(Inside Monitor):
Byte 1
8 9 A B C D E F Generator Connect
4 5 6 7 C D E F ShutDown Due To Batt. Low
2 3 6 7 A B C
E F Time to turn on
1 3 5 7 9 B D F Time to turn off
8 9 A B C D E F timing self test start
4 5 6 7 C D E F Surge protection active signal, from monitoring board IO
2 3 6 7 A B C
E F battery monitoring system connected 1 3 5 7 9 B D F system unregistered
FF(Monitoring)
Byte 1
8 9 A B C D E F Battery Falut (from battery monitoring)
4 5 6 7 C D E F Battery over temperature (from battery monitoring)
2 3 6 7 A B C E F Battery over voltage (from battery monitoring)
1 3 5 7 9 B D F Battery under voltage (from battery monitoring)
8 9 A B C D E F External Fire Alarm (from monitoring board IO)
4 5 6 7 C D E F External Smoke Alarm (from monitoring board IO)
2 3 6 7 A B C
E F UPS model wrong
1 3 5 7 9 B D F time up for suggested maintenance
41
Appendix 3 Problems and Solution
In case the UPS can not work normally, it might be wrong in installation, wiring or operation. Please check these aspects first. If all these aspects are checked without any problem, please consult with local agent right away and provide below informations.
(1) Product model name and serial number, which can be found in LCD display.
(2) Try to describe the fault with more details, such as LCD display info, LED lights status, etc.
Read the user manual carefully, it can help a lot for using this UPS in the right way. Some FAQ (frequently asked questions) may help you to troubleshoot your problem easily.
No. Problem Possible reason Solution
1 LCD not display
The network cable is not fixed properly or the telephone line of the front door is not fixed properly.
Connect the network cable and telephone cable properly.
2 LCD Blue screen LCD is Interferenced Take out the cable and insert back properly
3
Utility is connected but the UPS can not powered ON.
Input power supply is not connected; Input voltage low; The input swith of the module is not switched on .
measure if the UPS input voltage/frequency are within the window. Check if all modules input are switched on
4
Utility normal but Utiltiy LED does not light on, and the UPS operates at battery mode
The input breakers of the Modules are not switched on; input cable is not well connected
Switch on the input breaker; Make sure the input cable is well connected.
5
The UPS does not indicate any failure, but output do not have voltage
Output cable does not well connected
Make sure the output cable is well connected.
6 The UPS module can not transfer to bypass or inverter
Module does not well inserted; The left coronal screw is not tight. Output breaker do not switch on
Pull out the module and insert again; Tighten the screw; Switch on the output breaker.
7 The UPS module fault LED remains ON
The module is already damaged
Take out this module, replace with a new module.
8
Utility LED is flashing
Utility voltage exceeds UPS input range.
If the UPS operates at battery mode, please pay attention to the remaining backup time needed for your system.
42
9
Battery LED is flashing but no charge voltage and current
Battery breaker does not switch on, or batteries are damaged, or battery is reversely connected. battery number and capacity are not set correctly.
Switch on the battery breaker. If batteries are damaged, need to replace whole group batteries, Connect the battery cables correctly; Go to LCD setting of the battery number and capacity, set the correct data.
10
Buzzer beeps every 0.5 seconds and LCD display “output overload”
Overload remove some load
11 Buzzer long beeps, LCD display “output short circuit”
The UPS output is in short circuit
Make sure the load is not in short circuit, then restart the UPS.
12 The LED of the Module with RED light
The module is not inserted properly.
Pull out the module and insert properly.
13 The UPS only works on bypass mode
The UPS is set to ECO mode, or the transfer times to bypass mode are limited.
Set the UPS working mode to Single Module type(non-parallel) or to reset the times of transferring to bypass or re-start the UPS
14 Can not Black start
Battery switch is not properly
closed;
Battery fuse is not open;
Or Battery low
Close the battery switch;
Change the fuse;
Recharge the battery
15
Buzzer beeps continuously and LCD indicates Rectifer fault or output fault
UPS is out of order Consult with your local agent
for repair
43
Appendix 4 RS232 communication port definition
Definition of Male port:
Connection between PC RS232 port and UPS RS232 port
PC RS232 port UPS RS232 port Pin 2 Pin 2 UPS send,PC receive Pin 3 Pin 3 PC send,UPS receive Pin 5 Pin 5 ground
Available function of RS232
◆ Monitor UPS power status。
◆ Monitor UPS alarm info。
◆ Monitor UPS running parameters。
◆ Timing off/on setting。
RS-232 communication data format
Baud rate ---------- 2400bps Byte length ---------- 8bit End bit ---------- 1bit
Parity check ---------