28142545 executive shirt company
TRANSCRIPT
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8/3/2019 28142545 Executive Shirt Company
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From
Anurag Chaudhary
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Exexcutive shirt company produces twotypes of shirts
a. Regular
b. Custom
Custom shirts own the price 75 % more thanthe regular shirt
Delivery time of custom shirts is higher
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Cutting
Package
Inspection
Iron
Sewing
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4 workers
1 cutting machine
60 layers at a time
1 layer takes 1.5 min to roll
1 layer can accommodate 8 patterns
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1 cutting machine
5 layers at a time
1 layer can accommodate 1pattern
2.5 min to cut 1 layer
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Operation Regular ShirtLabour Content Number of workers
Make Collar 3.90 8
Make Cuffs 2.00 4
Make Sleeves 0.65 2
Make Front 2.50 6
Make Back 1.70 4
Join Shoulder 0.66 2
Attach collar 1.65 4
Attach sleeves 1.55 4
Stitch Down
sleeves
0.65 2
Sew Side seam 1.80 4
Attach cuffs 1.55 4
Hem Button 1.70 4
Inspect 1.50 4
Iron 1.95 4
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Mike says that
Include 1 labor extra for cutting custom shirts
Produce custom shirt in the same assembly line
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Ike says that
Include 1 labor extra for cutting custom shirts
Exclude 1 worker from each operation
Different assembly line for custom shirts
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Operation Regular Shirt
Labour Content
Number of workers
Make Collar 3.90 7
Make Cuffs 2.00 3
Make Sleeves 0.65 1
Make Front 2.50 5
Make Back 1.70 3
Join Shoulder 0.66 1
Attach collar 1.65 3
Attach sleeves 1.55 3
Stitch Down
sleeves
0.65 1
Sew Side seam 1.80 3
Attach cuffs 1.55 3
Hem Button 1.70 3
Inspect 1.50 3
Iron 1.95 3
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Operation Regular ShirtLabour Content Number of workers
Make Collar 3.90 1
Make Cuffs 2.00 1
Make Sleeves 0.65 1
Make Front 2.50 1
Make Back 1.70 1
Join Shoulder 0.66 1
Attach collar 1.65 1
Attach sleeves 1.55 1
Stitch Down
sleeves
0.65 1
Sew Side seam 1.80 1
Attach cuffs 1.55 1
Hem Button 1.70 1
Inspect 1.50 1
Iron 1.95 1
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Operation Regular
Shirt
Labour
Content
Number
of
workers
Time
required/lbr/s
hrt (in min)
Make Collar 3.90 8 .4875
Make Cuffs 2.00 4 .5
Make Sleeves 0.65 2 .325
Make Front 2.50 6 .41
Make Back 1.70 4 .42Join Shoulder 0.66 2 .33
Attach collar 1.65 4 .41
Attach sleeves 1.55 4 .39
Stitch Down
sleeves
0.65 2 .32
Sew Side seam 1.80 4 .45
Attach cuffs 1.55 4 .39
Hem Button 1.70 4 .42
Inspect 1.50 4 .38
Iron 1.95 4 .49Fold Packa e 1.75 4 .42
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Type of
Operation
No. Of
Workers
No. Of
Machines
Avg
WIP(Num.
Of 60 shirt
batches)
Cutting 4 1 16
Sewing 48 48 144
Inspection 4 12
Ironing 4 4 12
Packaging 4 12
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Type of
Operation
Number of
Workers
No. Of
Machines
Average
WIP(No. Of
5 shirts
Batches)Cutting 5 2 36
Sewing 48 48 288
Inspection 4 24
Ironing 4 4 24
Packaging 4 24
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Type of
Operation
Number of
Workers
No. Of
Machines
Average
WIP(No. Of
5 shirts
Batches)
Cutting 4 1 16
Sewing 36 36 108
Inspection 3 9
Ironing 3 3 9Packaging 3 9
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Operation Regular
Shirt
Labour
Content
Number
of
workers
Time
required/lbr/s
hrt (in min)
Make Collar 3.90 7 .56
Make Cuffs 2.00 3 .67
Make Sleeves 0.65 1 .65
Make Front 2.50 5 .5
Make Back 1.70 3 .57Join Shoulder 0.66 1 .66
Attach collar 1.65 3 .55
Attach sleeves 1.55 3 .52
Stitch Down
sleeves
0.65 1 .65
Sew Side seam 1.80 3 .6
Attach cuffs 1.55 3 .52
Hem Button 1.70 3 .57
Inspect 1.50 3 .5
Iron 1.95 3 .65Fold Package 1.75 3 .59
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Operation CUSTOM
Shirt
Labour
Content
Number
of
workers
Time
required/lbr/s
hrt (in min)
Make Collar 3.90 1 3.90
Make Cuffs 2.00 1 2.00
Make Sleeves 0.65 1 0.65
Make Front 2.50 1 2.50
Make Back 1.70 1 1.70Join Shoulder 0.66 1 0.66
Attach collar 1.65 1 1.65
Attach sleeves 1.55 1 1.55
Stitch Down
sleeves
0.65 1 0.65
Sew Side seam 1.80 1 1.80
Attach cuffs 1.55 1 1.55
Hem Button 1.70 1 1.70
Inspect 1.50 1 1.50
Iron 1.95 1 1.95
Fold Package 1.75 1 1.75
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Mikes plan Ikes plan
Raw materials $7.00 $7
Direct labor $3.46 $3.32
Indirect labor $.66 $.66
Other Indirect Cost $4.50 $4.50
Total manufacturing
Cost
$15.62 $15.48
Retail price $50 $50Profit/shirt $34.38 $34.52
Profit for 800 shirts $27504 $27616
Regular shirts
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Custom shirts
Mikes plan Ikes plan
Raw materials $7.7 $7.7
Direct labor $3.46 $7.68
Indirect labor $.66 $.66
Other Indirect Cost $4.50 $4.50
Total manufacturing Cost $16.32 $20.54
Retail price $87.5 $87.5Profit $71.18 $66.96
Profit for 100 shirts $34622 $34312