28659 app guide linearlight flex protect en neues cd filetechnical application guide linearlight...

Technical application guide

LINEARlight Flex Protect

LF06A-P/LF06P2-P

www.osram.com

Light is OSRAM

LINEARlight Flex Protect LF06A-P/LF06P2-P | Contents

2

Contents

1 Product overview 03

1.1 General features 03

1.2 Application areas 03

1.3 LINEARlight Flex Protect Advanced 03

1.4 LINEARlight POWER Flex Protect 03

1.5 Nomenclature 04

1.6 Accessories 04

2 Installation 05

2.1 Precautionary measures 05

2.2 Connection 06

2.2.1 Basics 06

2.2.2 CONNECTsystem IP67 LP (“PROT”) 06

2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”) 07

2.3 Assembly 08

2.3.1 Assembly with CONNECTsystem IP67 LP 08

2.3.2 Assembly with SLIMCONNECTsystem Flex IP54 09

2.4 SLIM Track System 11

2.4.1 System overview 11

2.4.2 Assembly with SLIM Track System 12

2.4.3 Covers 13

2.4.4 LF-LTS-MB (mounting bracket) 13

3 OPTOTRONIC power supplies 14

3.1 General 14

3.2 Standard connection 14

3.3 Dimming connection 14

4 Important notes 15

4.1 Basic steps of system planning 15

4.2 Parallel connection 15

4.3 Cable length 15

4.4 Temperature 15

5 Technical data 16

6 Ordering information 17

3

LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview

1.1 General features — Flexible and cuttable LED modules

— Continuous light without shadows

— Fine white binning (3 SDCM)

— Dimmable (PWM)

— Lifetime of up to 50 000 h

— Flammability: glow wire test at 850 °C – EN 60598-1

— Mixed gas corrosion test – IEC 60068-2-60

— IP67 protection with high-performance silicone 1)

— Covered electronics

— UV-resistant

— Salt-mist-proof

— Easy installation

— Premounted feeder for easy connection

— Adhesive tape for easy mounting

— Connectors and track system available

— Scalable system

— Module can be cut to required length

— 24 V system with matching OPTOTRONIC

power supply and light management system

1.2 Application areasLINEARlight Flex Protect modules (LF06A-P & LF06P2-P)

are suitable for the following outdoor applications:

— General and cove lighting

— Ships and boats, wall integration

— Machine lighting

— Path illumination, illuminated signs

— Spa lighting 1)

1.3 LINEARlight Flex Protect AdvancedLight output: up to 390 lm/m

Luminous effi cacy: up to 78 lm/W

LEDs/m: 60

Available colors: 3 000 K, 4 000 K, 7 000 K

1.4 LINEARlight POWER Flex ProtectLight output: up to 1 400 lm/m

Luminous effi cacy: up to 81 lm/W

LEDs/m: 40

Available colors: 3 000 K, 4 000 K, 7 600 K

1 Product overview

LINEARlight Flex Protect Advanced (LF06A-P)

LINEARlight POWER Flex Protect (LF06P2-P)

1) Please refer to the technical application guide “IP codes in

accordance with IEC 60529”, which can be downloaded at

www.osram.com

4

LINEARlight Flex Protect LF06A-P/LF06P2-P | Product overview

1.5 Nomenclature

1.6 Accessories

LF 06 P 2 - W4F - 830 - P

LINEARlight Flex

LEDs per smallest electrical unit

W4F: White/level of light output/

fi ne white binning (3 SDCM)

830: CRI + CCT: CRI 80 + 3 000 K

Protected module

Family designation (POWER/Advanced)

2nd generation

CONNECTsystem IP67 LP

SLIMCONNECTsystem Flex IP54

SLIM Track System

OPTOTRONIC power supplies

5

LINEARlight Flex Protect LF06A-P/LF06P2-P | Installation

2 Installation

2.1 Precautionary measuresBefore the installation of LINEARlight Flex Protect modules

(LF06A-P & LF06P2-P), attention should always be paid to

the following important issues.

ESDBe aware that the products can be damaged by electro-

static discharge (ESD). Earthing is a very effective measure

to avoid damaging effects due to electrostatic discharge.

Therefore, use a personal earthing system (ESD fi eld kit)

during mounting to prevent the build-up of static charge.

CleaningDepending on the surface, use a multi-purpose cleaner,

such as isopropyl alcohol, to provide a clean and dry

mounting surface, which is free of oils, silicone coatings

and dirt particles.

Mechanical forcesAvoid mechanical forces F on the connector (feeder) and

the LEDs; try to connect the connector as the last step of

the installation. A strain relief is recommended. In addition,

mechanical stress must not be applied to the module itself

(e.g. no twisting or bending in excess of the allowed radius).

IP ratingThe IP rating specifi es the degree of protection against

the intrusion of solid objects (including body parts such as

hands and fi ngers), dust and water in electrical enclosures.

While the fi rst digit of the IP rating indicates the protection

against foreign bodies, the second digit indicates the pro-

tection against water. The following IP ratings apply to

LINEARlight Flex Protect modules (LF06A-P & LF06P2-P):

IP54:

[5] Full protection against contact and protection against

quantities of dust that might interfere with the satisfac-

tory operation or safety of the device

[4] Protection against splashing water from all directions

IP67:

[6] Full protection against contact and penetration of dust

[7] Protection against ingress of water in case of

temporary fl ooding

CuttingEnsure that the modules are cut properly at an angle of 90°

before attaching the connector!

F

90°

90°90°

90°

6


2.2 Connection

2.2.1 BasicsCompared to the older version, the LINEARlight Flex

Protect modules (LF06A-P & LF06P2-P) of the second

generation can be ope rated with two different connector

systems:

— CONNECTsystem IP67 LP (“PROT”)

— SLIMCONNECTsystem Flex IP54 (“SLIM”)

Depending on which system is used in the application, the

modules have to be cut at the appropriate mark.

2.2.2 CONNECTsystem IP67 LP (“PROT”)

IP54 contact area IP67 contact area

Side view of the module

Connection to the power supply with LF-2PIN IP67 LP

Connection of two modules with LF-2CONN IP67 LP

PROTSLIM

PROTSLIM

PROTSLIM

PROTSLIM

PROTPROTSLIM

LF-2CONN IP67 LP / EAN 4052899 902527

PROTSLIM

PROTSLIM

1

made in italyPROT Tc

3

made in italyPROT Tc

5LF-2PIN IP67 LP / EAN 4052899 902480

7


2.2.3 SLIMCONNECTsystem Flex IP54 (“SLIM”)

5 6LF-2PIN Flex IP SCEAN 4008321 841902

PROTSLIM

SLIM

1

2

PROTSLIM

PROTSLIM

PROTSLIM

SLIM

LF-CONN Flex SCEAN 4008321 832467

LF-CONN Flex IP SCEAN 4008321 841926

6

1

2

5

3

4

7

Connection to the power supply with LF-2PIN Flex IP SC

Connection of two modules with LF-CONN Flex SC and LF-BOOT Flex IP SC

BOOT

8


3

5

4

6

1. Components for assembly:

— LINEARlight POWER Flex Protect module (LF06P2-P)

— Connector (CONNECTsystem LF-2PIN IP67 LP)

— End cap (LF-ENDCAP IP67 LP)

2. Cut at the right mark. For the CONNECTsystem IP67

LP, the marking “PROT” has to remain visible and at the

edge. Remove the red protection tape from the “PROT”

connecting area of the module.

3. Insert the module completely into the

connector. Observe the correct polarity.

4. Ensure that the module completely covers the

control window.

5. Place the metal part of the connector on a fl at surface.

Keep the module fi xed on the surface with one hand.

Hold the CONNECTsystem down with two fi ngers while

pushing the module into the connector with the other

hand.

6. Gently press both sides down until you feel both sides

close with a click.

7. Take the LF-ENDCAP IP67 LP and fi ll in the provided

special silicone.

8. Remove the red protection tape from the side of the

end cap. Fully insert the module into the end cap.

9. Connect the module to the power supply. Observe the

correct polarity (red+/black-). Perform fi nal operating

test.

Note: When connecting two LINEARlight Flex Protect

modules (LF06A-P or LF06P2-P) with the connector

LF-2CONN IP67 LP, ensure that the same polarities are

always properly connected to each other. The connecting

procedure is the same as for the connector LF-2PIN IP67 LP.

2.3 Assembly

2.3.1 Assembly with CONNECTsystem IP67 LP

1 2

7

9

8

9


3

5

4

6

1. Components for assembly:

— LINEARlight POWER Flex Protect module (LF06P2-P)

— Connector (SLIMCONNECTsystem LF-2PIN Flex IP SC)

— End cap (LF-ENDCAP IP67 LP)

2. Cut at the right mark. For the SLIMCONNECTsystem

Flex IP54, the marking “SLIM” has to remain visible and

at the edge.

3. Use a box cutter to separate the module.

4. The module is cut at an angle of 90°. The “SLIM”

connecting area on the left module piece is then used

for the connection of the SLIMCONNECTsystem.

5. The silicone around the PCB has to be removed by

careful cutting. Do not cut into the PCB! Make a slight

cut on the front. Continue to cut on the side. Turn

around the module, remove the foil and make a slight

cut on the back.

6. Finally, cut the edges of the silicone up to the point of

the previous cutting marks.

Note: The assembly of the SLIMCONNECTsystem Flex

IP54 involves several steps that require cutting. Use a box

cutter and do not cut into the PCB.

2.3.2 Assembly with SLIMCONNECTsystem Flex IP54

1 2

10


9

11

13

15

10

12

14

16

7. Remove the silicone around the PCB and the tape from

the pads.

8. Removal completed.

9. At the free pad area, the connector of the

SLIMCONNECTsystem can be used. Make sure that

the pads are not longer than 5 mm – trim if necessary.

10. Slide the PCB gently into the connector. Do not bend

the PCB.

11. Press down the connector to complete the electrical

connection to the module.

12. Slip the protection over the module and make the IP54

protection complete.

13. Complete connection of the module with the

SLIMCONNECTsystem Flex IP54.

14. Take the LF-ENDCAP IP67 LP and fi ll in the provided

special silicone.

15. Remove the red protection tape from the side of the

end cap. Fully insert the module into the end cap.

16. Connect the module to the power supply. Observe the

correct polarity (red+/black-). Perform fi nal operating

test.

Note: When connecting two LINEARlight Flex Protect

modules (LF06A-P or LF06P2-P) with the connector

LF-BOOT Flex IP SC, ensure that the same polarities are

always properly connected to each other. The connecting

procedure is the same as for the connector LF-2PIN

Flex IP SC.

7 8

11


14.7

9.7

21003501750

17.7

10.5

2100

17.7

24

2100

17.7

5.3

2100

2023.2

20.2 8

18.8

34 10

4.41

2.4 SLIM Track System

2.4.1 System overview

LF-LTS-2100 SLIM Track

LF-LTS-COVER-DIFFUSE

All fi gures in mm

LF-LTS-COVER-CLEAR

LF-LTS-COVER-SHORTPITCH

LF-LTS-MB

LF-LTS-ENDCAP

12


2.4.2 Assembly with SLIM Track SystemAs an example, the assembly of the SLIM Track System is

shown with the unprotected module LF06S. Follow the

same procedure for the protected modules.

1. Additional components for assembly:

— Mounting brackets (LF-LTS-MB)

— SLIM Track System

(LF-LTS-2100 SLIM Track) and cover

— M3 screws and screwdriver

2. Measure the distance and mark the fi xing positions

for the mounting brackets.

3. Fix the mounting brackets at the marked positions

by means of a screwdriver.

4. Clean the surface of the aluminum track by means

of a multi-purpose cleaner.

5. Use a personal earthing system in order to avoid

damaging effects due to electrostatic discharge.

6. Cut the module to the required length.

7. Connect the module to the LF-2PIN (observe the polari-

ty) and stick the module into the SLIM Track System.

Do not apply pressure on the LEDs!

8. Take the cover and gently push it down onto the

aluminum track.

9. Click the track with the cover into the mounting

brackets.

10. Perform fi nal operating test.

3

5

7

9

4

6

8

10

1 2

13


2.4.3 Covers

LF-LTS-COVER-CLEARClear cover without diffusion.

LF-LTS-COVER-DIFFUSEIn order to obtain homogeneity for the LINEARlight Flex

Protect Advanced and LINEARlight POWER Flex Protect

modules, you have to use the LF-LTS-COVER-DIFFUSE.

LF-LTS-COVER-SHORTPITCH The cover LF-LTS-COVER-SHORTPITCH is especially

designed for the LINEARlight Flex Shortpitch module

(LF06S). With this cover, a homogeneous light distribution

can only be obtained with the small LED pitch (8.3 mm)

of the LINEARlight Flex Shortpitch module.

The LF-LTS-COVER-SHORTPITCH can, of course, also be

used for other LINEARlight Flex modules. However, with an

LED pitch of over 8.3 mm, the homogeneity will be lost and

the individual light points of the LEDs will be seen. Never-

theless, the cover can be used in applications with indirect

light, e.g. cove lighting.

2.4.4 LF-LTS-MB (mounting bracket)It is recommended to use a mounting bracket every 0.5–

0.8 m, i.e. for one SLIM Track System with a total length of

2.1 m, four mounting brackets are suffi cient.

Use as a connectorIt is also possible to use the LF-LTS-MB as a connector

for two or more SLIM Track Systems.

0.5–0.8 m

Place the two SLIM Track

Systems into the mounting

bracket

Slide in the SLIM Track

Systems

Completed connection of two

SLIM Track Systems

14

LINEARlight Flex Protect LF06A-P/LF06P2-P | OPTOTRONIC power supplies

3 OPTOTRONIC power supplies

3.1 GeneralMost OPTOTRONIC power supplies are not designed for

unprotected use in outdoor applications and are rated as

IP20 products (not protected against moisture). Exceptions

are products marked with the additional letter E (“Exterior”)

or P (“Protected”), which are designed for outdoor applica-

tions and are available with higher IP protection. The IP

protection of each product is also specifi ed in the respec-

tive datasheets.

Devices with an IP rating of IP64 and IP65 are VDE-

approved and protected against dust. They are also pro-

tected against splashing water (IP64) or water jets (IP65).

For indoor applications with LINEARlight Flex Protect

Advanced and LINEARlight POWER Flex Protect modules,

every OPTOTRONIC with an output voltage of 24 V can

be used. Attention should be paid to the length of the

module: Adjust the length to the output power of the

applied OPTOTRONIC.

3.2 Standard connectionUse a multi-purpose cleaner, such as isopropyl alcohol, to

provide a clean and dry mounting surface, which is free of

oils, silicone coatings and dirt particles.

3.3 Dimming connection

The electrical connection between the secondary side of

the OPTOTRONIC power supply and the LINEARlight Flex

Protect module (LF06A-P or LF06P2-P) must be IP-protect-

ed. Therefore, a clamp with appropriate IP protection has

to be applied.

Notes: — Ensure that unconnected wires are insulated properly

— Required type of potentiometer: 47 kΩ

— For further information, see the datasheets

of the OPTOTRONIC power supplies

OPTOTRONIC

OPTOTRONIC

~230 V

~230 V

LINEARlight Flex

Protect

LINEARlight Flex

Protect

OT 80/220-240/24 P

OT 80/220-240/24 DIM P

+-

+-

+-

+-x

Apply a clamp with

appropriate IP protection!

1…10 V interface (for connection to standard

dimmers such as potentiometers or digital signals

for dimming control)

15

LINEARlight Flex Protect LF06A-P/LF06P2-P | Important notes

4 Important notes

4.1 Basic steps of system planning

1. Select the suitable LINEARlight Flex Protect module

(LF06A-P or LF06P2-P) with regard to your application

and its requirements (level of light output, LED pitch

etc.)

2. Determine the required level of control for the app li-

cation (dimming, control interface, tunable white

applications etc.)

3. Determine the number of LINEARlight Flex Protect

modules (LF06A-P or LF06P2-P) and total wattage to

be installed

4. Consider all possible limitations of the setup: cable

lengths, thermal load, mechanical forces, ambient con-

ditions and all other factors that may occur in a certain

application

4.2 Parallel connection If multiple LINEARlight Flex Protect modules (LF06A-P or

LF06P2-P) are connected to one power supply, they have

to be connected in parallel. It is not allowed to connect

complete modules (total length) in series.

4.3 Cable lengthThe cable length L between the output side of the power

supply (secondary side) and the LINEARlight Flex Protect

module (LF06A-P or LF06P2-P) is limited by EMI and the

voltage drop that occurs along the cables.

4.4 TemperatureThe maximum allowed temperature at the Tc point is:

— LINEARlight Flex Protect Advanced (LF06A-P): 70 °C

— LINEARlight POWER Flex Protect (LF06P2-P): 50 °C

In applications where the temperature rises above

Tc = 40 °C, the adhesive tape loses its adhesive properties.

Therefore, additional mounting aids are required and

generally recommended (see SLIM Track System in chapter

2.4.). Based on their good thermal conduction, the use of

metallic surfaces is recommended, especially for the

LINEARlight POWER Flex Protect. The LINEARlight SLIM

Track System may serve as both mounting aid and heat

sink.

OPTOTRONIC

OPTOTRONIC

~230 V

~230 V

= 24 V

= 24 V

LINEARlight Flex

Protect

LINEARlight Flex

Protect

+-

+-

+-

+-

+-

+-

+-

+-

Parallel connection of LINEARlight Flex Protect modules

(LF06A-P or LF06P2-P)

Not permitted:

Series connection of complete LINEARlight Flex Protect modules

(LF06A-P or LF06P2-P)

Length of single strip (or series operation) must not exceed maximum

operable length (LF06A-P: 10 m/LF06P2-P: 5.1 m)

LF06A-P: ≤70°C

LF06P2-P: ≤50°C

OPTOTRONIC~230 V= 24 V

LINEARlight Flex

Protect

L = max. 10 m

+-

+-

16

LINEARlight Flex Protect LF06A-P/LF06P2-P | Technical data

5 Technical data

Note: LINEARlight Flex Protect modules (LF06A-P & LF06P2-P) are 24 V constant-voltage modules.

Productreference

EAN Color K W/m lm/m lm/W Total power [W]

Totalcurrent[A]

Radi-ance [°]

Length [mm]

Width [mm]

Height [mm]

LED pitch [mm]

LINEARlight Flex Protect Advanced

LF06A-W3F-830-P 4008321789983 white 3000 5.0 350 70 50 2 120 10000 11 3.7 16.7

LF06A-W3F-840-P 4008321790125 white 4000 5.0 390 78 50 2 120 10000 11 3.7 16.7

LF06A-W3F-870-P 4008321790149 white 7000 5.0 390 78 50 2 120 10000 11 3.7 16.7

LINEARlight POWER Flex Protect

LF06P2-W4F-830-P 4008321790668 white 3000 18.8 1250 66 96 4 120 5100 11 3.7 25

LF06P2-W4F-840-P 4008321789945 white 4000 18.8 1400 74 96 4 120 5100 11 3.7 25

LF06P2-W4F-876-P 4008321789969 white 7600 17.3 1400 81 88 3.5 120 5100 11 3.7 25

Maximum lengths for the connection to one power supply

Recommended OPTOTRONIC power supplies

EAN IP LINEARlight Flex ProtectAdvanced


LF06A-W3F-830-P LF06A-W3F-840-P LF06A-W3F-870-P

LF06P2-W4F-830-P LF06P2-W4F-840-P

LF06P2-W4F-876-P

Non-dimmable

OT 75/220-240/24 E 4008321362476 IP64 up to 15 m 1) up to 3.9 m up to 4.2 m

OT 80/220-240/24 P 4008321981684 IP67 up to 16 m 1) up to 4.2 m up to 4.5 m

OT 120/220-240/24 P 4008321981707 IP67 up to 24 m 1) up to 6.3 m 2) up to 6.9 m 2)

OT 240/220-240/24 P 4008321981721 IP67 up to 48 m 1) up to 12.75 m 2) up to 13.8 m 2)

Dimmable

OT 80/220-240/24 DIM P 4008321981677 IP67 up to 16 m 1) up to 4.2 m up to 4.5 m

OT 120/220-240/24 DIM P 4008321981691 IP67 up to 24 m 1) up to 6.3 m 2) up to 6.9 m 2)

OT 240/220-240/24 DIM P 4008321981714 IP67 up to 48 m 1) up to 12.75 m 2) up to 13.8 m 2)

1) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 10 m.

2) Total length per power supply. Length of operated LED strip per single power feeder must not exceed 5.1 m.

17

LINEARlight Flex Protect LF06A-P/LF06P2-P | Ordering information

6 Ordering information

LINEARlight FlexProtect Advanced

EAN Shipping units

LF06A-W3F-830-P 4008321789983 1

LF06A-W3F-840-P 4008321790125 1

LF06A-W3F-870-P 4008321790149 1

CONNECTsystem IP67 LP

EAN Shipping units

LF-ENDCAP IP67 LP 4052899902565 10

LF-2PIN IP67 LP 4052899125711 5

LF-2CONN IP67 LP 4052899125735 5

SLIM Track System EAN Shipping units

LF-LTS-2100 SLIM Track 4008321978981 40

LF-LTS-MB 4008321790163 35

LF-LTS-COVER-CLEAR 4008321790187 40

LF-LTS-COVER-DIFFUSE 4008321979001 40

LF-LTS-ENDCAP 4008321790170 20

LF-LTS-COVER-SHORTPITCH

4008321790200 40


EAN Shipping units

LF06P2-W4F-830-P 4008321790668 1

LF06P2-W4F-840-P 4008321789945 1

LF06P2-W4F-876-P 4008321789969 1

SLIMCONNECTsystem Flex IP54

EAN Shipping units

LF-2PIN Flex IP SC 4008321841902 10

LF-CONN Flex SC(in combination withLF-BOOT Flex IP SC)

4008321832467 25

LF-BOOT Flex IP SC(in combination withLF-CONN Flex SC)

4008321841926 25

RecommendedOPTOTRONICpower supplies

EAN Shipping units

Non-dimmable

OT 75/220-240/24 E 4008321362476 1

OT 80/220-240/24 P 4008321981684 1

OT 120/220-240/24 P 4008321981707 1

OT 240/220-240/24 P 4008321981721 1

Dimmable

OT 80/220-240/24 DIM P 4008321981677 1

OT 120/220-240/24 DIM P 4008321981691 1

OT 240/220-240/24 DIM P 4008321981714 1

www.osram.com

03/1

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.

OSRAM GmbH

Head Offi ce:

Marcel-Breuer-Strasse 6

80807 Munich

Phone +49 89 6213-0

Fax +49 89 6213-2020

www.osram.com

28659 app guide linearlight flex protect en neues cd filetechnical application guide linearlight...

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