28th annual national logistics conference 27 march, 2012 · •maintenance costs reflect size of...

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28 th Annual National Logistics Conference 27 March, 2012

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Page 1: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

28th Annual National Logistics

Conference

27 March, 2012

Page 2: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

A Resource ”Portfolio” View

Other Support

(Balance 2-2.5 %)

1.6%

Sustainment

(Balance 3-5 %)

4.4 % Training & Ops

(Balance 11-14 %)

13.3 %

Facilities

(Balance 7-9 %)

6.4 %

BOS/Family Programs

(Balance 6-7 %)

5.8 %

RDT&E

(Balance 5-8 %)

4.9 %

Procurement

(Balance 14-18 %)

16.4 %

Chem Demil

0.7 %)

Using historical ranges to

define “balance.”

2

Military Personnel

(Balance 40-45 %)

46.3 %

Page 3: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

Depot Maintenance

3 Depot Maintenance surged from 12.5M DLH to 29.9M DLH

Page 4: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

Depot Maintenance (Base)

Key Issues

• Reduced Force Structure Reduced Sustainment Costs

• Maintenance costs reflect size of the equipment inventory, not the force

• Divestiture / Demilitarization will cause short term cost increase

• Systems transitioning to Sustainment

• 37 systems between FY13-17 (e.g. Abrams, Bradley, and Apache)

• Resulting funding shortfall estimated at $400M annually

• Post Production Software Support – Maintains a system’s operational

capability through license purchases and software modifications/updates

• Army has growing density of

software-intensive systems

• Historical growth rate equal to

Depot Maintenance: 84%

• Projected growth rate exceeds

Depot Maintenance: 105% vs. 19%

4

Page 5: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

$0.6

$2.4

$3.3

$6.6

$8.6

$16.3 $15.9

$13.0

$9.6

$7.2

$4.4

$5.4

0

2

4

6

8

10

12

14

16

18

FY 02 FY 03 FY 04 FY 05 FY 06 FY 07 FY 08 FY 09 FY 10 FY 11 FY 12 FY 13

$B

Equipment Reset

Procurement

OMA

Total

Army Reset Funding 2002-2013

Authorized Jan 2012

Actual Execution

~123K Items

~121K Items

~98K Items

~94K Items

~93K Items

~93K Items

The Army will require OCO Reset Funding for 2-3 years after hostilities

Reset has sustained operational rates at 90% and 75% in theater for

ground & air, respectively, for the last 10 years of war

Procurement $ 3.2 $ 3.0 $ 8.6 $ 8.2 $ 5.6 $ 2.9 $ 2.5 $ 0.4 $ 1.8

OMA $0.6 $2.4 $ 3.3 $ 3.4 $ 5.6 $ 7.7 $ 7.7 $ 7.4 $ 6.7 $ 4.7 $ 4.0 $ 3.7

~105K Items

5

Items Completed at Depot Sources of Repair (OMA)

Page 6: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

Key Takeaways

• Sustainment Reasonably Funded but 2014/2015 bare

watching

• Post Production Software Support a growing concern

• RESET is funded primarily through Supplemental/

Overseas Contingency Operations (OCO) funding

• RESET needed 2-3 Years after conflict

6

Page 7: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

Back-up

Page 8: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

FY03FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13

3965

FY03 FY04FY05 FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13

4241

1537

3836

2752

5225 5923

4947 4763

2266 2559

4176 4500

4087 3545

6887

4394

5510

2817

4724

16,331

20,701 21,290

24,050 6605

6941

6260

3754

5426

29,905

28,168

12,537

5787

3223

7598

2065

6723

2980 3226

1025

3244

5471

5571

26,774

5677

5440

4005

6081

4579

6000

2961

4733

5405

23,478

DLH = Direct Labor Hours (Millions) Core DLHs =

3,195 15,376

2,528

3,959

2,290

3,404

4052

2400

3312 2921

21,742 21,091

5950 5900

3013 2842

5405 5405

Corpus Christi

Red River

Letterkenny Tobyhanna

Anniston TOTAL

03 04 05 06 07 08 09 10 11 12 13

03 04 05 06 07 08 09 10 11 12 13 03 04 05 06 07 08 09 10 11 12 13

03 04 05 06 07 08 09 10 11 12 13 03 04 05 06 07 08 09 10 11 12 13

03 04 05 06 07 08 09 10 11 12 13

Depot workload surged to support OIF and OEF;

Tracked & Wheeled surge requirements declining, Aircraft & Electronic requirements endure

Wheels Tank

Electronics Missiles Aircraft

Depot Maintenance Demand (DLH)

BU1

Page 9: 28th Annual National Logistics Conference 27 March, 2012 · •Maintenance costs reflect size of the equipment inventory, not the force ... $.145B Kiowa Warrior, $.035B Apache Block

FY12 Reset Funding Summary

Field Level Reset

$1.7B

APS $0.2B

Unit Lvl $0.8B

STIR $0.5B

IEWS/Stryker $0.2B

Comments.

Reset Procurement funding request includes recapitalization for M4 Carbines ($0.016B).

Reset Procurement Includes $.07B for RC Equipment Replacement and $.07B in support of APS.

$0.3B for replacement of Battle Loss includes: $.145B Kiowa Warrior, $.035B Apache Block III,

and $.011B FHTV

FY12 $4.5B supports field level completion of 28 BDEs and Depot Level Reset of approximately

100K pieces of equipment

FY12 Reset Funding

$4.5B

Sustainment Level Reset

O&M Depot

$2.3B

RECAP

$0.0B

Procurement

(Recap)

$0.016B

New Procurement

$0.4B

Reset OMA Funding

$4.0B

Reset Procurement Funding

$0.5B

*Figures may not add due to rounding

BU 2