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    EXPERIMENTAL AND

    ANALYTICAL STUDY OF COLDFORMED STEEL SECTIONS

    SUBMITTED BY

    AMITKUMAR ASHOK SONAWANE

    M TECH STRUCTURES

    GUIDED BY

    PROF K.K.SANGALE

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    `Hot rolled steel

    `Cold formed steel

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    ` Hot Rolled steel1.Yielding starts at actual yield

    value as the original material.2. Unit weight is comparatively

    huge

    3. More ductile innature.

    4.Most of the time, we consider

    only the global buckling of themember.

    5. Applicationin Load bearing

    structures, usually heavy load

    bearing structures and where

    ductility is more important (

    Example Seismic prone areas)

    6. Research is in advanced stages

    ` Cold Rolled steel1.The yield value is increased by15%-30% due to prework.

    2. It is much smaller.

    3. Less ductile

    4. Local buckling, DistortionalBuckling, Global Buckling have to

    be considered.5.Applicationin many variety ofloading cases.This includesbuilding frames, automobile,aircraft, home appliances, etc. Uselimited in cases where high

    ductility requirements.

    6.More possibilities as the conceptis relatively new and material findswide variety of applications.

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    ` Change in the mechanical properties of the

    material by virtue of the cold working.

    ` Yield strength, and to a lesser extent the ultimatestrength, is increased as a result of this cold

    working particularly in the bends of the section.

    ` Strength increase could reach 20% to 50%.

    ` The ductility of the steel is reduced as result .

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    ` The use of cold-formed steel members in buildingconstruction beganin the 1850s.

    ` first edition of the Specification for the Design of LightGage Steel Structural Members was published by AISI

    in1946.( Allowable stress design(ASD) Specification)

    ` It was revised subsequently in1956, 1960, 1962, 1968,1980, and 1986 to reflect the technical developments.

    ` In1991, AISI published the first edition of the load

    and resistance factor design Specification.` Both ASD and LRFD Specifications were combined

    into a single specificationin1996

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    ` In2001, the first edition of the North American

    Specification for the Design of Cold-Formed Steel

    Structural Members was developed.

    ` It was revised and expanded in2007.` This updated specificationincludes new and revised

    design provisions with the additions of the Direct

    Strength Method inAppendix 1 and the Second-Order

    Analysis of structural systems inAppendix 2.

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    ` Design standards and recommendations are now

    available in Australia, Austria , Canada,

    Czechoslovakia , Finland , France , Germany ,

    India , Japan , The Netherlands, New Zealand ,The Peoples Republic of China , The Republic of

    South Africa , Sweden , Romania , U.K. , U.S. ,

    USSR.

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    ` Applications in residential and other low-rise

    buildings.

    ` Factory assembly ofprefabricated units.

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    Author:Mahmood Md Tahir and Tan Cher Siang along with Shek Poi

    Ngian

    Proceedings of the 6th Asia-Pacific Structural Engineering and

    Construction Conference (APSEC 2006), 5 6 September2006, Kuala

    Lumpur, Malaysia

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    ` The Steel Technology Centre (STC), Universiti

    Teknologi Malaysia has carried a ser ies of analytical

    and exper imental research on cold-formed steelstructures. A series of research studies carried out in

    UTM.

    ` Member capacities for lipped C-section and hat-

    section.

    ` A full-scale test for roof truss system.

    ` Cold-formed steel tek-screw connection capacities.

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    ` Capacities of the proposed sections were ratio from

    1.09- 2.21 compared to the design strength.

    ` The full-scale experimental test on roof truss alsoachieved two times of the estimated design capacities

    ` The tek-screw connection capacities in resistance to

    shear force and pull-out force ranged 76%- 141%

    higher than the design requirements.

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    Author: DungM. Lue1, Ping-Tsung Chung, Jui-Ling Liu, and Chi-Ling

    Pan

    International Journal of Steel Structures

    September2009, Vol 9, No 3, 231-240

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    ` The effective sectional area concept was adopted to

    conduct the analysis.

    ` Study tested a total of21 channel specimens including

    c-shaped cross-sections with and without web openings` Comparisons were made between the test results and

    the predictions based on both the AISI standard and the

    ANSYS analysis.

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    1.Test specimen(65X45X10X1 mm & 92X45X10X1 mm)

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    Setup of test

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    Test results

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    ` The shell element (shell 93) of 3D, 8-node, and

    homogenous materials was used for the structural

    analysis.

    ` This element was used to simulate a 3-d entitystructure, which has the buckling analysis feature.

    ` Material property: the basis of the materials tension

    test, its youngs modulus is 130,250 mpa.Moreover, its

    yielding stress is 198 mpa and its poisson ratio isassumed to be 0.3.

    ` It is necessary to employ the nonlinear analysis.

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    ` The failure type of all specimens is observed and

    identified as flexural-torsional buckling type.

    ` The experiment results indicated that the average

    strength of specimen is slightly reduced caused bythe web openings.

    ` The average ratios of Ptest/PFEM prove that the FEM

    is an efficient tool to predict the strength of

    specimens.

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    Author: B.W. Schafer*, T. Pekoz

    Journal of Constructional Steel Research 47 (1998) 193210

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    ` Advanced computational modeling supplementsexperimental investigation.

    ` Accuracy of computational models relies significantlyon the characterization of selected inputs.

    ` No consensus exists on distributions or magnitudes tobe used for modelinggeometric imperfections and formodeling residual stresses of cold-formed steelmembers.

    ` Ideas are summarized in a preliminary set ofguidelinesfor computational modeling ofimperfections andresidual stresses.

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    ` Geometric imperfections refer to deviation of a

    member from perfect geometry.

    ` Imperfections of a memberinclude bowing, warping,

    and twisting as well as local deviations.` Local deviations are characterized by dents and regular

    undulations in the plate.

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    For type 2:

    width/thickness

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    ` Computational modeling of residual stresses is

    troublesome for analysts

    ` Residual stresses are often excluded altogether, or the

    stressstrain behavior of the material is modified toapproximate the effect of residual stresses.

    ` Residual stresses are idealized as a summation of two

    types: flexural and membrane.

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    ` Characterization of geometric imperfections and

    residual stresses in cold-formed steel members is

    possible.

    `

    Existing data on imperfections provides a limitedbut useful characterization of imperfection

    magnitude

    ` Data on residual stresses provide insight into

    appropriate selection of distribution andmagnitude.

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    Author: B.W. Schafer

    Fifth International Conference on Coupled Instabilities in Metal

    Structures

    Sydney, Australia, 23-25 June, 2008

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    ` Summarize Research and experiences with

    computational modeling of cold-formed steel at Johns

    Hopkins University.

    `

    Explains the importance ofimperfections, residualstresses, boundary conditions, element choice, element

    discretizationin collapse modeling of cold-formed steel

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    ` Ultimate strength and post-buckling mechanisms are

    both imperfection sensitive

    ` Imperfections are a modeling convenience (the most

    common approach) then the distributionis typically thefirst buckling mode, and the magnitude is either a

    function of the plate thickness (i.E., 0.1t) or the plate

    slenderness.

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    ` In conventional models where residual stresses are ignoredThe vonMises yield criteria with isotropic hardeningisused universally.

    Boundary Conditions:` Boundary conditions have an majorimpact on cold-formed

    steel collapse modeling.` Boundary conditions in cold-formed steel systems are never

    as clean as in the computational model, and are usually farmore complicated than would exist in laboratory testing aswell.

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    The use of quadratic elements (e.g., S9R5) instead of linear elements gives more

    accuracy in results.

    Also number ofintegration points

    through the thickness of the element needs to be taken care of.

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    ` Collapse modelinggenerally requires the use of

    material and geometric nonlinear finite element

    analysis.

    `

    Solution sensitivities depend on solvers, element choiceand discretization, boundary conditions, material

    models, initial imperfections, initial residual stresses.

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    ` The objective of this project is to carry out

    experimentation on cold formed steel sections and

    verify experimental results with analytical

    methods(computational modeling)

    ` Experimentation and analysis will be done for

    slotted angle sections.

    ` Software's to be used for analysis ANSYS and

    ABAQUS.

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