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Page 1: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal
Page 2: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

2VHL Continuum® Pumps

FLOW MEDIA

Hydraulic fluids (mineral and synthetic)

Thermal oils

Emulsions

Polyglycol oil

Heavy oil

Other fluids upon req

APPLICATIONS

Lubrication

Turbine and compressors (gear boxes, transmissions, bearings, shafts)

Filtration

Cooling

Recycle

2VHL Continuum® Pumps are transfer pumps designed to handle a wide variety of fluids, with no operating noise. In few words transport and silence. The rotors of 2VHL Continuum® pump have been designed using the well known Continuum helical rotors, which are a byword for silence, energy consumption reduction and high performance.

The Continuum® concept, heart of 2VHL Continuum® pump, is based on three patented technological innovations:

• The rotors profile• The screw step• The inner force balancing

Three innovations that applied to the most advanced design and manufacturing capability of Settima, drive to a final results of a sustainable fluid power:

• Smooth changes in pressure growth• High efficiency• No noise• Energy consumption reduction

The standard housing sections of 2VHL Continuum® pump are made of grey cast iron, the helical rotors are manufactured with high strength hardened steel, located in a multi compound plain bearing bushes. Drive shaft is sealed by rotary shaft lip-type sealing.

2VHL Continuum® pumps are suitable for fluids with medium to high viscosity. 2VHL Continuum® Pump dimensions and flanges are similar to the standard gear pumps.

The specific configuration of 2VHL Continuum® pump, the high level of technology and the material used are the perfect combination for the last generation wind mills industry. 2VHL Continuum® pump means a long life as the wind mills industry requires.

Applications

7

3

10

6

8

2

Page 3: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

Product Description

FLOW MEDIA

Hydraulic fluids (mineral and synthetic)

Thermal oils

Emulsions

Polyglycol oil

Heavy oil

Other fluids upon req

N° Description Material

1 Body GJL 250*2 Gears Steel3 Bushing DU Steel4 O Ring NBR/FKM (FPM/EPDM)*5 End cover GJL 250*6 Front cover GJL 250*7 Lip seal NBR/FKM (FPM/EPDM)*8 Circlip Steel9 Screws Steel

10 Shaft key Steel

95

1

2

4

* others avaiable upon request

Characteristics Unit Minimum Maximum

Gas content (undissolved) Vol. % - 10Level of contamination ISO4406 - 21/19/17

Kinematic viscosity mm2/s 7 100.000*Temperature (NBR seals) °C -25 80Temperature (FPM seals) °C -25 150

Acoustic emissions db(A) 52 @ 1500 rpm 63 @ 2950 rpmPressure bar - 25 (peak: 40)

Standard performances

Index

Above are listed the standard performances, whenever it’s necessary to overtake those standars please contact Settima®* For viscosity level over 15.000 mm2/s please contact Settima®

3

4

4

Page 4: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

GR 47 - Dimensional drawing

Performance

Displacement [cm3] Description 0F [mm] X [mm] Y [mm] Weight [kg]28 SAE 1 ½” 40 35,70 69,85

10,5

32 SAE 1 ½” 40 35,70 69,85

40 SAE 1 ½” 40 35,70 69,85

50 SAE 2” 50 42,90 77,80

63 SAE 2” 50 42,90 77,80

Details

4

GR47 - Power @1450 RPM - 46 cSt

4,5

4,0

3,5

3,0

2,5

2,0

1,5

1,0

0,5

0,0

0 5 10 15 20 25Pressure (bar)

Pow

er (k

W)

63 cc

50 cc

40 cc

32 cc

28 cc

GR47 - Flowrate @1450 RPM - 46 cSt

100

90

80

70

60

50

40

30

20

0 5 10 15 20 25Pressure (bar)

Flow

rate

(l/m

in)

40 cc

28 cc

32 cc

63 cc

50 cc

GR47 - Power @1450 RPM - 4 cSt

4,5

4,0

3,5

3,0

2,5

2,0

1,5

1,0

0,5

0,0

0 5 10 15 20 25Pressure (bar)

Pow

er (k

W)

63 cc

50 cc

40 cc

32 cc

28 cc

GR47 - Power @1450 RPM - 1000 cSt

5,0

4,5

4,0

3,5

3,0

2,5

2,0

1,5

1,0

0,5

0,0

0 5 10 15 20 25Pressure (bar)

Pow

er (k

W)

63 cc

50 cc

40 cc

32 cc

28 cc

In case of deviation of the fluid kinematic viscosity from the value reported in the below graphic (46 mm2/s), the flow rate can also deviate but with minimum values.

Page 5: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

GR 55 - Dimensional drawing

Displacement [cm3] Description 0F [mm] X [mm] Y [mm] Weight [kg]75 SAE 2” 50 42,90 77,80

19,5

91 SAE 2” 50 42,90 77,80

101 SAE 2” 50 42,90 77,80

125 SAE 2 ½” 63 50,80 88,90

160 SAE 2 ½” 63 50,80 88,90

Performance

Details

5

GR55 - Power @1450 RPM - 46 cSt

12,0

10,0 8,0 6,0

4,0

2,0

0,00 5 10 15 20 25

Pressure (bar)

Pow

er (k

W)

158 cc

125 cc

101 cc

90 cc

75 cc

GR55 - Flowrate @1450 RPM - 46 cSt

240

220

200

180

160

140

120

100

800 5 10 15 20 25

Pressure (bar)

Flow

rate

(l/m

in)

101 cc

75 cc

90 cc

125 cc

158 cc

GR55 - Power @1450 RPM - 4 cSt

12,0

10,0 8,0 6,0

4,0

2,0

0,00 5 10 15 20 25

Pressure (bar)

Pow

er (k

W)

158 cc

125 cc

101 cc

90 cc

75 cc

GR55 - Power @1450 RPM -1000 cSt

14,0

12,0

10,0 8,0 6,0

4,0

2,0

0,00 5 10 15 20 25

Pressure (bar)

Pow

er (k

W)

158 cc

125 cc

101 cc

90 cc

75 cc

In case of deviation of the fluid kinematic viscosity from the value reported in the below graphic (46 mm2/s), the flow rate can also deviate but with minimum values.

Page 6: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

Speed Range of GR47 - GR55

RPM limit

Visc

osity

(mm

2 /s)

Max speed (RPM)The above grapich shows the ratio between viscosity and speed limit

6

For any variation from the standard technical characteristic, choose between possible options from the below table

STANDARD OPTIONS

PRESSURE VALVE WITH NO RELIEF VALVE EXTERNAL VARIABLE REGULATION VALVE

CORROSION AND PRESERVATION PHOSPHATING VARNISHING UPON REQUEST

Standard Types and Options

Above, the NPSHR curve to assist the operator in the correct pump installation

NPS

H R

equi

red

(m)

Kinematic viscosity (cSt)

NPSH Required16

14

12

10 8 6

4

2

0 1000 3000 5000 7000 9000 11000 13000 15000

Page 7: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal

10 

100 

1000 

10000 

100000 

‐40  ‐20  0  20  40  60  80  100  120 

ISOVG1500 (13) 

ISOVG1000 (12) 

ISOVG680 (11) 

ISOVG460 (10) 

ISOVG320 (9) 

ISOVG150 (8) 

ISOVG100 (7) 

ISOVG68 (6) 

ISOVG46 (5) 

ISOVG32 (4) 

ISOVG22 (3) 

ISOVG15 (2) 

ISOVG10 (1) 

12 

10 11 

13 

Lubricants (DIN51519)

Visc

osity

(mm

2 /s)

Temperature [°C]

Type Class cc Flange & shaft Ports Seals Rotation Ext. adjustable safety valve

GR55 2VHL

75

F110EAC M

STANDARDNBR-->none

STANDARDDX clockwise

STANDARDnone91

101

OPTIONALFKM-->V

OPTIONALSX counter

clockwise

OPTIONALRP

125

160

Product range - Ordering code of GR47 - GR55

Lubricants

7

To order Settima 2VHL Continuum® Pump, follow the below tables

Type Class cc Flange & shaft Ports Seals Rotation Ext. adjustable safety valve

GR47 2VHL

28

F80IAC M

STANDARDNBR-->none

STANDARDDX clockwise

STANDARDnone32

40OPTIONALFKM-->V

OPTIONALSX counter

clockwise

OPTIONALRP

50

63

When the safety valve is required, please write RP in your ordering code.When varnishing is required, please write VA in your ordering code.

131211109

87654321

Page 8: 2VHL Continuum - Pompy hydrauliczne Settima …settima.pl/.../2015/03/pompa_settima_2VHL_CONTINUUM.pdf2VHL Continuum® Pumps FLOW MEDIA Hydraulic fluids (mineral and synthetic) Thermal