S

ENGINEERING CHANGE NOTICE P.0. 1 O f 2

~ . E W 65871 1 ...................................... hi. E W

2. ECN Category (mark one)

Supplemental [I

Change ECN [I Temporary [I standby [I Supersedure [I Cancel/Void [I

Direct Revision [XI

3. Orig inator ‘s Name, Organization, EISIN, and Telephone No.

TA Nuxall, CVDF, R3-86, 372- 1719

12a. Modif icat ion Work

4. US0 Required?

[XI Yes [I NO

[] Yes ( f i l l out Elk. [XI No (NA Elks. 12b.

12b)

12c. 12d)

_ . _ _ 6 . Project Title/No./Uork Order No.

W-441 Spent Nuclear Fuel Cold Vacuum Drying

9. Document Numbers Changed by t h i s ECN (includes sheet no. and rev.)

7. Eldg./Sys./Fac. No.

142-K

10. Related ECN No(s).

SNF-3936, Rev. 1

5. Date

N/A

3/7/00

12b. Uork Package 12c. Modif icat ion Uork Complete No.

N/A N/A

8. Approval Designator

SNQ

12d. Restored t o O r i g i n a l Condi- t i o n (Temp. o r Standby ECN only)

N/A

11. Related PO No.

N /A

Design Authori ty/Cog. Engineer Signature B Date I

Design Authori ty/Cog. Engineer Signature & Date

13a. Descr ipt ion of Change 13b. Design Baseline Document? [] Yes [XI No

Revised temperature rating of Disc to 22C from I50C and added new forms.

U 5 Q - C k *. c\ln-oo-ol’fq nix, 31~0 /& 14a. J u s t i f i c a t i o n (mark one) c r i t e r i a Change [XI Design Improvement [ ] Envi romental [I F a c i l i t y Deact ivat ion [] As-Found [I Faci I i t a t e Const [ ] Const. Error/Omissioii [ ] Design Error/Omission [I 14b. J u s t i f i c a t i o n De ta i l s

Change driven by ECN 656467.

The design verification method for SS/SC components is by independent review in accordance with EN-6-027-01. Documentation of this review is accomplished by the independent reviewer approval signature on page 2 of this ECN.

15. D is t r i bu t i on ( inc lude name, MSIN, and no. of copies) u --

A - 7 9 0 0 0 1 b l

Page 2 of 2 ENGINEERING CHANGE NOTICE

Functional Design Criteria

Operating Specification

Criticality Specification

Conoaptvai Design Report

Equipment Spec.

conat. spec.

Procuremant Spec.

Vendor Information

OM Manual

FSARISAR

Safety Equipment List

Radiation Work Permit

Environmental Impact Statement

Environmantal Report

Environmental Permit

1. ECN (use no. from pg. 1)

658711

StreasIDesign Report

lntsrface Control Drawing

Calibration Procedure

Installation Procedure

Maintenance Procedure

Engineering Procedure

Oparating Instruction

Oparating Procedure

Operational Safety Requirement

IEFD Drawing

Cell Arrangement Drawing

Essential Material Spacification

Fac. Proc. Samp. Schedule

Inspection Plan

In&ntor/ Adjustment Request

16. Design Ver i f i ca t i on Required

[XI Yes [ 1 No

_ _ - - [ I Health Phyaics Procedure

18. Schedule Impact (days)

11 [ I

N I4 CONSTRUCTION kl I A 17. Cost Impact

Addi t i ona l Savings

ENGINEERING

Improvement

Delay [ I $ [ I $

Addit ional

Savings [ I $ [ I $

..

[ I [ I [ I [ I [ I [ I [ I [ I [ I 11

Sparas Multiple Unit Listing

Test ProcsdursslSpacification

Component Index

ASME Coded b m

Human Factor Conaidsration

Computer Software

Electric Circuit Schedule

ICRS Procedure

Process Control ManuailPion

Process Flow Chart

[ I [ I

Purchase Requisition

Tickler Fila

NlA r i [ I r i L J

L J [ I 27 E++ Y / W 11 ’ 20. Other Affected Documents: (NOTE: Documents l i s t e d below w i l l not be revised by t h i s ECN.) Signatures below

ind ica te tha t the signing organization has been n o t i f i e d of other af fected documents l i s t e d below. Document Number/Revision Document Number/Revi s i on Docunent Number Revision

Design Author i ty

Cog Engineer

Authorized Rep. Mgr.

PA

Safety

Independent Reviewer

Signature

Design Agent

QA

C. Van K a t w - i j k n :

1. Choho

R. Ramsgat%

Design

Environ. - Other

* c. t - \ c L \ k r DEPARTMENT OF ENERGY signature or a Control Nunber tha t tracks the Approval Signature

Date

ADDITIONAL ~

A-7900-013-3 (05/96) GEF096

SNF-3936 Revision 2

Fike MCO Pressure Safety Element

Prepared for the US. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U S Department of Energy under Contract DE-AC06-96RL13200

P.O. Box 1000 Richland, Washington

Fluor H anford

Approved for public release; further dissemination unlimited

TRADEMARK DISCLAIMER - , , . . Reference here n io any spec f c commercial prod-ct, process or sew ce by rraae name trademar6 man.lacl-rer. or otherwise, does not necessarily constitute or imply its endorsement. recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

This report has been reproduced from the best available copy. Available in paper copy and microfiche.

Available electronically at http://www.doe.gov/bridge. Available for a processing fee to the U.S. Department of Energy and its contractors, in paper, from: U.S. DeDartment of Enemv Office o i Scientific and Tikhnical Information P.O. Box 62 Oak Ridge, TN 37831-0062 phone: 865-576-8401 fax: 865-576-5728 email: reports@adonis.osti.gov(423) 576-8401

Printed in lhe United States of America

http://www.doe.gov/bridge

SNF-3936 Revision 2

Fike MCO Pressure Safety Element

Carl Van Katwijk Fluor Hanford, Inc.

Date Published March 3000

Prepared for the US. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U.S. Department of Energy under Contract DE-AC06-96RL13200

Fluor Hanford P.O. Box 1000 Richland, Washington

+A- ease Approval 3* HAWFORF

H)

a

Approved for public release; further dissemination unlimited

~~~~ ~~~

~ ~ ~ ~ ~~~~

I Document Number I I , ,

1 Page - SNF-3936 RECORD OF REVISION

(2) Title I FIKE MCO PRESSURE SAFETY ELEMENT I

ECN 653776, REVISION TO MEET SEL REV. 6

ECN 658711, REVISED TEMPERATURE RATING OF DISC TO

A-7320-005 (10/97)

Commercial Grade Item Upgrade Dedication Form

I Title Fike Mco Pressure Safety Element

SNF-3936, Rev. 2

... . . . . -. . . . -. .- - .- - .- . -. .. - . ................. Ssclion 1 Parl Information ................................. , .... .. .... ....... ...... __ ..... .... ....... ....... ....

ECNNo. NA CGI No. CGI-SNF-D-07-P4044

Item No.: NIA I Manufacturer: NIA I Supplier: NIA

Page 1 of 8

Mfg. PaiVModel No.: NIA 1 Supplier's PIN: NIA Part Description: NIA €no Jse DescnpLon NIA

Section 2a Component Informarlon Equipment No.: VPS-PSE-IW Specification No.: Manufacturer: Fike Past P.O. No.: NIA

Procurement andlor Model No.: HOV- UT, l", 316SS/TEF/316SS, 3OPSI, P C , Standard MFG Tolerances. FU-1".

W-441-P4, Rev. 2 Equipment Supplier (if different from manufacturer): TED

Equip. Supplier's Part No.: N/A

Component Description: This pressure safety element is a 1 inch rupture disc used to prevent an overpressure condition

1. Is the Item available from a catalogue from a qualified NQAI supplier or IS0 9000 supplier (coordinate with project CGI interface Engineer or BTR)? [ ] YES (go to#2 below) [ X I NO (go to procedure step 6.3.2, proceed to dedicate Item)

If not available from a qualified NQAI supplier, is it available from an IS0 9000 supplier? (coordinate w/ project CGI Interface Engineer or BTR):

[ YESho to #2 below, procedure step 6.3.2, dedicate Item) [ X ] NO (procedure step 6.3.2, dedicate Item) 2. List of Candidate qualified suppliers or IS0 9000 suppliers: NIA

. __ _. 3. ... Recommenaea -. . . __ .. Procdement __ Strategy @$narc -. w Ih . project - ..... CGI interface . Engr&xr or .. NIA . . . . .... ......... sw?n.?c_CG! Pe!ermi?a!k?.- .... -. . .

CGI Determination Questions:

#I: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?

#2: Is the Item used in applications other than nuclear facilities or activities?

#3: Is the Item ordered from manufacturerkupplier on the basis of specifications set forth in the manufacturer's catalog?

[ ] YES (the Item is not commercial grade) [ X 1 NO (continue)

[ ] NO (the item is not commercial grade) [ X ] YES (continue)

[ ] NO (the item is not commercial grade) [ X I YES (continue)

[ X ] All three criteria have been satisfied. The Item meets the definition of commercial grade. .. _ _ . __ . _ ...

Secnon 2d Reason fcr Dedcalion The above C m w c i a l

X Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application. Item is being purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant aeplication.

Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Class application.

Item was purchased from a non-ESL manufacturer supplier as CG to be used in a Safety Significant application. Other ('like-for-like', similar, substitution, replacement evaluation)

Commercial Grade Item Upgrade Dedication Form SNF-3936 Rev 2

Section 3 Fa lm Effects Evaluation A PanJComponent Safety FLnclion 1 Maintains pressure boundary, prevents helium leakage from MCO or air leakage into MCO during

vacuum operation, H2 explosion. 2 PrevenkMCO over pressce, prevenb thermal runaw.ay - .. . . -. - . 3 ,Maintain critical,!fnction before and aEeftsAsmic event. .. . - -. .. . . .

A ? . e .hk:ta c9 o ' k e % c a cnanqrols'aic sirq:~a'~:oir.~ fo.

Pass ,e - Cnange d w t e s not rcq. reo 'or tne C P P P O - ~ ~ 10 :eifo:n IF Ire conp:r~nl ' c p d a m ,$ d e l ) ..n? on r salel, ..nulo" B PanJComponent FLnctonal Mode Safety Function #l [ ] Act ve [ X ] Passive Safety Funcr'on #2 [ X 1 Active I 1 Passive Safety Fml iont t3 [ I Acuve [ X I Passwe

CGI No. CGI-SNF-D-07-P4044 ECNNo. NA Title Fike Mco Pressure Safety Element

C. Host Component Safety Function (if applicable): NIA

Page 2 of 8

D Failure Mechanisms(s) and the effects on component or system safety functon (see worksheet 1) 1 Failure of the disc to rupture at its nominal burst pressure. 2 Fracture of the disc housing or piping attachment. 3. Disc ruptures or leaks at a lower pressure than its nominal burst pressure.

Environmental Qualification Required:

Yes i I No [XI

Environmental Condition B Natural Phenomena Hazard (NPH) Design Required:

Yes [ X I No 1 1

HNF-PRO-97. Rev. 0

If yes: Environmental Qualification Requirements Limiting Environmental Conditions: Required Safety Functions: Qualification Period:

If yes: NPH Design Requirements Performance Category: PC-3 NPH Design Req'ts.: Seismic Condition A Required Safetv Functions: Disc ruptures to relieve

W-MLPA Rmr 7 overpressure in the MCO. Pressure Boundaty Integrity. ..-....,,. ".._ _ . . . . . . . . . . . . .__-. Sectw 5 Cwnponent Funcdyal Clas~fi.~t..w. . . . . . .. . .. . . .- -

x 1 Safetyclass (SC) If paitlcomponent classification is different from host componentlsystem, document basis. NIA

1 General Service (GS) 1 Safzmgnificant (SS)

-. Sections E and 7lreservedj -- _. Sectan 8 References (lor FLnctimal Classif%abonL-..-_,- -

National CodedStandards: ASME 631.3 Safety Analysis Report (SAR): HNF- 3553, Rev. 0, Annex B Drawings: H-1-84010, Rev. 2, HNF-SD-SNF-SEL-002, Rev. 7 Vendor Manual/Manufacturer/Supplier Information: Fike Rupture Disc Application, Selection, and Specification, HOV Series

03/06/00

Commercial Grade Item Upgrade Dedication Form

I Title: Fike Mco Pressure Safety Element

SNF-3936, Rev. 2

. . . . .. . . . . . . .. . Senion 9 Critical CharacterisUcs

ECNNo. NA CGI No. CGI-SNF-D-07-P4-044 Page 3 of 8

1.

2.

The pressure safety element and rupture disc are not subject to degradation at environmental conditions of 40F and 60% RH or 115OF and 22% RH and are suitable for Condition B application. Maintain critical function before and after Seismic event. W441-P4-Rev. 2, Appendix L, page L-20 provides a seismic testing plan for this safety class, Seismic Condition A component at a Seismic Specta TED. Equipment that has been shaker-table tested should not be installed in a plant (Ref. IEEE Standard 344-1984, Section 7). Consequently, the seismic test constitutes a destructive test. The industry sampling practice for destructive test is to test only one item.

3. Pressurize both sides to prevent disk from rupturing. 4. Material verification acceptance method may be by either inspection or test. 5. During test - do not wet rupture disc (with wetting solution, e.g. Snoop type soap solution). Rev. 2: Rev'd temperature rating of disc to 22C from 15OC. New forms. ._______...._.__._._.._____I_ __ .I___._.--_____--.. ___I

Critical Characteristics

Section 10 lniM REVE?WS and Approvals

Acceptance Criteriflolerances ACC. Method ID Function

X Acceptance Method: 1. Special Test and Inspection

1,IN for Inspection 1 ,T for Test

2. Commercial Grade Survey 3. Source Verificauon 4. Vendorlltem History

Component Number-Procedure HOV-UT, I", 316SS/TEF/316SS, 30 PSI,

316SS, (Per Procurement Package W-441- P4, Rev. 2, Section H, Design Data Sheet)

1 Inch Butt Weld

Stainless Steel (Note 4) Stainless Steel (Note 4)

Teflon (Note 4)

andlor Model Number 2Z0C, Standard MFG. Tolerance, FU-I", .

Manufacturer Fike Process Connection 2. Physical Critical Characteristics (necessary for reasonable assurance that the Item delivered is the Material, Housing Material, Process Connection Material, Rupture Disc

Designated Engineer:

1, IN X

1, IN X 1, IN X

I , IN, I ,T X I , IN, I ,T X I , IN, I ,T X

Item specified)

3/23/00

- ~

Commercial Grade Item Upgrade Dedication Form

1 T I ~ I ~ Fike Mco Pressure Safety Element

SNF-3936, Rev. 2

WORKSHEET 1

ECNNo. NA CGI No. CGI-SNF-D-07-P4-044

.-

_-

Page 4 of 8

Typical Failure Mechanisms

Fracture

Definition

Separation of a solid accompanied by little or no macroscopic plastu: deformation

The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the materia and 11s environment

Destruction of materials bv the abrasive action of movino

Corrosion

X = Applicable to Component under Evaluation X? Indicate Failure Made

Open Circuit

Short Circuit

Blockage

Seizure

Unacceptable Vibration

Loss of Properties

Excess Strain

Mechanical Creep

Ductile Fracture

DETERMINATION OF FAILURE MECHANISMS Section 1

. .. .. .. .. .. . .. .

. . _.

fluids usually acceleratedby the presence of solid particles carried with the fluid

An electrical c~icuit that IS unintentionally broken so that there IS no complete path far current flow

"

An abnormal connection by which an electrical current is connected to ground or to some conducting bo* resulting in excessivecurrent flow

Clogging of a filtenng medium resulting in the inability to perform its purification function or blockage of flow

Binding of a normally moving item through excessive pressure temperature friction jamming

Mechanical ~scillations produced are beyond the defined permissible limits due lo unbalancing poor support or rotation at critical speeds

A loss of mechanical and physical properties of a material due to exposure to high temperatures radiation exposure

Under the action of excesswe external forces the material of the part has been deformed or distorted

From prolonged exposure to high temperature and stress the oblect will show a slow change in 11s physical (shape and dimension) and mechanical characteristics

Fracture characterized by tearing of metal accompanied bv awreciable oross Dlastic deformation

m I

Secrton 2 AabUonal FitlIure Modes tgpltcable to the Componerd Under Evallstion __- I. Failure of the disc to rupture at its nominal burst pressure. 2. Fracture of the disc housing or piping attachment. 3. Disc ruptures at a lower pressure than its nominal burst pressure. 4. Disk ruptures at burst pressure and fragments potentially block downstream equipment. 5. Leakage past rupture disc in disc holder.

ECNNo. NA CGI No. CGI-SNF-D-07-P4-044 j Tille Fike Mco Pressure Safety Element

Page 5 of 8

Checklist 1 -Acceptance Met1

I - Item Description: MCO Pressure Safety Element

System#: 07

Manufacturer (AddresdPhone):

Fike Company

Equip#: VPS- PSE-193

Procurement andor Model #: HOV-UT, I", 316SS/TEF/316SWS, 30 PSI, ZTC, Standard MFG Tolerance, FU-I", 316SS

Supplier (AddresdPhone):

ERlSTlCS TO BE VERIFIED BY METHOD 1

/ X I I I 1. ComDonent Number-Procurement and/ or Model Number X 2. Nameplate - Manufacturer X 3. Process Connection

X X 4. Material, Rupture Disc (Verification may be by either inspection or test)

I X I X I I 5. Material. Housing (Verification may be by either inspection or test) X X 6. Material, Process Connection (Verification may be by either inspection or test)

X 7. Pressure Boundary Integrity

X 8. Internal Pressure

I 1 x 1 I 9. Leakage. Rupture Disc I 1 x 1 I IO. RuDture Disc Burst Pressure

Acceptance Criteria: Fike

Acceptance Criteria: HOV-UT, I", 316SS/TEF/316SS/ 30 PSI, ZPC, Standard MFG Tolerance, FU-I", 316SS, (Per

Receipt Inspection Pian I Repott #: Characteristic: Process Connection Acceptance Criteria: 1 Inch Butt Weld Receipt Inspection Plan I Report#: Characteristic: Material, Housing Acceptance Criteria: Stainless Steel

Procurement Package W-441-P4, Rev. 2, Section H, Design Data Sheet)

Acceptance Criteria: Stainless Steel

03/06/00

- Sample Size' 100%

~

Sample S d 100%

~

Sample Size" 100%

- Sample Size'. 100%

~

Sample Size' 100%

Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No. CGI-SNF-D-07-P4-044 Title: Fike Mco Pressure Safety Element

Characteristic: Material, Rupture Disc Acceptance Criteria: Teflon

Sample Size": This is a destructive test since the disc may suffer damage during test for testing.

Utilize the disc that has been ruptured for the burst pressure test to test the material. Test only one item.

SNF-3936, Rev. 2

Page 6 of 8

- Sample Sire':

One Item

Characteristic for Test: Pressure Boundaly Integrity

Acceptance Criteria: Pressure Test at 165 psig for >10 minutes; Reduce pressure to loo%, perform snoop test(No Leakage-No Bubbles)

Actual Test Value:

Samp Size': [X]Normal[ ]Reduced[ Tightened

Test Plan and Report #:

Characteristic for Test: Internal Pressure

Acceptance Criteria: 150 psig and full vacuum

Samp Size': [X:lNormal[ ]Reduced[ ]Tightened

Actual Test Value: Test Plan and Report #:

Characteristic for Test: Leakage Past Rupture Disc

Acceptance Criteria: At 15 psig, leakage to bubble type standards 40.3 mllsec (do not wet disc with liquid solution, e.g. Snoop).

Actual Test Value:

Characteristic for Test: Rupture Disc Burst Pressure

Acceptance Criteria: Nominal 32 psig + 2 psig Sample Size': Destructively Test Only One Item. After burst, use this disc for material test.

Samp Size': [X]Normal[ ]Reduced[ Fightened

Test Plan and Report #:

Actual Test Value: Test Plan and Report#:

Characteristic for Test: Inspect Disc after Rupture

Acceptance Criteria: No loose pieces from ruptured disc.

Sample Size': Destructively test only one item. Examining the disc used for the burst pressure test.

Actiial Test Va lue : Test Plan and ReDort #:

Characteristic for Test: Seismic Condition A

Acceptance Criteria: Maintain Critical Function Before and After Seismic Event

Sample Size": Destructively Test Only One Item

Actual Test Value: Test Plan and Report #:

"If SupplierlManufacturer or Other, Refer to CGI Checklist-2 for Support Information

3/23/00

_

0 ti ~

m m m L -

t Ez z I"' J ' y

I

Commercial Grade Item Upgrade Dedication Form

1 i t t i e Fike Mco Pressure Safety Element

SNF-3936, Rev 2

11 Desian Authoritv I I I/ QA I I

QC

Cog - Engineer

CGI Engineer Larry Price 372-0770

I Procurement Engineer I 1

Drawings:

Manuals (specify type &number):

Design Calculations

I I Installation Instructions I I I Ooeration Instructions I

Calibration Instructions

Manufacturer's Recommended Spare Parts List

X Other: : Catalog Cut Sheets - Fike All It Procurement Documents I I1 I Certificate of Conformance/Cornoliance I

Seismic Qualification Certificate

1 Environmental Qualification Certificate

03/06/00

DISTRIBUTION SHEET

To Distribution Project TitleNVork Order

Page 1 of 1

Date 3/7/00

W-441, SNF-3936, Rev. 2

I D. Whitehurst I R 3 - 8 6 I x I I I I

EDTNo. N/A

ECN No. c5f71/

IG. Sinuh I R3-86 I x I I I I

Name Attach'1 EDTIECN Text

With All Text Only Appendix Attach. Only Only

MSlN

IP. Beaudet I 58-07 I x I I I I

A. Artzer (CVD Library)

R. Ramsgate

J. Brehm

R3-86 X

R3-86 X

R3-26 X

I S N F Startuu I B2-64 I x I I I I

P. Morrell (AVS)

M. Evarts (AI)

L. Price

ISNF Proiect F i l e s I R3-11 I x I I I I

G1-50 X

N1-29 X

R3-26 X

SNF Satelite Library

C. Van Katwijk

D. Whitworth

I T . Nuxall I R3-86 I x I I I I

X3-25 X

R3-47 X

R3-11 X

C. Miska

I I I I I

A-6000.1 35 (1 0197)

~ __--

R3-86 X