3 european standard en 13445 for pressure vessels - klipfel quing wei

8/10/2019 3 European Standard en 13445 for Pressure Vessels - Klipfel Quing Wei

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BASFThe Chemical Company

We create chemistry

for a sustainable future

Our chemicals are used in almost all

industries

We combine economic success, socialresponsibility and environmental

protection

Sales 2012:72,129 million

EBIT 2012:6,742 million

Employees (as of December 31, 2012):

110,782

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2012 sales* and EBIT in the regions

million

North America

South America,Africa, Middle East Asia Pacific

Europe

Sales 11,694

Sales 41,445

Sales 4,549

Sales 14,441

EBIT 969

EBIT 361

EBIT 4,557

EBIT 855

Sales

BASF Group

72,129

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BASF worldwide

Sites

4

Regional centers

Selected

production sites

Verbund sites

Most important

research sites

FreeportGeismar

So Paulo

LudwigshafenAntwerp

Hong Kong

Kuantan

Singapore

Nanjing

Florham Park

6 Verbund sites and around 380 production sitesEN13445_PED_Conference_engl_Klipfel


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Verbund site Ludwigshafen

Headquarter

Employees BASF SE 34,769 *

Site area 10 km

Sales products about 8.5 million metric tons

p.a.

Road 106 km

Rail 230 km

Site traffic 2,100 trucks daily

Shipment 100,000 containers p.a.

Pipeline system about 2,800 km

Production facilities circa 160 production plants

The largest integrated chemical complex

in the world

5

Pressure equipment inventory

Ludwigshafen: > 60.000

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Verbund site Antwerp

Employees

BASF Antwerp NV 2,945 *

Site area 6 km

Sales products ~ 8.4 million metric tons p.a.

Road ~ 60 km

Rail 48 km

Site traffic ~ 550 trucks daily

Shipment ~ 51,000 containers p.a.

Pipeline system 290 km

Production facilities circa 50 production plants

6

Pressure equipment inventory

Antwerp: > 15.000



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Pressure Equipment Procurement

Estimated Volume for Europe (BASF)

Replacement Needs + Capital Projects

Inventory: 100.000 items of pressure equipment

Average lifecycle: 25 years

Procurement volume: > 100 million/year

Procurement quantity: 4.000 items of pressure equipment/year



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Border to Europe for Pressure Equipment

Pressure Equipment Directive and National Codes

ASME

GB Code / ASME

AD 2000

Codap

PD 5500

Stoomwezen

Raccolta

ASME

EN 13445

Pressure Equipment Directive

(PED)



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Requirements to bring Pressure

Equipment on the European Market

9

Conformity

with

PressureEquipment

Degree

(PED)

National Code

e. g. AD 2000, ASMED PED+

.

.

.

Harmonized Standards

EN 13445Vessels

EN 13480Piping

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EN 13445 European Standard for Unfired

Pressure Vessels

10

General

Materials

Design

Fabrication

Inspection and testing

Pressure parts from cast iron

Part 1

Part 2

Part 3

Part 4

Part 5

Part 6

Part 7



11/2011

Why EN 13445 ?

- Can be adopted Europe-wide for BASF- Group

- Harmonized Standard Presumption of conformity

-Harmonized, go-ahead standard reflecting cost-effective solutions

- Coherent code for process equipment construction and plant engineering

- Easy assembly of pressure equipment into existing infrastructures

- Potent European standard also offers opportunities for manufacturers



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ASME

PED

EN 13445

Future

prefered optional

12

Vision

Procurement of Pressure Equipment for

Chemical Plants in Europe

ASME

PED

Technical

Data

Sheets

Specifi-

cations,

Company

Standards

AD 2000BS

PD 5500

Codap

2005

Today

D GB F I, NL,

PED PED PED PED

Pressure Equipment Directive



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Example for Procurement of Pressure

Equipment from China to Europe

Project: Plant for Crop Protection Products

Procurement of 18 Pressure Vessels an 4 Heat Exchangers from

Chinese Manufacturer (Nanjing)

Former experience of BASF with the manufacturer:

Deliverer for joint-venture BYC/BASF, Nanjing according to Chinese GB - Code

Deliverer for BASF Geismar, USA according to ASMECode

Legal Requirements and Used Codes

PED: Pressure Equipment Directive

EN 13445 Unique Code to comply all requirements of PED forputting pressure equipment onto the European Market

Easy integration of pressure vessels into piping structure

(dimensions of flanges)

Chance for Chinese manufacturer to get entrance to European

Market for pressure vessels by adopting EN 13445 to comply PED14EN13445_PED_Conference_engl_Klipfel


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Quality Assurance & Quality Control and

Final Assessment acc. to PED (1)

Design Examination and approval before ordering materials

Verification of requirements on materials and wall thickness

Calculations

Check of fabrication documents

Welding plans

Inspection and testing plans

Procedures( head forming, heat treatment, NDE, testing)

Pre-inspection-meetings

Training of the manufacturers staff about the use of PED and calculation

according to EN 13445

Introduction of category acc. to PED and introduction of the conformity

assessment Module G (EC unit verification)

Definition of welding factor, qualification of welding personnel and NDEpersonnel

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Qualification welding procedures and personal

Qualification of welders according to EN 287-1 witnessed and

approved by third party Notified Body.

Qualification of NDE personnel according to EN 473 approved by

third party Notified Body.

Qualification for welding procedures EN ISO 15614 -1 Edition 2004,

A1/2008 witnessed and approved by third party Notified Body.

21 welders were qualified 6 PQRs were approvedEN13445_PED_Conference_engl_Klipfel


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18/2018



Final Assessment by BASF AST/PQ Quality Inspectors, Shanghai

and EC unit verification by User Inspectorate BASF, Germany



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Summary of Pilot Project

and Outlook

Adoption of EN 13445 for the first

time in China for pressure

equipment delivered to BASF site

in Germany

Requirements on quality arefulfilled

Date of Delivery inclusive

transportation was achieved

Based on the good experience,

BASF ordered currently more than

60 pressure vessels and heat

exchangers in China

19

Team from Ludwigshafen after

successful arrival of the vessels



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3 european standard en 13445 for pressure vessels - klipfel quing wei

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