3 -industrial safety-pp beura

COST OF ACCIDENTS

INDIRECT LOSSES

DIRECT LOSSES

1. IDLE MAN POWER 2. INVESTIGATION 3. FOLLOW-UP 4. PUBLIC RELATION 5. COMPANY IMAGE 6. MORAL 7. SOCIAL 8. INSURANCE CLAIM9. INVENTORY COST10. TRADE UNIONS11. GOVERNMENT12. POLITICIANS13. PUBLIC

1.PRODUCTION LOSS1. DAMAGE TO PLANT & MACHINERY2. RAWMATERIALS, FINISHED GOODS ETC. LOSS3. OTHER ASSETS DAMAGED4. MAN-DAYS LOST 5. MEDICAL COST

SAFETYFreedom of not accepting risk of harm.

Elimination/control of occupational diseases, accidents and thus subsequent losses to

PeopleEquipmentMaterialsEnvironment P E M E

HAZARDSource or Situation with a potential for harm in terms of Human Injury, ill health, Damage to Property, Damage to the Workplace Environment or a combination of these.

LOSS TO PEME

KEY DEFINITIONS….continued

KEY DEFINITIONS….continued

RISK

Combination of the Likelihood and Consequences of a specified hazardous event occurring.

RISK ASSESSMENT

Overall Process of estimating the magnitude of risk and deciding whether or not the risk is tolerable.

SOME EXAMPLES

Risk Assessment and ControlActivity Hazard Risk Severity Occurre

nceControl


nceControl

Maintenance of battery truck


nceControl


Bursting of battery due to gas cutting operation in shop


nceControl



Injury to man and loss of property


nceControl




Harmful


nceControl




Harmful Highly unlikely


nceControl




Harmful Highly unlikely

Issue of proper Work Instruction (WI)

Risk Assessment and ControlActivity Hazard Risk Severity Occurrenc

eControl

Operation of crane

Activity Hazard Risk Severity

Occurrence

Control

Operation of crane


eControl

Operation of crane

Breakage of chain/wire rope


Occurrence

Control

Operation of crane



eControl

Operation of crane


Injury to man andMaterial


Occurrence

Control

Operation of crane




eControl

Operation of crane



Harmful


Occurrence

Control

Operation of crane



Harmful

Risk Assessment and ControlActivity Hazard Risk Severi

tyOccurrence

Control

Operation of crane



Harmful

Highly Unlikely


tyOccurrence

Control

Operation of crane



Harmful

Highly Unlikely

1. Periodic testing of the lifting devices.2. Maintenance of a register for the same.


tyOccurrence

Control

Material shifting with the help of fork lift/Lister


tyOccurrence

Control


Slipping of vehicle due to wet/oily floor


tyOccurrence

Control



Injury to man/ damage to material


tyOccurrence

Control




Harmful


tyOccurrence

Control




Harmful

Unlikely


tyOccurrence

Control




Harmful

Unlikely

Issue of proper WI and regular cleaning of floor/path way

ROLE OF THE MANAGEMENT: Commitment Vision Resource Availability Information Communication Motivation Support

(Moral,Financial,Organizational) Training Skills(Conceptual,Human

Relations)

ANECDOTE:

For safe and efficient running of a system;

organizational discipline is more important than

technical prowess.

GENERAL SAFETY

IN

CARRIAGE REPAIR WORKSHOPS

SAFETY IN MACHINE SHOP

Use of industrial shoes.

Use of aprons.

Use of goggles.

Use of hand gloves.

Safe moving in between the machines.

Machinery covered/guards on machines.

Proper stacking/storing of materials.

Nominated areas for scrap.

Proper cleaning of shop floor for non-accumulation of water, grease, oil, other liquid substances.

Using of cranes/EOTs/fork lifts for hoisting heavy materials.

Using of pallet trucks.

SAFETY IN

CARRIAGE FITTING SHOP (LIFTING & BOGIE SHOP)

Use of goggles for grinding.

Use of full welding shields while welding.

Floor area should be cleaned daily with proper care.

Signaling during movement of EOT while movement of coach body from one place to another.

J-Hooks to be checked thoroughly before using as a daily practice & to be tested in regular interval.

Use of water shoes while washing the bogies by water properly.

Use of compressed air in proper manner.

Tracks inside the shop floor for movement of bogies/coaches to be thoroughly cleaned daily.

Proper lighting during night working by providing portable stand lights.

Storage / disposition of waste material in a proper manner.

Heavy machineries are to be properly guarded.

SAFETY IN

WHEEL SHOP

Floor should be free from grease /oil/water.

Grease drums to be properly stored/disbursed.

Using of proper tools & equipment.

Heavy machines should be guarded properly.

Necessary tactics should be used for handling axles, wheels, discs, bearing etc.

Industrial shoes should be provided.

Goggles for welders/grinders.

New wheel discs to be stored with proper manner.

Axles are to be properly stacked with proper packing for not rolling.

Using of pallets for movement of small but heavy materials.

SAFETY IN

ELECTRICAL SHOPS

Shop floor should be cleaned daily.

Using of proper aprons/hand gloves while working on live line.

Using of nose masks whilst in battery charging section.

Charging section is to be properly ventilated.

Using of safety shoes in the battery charging section.

Regular medical check up for battery charging staff.

Electrical connections are to be properly insulated.

Extensions for power cables/wire should have proper joints.

SAFETY IN CBR SHOP

Shop floor should be kept properly cleaned.

Waste materials should be properly disposed off to their nominated place.

Path ways between coaches, kept for attention, should be free from waste materials.

Materials should be properly stacked.

Safety precaution should be taken for chemical fire during adhesive application on coach floorings.

While manufacturing, proper jigs/fixture should be used.

Extension cable for welding should be properly insulated with proper joining devices.

PPEs should be provided to all.

SAFETY IN PAINT SHOP

Nose masks are to be used during spray painting.

Paint shop to be well ventilated.

Regular medical check up should be undertaken for the staff doing spray painting work.

During spray painting, the concerned areas should be kept traffic free.

Coaches after painting should be kept aside for drying.

Aprons should be provided to the staff.

Paint shop store should be provided with tested fire extinguishers.

GENERAL SHOP SAFETY

• Fire hydrants should be provided at nominated places inside the shop floor.

• Fire accident attending squad should be formed and kept ready for any unwanted fire accidents.

• Fire service vehicle should be kept ready always with full equipments.

• Nominated staff should be properly trained from time to time.

• Time to time refresher training should be arranged.

• Safety seminars should be arranged with regular intervals.

• PPEs should be kept ready all the time.

• Industrial safety shoes should be provided to all.

• Cotton dresses should be provided with helmets to all staff.

• Safety cell to be activated under the supervisors of safety office with proper assistance.

• Safety banners/routers are to be pasted/hanged at all distinctive places for awareness.

• Static safety cell to be properly coordinated for their help during mishaps, specifically during fire accidents.

• All fire service stations are to be well connected both with the road and with telephonic information with numbers.

• Inspector of factories of the state concerned should be requested from time to time to visit the factory for compliance of any drawbacks.

• Feed back for any suggestions from the staff should be a regular practice.

• After any accident (may be fire or any other type), review should be made to avoid future accidents.

• Accidents are to be attended wisely, without panicky, in order to minimize the damages.

• Records should be kept for provision of safety equipments.

THE TRAINED & ALERT WORKER

IS SAFERIN ANUNSAFE CONDITION

ECoREA

AIREF

UNTRAINED&

UNALERT WORKER

AIREF

IS UNSAFE IN A

SAFE CONDITION

THE FOOTNOTE

THINK SIMPLE

BE ACCURATE

REMAIN SAFE

3 -industrial safety-pp beura

Documents

risk of harm

magnitude of risk

continued risk combination

man damage

continued hazard source

loss of property harmful

shop injury

wetoily floor injury