3 way finger joint

Upload: spaceskipper

Post on 02-Jun-2018

221 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/10/2019 3 Way Finger Joint

    1/5

    United S t a t e s Patent

    [ 1 9 1

    [ 1 1 ] 4 , 3 8 3 , 7 8 0

    D a v i s o n [ 4 5 ] May 1 7 ,

    1 9 8 3

    [ 5 4 ]

    THREE-WAY

    FINGER JOINT

    OTHER PUBLICATIONS

    [ 7 6 ] I n v e n t o r : J o h n E . D a v i s o n , 2 3 6 6 C e d a r S t . ,

    E r n e s t

    J o y c e , E n c y c l o p e d i a o f F u r n i t u r e M a k i n g , S t e r

    A p t .

    2 ,

    B e r k e l e y ,

    C a l i f . 9 4 7 0 8 l i n g

    P u b .

    C o . ,

    1 9 7 9 , p . 2 0 9 .

    [ 2 1 ] A P P I -

    N O - i 3 1 3 1 7 8 2

    P r i m a r y

    E x a m i n e r - A n d r e w V . K u n d r a t

    _ A t t o r n e y ,

    A g e n t , o r

    FirmMichael

    F .

    Brown

    [ 2 2 ] F 1 l e d : O c t . 2 1 ,

    1 9 8 1

    [ 5 1 ] I n t . C l . 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    . .

    F16B 12/00 [ 5 7 ] ABSTRACT

    [ 2 g ]

    h

    4 0 3 / 2 1 9 ;

    4 0 3 / 3 8 2 A t h r e e - w a y ? n g e r j o i n t f o r

    j o i n i n g

    t h r e e s t r u c t u r a l

    [ 1 e o e a r c

    /

    4 1 g 2 1 7 3 8 2 3 6 4 e l e m e n t s c o m p r i s i n g a t l e a s t ?ve

    l a y e r s

    o f i n t e r l o c k i n g

    3 / 3 3 9 3 4 7 4 0 0 ? n g e r s a n d s l o t s . The t o p a n d b o t t o m ? n g e r e l e m e n t s

    o n

    56 _ one member re i d e n t i c a l t o

    each

    other

    a n d

    t o the corre

    [ 1 R e f e r e n c e s C t e d s p o n d i n g e l e m e n t s on t h e o t h e r m e m b e r s .

    The

    m i d d l e

    U . S . PATENT

    DOCUMENTS l a y e r s c o m p r i s e

    a f u l l y i n t e r l o c k i n g

    a r r a n g e m e n t

    o f

    3 6 6 , 8 6 5

    7 / 1 9 8 7 N e w e l l

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4 0 3 / 3 8 2

    ? n g e r s

    39d

    S I M S

    i n

    w h i f h

    a l o n g

    ?nger

    n

    e a c h

    member

    7 2 5 4 2 2 4 / 1 9 0 3

    Dorgan

    4 0 3 / 3 8 2

    mates

    w1th c o r r e s p o n d i n g s l o t s on

    t h e

    o t h e r t w o . The

    757:8]; 4/1904 Keyes _ _ _ _ _ 403/364 long ?nger

    may

    be

    formed or

    cut

    off

    to be ?ush i t h the

    1 , 1 0 1 , 7 3 6

    6 / 1 9 1 4 c r a in e 4 0 3 / 3 6 4 j o i n t s u r f a c e .

    The

    o i n t t h u s f o r m e d i s s t r o n g , r i g i d a n d

    1 , 2 1 2 , 2 6 2

    l / l 9 l 7

    Rockwell

    . . . . . . . . . . . . . . . . . . . . . . . . . . 403/364 a e s t h e t i c a l l y p l e a s i n g .

    FOREIGN PATENT DOCUMENTS

    102403

    11/1937

    Australia . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    . 403/364

    180 0 4 76 6/1969 Germany . . . . . . . . . . . . . . . . . . . . .

    4

    C l a i m s ,

    3

    D r a w i n g F i g u r e s

  • 8/10/2019 3 Way Finger Joint

    2/5

    US.

    Patent May

    1 7 , 1 9 8 3

    S h e e t 1 0 1 2 4,383,780

  • 8/10/2019 3 Way Finger Joint

    3/5

    US. P a t e n t M a y 1 7 , 1 9 8 3

    S h e e t

    2 0 1 - 2 4,383,780

    F I G 3

    I O / l i i n . n i i i

  • 8/10/2019 3 Way Finger Joint

    4/5

    . .

    THREE-WAY

    FINGER JOINT

    FIEL

    OFTHEINVENTION

    T h e

    i n v e n t i o n

    p e r t a i n s t o

    j o i n t s h a v i n g

    i n t e i ' i ? t t e d

    m e m b e r s .

    M o r e p a r t i c u l a r l y ,

    t h e

    i n v e n t i o n p e r t a i n s ' v t o

    j o i n t s f o r

    t h r e e

    i n t e r c o n n e c t i n g

    s t r u c t u r a l :

    m e m b e r s

    m e e t i n g i n a s i n g l e

    p o i n t ,

    i n

    which

    a l l t h r e e

    members

    have longitudinal

    axe s

    lying

    in

    a

    single plane.

    DESCRIPTION OFTHE RIOR ART

    T h r e e - w a y j o i n t s a r e u s e d

    t o

    j o i n t h r e e s t r u c t u r a l

    member, s u c h a s

    t h e s t r e t c h e r s

    u s e d

    t o j o i n t h e l e g s o f a

    t a b l e ,

    c h a i r , o r s i m i l a r a r t i c l e o f f u r n i t u r e .

    There a r e

    two methods

    m o s t o f t e n

    u s e d

    i n s u c h

    a p p l i

    c a t i o n s : b e n t l a m i n a t i o n s

    and

    s p l i n e s . The b e n t l a m i n a

    t i o n

    t e c h n i q u e c a l l s

    f o r p r e s s i n g

    t h i n l a y e r s o f

    w o o d ,

    c o a t e d w i t h

    g l u e , i n t o

    t h e d e s i r e d s h a p e w i t h f o r m i n g

    b l o c k s ,

    a n d h o l d i n g

    u n t i l

    t h e

    g l u e

    s e t s .

    The l a m i n a t i o n

    method c a n n o t , o b v i o u s l y , b e

    u s e d

    when j o i n i n g

    s o l i d

    p i e c e s o f w o o d .

    The s p l i n e method

    t i l i z e s

    p e g s , o r s p l i n e s , g l u e d i n t o

    s l o t s on

    t h e

    e n d s o f

    t h e

    members

    t o b e j o i n e d . These

    p e g s i n t r o d u c e an e l e m e n t o f

    weakness

    a t t h e j o i n t ,

    and

    r e q u i r e a d d i t i o n a l p i e c e s o f wood a n d

    g l u i n g .

    The

    ? n g e r - t y p e j o i n t

    i s w e l l k no w n

    i n t h e a r t

    a s

    a

    m e t h o d o f j o i n i n g

    two

    e l e m e n t s s t r o n g l y a n d

    r i g i d l y

    ( s e e ,

    e . g .

    K e y e s , U . S . P a t .

    N o . 7 5 7 , 8 1 2 ,

    o r D o r g a n , U . S .

    P a t . N o . 7 2 5 , 4 2 2 ) . A n o t h e r e x a m p l e i s t h e w e l l - k n o w n

    t r a d i t i o n a l b o x ,

    o r

    c o r n e r - l o c k , j o i n t f o r j o i n i n g

    two

    p i e c e s o f wood,

    a s

    i s commonly u s e d i n d r a w e r s and

    t h e

    l i k e .

    I n h i s E n c y c l o p e d i a o f

    F u r n i t u r e M a k i n g

    ( S t e r l i n g

    P u b . C o . ,

    1 9 7 9 ) ,

    on

    Page 2 0 9 ,

    E r n e s t J o y c e shows s e v

    e r a l t h r e e - w a y j o i n t s , i n c l u d i n g a

    s p l i n e

    a n d

    two

    ? n g e r

    t y p e

    j o i n t s .

    The

    ? n g e r

    j o i n t s

    d i f f e r

    f r o m

    t h e p r e s e n t

    i n v e n t i o n

    i n t h a t t h e ? n g e r s a r e n o t i d e n t i c a l among

    t h e

    t h r e e e l e m e n t s a n d

    d o

    n o t f u l l y

    i n t e r l o c k , p r o d u c i n g

    j o i n t s which a r e not a s

    r i g i d ,

    nor a s

    b e a u t i f u l .

    SUMMARY OF THE INVENTION

    The

    i n v e n t i o n i s a t h r e e - w a y j o i n t u s i n g p r o j e c t i n g

    e l e m e n t s ,

    formed a t

    t h e

    e n d s o f

    t h e

    members t o be

    j o i n e d ,

    a s

    f u l l y - i n t e r l o c k i n g

    ? n g e r s

    a n d m a t c h i n g

    s l o t s

    t o j o i n t h r e e s t r u c t u r a l members

    i n a

    w a y which s

    a t

    t h e

    same

    t i m e

    s t r o n g , r i g i d ,

    e a s y

    t o a s s e m b l e , and b e a u t i f u l .

    The

    u s e o f

    ?nger

    e l e m e n t s

    which a r e i d e n t i c a l among

    t h e t h r e e

    members e n h a n c e s b o t h

    t h e s t r e n g t h

    and

    t h e

    e l e g a n c e

    o f

    t h e j o i n t , and e a s e s m a n u f a c t u r e and assem

    b l y .

    No

    a d d i t i o n a l p i e c e s

    b e y o n d

    t h e

    s t r u c t u r a l

    membes

    t h e m s e l v e s

    a r e r e q u i r e d .

    DESCRIPTION

    OF THE

    DRAWINGS

    FIG. 1 shows

    t h e j o i n t

    i n e x p l o d e d v i e w .

    FIG.

    2 shows

    t h e

    j o i n t i n

    ? n i s h e d ,

    a s s e m b l e d

    f o r m .

    FIG. 3 shows a t a b l e b u i l t u s i n g t h e j o i n t a s t a u g h t by

    t h e i n v e n t i o n .

    DESCRIPTION OF THE PREFERRED

    EMBODIMENT

    R e f e r r i n g

    t o

    FIGS.

    1 a n d

    2 ,

    t h e

    i n v e n t i o n c o m p r i s e s

    a j o i n t f o r j o i n i n g t h r e e s t r u c t u r a l

    members t o i d e n t i c a l

    c r o s s - s e c t i o n ( A , B , a n d C ) h a v i n g l o n g i t u d i n l a x e s

    l y i n g

    i n

    a

    s i n g l e

    p l a n e ,

    a n d

    r a d i a t i n g

    o u t w a r d f r o m a

    s i n g l e

    p o i n t . The o i n t

    u s e s a

    p l u r a l i t y o f

    e l e m e n t s

    ( ? n

    g e r s a n d s l o t s ) t o j o i n

    t h e

    m e m b e r s , w i t h a

    minimum

    o f

    ?ve l a y e r s o f

    ? n g e r s

    a n d s l o t s ,

    a s

    shown ( ? n g e r s 1 ,

    3 ,

    and 5 ; s l o t s 2 and ) .

    The

    r e f e r e n c e numbers a r e c o n s i s

    4 , 3 8 3 , 7 8 0

    710

    20

    2

    t e n t

    f r o m

    member

    t o member,

    w i t h

    t h e a p p e n d e d

    l e t t e r

    i n d i c a t i n g

    t o

    which member a n e l e m e n t b e l o n g s .

    Thus

    ? n g e r ; 1 a , _ i s

    t h e

    t o p e l e m e n t o n m e m b e r , ~ . A , ? n g e r 1 b

    t h e

    i d e n t i c a l e l e m e n t on member

    B , and s o

    o n .

    p Thetop ( 1 ) a n d

    bottom

    ( 5 ) ? n g e r ' e l e m e n t s a r e i d e n t i

    c a l

    i n f o r m

    t o

    e a c h

    o t h e r ( i . e . ( 1 a ) i s t h e

    s a m e

    a s

    ( 5 a ) )

    a n d

    i n

    f o r m a n d t h i c k n e s s t o t h e c o r r e s p o n d i n g e l e m e n t

    on t h e

    o t h e r

    members ( ( 1 a ) i s t h e same

    a s ( 1 b ) and

    1 0 ) ) .

    W h e n a s s e m b l e d , t h e t o p ( 1 ) ? n g e r s

    m e e t

    a t a

    p o i n t ( 1 4 )

    w i t h o u t l e a v i n g g a p s , a s do t h e

    b o t t o m ? n g e r s

    ( 5 ) .

    I d e

    a l l y , t h e

    t o p

    a n d b o t t o m ? n g e r e l e m e n t s a r e v f o r m e d i n

    t h e ' s h a p e o f

    a w e d g e , h a v i n g f a c e s m e e t i n g

    a t

    a n

    a n g l e

    o f 1 2 0

    d e g r e e s a t

    a p o i n t on

    t h e

    c e n t e r

    a x i s

    o f

    t h e

    mem

    b e r .

    The t h r e e wedge p o i n t s m e e t

    a t

    t h e s i n g l e p o i n t ,

    w h i c h s

    t h e c e n t e r

    o f t h e

    o i n t .

    T h i s j o i n i n g r e p e a t s

    t h e

    p a t t e r n o f , t h e members

    o f

    t h e j o i n t

    i t s e l f ,

    l e n d i n g

    a

    p l e a s i n g a s p e c t

    t o

    t h e w h o l e .

    The

    m i d d l e t h r e e ( o r m o r e ) l a y e r s c o m p r i s e

    t h e

    i n t e r l o c k i n g o f l o n g ? n g e r s

    m a t i n g w i t h

    m a t c h i n g

    s l o t s .

    Looking a t t h e t o p m o s t

    m i d d l e

    l a y e r i n FIG.

    1 , one

    c a n

    s e e t h a t

    e a c h

    l a y e r

    c o m p r i s e s

    a

    l o n g

    ' ? n g e r

    ( 3 0 )

    f r o m

    one member

    ? t t i n g

    i n t o s l o t s

    on

    t h e o t h e r t wo members

    ( ( 2 a ) , ( 4 b ) )

    which

    a r e

    s o

    formed a s

    t o

    mate with

    t h e

    ? n g e r

    w i t h o u t

    a g a p . S i m i l a r l y , t h e n e x t l a y e r

    i s made

    up o f ( 3 a ) ? t t i n g i n t o ( 2 b ) and ( 4 c ) ; and t h e bottommost

    3 0

    3 5

    4 5

    5 5

    m i d d l e l a y e r

    s

    ( 3 b ) , ( 2 c ) a n d ( 4 a ) .

    Each

    t r u c t u r a l

    mem

    b e r

    h a s a t

    l e a s t o n e l o n g ? n g e r ( 3 ) a n d two

    l o t s

    ( 2 ) a n d

    ( 4 ) . The minimum

    number

    o f

    m i d d l e

    l a y e r s

    t h u s

    s t h r e e ,

    a s

    shown, b u t i t

    w i l l

    be r e a d i l y a p p a r e n t t o

    one

    s k i l l e d i n

    t h e a r t

    t h a t

    a d d i t i o n a l

    l a y e r s may

    be

    added

    i n a

    s i m i l a r

    f a s h i o n

    t o t h e ? r s t t h r e e , i f

    d e s i r e d . For

    e x a m p l e , t h e

    j o i n t

    c o u l d

    b e

    made

    up o f a l a r g e r number o f t h i n n e r

    e l e m e n t s , i f

    t h e

    d e s i g n e r w i s h e d , w i t h o u t d e p a r t i n g

    from

    t h e t e a c h i n g s

    of

    t h e

    i n v e n t i o n .

    The

    e n d

    ( 6 )

    o f

    t h e

    l o n g ? n g e r e l e m e n t

    ( 3 )

    f o r m s

    p a r t

    o f t h e

    o u t s i d e s u r f a c e

    o f t h e

    j o i n t ,

    a s shown

    i n

    FIG. 2 .

    The ? n g e r may b e

    f o r m e d i n i t i a l l y

    w i t h

    a n

    e n d a d a p t e d

    t o become

    a

    ?ush p a r t o f t h e s u r f a c e , a s

    i n

    end

    ( 6 )

    o f

    ? n g e r ( 3 a ) ,

    o r ,

    i f d e s i r e d ,

    t h e

    ? n g e r may b e l e f t s q u a r e ,

    a s i n e n d ( 7 )

    o f . ? n g e r

    ( 3 b ) , a n d l a t e r

    t r i m m e d

    f l u s h ( 8 )

    f o r

    a n exact ?t a f t e r assembly. _

    The e l e m e n t s

    o f

    t h e o i n t may

    e

    f a s t e n e d

    t o g e t h e r

    by

    g l u i n g , o r by any

    o t h e r

    method known o t h e a r t , form

    i n g

    a s t r o n g , r i g i d , and a t t r a c t i v e j o i n t , a s may b e u s e d

    i n

    t h e c o n s t r u c t i o n o f ?ne f u r n i t u r e .

    FIG.

    3 shows a t a b l e d e s i g n e d by t h e i n v e n t o r which

    u s e s t h e j o i n t a s

    t a u g h t

    by t h e i n v e n t i o n .

    The t a b l e

    h a s a t o p

    ( 9 ) , f r a m e ( 1 1 )

    a n d

    f o u r l e g s ( 1 0 ) .

    The

    l e g s

    a r e

    h e l d

    by

    a

    s t r e t c h e r

    made

    up

    o f

    f o u r

    l e g

    s t r e t c h e r s ( 1 2 )

    a t t a c h e d

    t o

    a

    c e n t e r l o n g i t u d i n a l

    s t r e t c h e r

    ( 1 3 ) . The s t r e t c h e r s m e e t

    a t

    ( 1 5 )

    a n d

    ( 1 6 )

    i n

    j o i n t s c o n s t r u c t e d a c c o r d i n g t o t h e

    t e a c h i n g s

    o f t h e

    i n v e n t i o n .

    A c c o r d i n g l y ,

    i t

    i s t o b e u n d e r s t o o d

    t h a t t h e

    embodi

    ments o f t h e i n v e n t i o n

    h e r e i n

    d e s c r i b e d a r e merely

    i l l u s t r a t i v e

    o f t h e a p p l i c a t i o n o f t h e

    p r i n c i p l e s

    o f t h e

    i n v e n t i o n .

    R e f e r e n c e

    h e r e i n

    t o d e t a i l s o f

    t h e

    i l l u s t r a t e d

    embodiment are

    not

    intended to

    l i m i t the scope of

    the

    c l a i m s ,

    w h i c h

    t h e m s e l v e s r e c i t e

    t h o s e

    f e a t u r e s

    r e g a r d e d

    a s e s s e n t i a l

    t o

    t h e i n v e n t i o n .

    I c l a i m :

    1 . A o i n t

    f o r

    j o i n i n g t h r e e s t r u c t u r a l members o f

    i d e n t i c a l

    c r o s s - s e c t i o n

    h a v i n g

    l o n g i t u d i n a l

    a x e s

    l y i n g

    i n

    a s i n g l e

    p l a n e a n d m e e t i n g a t

    a s i n g l e

    p o i n t , c o m p r i s i n g :

    t h r e e

    s t r u c t u r a l

    members o f i d e n t i c a l c r o s s - s e c t i o n t o

    b e j o i n e d , e a c h

    h a v i n g

    a n

    a r r a n g e m e n t

    o f ? n g e r

    e l e m e n t s

    formed a t one e n d , s u c h t h a t

    t h e

    ?nger

  • 8/10/2019 3 Way Finger Joint

    5/5

    4 , 3 8 3 , 7 8 0

    3

    e l e m e n t s i n t e r l o c k t o f o r m t h e j o i n t , j o i n i n g t h e

    members

    r i g i d l y

    w i t h o u t g a p s ;

    t h e ? n g e r e l e m e n t s f o r m i n g

    t o p , b o t t o m ,

    a n d a t

    l e a s t

    t h r e e m i d d l e l a y e r s ;

    t h e t o p a n d b o t t o m

    l a y e r s

    c o m p r i s i n g

    ? n g e r e l e m e n t s

    of a ?rst type which re i d e n t i c a l on l l three mem

    b e r s ;

    e a c h

    m i d d l e

    l a y e r c o m p r i s i n g

    o n e

    ? n g e r e l e m e n t

    o n

    one member and t wo s l o t s

    on

    t h e t wo a d j o i n i n g

    m e m b e r s ;

    t h e ? n g e r e l e m e n t o f e a c h m i d d l e l a y e r b e i n g o f

    a

    s e c o n d t y p e , o f

    s u f ? c i e n t

    l e n g t h t o p r o t r u d e

    f r o m

    t h e s u r f a c e

    o f

    t h e j o i n t ;

    t h e s l o t s o f

    e a c h m i d d l e

    l a y e r b e i n g a d a p t e d t o m a t e

    w i t h t h e ? n g e r

    e l e m e n t

    o f t h e a d j o i n i n g

    s t r u c t u r a l

    member w i t h o u t g a p s ;

    1 5

    20

    2 5

    30

    3 5

    4 5

    5 0

    5 5

    6 5

    4

    t h e ? n g e r

    e l e m e n t s

    a n d

    s l o t s o f t h e m i d d l e l a y e r s

    b e i n g a r r a n g e d s u c h t h a t e a c h

    s t r u c t u r a l

    member

    h a s

    a t l e a s t one ?nger e l e m e n t

    o f

    t h e s e c o n d

    t y p e

    m a t i n g w i t h

    c o r r e s p o n d i n g s l o t s o n e a c h

    a d j o i n i n g

    member.

    2 . The o i n t o f c l a i m

    1

    i n

    which

    t h e ? n g e r

    e l e m e n t s

    o f

    t h e middle l a y e r s a r e trimmed

    i n

    l e n g t h a f t e r

    a s s e m b l y

    such

    t h a t

    t h e

    end

    o f each ?ng er e l e m e n t

    o f

    t h e

    middle

    l a y e r s i s ? u s h

    w i t h

    t h e s u r f a c e s o f

    t h e

    a d j o i n i n g s t r u c

    t u r a l

    m e m b e r s .

    3 . The o i n t

    o f

    c l a i m 1 i n which t h e

    e n d

    o f

    t h e

    ? n g e r

    e l e m e n t s o f

    t h e

    m i d d l e

    l a y e r

    a r e

    a d a p t e d t o

    b e

    ?ush

    w i t h t h e

    s u r f a c e s

    o f t h e a d j o i n i n g

    s t r u c t u r a l

    members

    a f t e r a s s e m b l y o f

    t h e j o i n t .

    4 . The o i n t o f c l a i m

    1

    i n

    which t h e ? n g e r

    e l e m e n t s

    o f

    t h e

    t o p and bottom

    l a y e r s a r e

    w e d g e - s h a p e d w i t h

    t h e

    f a c e s o f t h e

    we d g e

    m e e t i n g

    a t

    a n

    a n g l e o f 1 2 0

    d e g r e e s .

    t * i i i