30022 and 36030f8j 42032f7j and 48040f7j/b e-p plus controls
TRANSCRIPT
Published Manual Number/ECN: ME7HF8J1BE/2006493N• Publishing System: TPAS• Access date: 1/9/2007• Document ECN's: Latest Available
Schematic/Electrical Parts—
30022 and 36030F8J42032F7J and 48040F7J/BE-P Plus Controls
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact. References to Yellow Troubleshooting Pages This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation:
CBW® E-P Plus® Mildata® MultiTrac™ E-P Express® Gear Guardian® Milnet® Staph Guard® E-P OneTouch® Mentor® Milnor® Visionex™
Comments and Suggestions Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400 Fax: (504) 469-1849
Table of Contentsfor ME7HF8J1BE/2006493N
30022 and 36030F8J 42032F7J and 48040F7J/B E-P Plus Controls
Page Description Document/ECN
1 Component Parts List W7F5JPL/2004134N
9 Warranty BMP720097/92732A
10 How to Order Parts BMP720097R/72332A
12 How to Use Electrical Schematics MSFD0106AE/2004414V
22 3 Phase Motor Connection Diagram BMP850029/99362B
23 3P Motor Diagram-Multivolt W80008/2001253A
24 Control Box Layouts 30" W7F5JTG1/2001175B
26 Control Box Layouts 36"+42" W7F5JTG2/2004193B
28 Control Box Layouts 48040 W7F5JTG3/2004193B
30 Board to Board Wiring W7F5JBW/2001125B
32 Flushing Supplies #1 thru #5 W7F5JCF/2001365B
34 8 Flushing Supplies-Optional W7F5JCM/2001125B
36 Alternate Drain Valve-Air Operated W7F5JDR/97107B
38 Electric Valves W7F5JEV/2004454B
40 Elec. Vlvs.-Bath Soak-Non Air Operated W7F5JEVS/2004454B
42 Hydraulic Door 48040F7B/J only W7F5JHD/2002243B
44 Microprocessor Inputs W7F5JIA/2001365B
46 Control Circuit Transformers W7F5JLV/2003356B
48 600V Step Down Transformer for Inverter W7F5JMT6/2003124B
50 Raise House Wiring 48040F7B Only W7F5JRH/2002243B
52 Start Circuit 30F8J, 36+42V6J W7F5JS+A/2004454B
54 Start Circuit 30F8J+Bath Soak W7F5JS+B/2004454B
56 Start Circuit 42F7J W7F5JS+C/2004454B
58 Start Circuit 42F7J+Bath Soak W7F5JS+D/2004454B
60 Start Circuit for 48040F7B (tilt) W7F5JS+E/2006493B
62 Start Circuit for 48040F7J (non tilt) W7F5JS+F/2004454B
64 Signal Beacon - Optional W7F5JSB/2000046B
66 Speed Sensing Board W7F5JSP/2003163B
68 Variable Speed Drive 30F8J W7F5JVP/2006493B
70 Variable Spd Drive 36+42F7J- GPD505 W7F5JVPB/2006493B
72 Variable Spd Drive 36+42FxJ-Baldor W7F5JVPC/2001175B
74 Variable Speed Controller for 30022F8J with 515 Inverter W7F5JVPD/2006493B
76 Variable Speed Inverter for 48040 F W7F5JVPE/2004134B
78 Variable Speed Controller for 36 & 42 F#J-GPD315 W7F5JVPF/2006493B
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Pag
e 2
of 8
C O
M P
O N
E N
T
P A
R T
S
L I
S T
W
7F5J
PL/
2004
134N
CO
MP
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Pag
e 3
of 8
C O
M P
O N
E N
T
P A
R T
S
L I
S T
W
7F5J
PL/
2004
134N
CO
MP
ON
EN
TF
UN
CT
ION
OF
TH
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RE
TO
FIN
D
NU
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ER
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Pag
e 4
of 8
C O
M P
O N
E N
T
P A
R T
S
L I
S T
W
7F5J
PL/
2004
134N
CO
MP
ON
EN
TF
UN
CT
ION
OF
TH
ISW
HE
RE
TO
FIN
D
NU
MB
ER
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C S
HLD
SID
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H
PX
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RO
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RO
NT
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WN
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W7F
5JR
H09
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RO
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W Q
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ON
N 1
2M N
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AC
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PX
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LP
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W-R
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R D
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EF
TW
7F5J
RH
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12A
AS
PR
OX
SW
QD
CO
NN
12M
NO
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SH
LDS
IDE
OF
MA
CH
PX
RD
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W-R
EA
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OW
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TW
7F5J
RH
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12A
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PR
OX
SW
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CO
NN
12M
NO
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SH
LDS
IDE
OF
MA
CH
SH
>>S
WIT
CH
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ND
OP
ER
AT
ED
SH
01S
WIT
CH
-208
/240
VA
CW
7F5J
LV09
N05
0T
OG
SW
SP
DT
NO
OF
F 1
0A25
0VC
ON
TR
OL
BO
X
SH
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WIT
CH
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ER
NA
TE
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AIN
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MO
UN
T O
NM
AC
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SH
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WIT
CH
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NA
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AIN
W7F
5JS
+D
09N
405M
211
SW
AS
S M
2W 1
NO
+IN
CM
OU
NT
ON
MA
CH
SH
DO
SW
ITC
H-U
NLA
TC
H D
OO
RW
7F5J
S+
A
09N
405P
B10
SW
AS
S P
BB
K 1
NO
SW
ITC
H P
AN
EL
SH
DO
SW
ITC
H-U
NLA
TC
H D
OO
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7F5J
S+
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N40
5PB
10S
WA
SS
PB
BK
1N
OS
WIT
CH
PA
NE
L
SH
DO
SW
ITC
H-U
NLA
TC
H D
OO
RW
7F5J
S+
C09
N40
5PB
10S
WA
SS
PB
BK
1N
OS
WIT
CH
PA
NE
L
SH
DO
SW
ITC
H-U
NLA
TC
H D
OO
RW
7F5J
S+
D09
N40
5PB
10S
WA
SS
PB
BK
1N
OS
WIT
CH
PA
NE
L
SH
DO
SW
ITC
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TC
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OO
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7F5J
S+
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N40
5PB
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CH
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SH
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CH
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CH
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CH
PA
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L
SH
ES
SW
ITC
H-E
ME
RG
EN
CY
ST
OP
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5JS
+A
09
N50
5S
W A
SS
Y E
ME
R S
TO
PS
WIT
CH
PA
NE
L
SH
ES
SW
ITC
H-E
ME
RG
EN
CY
ST
OP
W7F
5JS
+B
09N
505
SW
AS
SY
EM
ER
ST
OP
SW
ITC
H P
AN
EL
SH
ES
SW
ITC
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ME
RG
EN
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ST
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W7F
5JS
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09N
505
SW
AS
SY
EM
ER
ST
OP
SW
ITC
H P
AN
EL
SH
ES
SW
ITC
H-E
ME
RG
EN
CY
ST
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W7F
5JS
+D
09N
505
SW
AS
SY
EM
ER
ST
OP
SW
ITC
H P
AN
EL
SH
ES
SW
ITC
H-E
ME
RG
EN
CY
ST
OP
W7F
5JS
+E
09N
505
SW
AS
SY
EM
ER
ST
OP
SW
ITC
H P
AN
EL
SH
ES
SW
ITC
H-E
ME
RG
EN
CY
ST
OP
W7F
5JS
+F
09N
505
SW
AS
SY
EM
ER
ST
OP
SW
ITC
H P
AN
EL
SH
FR
SW
ITC
H-F
RO
NT
/RE
AR
SE
LEC
TO
RW
7F5J
RH
09N
405S
320
SW
AS
S S
3W 2
NO
SW
ITC
H P
AN
EL
SH
NX
SW
ITC
H-N
EX
T S
IGN
AL
CA
NC
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0"W
7F5J
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R00
2BK
CA
P-P
US
HB
UT
TO
N B
LK #
CA
P16
-3P
BK
SW
ITC
H P
AN
EL
SH
NX
SW
ITC
H-N
EX
T S
IGN
AL
CA
NC
EL
36",
42",
48"
W7F
5JIA
09N
405P
Y10
SW
AS
S P
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OW
INO
SW
ITC
H P
AN
EL
SH
PS
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SW
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H P
AN
EL
SH
PS
SW
ITC
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RO
GR
AM
SE
LEC
T 3
6",4
2",4
8"W
7F5J
IA09
N40
5PB
10S
WA
SS
PB
BK
1N
OS
WIT
CH
PA
NE
L
SH
S+
SW
ITC
H-S
TA
RT
30"
W7F
5JIA
09R
002G
RC
AP
-PU
SH
BU
TT
ON
GR
N #
CA
P16
-3P
GN
SW
ITC
H P
AN
EL
SH
S+
SW
ITC
H-S
TA
RT
36"
,42"
,48"
W7F
5JIA
09N
405P
G10
SW
AS
S P
BG
N 1
NO
SW
ITC
H P
AN
EL
SH
SL
SW
ITC
H-S
CR
OLL
30"
W7F
5JIA
09R
002B
KC
AP
-PU
SH
BU
TT
ON
BLK
#C
AP
16-3
PB
KS
WIT
CH
PA
NE
L
SH
SL
SW
ITC
H-S
CR
OLL
36"
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W7F
5JIA
09N
405P
B10
SW
AS
S P
BB
K 1
NO
SW
ITC
H P
AN
EL
Pag
e 5
of 8
C O
M P
O N
E N
T
P A
R T
S
L I
S T
W
7F5J
PL/
2004
134N
CO
MP
ON
EN
TF
UN
CT
ION
OF
TH
ISW
HE
RE
TO
FIN
D
NU
MB
ER
CO
MP
ON
EN
T N
UM
BE
RT
HIS
CO
MP
ON
EN
TM
ILN
OR
P/N
DE
SC
RIP
TIO
NL
OC
AT
ION
SH
SM
AS
WIT
CH
-MA
ST
ER
W7F
5JS
+D
09N
405M
240
SW
AS
S M
2W 2
NO
SW
ITC
H P
AN
EL
SH
SM
AS
WIT
CH
-MA
ST
ER
W7F
5JS
+E
09N
405M
240
SW
AS
S M
2W 2
NO
SW
ITC
H P
AN
EL
SH
SM
AS
WIT
CH
-MA
ST
ER
W7F
5JS
+F
09N
405M
240
SW
AS
S M
2W 2
NO
SW
ITC
H P
AN
EL
SH
SO
SW
ITC
H-T
ER
MIN
AT
E 3
0"W
7F5J
IA09
R01
9M
ICR
O S
WIT
CH
SP
DT
KE
YE
DS
WIT
CH
PA
NE
L
SH
SO
SW
ITC
H-T
ER
MIN
AT
E 3
6",4
2",4
8"W
7F5J
IA09
N40
5PB
10S
WA
SS
PB
BK
1N
OS
WIT
CH
PA
NE
L
SH
US
WIT
CH
-UP
/DO
WN
W7F
5JR
H09
N40
5S32
0S
WA
SS
S3W
2N
OS
WIT
CH
PA
NE
L
SH
WD
OS
WIT
CH
-HY
DR
AU
LIC
DO
OR
OP
EN
/CLO
SE
DW
7F5J
HD
09N
405S
320
SW
AS
S S
3W 2
NO
SW
ITC
H P
AN
EL
SH
WJ
SW
ITC
H-J
OG
W7F
5JV
PE
09N
405S
310
SW
AS
S S
3W 1
NO
SW
ITC
H P
AN
EL
SK
>>S
WIT
CH
-KE
YL
OC
K
SK
MO
SW
ITC
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UA
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7F5J
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UN
/PR
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5JIA
09N
127C
KE
YS
W S
PS
T 7
A12
0VA
C S
CR
EW
TE
RM
S
WIT
CH
PA
NE
L
SM
>>S
WIT
CH
-ME
CH
AN
ICA
L O
PE
RA
TE
D
SM
DS
WIT
CH
-DO
OR
CLO
SE
DW
7F5J
S+
A
09R
014A
MIN
I-S
W S
PD
T S
TA
KO
N #
V15
G1C
26K
DO
OR
LT
CH
BX
SM
DS
WIT
CH
-DO
OR
CLO
SE
DW
7F5J
S+
B09
R01
4AM
INI-
SW
SP
DT
ST
AK
ON
#V
15G
1C26
KD
OO
R L
TC
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X
SM
DS
WIT
CH
-DO
OR
CLO
SE
DW
7F5J
S+
C09
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SH
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FR
ON
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>>S
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CH
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RE
OP
ER
AT
ED
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SW
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AR
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@ 5
LB
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SP
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7F5J
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W N
AS
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@ 6
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ALV
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SS
UR
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W-D
OO
R S
EA
LW
7F5J
S+
C09
N08
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PR
ES
SW
NA
SO
N C
LOS
ED
@ 1
0 LB
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LVE
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X
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@ 1
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SS
UR
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W-H
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WA
TE
R L
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W7F
5JIA
09N
070
PR
ES
S S
W 7
"WC
INV
EN
SY
S 3
8-71
7M
OU
NT
ON
MA
CH
SP
LLP
RE
SS
UR
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W-L
OW
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TE
R L
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W7F
5JIA
09N
069
PR
ES
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W 4
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EN
SY
S 7
38-7
19
MO
UN
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NM
AC
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VE
>>V
AL
VE
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EC
TR
IC O
PE
RA
TE
D
VE
AD
VA
LVE
-ALT
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NA
TE
DR
AIN
W7F
5JD
R96
R30
1A71
1/8"
AIR
PIL
OT
3W
NC
240
V50
/60
VA
LVE
BO
X
VE
BP
VA
LVE
-BE
AR
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PR
ES
SU
RE
W7F
5JS
+E
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BC
2BA
711/
4" N
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WA
Y 2
20V
50/6
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ALV
EV
ALV
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OX
Pag
e 6
of 8
C O
M P
O N
E N
T
P A
R T
S
L I
S T
W
7F5J
PL/
2004
134N
CO
MP
ON
EN
TF
UN
CT
ION
OF
TH
ISW
HE
RE
TO
FIN
D
NU
MB
ER
CO
MP
ON
EN
T N
UM
BE
RT
HIS
CO
MP
ON
EN
TM
ILN
OR
P/N
DE
SC
RIP
TIO
NL
OC
AT
ION
VE
BP
VA
LVE
-BE
AR
ING
PR
ES
SU
RE
W7F
5JS
+F
96T
BC
2BA
711/
4" N
/C 2
WA
Y 2
20V
50/6
0C V
ALV
EV
ALV
E B
OX
VE
BR
VA
LVE
BR
AK
E R
ELA
EA
SE
W7F
5JS
+E
96R
301A
711/
8" A
IRP
ILO
T 3
W N
C 2
40V
50/6
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ALV
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OX
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BR
VA
LVE
BR
AK
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EA
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W7F
5JS
+F
96R
301A
711/
8" A
IRP
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C 2
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50/6
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LVE
-FLU
SH
CH
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7F5J
CF
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4" 2
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4" 2
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7F5J
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F96
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V50
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RV
ALV
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W7F
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1/8"
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240
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LVE
BX
VE
ST
MV
ALV
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W7F
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V96
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240
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VA
LVE
BO
X
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ST
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W7F
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301A
711/
8" A
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3W
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240
V50
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AIR
VA
LVE
BX
VE
WC
VA
LVE
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30"
W7F
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36"
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, 48"
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96R
301A
711/
8" A
IRP
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W N
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40V
50/6
0V
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Pag
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of 8
C O
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Pag
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We warrant to the original purchaser that MILNOR machines including electronichardware/software (hereafter referred to as “equipment”), will be free from defects in materialand workmanship for a period of one year from the date of shipment from our factory with nooperating hour limitation. This warranty is contingent upon the equipment being installed,operated and serviced as specified in the operating manual supplied with the equipment, andoperated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,we will – at our option – repair or replace the defective part or parts, FOB our factory. Weretain the right to require inspection of the parts claimed defective in our factory prior torepairing or replacing same. We will not be responsible, or in any way liable, for unauthorizedrepairs or service to our equipment, and this warranty shall be void if the equipment is repairedor altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,brake and clutch linings and similar parts – are not covered by this warranty, nor are partsdamaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment(including purchased components) without obligation to change any equipment previouslysupplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPONTHE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE ORPURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGESACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHERPERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTALCONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYONDTHE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALLMILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, ORCONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVERWHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS ORFURNISHES.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TOASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTIONWITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.
BMP72009792732A
How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you thismachine, or directly from the MILNOR factory. In most cases, your dealer willhave these parts in stock.
When ordering parts, please be sure to give us the following information:
1. Model and serial number of the machine for which the parts are required
2. Part number
3. Name of the part
4. Quantity needed
5. Method of shipment desired
6. In correspondence regarding motors or electrical controls, please include allnameplate data, including wiring diagram number and the make ormanufacturer of the motor or controls.
All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual
It is strongly recommended that you read the installation and operating manualbefore attempting to install or operate your machine. We suggest that this manualbe kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION3�2��%2;������.(11(5��/$���������������8�6�$�
FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R72332A
MSFD0106AE/2004414V (1 of 5)
…HOW TO USE MILNORR
R
R
ELECTRICAL SCHEMATICSMilnor electrical schematic manuals contain a table of contents/component list, a set of schematic draw-
ings, and a signal routing table. These documents are cross referenced and must be used together.
The table of contents/components list shows, for every component on every schematic in the manual, the
component item number(explained in detail below), statement of function, parent schematic number, part number,
description and electric box location.
The schematic drawings use symbols for each electro-mechanical component, and indicate the function of
each. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certain
electrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematic
but are shown in the signal routing table. Most machines (manuals) require several schematics to describe the
complete control system including all available options. However, this means that there are usually some
schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions
(e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order.
The signal routing table assists in determining wire routing. It identifies each group of conductors in a control
system connected with zero resistance. Groups are identified by a two or three character wire number. Each wire
belonging to such a group of conductors has that group's wire number printed along the wire insulation. Although
there are some exceptions, generally each group of conductors within the entire electrical system for a machine
family has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically by
wire number and each component/pin number to which the wire is attached, including those not shown on the
schematics (e.g., wire connectors). Milnor document MSTS0202BE “HOW TO USE THE SIGNAL ROUTING
TABLE” provides more information.
Component Prefix Classifications and DescriptionsThe component item numbers consist of up to six characters and appear as part of a component's symbol on
the schematic. The first two characters indicate the general class of component and the remaining characters are a
mnemonic for the function. For example, “CD” is the code for all time delay relays and “SR” stands for safety reset.
Thus, CDSR is a time delay relay that serves as a safety reset.
The following are descriptions of the electrical components used in Milnor machines. Descriptions are in
alphabetical order of the component class code (two character prefix).
ÀBA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has been
formed to connect discreet electronic components also mounted on the board.
ÀCB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal cur-
rent conditions (e.g., an overload).
R
ÀCD=Control, Time Delay Relay A relay whose contacts
switch only after a fixed or adjustable delay, once voltage has been ap-
plied to its coil. The contacts switch back to normal (de-energized state)
immediately when the voltage is removed.
À
CL=Control, Latch Relay A re la y w hic h
latches in an energized or set position when operated
by one coil (the latch/set coil). The relay stays latched,
even though coil voltage is removed. The relay
releases or unlatches when voltage is applied to a
second coil, (the unlatch/reset coil).
ÀCR=Control, Relay A relay whose contacts switch immediately
when voltage is applied to its coil and revert to normal when the voltage
is removed.
À
CP=Control, Photo-Eyes Photo-eyes sense the presence of
an object without direct physical contact. Photo-eyes consist of a trans-
mitter, receiver, and output module.These components may be housed
in one assembly with the transmitter bouncing light off of a reflector to
the receiver, or these components can be housed in two separate as-
semblies with the transmitter pointed directly at the receiver.
The photo-eye can be set to turn on its output either when the light
beam becomes blocked (dark operate) or when it becomes unblocked
(light operate).
ÀCS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually amotor.
ÀEB=Electric Buzzer An audible signaling device.
ÀEC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. Theseplates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn asone.
ÀED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (lightemitting diode) display, or VFD (vacuum florescent display).
ÀEF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which isheated and severed by the passage of over-current through it.
ÀEL=Electric Light Indicator lights may be either incandescent or fluorescent.
ÀEM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which anelectric current is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid).
ÀES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC(direct current). The input voltage to the power supply is usually 120 or 240 VAC . The output is +5, +12, and -12 VDC.
ÀET=Thermal Overload A safety device designed to protect a motor. A thermaloverload consists of an overload block, heaters, and an auxiliary contact. The auxiliarycontact is normally installed in a safety (three-wire) circuit that stops power to the motorcontactor coil when a motor overload occurs.
ÀEX=Electrical Transformer A device that transfers electrical energy fromone isolated circuit to another, often raising or lowering the voltage in the process.
HOW TO USE MILNOR ELECTRICAL SCHEMATICS
R
R
ÀKB=Keyboard Device similar to a typewriter for making entries to a computer.
ÀMN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data.
ÀMR=Motors Electro-mechanical device that converts electrical energy into mechanical energy.
ÀMV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratio
must be kept constant. The motor will overheat if this ratio is not maintained.
The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage togenerate AC at the proper voltage and frequency for the commanded speed.
NOTE: Switch symbols used in the schematics and described below always depict the switch in itsunactuated state.
ÀPX=Proximity Switch A device which reacts to the proximity of an target
without physical contact or connection. The actuator or target causes a change in the
inductance of the proximity switch which causes the switch to operate. Proximity
switches can be two-wire (AC) or three-wire (DC) devices.
ÀSC=Switch, Cam Operated A switch in which the electrical contacts are opened and/or
closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated
machines, autospot, timer reversing motor assembly, and some balancing systems.
ÀSH=Switch, Hand Operated A switch that is manually operated (e.g., Start button,
Master switch, etc.).
ÀSK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorized
personnel from gaining access to certain functions (e.g., the Program Menu).
ÀSL=Switch, Level Operated A switch connected to a float that causes the switch to open
and close as the level changes.
MSFD0106AE/2004414V (2 of 5)
ÀSM=Switch, Mechanically Operated A switch that is mechanically operated by a part of
or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)
ÀSP=Switch, Pressure Operated A switch consisting of a diaphragm that
pushes against a switch actuator.
ÀST=Switch, Temperature Operated A switch that is actuated at a preset temperature
(e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).
ÀTB=Terminal Board A strip or block for attaching or terminating wires.
ÀVE=Valve, Electric Operated A valve operated by an electric coil to control the flow of
fluid. The fluid can be air, water or hydraulics.
ÀZF=Rectifier A solid state device that converts alternating current to
direct current.
À
WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electronic
circuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive the
mating connector.
HOW TO USE MILNOR ELECTRICAL SCHEMATICSR
Component Terminal Numbering
NOTE: Numbers shown usually appear on the component.
MSFD0106AE/2004414V (3 of 5)
4 5 6 Q Q 6 5 4
7 8 9 V V 9 8 7
1 2 3 K K 3 2 1
A BB A
Features of Milnor R Electrical SchematicsDocument W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnor
æGas Dryer.
For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic are
shown black.
The item numbers below correspond to the circled item numbers shown on the drawing.
� The first six characters of the drawing number (W6DRYG)indicate that this is a wiring diagram (W), iden-tify the generation of controls (6), and identify the type of machine (DRYG=Gas Dryer). These charactersappear in the drawing number of every schematic in the set.
The characters following the first six are unique to each drawing. The two characters identified as the page
number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) and
establish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numeric
order in the manual).
Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the new
drawing number will be the same as the old except for the major revision letter ( A in the example).
� Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage.
� Line numbers are provided along the bottom edge of the drawing. These permit service personnel in the fieldand at the Milnor
æfactory to quickly relate circuit locations when discussing troubleshooting over the
phone. Page and line numbers are referenced on the drawing as explained in items five and six below.
� General functions of the circuit or portions thereof are stated across the top edge of the drawing.
� Relay contacts show the page and line number on which the relay coil may be found. This is the type ofcross referencing most frequently used in troubleshooting.
� Relay coils show the page and line number on which its associated contacts are located.
� Relay contacts and relay coils show the physical location of the relay if mounted on a tray..
HOW TO USE MILNOR ELECTRICAL SCHEMATICSR
� The designation MTA applies to electronic circuit board connections. Typically, a control system will con-tain several different types of circuit boards and one or more boards of each type. A numerical suffix iden-tifies the board type and a numerical prefix identifies which one of several boards of a given type is beingdepicted. For example, the designation 1MTA5 identifies this as the first I/O board (8 output, 16 inputboard) in the control system. As shown on the drawing, a pin number follows the board number, separatedby a dash. Thus, 1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from onecontrol system to another. Some of the board types commonly encountered on the Mark II washer-extractorcontrol and their designations are as follows:
MTA1-MTA6 = 8 output, 16 input (8/16) boards.
MTA11-MTA16 = 16 output boards
MTA30-MTA40 = processor boards
MTA41-MTA43 = digital to analog (D/A) boards
MTA51-MTA56 = analog to digital (A/D) boards
The complete listing of the boards utilized in a given control system can be found in the component list for
that system.
The wire numbers, as described in the explanation of the signal routing table at the beginning of this section,
are shown at appropriate locations on the schematic drawing.
Where diamond symbols appear at the end of a conductor, these are match points for continuing the
schematic on another drawing. The page and line number that continues the circuit is printed adjacent to the
diamond symbol. Where more than one match point appears on the referenced page, match diamonds con-
taining corresponding letters.
MSFD0106AE/2004414V(4 of 5)
6
5
10
7
4
V Q V KIF 14 PIN RELAYIF 14 PIN RELAY
IF RELAY IS LOCATED ON A RELAY TRAY
THIS IS THE PHYSICAL LOCATION ON
THE TRAY. ROW AND COLUMN NUMBERS
OR SHOWN ON THE APPROPRIATE
CONTROL BOX TAG.
1
2
3
8
9
W7F5JTG1
2001175B
EXHV POWER
SUPPLY
INLINE
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ETDB
CSVP
CRD CR1
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1
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1
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3
T
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B
MICRO 7 SYSTEMS MARK V CONTROLS
3022F8J CONTROL BOXPELLERIN MILNOR CORPORATION
B2TAG97080
2001175G
CR02M
CHEM 2CR03M
CHEM 3CR04M
CHEM 4CR01M
CHEM 1CR05M
CHEM 5CRVHM
HOT H2OCRVCM
COLD H2OCRCLD
CLUTCH
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CW WASH
CR
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RM
RE
US
ED
RN
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DR MTR
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EXTRACT
NOT
USED
BAUO OUTPUT BOARD
MTA
27
MTA
32
MTA
25
MTA
31
MTA
26
MTA
23
MTA
24
MTA21
2MTA30
MTA22
2MTA31
2MTA29
2MTA1
BAUS
SNUBBER
BOARD
INVERTOR
GND
KO
K1
K2
K3
K4
K5
K6
K7
K8
K9
K1
0K
11
K12
K13
K14
K15
K21 K20 K19 K18 K17 K16
BAUO-O
OPTIONAL OUTPUT BOARD
BAS-O
OPTIONAL SNUBBER
BOARD
W7
F5
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MIC
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W7F5JTG1
2001175B
W7
F5
JT
G1
20
011
75
B
WCD
WCX
WCQWCI WCP
B2TAG96050
2000433G
MICRO 7 SYSTEMS
F8/7J PROCESSOR BOXPELLERIN MILNOR CORPORATION
MTA7 MTA6
MTA41
MT
A9
W3
4
W34
MTA5 MTA4 MTA8 MTA3 MTA2 MTA1
BAAD
A-D CONVERTER
BAUP
PROCESSOR
BOARD
W7F5JTG2
2004193B
E
T
D
B
CSVS EX37REACTOR
CLA CRD
CRIF
INVERTER
L
1
T
1L
2
T
2L
3
T
3
TBV
FOR HIGH VOLTAGE
FOR HIGH
VOLTAGE
FOR LOW
VOLTAGE
DYNAMIC BRAKE
RESISTORS
TBAL
1
T
1
L
3
T
3
L
2
T
2
G
N
D
GND
E
F
0
1
E
F
P
1
E
F
0
2
E
F
P
2
SM
WV
B
MICRO 7 SYSTEMS MARK V CONTROLS
42032 F7J CONTROL BOXPELLERIN MILNOR CORPORATION
B2TAG97034
2001175G
WCO
LOCATED ON
BACK OF BOX
POWER
SUPPLY
ESPS
SPLH SPLLLOW
LEVEL
HIGH
LEVEL
MT
P2
MT
P1
CR02M
CHEM 2CR03M
CHEM 3CR04M
CHEM 4CR01M
CHEM 1CR05M
CHEM 5CRVHM
HOT H2OCRVCM
COLD H2OCRCLD
CLUTCH
CRFLM
CHEM FL
NO
T
US
ED
CRDRM
DRAIN
CR
EX
AM
AM
PS
AV
ER
CRSGM
SIGNAL
CR
ST
M
ST
EA
M
CRBRM
BRAKE
CR
CD
M
CO
OLD
WN
CRWAM
CCW WASH
CR
VX
M
EX
TR
AH
2O
CRWCM
CW WASH
CR
DR
RM
RE
US
ED
RN
CRDEM
DR MTR
CREXM
EXTRACT
NOT
USED
BAUO OUTPUT BOARD
MTA
27
MTA
32
MTA
25
MTA
31
MTA
26
MTA
23
MTA
24
MTA21
2MTA30
MTA22
2MTA31
2MTA29
2MTA1
BAUS
SNUBBER
BOARD
KO
K1
K2
K3
K4
K5
K6
K7
K8
K9
K1
0K
11
K1
2K
13
K1
4K
15
K21 K20 K19 K18 K17 K16
BAUO-O
OPTIONAL OUTPUT BOARD
BAS-O
OPTIONAL SNUBBER
BOARD
LIQUID SUPPLIES
INTERPRET RELAYSPELLERIN MILNOR CORPORATION
B2TAG96052
2000312G
TERMINALS
FOR STAPHGUARD ONLY
CRC01 CRC03CRC02 CRC05CRC04
CRC08 CRC010CRC06 CRC09CRC07
CRC013CRC012CRC011 CRC015CRC014
1MTM1
B0
24
-2(2
4O
UT
PU
TB
OA
RD
)
SW
1S
W2
AD
DR
ES
S
12
W7
F5
JT
G2
MIC
RO
7S
YS
TE
MS
,M
AR
KV
CO
NT
RO
LS
36
03
0F
8J,
42
03
2F
7J
CO
NT
RO
LB
OX
LA
YO
UT
S
PE
LLE
RIN
MIL
NO
RC
OR
PO
RA
TIO
N
W7F5JTG2
2004193B
W7F
5JT
G2
2004193B
B2TAG95056
2002103G
36/42 FXX VALVE ASSEMBLYPELLERIN MILNOR CORPORATION
ALL VALVES ARE N/C
UNLESS OTHERWISE NOTED
VE
WV
XE
XT
RA
WA
TE
R
VE
ST
M
ST
EA
M
VE
MT
TM
AC
HN
E
TO
TA
NK
VE
DR
R
N/O
RE
US
E
VE
PP
O
42
ON
LY
42
ON
LY
VE
WV
HH
OT
WA
TE
R
VE
DL
VE
WV
CC
OL
D
WA
TE
R
VE
TC
W
CO
OL
DO
WN
VE
DR
S
DR
AIN
VE
TT
MT
AN
KT
O
MA
CH
INE
N/OSPD
OPTIONAL VALVES
MIC
RO
7S
YS
TE
MS
36
03
0F
8J
CO
NT
RO
LB
OX
PE
LLE
RIN
MIL
NO
RC
OR
PO
RA
TIO
NB
2TA
G9
60
41
20
03
44
3G
TB
AE F 1
E F 2
E F 0 1
E F 0 2
GN
D
EX
HV
INLIN
E
RE
AC
TO
R
CR
D
CS
VP
INV
ER
TE
R
ET
DB
SM
WV
B
PO
WE
R
SU
PP
LY
WC
OR
CR
02
M
CH
EM
2C
R0
3M
CH
EM
3C
R0
4M
CH
EM
4C
R0
1M
CH
EM
1C
R0
5M
CH
EM
5C
RV
HM
HO
TH
2O
CR
VC
M
CO
LD
H2
OC
RC
LD
CL
UT
CH
CR
DL
M
CH
EM
FL
NOT
USED
CR
DR
M
DR
AIN
CREXAM
AMPSAVER
CR
SG
M
SIG
NA
L
CRSTM
STEAM
CR
BR
M
BR
AK
E
CRCDM
COOLDWNCR
WA
M
CC
WW
AS
H
CRVXM
EXTRAH2O
CR
WC
M
CW
WA
SH
CRDRRM
REUSEDRN
CR
DE
M
DR
MT
RC
RE
XM
EX
TR
AC
T
CR
DL
BA
UO
OU
TP
UT
BO
AR
D
MTA27
MTA32
MTA25
MTA31
MTA26
MTA23
MTA24
MTA
21
2M
TA
30
MTA
22
2M
TA
31
2M
TA
29
2M
TA
1
BA
US
SN
UB
BE
R
BO
AR
D
KOK1K2K3K4K5K6K7
K8K9K10K11K12K13K14K15
K2
1K
20
K1
9K
18
K1
7K
16
BA
UO
-O
OP
TIO
NA
LO
UT
PU
TB
OA
RD
BA
S-O
OP
TIO
NA
LS
NU
BB
ER
BO
AR
D
W7F5JTG3
2004193B
MICRO 7 SYSTEMS
48040F7J/B CONTROL BOXPELLERIN MILNOR CORPORATION
B2T2000020
2003436G
CRA CRDOACRD CRDBWCO
CRFDL CREICRRDR CRRDL CRFDR CLA
SM
WV
B
TBA
TBA
SPTLT
GND
MTA
32
MTA
31
BAUS
SNUBBER
BOARD
POWER
SUPPLY
ESPS
OUTPUT
BOARD
SAFETY
R0TATION
BOARD
OPTIONAL
BAU0-O
2M
TA
31
W1
2M
TA
30
2M
TA
29
CRDL
BAO
OUTPUT
BOARD
MTA
27
MT
P2
MT
P1
MTA
25
MTA
26
MTA
23
MTA
24
MTA21 MTA22
BAS-0
SNUBBER
BOARD
2MTA148040F7B ONLY
48040F7B ONLY
CRDRR
OPTIONAL
W7
F5
JT
G3
MIC
RO
7S
YS
TE
MS
,M
AR
KV
CO
NT
RO
LS
48
04
0F
7J,
42
03
2F
7B
CO
NT
RO
LB
OX
LA
YO
UT
S
PE
LLE
RIN
MIL
NO
RC
OR
PO
RA
TIO
N
W7F5JTG3
2004193B
W7F
5JT
G3
2004193B
MICRO 7 SYSTEMS
48040F7J/B/P/W HIGH VOLTAGE
CONTROL BOXPELLERIN MILNOR CORPORATION
L
1
T
1
L
2
T
2
L
3
T
3TB
EXHV
INVERTER
FLT
TBV
ETDB
CSVS CB1
OPTIONAL
CSDO
IN LINE
REACTOR
ETVS ETDO
GN
D
GN
D
EF
P1
EF
01
EF
P2
EF
02
GND
INCOMING
POWER
MOTOR
FEED
B2T2000021
2002192G
PELLERIN MILNOR CORPORATION
B2T2000019
2002262G
AIR VALVE BOX
48040 F7J/B, 48040F7W/N
SPBR
SPDL
SPBP
VEWVHHOT
WATER
VEUUP
VETCWCOOL
DOWN
VEWVXEXTRA
WATER
OPTIONAL
VERREAR
VEPPODOOR
SEAL
VEDDOWN
VEWVCCOLD
WATER
VEFFRONT
VEDLDOOR
UNLATCH
VEDRDRAIN
FOR TILT MODELS 48040F7B/N ONLY
VEBRBRAKE
VETDLTILT DOOR
UNLATCH
VESTMSTEAM
VEDRRREUSE
DRAIN
OPTIONAL
DOOR
LATCH
BRAKE
PRESSURE
BEARING
PRESSURE
