309057Rev. A

PARTS

395/455/495st ProAirless Paint Sprayers3000 psi (210 bar, 21 MPa ) Maximum Working Pressure

120 VAC

Type Series Stand Lo–boy Hi–boy Gun Ftx

395st Pro� A 232920 243285

455st Pro� A 232931 232932 243285

495st Pro� A 232940 232941 232942 243285

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441Graco Inc. is registered to I.S. EN ISO 9001

All models not available in all countries

232920

309054. . . . . . .

309053. . . . . . .

309055. . . . . . .

Related manuals

309056. . . . . . . 309070. . . . . . .

309052. . . . . . .

9546A

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Parts Drawing – Sprayer495st Pro232942, A

7

10

128

9

9b

1

74

9a

10a74b

74a

74c

59

62

79 Ref

112

85

13

69

10b

3

92

31

Ref 1931

19

48

82

78

129

45

58

57

56

55

53

793881

49

86

62

22

22

113

67

63

12

70

90

89

88

PARTS, PAGE 10

A 14

22

73

72

71

A

8347

126

127

74b

9542A

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Parts List – Sprayer495st Pro232942, A

REF NO. PART NO. DESCRIPTION QTY

REF NO. PART NO. DESCRIPTION QTY

1 242012* MOTOR, 120 vac 13 243219 GEAR, combination 17 243218 CRANK SHAFT 19 243221 CONNECTING ROD 1

includes 9a and 9b9a 195175 PIN, pump 19b 195512 RETAINER, pin 110 243220 DRIVE HOUSING 1

includes 10a and 10b10a 195099 COVER 110b 115492 SCREW 612 195150 NUT, jam, pump 113 243183 PUMP 1

Manual 30905314 195497 HOOK, pail 119 241926 HOSE, coupled, high pressure 122 115495 SCREW, slot hd, hex, washer hd 1331 195842 ELBOW, 90� street 238 115520 ELBOW, 90� hose barb 145 195157 HOUSING, filter 147 104361 O–RING 148 243080† FILTER, fluid, 60 mesh 149 195139 CAP, filter 153 111699 GASKET, seat, valve 155 187615 VALVE, seat 156 235014 ASSY, drain valve 1

includes 53 and 5557 224807 ASSY, cam, drain valve 158 111600 PIN, grooved 159 187625 HANDLE, valve, drain 162 162453 NIPPLE, 1/4 npt(m) x 1/4 npsm 263 241867 FRAME, cart 167 108691 PLUG, tubing 269 239998 HANDLE, cart 1

70 110243 RING, retaining 271 192027 SLEEVE, cart 272 111590 BUTTON, snap 273 183350 WASHER 274 243216 SHROUD, motor 1

includes 74a, 74b, 74c, 126 and 12774a 195159 BRACKET, shroud 174b 114531 SCREW, slot hd, hex, washer hd 274c 115509 SCREW, mach, pnhd, self–drill 178 195489 TUBE, suction, intake 179 242016 HOSE, drain, 32 in. 181 114974 CLAMP, hose 182 183770 STRAINER 185 241920 DEFLECTOR, threaded 186 195696 CLIP, spring 188 106062 WHEEL, semi–pneumatic 289 101242 RING, retaining, external 290 104811 CAP, hub 292 206994 FLUID, TSL, 8 oz 1105 111483 CLAMP, cable 1106 103473 STRAP, tie, wire 1112 238350 GUN, contractor, FTx (515 RAC V tip) 1

Manual 309054113 240794 HOSE, coupled, 1/4 in. x 50 ft (15 m) 1126 195833� LABEL, WARNING 1127 195805� LABEL, DANGER 1128 115491 WIPER, rod 1129 115979 PLUG 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 243214 is available† Other filters available: 243081, 100 mesh; 243226, 200

mesh

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Parts Drawing – Sprayer

455st Pro232932, A

7

10

128

9

9b

1

74

9a

10a

74b

74a

74c

59

62

79 Ref

112

85

13

69

10b

3

92

31

Ref 1931

19

48

82

78

129

45

58

57

56

55

53

793881

49

86

47

22

22

113

67

63

12

72

71

90

89

88

PARTS, PAGE 10

70

14

22

62

127

126

74b

67

9541A

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Parts List – Sprayer455st Pro232932, A

REF NO. PART NO. DESCRIPTION QTY

REF NO. PART NO. DESCRIPTION QTY

1 242011* MOTOR, 120 vac 13 243219 GEAR, combination 17 243218 CRANK SHAFT 19 243221 CONNECTING ROD 1

includes 9a and 9b9a 195175 PIN, pump 19b 195512 RETAINER, pin 110 243220 DRIVE HOUSING 110a 195099 COVER 110b 115492 SCREW 612 195150 NUT, jam, pump 113 243183 PUMP 1

Manual 30905314 195497 HOOK, pail 119 241926 HOSE, coupled, high pressure 122 115495 SCREW, slot hd, hex, washer hd 1331 195842 ELBOW, 90� street 238 115520 ELBOW, 90� hose barb 145 195157 HOUSING, filter 147 104361 O–RING 148 243080† FILTER, fluid, 60 mesh 149 195139 CAP, filter 153 111699 GASKET, seat, valve 155 187615 VALVE, seat 156 235014 ASSY, drain valve 1

includes 53 and 5557 224807 ASSY, cam, drain valve 158 111600 PIN, grooved 159 187625 HANDLE, valve, drain 162 162453 NIPPLE, 1/4 npt(m) x 1/4 npsm 263 241934 FRAME, cart 165 195177 HOLDER, TSL and suction tube 267 107310 PLUG, tubing 4

69 241938 HANDLE, cart 170 115097 SCREW, curved head 271 115480 KNOB, T–handle 272 105521 PLUG, tubing 474 243216 SHROUD, motor 1

includes 74a, 74b, 74c, 126 and 12774a 195159 BRACKET, shroud 174b 114531 SCREW, slot hd, hex, washer hd 274c 115509 SCREW, mach, pnhd, self–drill 178 195489 TUBE, suction, intake 179 242016 HOSE, drain, 32 in. 181 114974 CLAMP, hose 182 183770 STRAINER 185 241920 DEFLECTOR, threaded 186 195696 CLIP, spring 188 106062 WHEEL, semi–pneumatic 289 101242 RING, retaining, external 290 104811 CAP, hub 292 206994 FLUID, TSL, 8 oz 1105 111483 CLAMP, cable 1106 103473 STRAP, tie, wire 1112 238350 GUN, contractor, FTx (515 RAC V tip) 1

Manual 309054113 240794 HOSE, coupled, 1/4 in. x 50 ft (15 m) 1126 195833� LABEL, WARNING 1127 195805� LABEL, DANGER 1128 115491 WIPER, rod 1129 115979 PLUG 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 243214 is available† Other filters available: 243081, 100 mesh; 243226, 200

mesh

� ������

Parts Drawing – Sprayer395st Pro232920, A

7

10

128

71

9

12

9b

1

74

9a

10a

74b 74a74c

59

62

84 Ref

103

113

85

13

10b

3

87

92

PARTS, PAGE 10

31

77

63

Ref 1931

19

48

82

78

65

68

45

58

57

56

55

53

843881 49

Ref 84Ref 78

47

69

22

22

112

67

70

86

127

126

62

22

67

74b

495st Pro232940, A

9539A

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Parts List – Sprayer395st Pro; 232920, A495st Pro: 232940, A

REF NO. PART NO. DESCRIPTION QTY

REF NO. PART NO. DESCRIPTION QTY

1 MOTOR, 120 vac242010* 395st 1242012* 495st 1

3 241723 GEAR, combination 17 243218 CRANK SHAFT 19 243221 CONNECTING ROD 1

includes 9a and 9b9a 195175 PIN, pump 19b 195512 RETAINER, pin 110 243220 DRIVE HOUSING 1

includes 10a and 10b10a 195099 COVER 110b 115492 SCREW 612 195150 NUT, jam, pump 113 243183 PUMP 1

Manual 30905319 241926 HOSE, coupled, high pressure 122 115495 SCREW, slot hd, hex, washer hd 831 195842 ELBOW, 90� street 238 115520 ELBOW, 90� hose barb 145 195157 HOUSING, filter 147 104361 O–RING 148 243080 FILTER, fluid, 60 mesh 149 195139 CAP, filter 153 111699 GASKET, seat, valve 155 187615 VALVE, seat 156 235014 ASSY, drain valve 1

includes 53 and 5557 224807 ASSY, cam, drain valve 158 111600 PIN, grooved 159 187625 HANDLE, valve, drain 162 162453 NIPPLE, 1/4 npt(m) x 1/4 npsm 263 241870 FRAME, stand mount 1

65 195177 HOLDER, TSL and suction tube 267 107310 PLUG, tubing 468 115506 SCREW, slot hd, hex, washer hd 169 195155 HANDLE, sprayer 170 100016 WASHER, lock 171 114659 GRIP, handle 174 243216 SHROUD, motor 1

includes 74a, 74b, 74c, 126 and 12774a 195159 BRACKET, shroud 174b 114531 SCREW, 274c 115509 SCREW, mach, pnhd, self–drill 178 241937 HOSE, suction, flexible 181 114974 CLAMP, hose 182 235004 STRAINER 183 109032 SCREW, mach, pnhd 484 242018 HOSE, drain, 37 in. 185 241920 DEFLECTOR, threaded 186 195186 CLIP, spring 187 114958 STRAP, tie 192 206994 FLUID, TSL, 8 oz 1105 111483 CLAMP, cable 1106 103473 STRAP, tie, wire 1112 238350 GUN, contractor, FTx (515 RAC V tip) 1

Manual 309054113 240794 HOSE, coupled, 1/4 in. x 50 ft (15 m) 1126 195833� LABEL, WARNING 1127 195805� LABEL, DANGER 1128 115491 WIPER, rod 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 243214 is available† Other filters available: 243081, 100 mesh; 243226, 200

mesh

������

Parts Drawing – Sprayer455st Pro232931, A

495st Pro232941, A

7

10

128

9

12

9b

1

74

9a

10a

74b 74a74c

59

62

84 Ref

113

85

13

10b

3

87

92

PARTS, PAGE 10

31

63

Ref 1931

19

48

82

78

45

58

57

56

55

53

8438

81 49

Ref 84Ref 78

47

22

22

11267

86

127

126

62

74b

129

7073

72

71

90

89

88

69A

A

83

9543A

�������

Parts List – Sprayer455st Pro; 232931, A495st Pro: 232941, A

REF NO. PART NO. DESCRIPTION QTY

REF NO. PART NO. DESCRIPTION QTY

1 MOTOR, 120 vac242011* 455st 1242012* 495st 1

3 241723 GEAR, combination 17 243218 CRANK SHAFT 19 243221 CONNECTING ROD 1

includes 9a and 9b9a 195175 PIN, pump 19b 195512 RETAINER, pin 110 243220 DRIVE HOUSING 1

includes 10a and 10b10a 195099 COVER 110b 115492 SCREW 612 195150 NUT, jam, pump 113 243183 PUMP 1

Manual 30905319 241926 HOSE, coupled, high pressure 122 115495 SCREW, slot hd, hex, washer hd 831 195842 ELBOW, 90� street 238 115520 ELBOW, 90� hose barb 145 195157 HOUSING, filter 147 104361 O–RING 148 243080 FILTER, fluid, 60 mesh 149 195139 CAP, filter 153 111699 GASKET, seat, valve 155 187615 VALVE, seat 156 235014 ASSY, drain valve 1

includes 53 and 5557 224807 ASSY, cam, drain valve 158 111600 PIN, grooved 159 187625 HANDLE, valve, drain 162 162453 NIPPLE, 1/4 npt(m) x 1/4 npsm 263 241873 FRAME, low boy 167 107310 PLUG, tubing 2

69 243205 HANDLE, cart 170 103117 RING,retaining 271 195501 SLEEVE, handle 272 178565 BUTTON, snap 173 195673 WASHER 274 243216 SHROUD, motor 1

includes 74a, 74b, 74c, 126 and 12774a 195159 BRACKET, shroud 174b 114531 SCREW, 274c 115509 SCREW, mach, pnhd, self–drill 178 241937 HOSE, suction, flexible 181 114974 CLAMP, hose 182 235004 STRAINER 183 109032 SCREW, mach, pnhd 484 242018 HOSE, drain, 37 in. 185 241920 DEFLECTOR, threaded 186 195186 CLIP, spring 187 114958 STRAP, tie 188 195766 WHEEL, semi–pneumatic 289 101242 RING, retaining, external 290 104811 CAP, hub 292 206994 FLUID, TSL, 8 oz 1112 243285 GUN, contractor, FTx (515 RAC 5 tip) 1

Manual 309054113 240794 HOSE, coupled, 1/4 in. x 50 ft (15 m) 1126 195833� LABEL, WARNING 1127 195805� LABEL, DANGER 1128 115491 WIPER, rod 1

�Extra Danger and Warning tags and labels available free.* Motor Brush Kit 243214 is available† Other filters available: 243081, 100 mesh; 243226, 200

mesh

� ������

Parts Drawing – Sprayer

22

52

29

21

395/455/495st Pro

18

2524

51

28

34

23

30

33

27

32

39

36

35

26

Ref 1

Ref 45

37

22

9537A

������

Parts List – Sprayer395/455/495st Pro233920 – 232949, A

REF NO. PART NO. DESCRIPTION QTY

REF NO. PART NO. DESCRIPTION QTY

18 115492 SCREW, slot hd, hex, washer hd 621 276539 HOUSING, control 122 115495 SCREW, slot hd, hex, washer hd 523 195429 SWITCH, toggle 124 105658 RING, locking 125 195428 BOOT, toggle 126 236352 POTENTIOMETER, adjust, pressure 127 114273 KNOB, potentiometer 128 195423 GROMMET, transducer 129 CORD SET, power

241729 Stand 1241874 Hi–Boy and Lo–Boy 1

30 114421 BUSHING, strain relief 132 193072 LABEL, control 133 112382 NUT, shaft, sealing 134 115498 SCREW, slot hd, hex, washer hd, GND 135 241990 BOARD, control 136 115494 SCREW, 6–32 X 1/2, TAPTITE 537 114689 BUSHING, strain relief 139 195147 COVER, control 151 111457 O–RING 152 243222 TRANSDUCER, pressure control 1

includes 5160 195866 WIRE, jumper 1

Fig. 1

ON/OFFSwitch

Power Plug

Potentiometer

from Motor

Red (+)

Wiring Diagram

Yellow

White

Black

Green

Black (–)

PressureTransducer

60

Ref 23

Ref 29

Ref 26

Ref 52

Ref 34

9535A

� ������

TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify thedistributor closet to you:1–800–690–2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves theright to make changes at any time without notice.

Sales Offices: Minneapolis, DetroitForeign Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441http://www.graco.com

PRINTED IN USA 309057 October 1999