309364n - precisionflo xl, electrical schematics, english · 2 electrical schematic 309364 fla...

Electrical Schematic

PrecisionFloTM XL309364N

ENG

FLA REQUIREDFUSES

VOLTAGE W/OHEAT

W/HEAT

W/TEMPH/C

W/TEMPH/ONLY

FU2080FU2081 FU216

110-120 8 - - - 116505 (LPJ-8SP) NONE220-240 4.2 18.8 25.1 18.8 116506 (LPJ-5SP) 116505 (LPJ-8SP)400-480 2.1 9.5 12.6 9.5 116620 (LPJ-3SP) 116505 (LPJ-8SP)

#16 RED(MTW TYP)

#16 WHT(MTW TYP)

200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238

250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269

DISC 20024VDC

21302132/2133

2190

2131

2190 2131

2210 2211

22112540

2630

22112210

254 254373609 611

670

2320

670

2321

679

2322

679

2323

2540

2580CR258

372

427

224224

23 24

CR258

33 34 26812680

R

CR258

1L2NEUTRAL

1L1HOT

2L1 2L2

TR210

X1 X2

FL216 FILTER/ARRESTOR

LINE ENL

L NLOAD E

429

480V

2150

352 903902953

7061018

8041019

954

220V+240V

2L1 2L2

JUMPER CONFIGURATION FOR 220-240V

#16 WHT(MTW TYP)

#18 BLU(MTW TYP)

706

804 #18 BLU/WHT(MTW TYP)

REF 13 14

NEUTRAL L2

HOT L1

X2 X1

2140/2150

2132

3720

SEEBELOW

OR

G

NL

2130 2132

NL

2140 2133

LOAD

LINE

RFIFILTER

FOR TESTING ONLYREMOVE FUSES BEFORESHIPPING UNIT

685

686

FOR ASSEMBLIES233623/233629

ONLY

GRACO #198797 YELLOW BLACK

FU2081FU2080

H1H2 H3

H4

1KVATRANSFORMER

120V

POWER ON

PS219

+24V COM

LT224

PS229

+5V COM +12V COM

FU216

W

+24V

LT254

G

PB254START

PB258STOP

LT263

CONTROL ON

POWER CONTROL RELAY265, 268, 403

FAULT BEACON

CONTROL ON

RDR-D15 RDR-D16

SEALER STOP TO ROBOT

H1 H2 H3 H4

#14 BLK(MTW TYP)

#18 BLU/WHT(MTW TYP)

#18 BLU(MTW TYP)

#14 BLK

TO TEMPERATURECONTROL (IF USED)

#16 RED #18 BLU(MTW TYP)

6

7

6

6

9 9

9

9

10

10

10 10

9

13

14

14

14

2 Electrical Schematic 309364

Electrical Schematic 309364 3

OP/OP1-B (24VDC COMMON)

OP-F (SPARE - 24VDC OUTPUT)

OP2-C (GUN 2 SOLENOID)

OP2-B

J3-12

J3-20

J3-24 NC

J3-22

J3-23

J3-21

J3-16

J3-18

J3-19

J3-17

J3-14

J3-15

J3-13

SW2/J2-6 (24VDC SWIRL 2 ENABLE)

SW1/J2-6 (24VDC SWIRL 1 ENABLE)

OP/OP1-C (GUN 1 SOLENOID)

SYSTEM I/O BOARD CONNECTIONS (SIO)

J3-8

J3-10

J3-11

J3-9

J3-6

J3-7

J3-4

J3-5

J3-2

J3-3

J3-1

NC

(24V DIGITAL OUTPUTS)

NC

NC

NC

NC

(CONTROL ON OUTPUT)258

NC

A

B

NC

NC

NC

NC

OP-E (CLOSER SOLENOID)

OP/OP1-R (OPEN CABLE DETECT OUTPUT)

OP2-R (OPEN CABLE DETECT OUTPUT)

J4-12 NC

J4-16

J4-14

J4-15

J4-13

OP1-F (V/P SIGNAL-(ANALOG COMMON))

J4-8

J4-10

J4-11

J4-9

J4-6

A

J4-7

J4-5

J4-4

NC

J4-3

J4-2

J4-1

(ANALOG OUTPUTS)


OP2-F (V/P SIGNAL-(ANALOG COMMON))

OP2-E (V/P SIGNAL +)

OP1-E (V/P SIGNAL +)

SW2/J2-10 (SPEED COMMAND)

SW1/J2-10 (SPEED COMMAND)

SW1/J2-9 (ANALOG COMMON)

SW2/J2-9 (ANALOG COMMON)

NC

NC

J5

J6 RIO BOARD-J2 (RIBBON CABLE)

ECB BOARD- (EDGE CONNECTOR)

400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436

450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 478 479 480 481

4030

4031

4180

4190

4210

4220

4230

4250

4260

2540

4530

4540

4580

4590

4630

4640

4680

4700

43 44

CR2584031

263

913

964

4090

4100

2630(FAULT BEACON)

914

965

917

969

918

970

NC

NC

B

NC

NC

#18 BLU(MTW TYP) MANUFACTURER TO WIRE

#22 BLU(MTW TYP)

#22 BLU(MTW TYP)

#22 BLU(MTW TYP)

43001007 (TO AMP BOARD/J2-6)

(CLEAR FAULT)IF INSTALLED

D

A

6

6

6

6

6

6

14

14

14

14


500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537

550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580

5280

5530

5540

5550

5640

5700

1005

1003

5200 1009

50401008

50601006

#22 PUR (LONG ENOUGH TO REACH J8-1)

+5D

D

+24V

VENDOR BUILDS TO J8-2

J8-24

J8-23

J8-22

J8-21

J8-20

J8-19

J8-18

J8-17

J8-16

J8-15

J8-14

J8-13

J8-12

J8-11

J8-10

J8-9

J8-8

J8-7

J8-6

J8-5

J8-4

J8-3

J8-2

J8-1


J7-12

NCJ7-20

J7-16

J7-18

J7-19

J7-17

J7-14

J7-15

J7-13

OP/OP1-N (FLOW METER SIGNAL +)


J7-8

J7-10

J7-11

J7-9

J7-6

J7-7

J7-4

J7-5

NC

J7-2

J7-3

J7-1

NC

NC

NC

(TO AMP BOARD/J2-2 (IF INSTALLED) (PWM OUTPUT)

NC

NC

A

B

NC

NC

NC

NC

NC

NC

NC

NC

OP/OP1-P (FLOW METER SIGNAL - (DIGITAL COMMON))

OP2-N (FLOW METER SIGNAL +)

OP2-P (FLOW METER SIGNAL - (DIGITAL COMMON))

J8-32

J8-31

J8-30

J8-29

J8-28

J8-27

J8-26

J8-25 (TO AMP BOARD/J2-4) (DIRECTION)IF INSTALLED

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC (JUMPER TO +5V FOR GM RS4 ANYBUS FORMAT)

NC (JUMPER TO +5V FOR BIG ENDIAN ANYBUS VALUES)

NC (JUMPER TO +5V FOR LARGER ANYBUS MAP SIZE)

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

A

B

(TO AMP BOARD/J2-8) (FAULT INPUT)IF INSTALLED

#22 BLU(MTW TYP)

(TO AMP BOARD/J2-7) (+5VDC) (DC COM) (TO AMP BOARD J2-5)IF INSTALLED

#22 BLU(MTW TYP)

JUMPER INSTALLED TOJ8-1 FOR ELECTRIC REG. ONLY.J8-2 FOR ALL OTHER FLUID PLATES

6

6

6 14

14

14

14


600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635

650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682

2210

2211

6150

6160

6210 WHITE

6220 BLACK

224

224

672

673

6746200

6290

6300

(STANDARD DISPLAY)

(TEMPERATURE CONTROL) SEE PAGE 7 FOR CONTIUATION OF 600 SERIES RUNGS

J4-4

J4-3

J4-2

J4-1

J3-10

J3-9

J3-8

J3-7

J3-6

J3-5

J3-4

J3-3

J3-2

J3-1

J2-4

J2-3

J2-2

J2-1

J1-6

J1-5

J1-4

J1-3

J1-2

J1-1

EXPANDED CONTROL BOARD (ECB) CONNECTIONS EXPANDED CONTROL BOARD (ECB) CONNECTIONS

J4-6

J4-5

CAN PORT

(SERIAL 1)

POWER

(2)RS482,(2)DIGITAL INPUTS(SERIAL 2)

PROGRAMMING PORT

(SERIAL 3)

(24VDC SUPPLY)

(24VDC COM)

TC-2 RS485A (#2)

TC-1 RS485B (#2)

PC-104 BOARD/ANYBUS

A1-32B1-32C1-20D1-20

PC-104

ANYBUS CARD CONNECTION

P1-36

P2 SIO/-J5 (EDGE CONNECTOR)

TFI IN-HOUSE DEVELOPMENT ONLY.

ANYBUS

PC-104 CONNECTION

RS485B (#1)

RS485A (#1)

DSR1

GS-2 RS485A (GREEN)

GS-4 RS485B (BLACK)

14



669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690

J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J1-1 J1-2 J1-3 J5-1 J5-2 J5-3 J5-4 J5-5 J5-6

RSV485B6150

615

RD485A6160

616

DSR16200

620

LEDDISPLAY247142

KS6786790

6800

OFF/OPENRUN MODE

ON/CLOSEDSETUP MODE

SHIELD

+5VDC

PC104

TOUCH SCREEN

+12V

232

232232

232

COM

VGARS232(TOUCH)

2322 2323

23212320

+5V COM1

RS232COM1 VGA

POWER2

ETHERNET

123456

PC1

GRACO#198795

GRACO#198796

GRACO#198797

2210

2211

224

224

685 (COM)

686 (+5VDC)

INVERTER

WHT

WHT

BACKLIGHT

CONTINUATION OF 600 SERIES RUNGS

233623 & 233629

233624 & 233634

GRACO #198617

GRACO #198322

6 6

6

8

8

J3-5

J3-4

J3-3

J3-2

J3-1

J2-12

J2-11

J2-10

J2-9

J2-8

J2-7

J2-6

J2-5

J2-4

J2-3

J2-2

J2-1

JI-5

JI-4

JI-3

JI-2

JI-1

SWIRL 1 L

SWIRL BOARD #1

(IF INSTALLED)

SWIRL 1 J

SWIRL 1 K

911

902 (24VDC)

(24 COM)903

908

369

409

425

308

(24 COM)

(24VDC)908

910

468

458

325

NC

NC

(ANALOG REF)

(VA +12V)

SWIRL 1 C

SWIRL 1 B

SWIRL 1 A

SWIRL 1 D

SWIRL 1 E

(HALL SENSOR POWER)

(HALL SENSOR S1)

(HALL SENSOR S2)

(HALL SENSOR S3)

(HALL SENSOR COM)

J5 - RESERVED

(SWIRL FAULT)

(SWIRL FAULT OUT)

(RTN)

(24V SWIRL ENABLE)

(ANALOG REF)

(MOTOR ACTUAL SPEED)

(ANALOG REF)

(SWIRL SPEED COMAND)

SWIRL 2 K

SWIRL 2 J

(IF INSTALLED)

SWIRL BOARD #2

SWIRL 2 L

JI-2

JI-4

JI-5

JI-3

JI-1

961 (24V COM)

959 (24VDC)

SWIRL 2 E

SWIRL 2 D

SWIRL 2 A

SWIRL 2 B

SWIRL 2 C

J5 - RESERVED

J3-1

J3-4

J3-5

J3-3

J3-2

(HALL SENSOR COM)

(HALL SENSOR S3)

(HALL SENSOR S2)

(HALL SENSOR S1)

(HALL SENSOR POWER)

(VA +12V)

(ANALOG REF)

J2-12

J2-10

J2-11

J2-9

NC

NC

470

459

(SWIRL SPEED COMAND)

(ANALOG REF)

J2-7

J2-8

J2-6

J2-5

J2-3

J2-4

308

326

426

410

371

959

J2-2

J2-1

954

953 (24VDC)

(MOTOR ACTUAL SPEED)

(24V SWIRL ENABLE)

(SWIRL FAULT OUT)

(ANALOG REF)

(SWIRL FAULT)

(RTN)

(24 COM)

900

901

902

903

904

905

906

907

908

909

910

911

912

913

914

915

916

917

918

919

920

921

922

923

924

925

926

927

928

929

930

931

932

933

934

935

936

950

951

952

953

954

955

956

957

958

959

960

961

962

963

964

965

967

968

969

970

971

972

973

974

975

976

977

978

979

980

981

982

983

984

985

2210

2211

9050

9060

9070

2210

2211

2210

3690

4090

4250

3080

3250

4580

4680

9190

9200

9240

9250

9260

9270

9280

2210

2211

9560

9570

9580

2210

2211

2210

3710

4100

4260

3080

3260

4590

4700

9720

9710

9770

9780

9790

9800

9810

224

224

224

224

962

#22 BLU(MTW TYP)

#22 BLU(MTW TYP)

#22 BLU/WHT#22 BLU/WHT


14 13

CR258

J4-1

J4-2

MP A (MOTOR (-))

MP B (MOTOR (+))

J2-7

J3-2

J3-1

J2-8

J2-4

J2-6

J2-5

J2-3

J2-2

(IF INSTALLED)

AMPLIFIER BOARD

J2-1

A

120VAC HOT

120V NEUTRAL

1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022

NC5700

NC5280

5060

4300

5040

5200

10140

10150

10180

2131220

219

570

528

2190

2131

#18 RED(MTW TYP)

#18 WHT(MTW TYP)

(PWM INPUT)

(DIRECTION)

506 (DC COM)

430 (CLEAR FAULT INPUT)504 (+5VDC)520 (FAULT OUTPUT)

14

14


OP CONNECTOROP SIGNAL DESCRIPTION CONNECTION WIRE

I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-13 4180D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE CLOSER SOLENOID SIO-J3-15 4210F GUN 2 SOLENOID (RECIRC) SIO-J3-14 4190G - GND GNDH - GND GNDJ PRESS SENSE OUT (+) SIO J1-13 3180K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-2 3040L PRESS SENSE IN (+) SIO J1-14 3190M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-2 3040N FLOW METER SIGNAL (+) SIO J7-12 5640P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-1 5530R OPEN CABLE DETECT OUTPUT SIO J3-16 4220S OPEN CABLE DETECT INPUT SIO J2-13 3670

WIRE PAIRS: C/D, E/F, J/K, L/M, N/P

OP 1 CONNECTOROP1 SIGNAL DESCRIPTION CONNECTION WIRE

I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-13 4180D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE V/P SIGNAL (+) SIO J4-9 4630F V/P SIGNAL (-) (ANALOG COMMON) SIO J4-1 4530G GND GNDH GND GNDJ PRESS SENSE OUT (+) SIO J1-13 3180K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-1 3030L PRESS SENSE IN (+) SIO J1-14 3190M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-2 3040N FLOW METER SIGNAL (+) SIO J7-12 5640P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-1 5530R OPEN CABLE DETECT OUTPUT SIO J3-16 4220S OPEN CABLE DETECT INPUT SIO J2-13 3670

WIRE PAIRS: E/F, J/K, L/M, N/P

OP 2 CONNECTOROP2 SIGNAL DESCRIPTION CONNECTION WIRE

I.D.A 24 VDC 2210B 24 VDC COMMON (THRU PCR) THRU PCR TO SIO J3-1 4031C GUN 1 SOLENOID SIO J3-14 4190D CHASSIS GND & SHIELD CONNECTION CHASSIS GND GNDE V/P SIGNAL (+) SIO J4-10 4640F V/P SIGNAL (-) (ANALOG COMMON) SIO J4-2 4540G - GND GNDH - GND GNDJ PRESS SENSE OUT (+) SIO J1-15 3200K PRESS SENSE OUT (-) (ANALOG COMMON) SIO J1-4 306 0L PRESS SENSE IN (+) SIO J1-16 3210M PRESS SENSE IN (-) (ANALOG COMMON) SIO J1-4 3070N FLOW METER SIGNAL (+) SIO J7-2 5540P FLOW METER SIGNAL (-) (DIGITAL COMMON) SIO J7-3 5550R OPEN CABLE DETECT OUTPUT SIO J3-17 4230S OPEN CABLE DETECT INPUT SIO J2-14 3680

WIRE PAIRS: E/F, J/K, L/M, N/P

OP/OP1/OP2 CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL (IF INSTALLED)

4710/4720 - NOT USED

4600/4620 - NOT USED

3180/3200 - PRESSURE SENSOR OUTLET+

2210 - 24VDC

4031 - DC COM

4180 - GUN SOLENOID

GND

4630/4640 - V/P SIGNAL+

4530/4540 - V/P SIGNAL-

3030/3060 - SENSOR ANALOG COM

3190/3210 - PRESSURE SENSOR INLET+

3040/3070 - SENSOR ANALOG COM

A

B

C

D

E

F

G

H

J

K

L

M

5640/5540 - FLOWMETER+

5530/5550 - FLOWMETER COM

JUMPER

N

P

R

S

A

B

C

D

E

F

G

H

V/PREGULATOR

VALVESOLENOID

FLOWMETER

PRESSURESENSOR(INLET)

PRESSURESENSOR(OUTLET)

A

B

C

D

E

F

G

H

J2 J1

PRESSUREAMPLIFIERBOARD

EXE-

EXE+

SIG+

SIG-

EXE-

EXE+

SIG+

SIG-

BLK

RED

GRN

WHT

BLK

RED

GRN

WHT

GND

GND2210

4630/4640

4031

+24V

SIG

COM

GND

41804130GND

GND

GNDGND

22105640/5540

5530/5550

GND

+24V

SIG+

SIG COM

CORIOLISMETER

120VAC

NOTES:

G3000 SRZ40 METERS ONLY

FLUID PLATE ELECTRICAL CONNECTIONS

OP CONNECTORAT J-BOXOF FLUID PLATE

8

8


SWIRL 1 CONNECTOR

SW1 SIGNAL DESCRIPTION CONNECTIONWIREI.D.

A HALL SENSOR POWER SWIRL 1 J3-1 9240

B HALL SENSOR S1 SWIRL 1 J3-2 9250

C HALL SENSOR S2 SWIRL 1 J3-3 9260

D HALL SENSOR S3 SWIRL 1 J3-4 9270

E HALL SENSOR COMMON SWIRL 1 J3-5 9280

F - - -

G - - -

H - - -

J MOTOR PHASE A SWIRL 1 J1-3 9050

K MOTOR PHASE B SWIRL 1 J1-5 9070

L MOTOR PHASE C SWIRL 1 J1-4 9060

M CHASSIS GND CHASSIS GND GND

WIRE PAIRS: J/L/K AND A/B/C/D/E.

SWIRL 2 CONNECTOR

SW2 SIGNAL DESCRIPTION CONNECTIONWIREI.D.

A HALL SENSOR POWER SWIRL 2 J3-1 9770

B HALL SENSOR S1 SWIRL 2 J3-2 9780

C HALL SENSOR S2 SWIRL 2 J3-3 9790

D HALL SENSOR S3 SWIRL 2 J3-4 9800

E HALL SENSOR COMMON SWIRL 2 J3-5 9810

F - - -

G - - -

H - - -

J MOTOR PHASE A SWIRL 2 J1-3 9560

K MOTOR PHASE B SWIRL 2 J1-5 9580

L MOTOR PHASE C SWIRL 2 J1-4 9570

M CHASSIS GND CHASSIS GND GND

WIRE PAIRS: J/L/K AND A/B/C/D/E.

SWIRL CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL) (IF INSTALLED)

S2

S3

V-

S1

V+

SW-E

SW-D

SW-C

SW-B

SW-A

ØB

ØC

ØA

GND

SW-L

SW-K

SW-J

SW-M

SWIRL MOTORSWIRL CABLE

S2

S3

V-

S1

V+

SW-E

SW-D

SW-C

SW-B

SW-A

ØB

ØC

ØA

GND

SW-L

SW-K

SW-J

SW-M

SWIRL MOTORSWIRL CABLE


RDR CONNECTORRDR SIGNAL DESCRIPTION CONNECTION WIRE

I.D.A1 DISPENSE GUN 1 RIO J4-13 8170A2 DISPENSE GUN 2 RIO J4-14 8180A3 REQUEST VOLUME RIO J4-15 8190A4 FAULT RESET RIO J4-16 8200A5 INITIATE STYLE RIO J4-17 8210A6 JOB COMPLETE/MEASURE VOLUME RIO J4-18 8220A7 SWIRL ENABLE 1 RIO J4-19 8230A8 SWIRL ENABLE 2 RIO J4-20 8240A9 STYLE 1 RIO J4-21 8250

A10 STYLE 2 RIO J4-22 8260A11 STYLE 4 RIO J4-23 8270A12 STYLE 8 RIO J4-24 8280A13 STYLE 16 RIO J5-13 8670A14 LOW SPEED RIO J5-14 8680A15 MEDIUM SPEED RIO J5-15 8690A16 HIGH SPEED RIO J5-16 8700B1 REMOTE START RIO J5-17 8710B2 REMOTE STOP RIO J5-18 8720B3 REMOTE TEMP START RIO J5-19 8730B4 SPARE 2 RIO J5-20 8740B5 SPARE 3 RIO J5-21 8750B6 SPARE 4 RIO J5-22 8760B7 SPARE 5 RIO J5-23 8770B8 - - -B9 24VDC/120VAC HOT RIO J1-1 2210

B10 24 V COMMON/120VAC HEUTRAL RIO J4-1 2211B11 SPARE -B12 SPARE -B13 SPARE -B14 SPARE -B15 SPARE -B16 SPARE -

RDR CONNECTOR (CONT)RDR SIGNAL DESCRIPTION CONNECTION WIRE

I.D.C1 DISPENSER READY RIO J1-13 7170C2 VOLUME ON DATA RIO J1-14 7180C3 FAULT ON DATA RIO J1-15 7190C4 AUTO MODE RIO J1-16 7200C5 CYCLE COMPLETE RIO J1-17 7210C6 IN CYCLE RIO J1-18 7220C7 DATA 1 RIO J1-19 7230C8 DATA 2 RIO J1-20 7240C9 DATA 4 RIO J1-21 7250

C10 DATA 8 RIO J1-22 7260C11 DATA 16 RIO J1-23 7270C12 DATA 32 RIO J1-24 7280C13 DATA 64 RIO J3-13 7680C14 DATA 128 RIO J3-14 7690C15 DATA 256 RIO J3-15 7700C16 DATA 512 RIO J3-16 7710D1 DATA 1024 RIO J3-17 7720D2 DATA 2048 RIO J3-18 7730D3 DATA 4096 RIO J3-19 7740D4 DATA 8192 RIO J3-20 7750D5 DATA 16,384 RIO J3-21 7760D6 DATA 32,768 RIO J3-22 7770D7 SPARE 1 RIO J3-23 7780D8 - -D9 - -

D10 - -D11 SPARE -D12 SPARE -D13 SPARE -D14 SPARE -D15 PCR - 2680D16 PCR - 2681

RAR CONNECTORRAR SIGNAL DESCRIPTION CONNECTION WIRE

I.D.1 ROBOT ANALOG FLOW COMMAND 1 SIO J1-21 32802 ANALOG COMMON SIO J1-12 31603 ROBOT ANALOG FLOW COMMAND 2 SIO J1-22 32904 ANALOG COMMON SIO J1-12 31605 SWIRL SPEED COMMAND 1 SIO J1-17 32206 ANALOG COMMON SIO J1-8 31107 SWIRL SPEED COMMAND 2 SIO J1-18 32308 ANALOG COMMON SIO J1-8 31109 - -

10 - -GND GND GND

ROBOT DIGITAL/ANALOG CONNECTION TABLES (CONNECTIONS AT TOP PLATE OF CONTROL) (IF INSTALLED)

CONNECTIONS TOROBOT CONTROLREFERANCE MANUAL#309374 (PFLOXL)FOR DETAILS

RDR CABLE

RAR CABLE

B9 AND B10 SUPPLIED BY PFLOXL CONTROL


FUSE TABLE

VOLTS FUSE FLA

400VAC480VAC

LPJ-10SP 8.8

208VAC230VAC

LPJ-20SP 16.8

230VAC 327

750W

1250W

L1T1

SSR405

SSR403

T1 L1

327

TRANSFORMER

SEC.230V

#1 #2 #3

GND

480V400V

230V208V

GND

GFPE 321

DISC

L1

L3

L2

WITHIN LIMITS

COM PORT 1

24VDC

CR

SV

SV14

369

LT344G

LT331

R

333CR

337CR

369

87

65

43

1312

PCP

354354

HOSE/AUX 1

GUN/AUX 1

HOSE/AUX 2

GUN/AUX 2

(ZONE 4)

(ZONE 3)

(ZONE 2)

(ZONE 1)

370

387

389

386

385

383

384

382

381

380

379

378

376

377

375

374

373

372

371

365

369

368

367

366

364

363

362

361

360

359

358

357

356

355

353

354

352

351

350

GH1-A1

RH1- RH1-

GH1-A2

RH1-RH1-

GH1-B1 GH1-B2

TXO-14

FU3040FU3041

FU403FNQ-R-6

FNQ-R-3 1/2FU405

FNQ-R-1

FU338

EXTERNAL TO CONTROL

LT327

W

1L1

1L2

400V480V

3L2

-12-7-5-3TXO-GND

TXO-BTXO-A

TXI-A TXI-B

TXI-GND-3 -5 -7 -12 TXI-14

COM 400V 480V

GRACO #2335893.5KVA

3210 3211

3220

3230

3370

3330

3270

3691

3691

3270 3541 3542 3230

356235613L1

333

SSR420

SSR4223270

T1

FU422FNQ-R-2

T13611

FNQ-R-3 1/2

FU420

3591L1

L13612

RH1-

RH1-GH2-B1

3592GH2-A1

400W

RH1-

GH2-B2

RH1-

750W GH2-A2 3230

344 344

24VDCFROM

P-FLOW XL PANEL

3L23L1

3690 3691

1

CR337

7

1

7

300

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

327

328

329

330

331

332

333

334

335

336

337

338

339

340

341

342

343

344

PFLO XL CONTROL

#14 BLK(MTW TYP)

JUMPER KITGRACO #233658

25A

#12 WHT(MTW TYP)

#12 RED(MTW TYP)

#20 BLU(MTW TYP)

#20 BLU(MTW TYP)

#16 WHT(MTW TYP)

#16 RED(MTW TYP)

#18 BLU(MTW TYP)

NOTES:

SEE TABLE FOR VOLTAGE, FUSE VALUE AND FLA.

FL301

TEMPERATUREOUTSIDELIMITSALARM 2344, 457, SP

HIGH TEMPALARM 1(OUTPUT)326, 455, SP

TO PFLO XL CONTROL TC (RJ12 MODULE)(REFER TO PAGE 6)1: T/R(A) - TC-12: T/R(B) - TC-23: SIGNAL GND4: THRU 6 NOT USED

3441

3690

NEUTRAL

HOT

2L1

2L2

#2 #3

356

3320

2

8

A B

A B

332

3320

ELECTRIC HEAT(IF INSTALLED)

2210

2211

PFLOXL CONTROLCONNECTION

TODISCONNECTOFPFLOXL

400VAC480VAC

208VAC230VAC

66

8

8

8


441

442

439

440

434

437

438

435

436

432

433

430

431

428

429

426

427

424

425

422

423

413

421

420

419

418

415

416

417

414

411

412

410

409

408

407

405

406

403

404

401

402

400

485

486

487

488

456

457

458

459

461

460

462

463

464

465

466

468

467

469

470

471

472

473

474

475

477

478

479

480

481

482

484

483

476

450

451

452

454

453

455

EXTERNAL TO CONTROL

+

RTD

GUN/AUX

RTD

HOSE

SSR422

SSR420

4250 TC2-5

4290

4280

4260

TC2-8

TC2-7

TC2-6

4230

4220

4210

TC2-4

TC2-3

TC2-2

10

9

7

6

8

5

4

2

1

3

B-

(ZONE 3)

(ZONE 4)RTD IN 2A

B-

RTD IN 1A

B+

(ZONE 3)

(ZONE 4)OUT 2

B+

-

+

-

OUT 1

GUN/AUX

RTD

SSR405

RTD

HOSE

SSR403

A2

A2

A1

A1

CHANNEL 2

CHANNEL 1

8

4200 TC2-1

4120

4110

TC1-8

TC1-7

TIO

10

9

4080

4090

4060

TC1-5

TC1-6

TC1-4

4030

4050

4040

TC1-1

TC1-3

TC1-2

3

7

6

5

4

2

1

TIO

B+

(ZONE 2)RTD IN 2A

B-

(ZONE 2)

(ZONE 1)RTD IN 1B-

A

OUT 2

B+

-

(ZONE 1)+

+

-OUT 1

8CR337

9CR333

2

3

4571

4551

TEMPERATURE

LIMITS(ALL ZONES)

WITHIN

4550

GH1-B5

GH1-B4

GH1-A5

GH1-A4

GH2-B5

GH2-B4

GH2-A5

GH2-A4

#20 BLU(MTW TYP)

TOP CONNECTION OFTC

BOTTOM CONNECTION OF TC

#20 BLU(MTW TYP)

#20 BLU(MTW TYP)

A2

A2

A1

A1

ELECTRIC HEAT (CONT)(IF USED)

TO PFLOXLCONTROL CONNECTION

3730

2210

TYPICAL HEATER CONNECTION

ZONE 1 - INLET HOSE TO FLUID PLATE

ZONE 2 - FLUID PLATE HEATER

ZONE 3 - OUTLET HOSE TO VALVE

ZONE 4 - ELECTRIC HEATED VALVE


FU3081FNQ-R-2 1/4

FU3080FNQ-R-2 1/4

PS329

+5V COM +12V COM

300

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

327

328

329

330

331

332

333

334

335

336

337

338

DISC 300

3091

3170 3171

364

3320

364

3321

372

3322

372

3323

FL316 FILTER/ARRESTOR

LINE ENL

L NLOAD E

#16 WHT(MTW TYP)

#16 WHT(MTW TYP)

#18 BLU/WHT(MTW TYP)

NEUTRAL

HOT

#18 BLU(MTW TYP)

3090

+5VDC

PC104

TOUCH SCREEN

+12V

332

332332

332

COM

VGARS232(TOUCH)

3322 3323

33213320

+5V COM

RS232

COM1 VGA

POWER

ETHERNET

123456

PC1

SERIAL CABLE SUPPLIEDWITH TOUCHSCREEN(REF. 197408)

VGA CABLE SUPPLIEDWITH TOUCHSCREEN(REF. 197408)

POWER HARNESS198797

3000

3020

#16 RED (MTW TYP)

350

351

352

353

354

355

356

357

358

359

360

361

362

363

364

365

366

367

368

369

370

371

372

373

374

375

376

378

379

380

381

382

384

385

KS678

ETH1ETHERNET SWITCH116945

317317

GND

110VAC/240VAC50/60 HZ

31703171

3640

3670

NO

#22 BLU(MTW TYP)

358357

3170 3171

1X2X3X4X5X6X78X9X10X11X12X13X14X15X

50/60 HZ100-240VACAC POWER

0 1L2

L1

2

4

Remote Control Assembly Schematic


Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-328-0211 Toll Free

612-623-6921612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 309364

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441Copyright 2001, Graco Inc. is registered to ISO 9001

www.graco.comRevised 01/2010


309364n - precisionflo xl, electrical schematics, english · 2 electrical schematic 309364 fla...

Documents