309706p - st max 395/495/595, st max ii 490/495/595, parts ... · parts list (hi-boy assembly - st...

20
309706P EN Parts ST Max 395/495/595 ST Max II 490/495/595 For professional use only. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure See page 2 for model information. Important Safety Instructions Read all warnings and instructions in this manual and in Operation manual 309665. Save all instructions. Related Manuals: 309665 309250 309825 311861 309055 309674 309709

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Page 1: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

309706PEN

Parts

ST Max™ 395/495/595ST Max II™ 490/495/595

For professional use only.

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

See page 2 for model information.

Important Safety InstructionsRead all warnings and instructions in this manual and in Operation manual 309665. Save all instructions.

Related Manuals:

309665 309250

309825 311861

309055 309674

309709

Page 2: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

2 309706P

Models

Vac Type

230 CEE 7/7

ST Max 395 Hopper233955

(Series B)

ST Max 395234176

(Series B)248662

(Series B)234286

(Series B)

ST Max 495233956

(Series A)233970

(Series A)233971

(Series A)

ST Max 595248661

(Series A)234437

(Series A)

ST Max II 490 Hopper253011

(Series B)

ST Max II 490249926

(Series C)253012

(Series B)253013

(Series C)

ST Max II 495249928

(Series C)253014

(Series C)249978

(Series C)

ST Max II 595253015

(Series B)249930

(Series B)

230 Europe

ST Max 395233963

(Series B)

ST Max 495233957

(Series A)234178

(Series A)

ST Max 595234438

(Series A)

ST Max II 490249927

(Series C)

ST Max II 495249929

(Series C)249979

(Series C)

ST Max II 595249931

(Series B)

110 UK

ST Max 395233972

(Series B)

ST Max 495233973

(Series A)233975

(Series A)

ST Max 595234436

(Series A)

ST Max II 490249935

(Series C)

ST Max II 495249936

(Series C)249980

(Series C)

ST Max II 595249937

(Series B)

Page 3: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Notes

309706P 3

Notes

ti3256b

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Parts Drawing (Stand Assembly - ST Max)

4 309706P

Parts Drawing (Stand Assembly - ST Max)

ti3256b

53

23

12

17

2

1620

383

47

526

3536

274

Ref 45

33

144

25 42

2247

9

66

69

54

10

8

40

24

1547

Ref 55

71

Ref 56Page 10

68 59

41

63

77

52

12

12

47

55

39

62

46

57

61

67

47

14

60

76

24

43

31

32

29

70

45

Page 10

60

Page 5: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (Stand Assembly - ST Max)

309706P 5

Parts List (Stand Assembly - ST Max)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 Pin, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O-RING 215 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, 1/4 npsm x 1/4 npt 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain (includes 5, 26) 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287055 HOUSING, drive (includes 12, 70) 143 287053 ROD, connecting (includes 31, 32) 144 287054 GEAR, crankshaft (includes 1, 9,

25)1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 152 LABEL, front, Graco

15K396 395 Models 115C326 495 Models 1

53 LABEL, side, Graco15K397 395 Models 115C324 495 Models 1

54 MOTOR (230V)287060* 395/495 Models (includes 77) 1

MOTOR (110V)287015* 395/495 Models (includes 77) 1

55 246381 HOSE, drain, stand (includes 39, 62)

1

57 246385 STRAINER, 7/8-14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose, suction

(includes 14, 57, 62, 76)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 163▲ 16G596 LABEL, warning 166 116139 GRIP, handle 167 15G857 CAP, leg 468 287903 CUP, suction/drain 169 287072 HANDLE, sprayer (includes 47, 66) 170 15B589 COVER, pump rod 171 122667 SCREW, drill, hex washer head 176 115099 WASHER, garden hose 177 248189 FAN, motor 180 288526 KIT, accessory, hopper (not shown) 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost* Motor Brush Kit 287735 is available

✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

233955

Page 6: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (Lo-Boy Assembly - ST Max)

6 309706P

Parts Drawing (Lo-Boy Assembly - ST Max)

ti3257b

12

53

23

54

77

63

17

2

16

20

38 3

91

4425

8542

22

52

12

47Ref 56Page 10

24

15

12

76

55

39

62

47

29

8

10

40

43

59

45

31

24

32

41

86

14

60

57

46

61

Ref45

47

5

26

4

27

35

36Ref 55

69

75

47

72

70

73

67

66

68

66

33

74

8382

71

Page 10

60

Page 7: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts List (Lo-Boy Assembly - ST Max)

309706P 7

Parts List (Lo-Boy Assembly - ST Max)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 Pin, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 117559 O-RING 215 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint 123 287056 SHIELD, motor, painted 124 162453 NIPPLE, 1/4 npsm x 1/4 npt 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain (includes 5, 26) 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287055 HOUSING, drive (includes 12, 70) 143 287053 ROD, connecting (includes 31, 32) 144 287054 GEAR, crankshaft (includes 1, 9, 25) 145 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 152 LABEL, front, Graco

15K396 395 Models 115C326 495 Models 115D162 595 Models 1

53 LABEL, side, Graco15K397 395 Models 115C324 495 Models 115D166 595 Models 1

54 MOTOR (230V)287060* 395/495 Models (includes 77) 1

595 Models (includes 77) 1MOTOR (110V)

287015* 395/495 Models (includes 77) 155 246381 HOSE, drain, stand (includes 39, 62) 1

57 246385 STRAINER, 7/8-14 unf 159 246250 FRAME, cart, LO 160 246386 KIT, hose suction

(includes 14, 57, 62, 86)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 163▲ 16G596 LABEL, warning 166 15B999 CLIP, retaining 267 103117 RING, retaining 268 104811 CAP, hub 269 109032 SCREW, pan hd 470 178565 BUTTON, snap 271 180656 PLUG, button 172 195501 SLEEVE, cart 273 195673 WASHER 274 195766 WHEEL, semi pneumatic 275 243205 HANDLE, assembly 176 15B589 COVER, pump rod 177 248189 FAN, motor 182 122667 SCREW, drill 283 15B870 CUP, suction/drain 185 115979 PLUG, hole 186 115099 WASHER, garden hose 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost* Motor Brush Kit 287735 is available

✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

Page 8: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (High-Boy Assembly - ST Max)

8 309706P

Parts Drawing (High-Boy Assembly - ST Max)

ti3255b

1

12

53

23

54

9

4425

7142

47 22 52

12

12

70

55

39

62

87

57

47

29

31

32

43

24

45

41

1484

69

76

59

7547

81

67

74

83 82

33

46

61

17

2

16

338

20

Ref 45

4727

436 35 Ref 55

265

1524

77

63

Ref 47

8

10

40Page 10

60

Page 9: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts List (Hi-Boy Assembly - ST Max)

309706P 9

Parts List (Hi-Boy Assembly - ST Max)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 Pin, grooved 15 111699 GASKET, seat, valve 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 614 103413 O-RING 115 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 287167 CAP, manifold 120 15B120 GROMMET, transducer 122 287058 COVER, front, Graco, paint

(includes 12)1

23 287056 SHIELD, motor, painted (includes 12, 63)

1

24 162453 NIPPLE, 1/4 npsm x 1/4 npt 225 180131 BEARING, thrust 126 15E022 SEAT, valve 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 135 235014 VALVE, drain (includes 5, 26) 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287055 HOUSING, drive (includes 12, 70) 143 287053 ROD, connecting (includes 31, 32) 144 GEAR, crankshaft (includes 1, 9, 25)

287054 395/495 Models 1248231 595 Models 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft, unpkg 147 117493 SCREW, mach, hex washer hd 10

52 LABEL, front, Graco15K396 395 Models 115C326 495 Models 115D162 595 Models 1

53 LABEL, side, Graco15K397 395 Models 115C324 495 Models 115D166 595 Models 1

54 MOTOR (230V)287060* 395/495/595 Models (includes 77) 1

MOTOR (110V)287015* 395/495 Models (includes 77) 1248184* 595 Models (includes 77) 1

55 244240 HOSE, drain (includes 39) 157 246385 STRAINER, 7/8-14 unf 159 245984 FRAME, cart, HI 160 246387 KIT, stinger tube

(includes 14, 57, 69, 76, 84, 87)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 163▲ 16G596 LABEL, warning 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 171 115979 PLUG, hole 174 287489 HANDLE 175 108691 PLUG, tubing 276 115099 WASHER 177 248189 FAN, motor 181 106062 WHEEL 282 15B999 CLIP, retaining 183 104811 CAP, hub 284 15B652 WASHER, suction 187 15B506 TUBE, suction 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost* Motor Brush Kit 287735 is available✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

Page 10: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Control Box and Board ST Max

10 309706P

Control Box and Board ST Max

ti3251b

9156

9047

48

58

1130

197

37

496

12

50

51

56b

56a

Ref. Part Description Qty.6 115494 SCREW, mach, phillips, pan hd 67 115498 SCREW, mch, slot/hex, wash hd 111 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 15B118 BUSHING, motor wire 130 195428 BOOT, toggle 137 256219 POTENTIOMETER, assembly 147 117493 SCREW, mach, hex washer hd 448 276868 BOX, control 149 CONTROL BOARD, 110V

246378 395, 495 Models 1287909 595 Models 1

CONTROL BOARD (230V)246380 395, 495 Models 1287910 595 Models 1

50 287098 DIGITAL DISPLAY (includes 51) 151 15K400 LABEL, control 156 15B471 CORD, power (Euro Multi cord) 156a 15B470 CEE 7/7 156b 15B469 110V 158 117492 SWITCH, toggle 190 195551 RETAINER (230V) 191 242001 CEE 7/7 1

287121 Italy, Denmark, Switzerland 1

Ref. Part Description Qty.

Page 11: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

110V and 230V Wiring Diagram ST Max

309706P 11

110V and 230V Wiring Diagram ST Max

ON/OFF SwitchRef. 58

Brown

Blue

To Power

Ref. 56

Green/YellowBrown

Red (+)

From Motor

Pressure

BlackRef. 37Potentiometer

Blue

L2L1

2X White

Black/White (-)

Ref. 38

Digital DisplayRef. 50

Plug Transducer

ti2472b

Page 12: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (Stand Assembly - ST Max II)

12 309706P

Parts Drawing (Stand Assembly - ST Max II)

ti7375a

1253

23

66

73

91

44

2542

4722

52

12

125

126

54

8

10

40

68 47

70

12

65

43

39

62

57

24

41

13

14

31

3229

45

55

60

59

47

33

72

46

615535

63

17

18

2

16

15

24

47

Ref 45

2038

3

4

27 36

71

4751

Page 18Ref 56

Page 18

60

Page 13: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts List (Stand Assembly - ST Max II)

309706P 13

Parts List (Stand Assembly - ST Max II)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, garden hose 114 117559 O-RING 215 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 15G456 CAP, manifold 118 287167 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint

(includes 65)1

23 287900 SHIELD, motor, painted (includes 12) 124 162453 NIPPLE, 1/4 npsm x 1/4 npt 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134▲ 222385 TAG, Warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287899 HOUSING, drive (includes 12, 70) 143 287053 ROD, connecting (includes 31, 32) 144 287054 GEAR, crankshaft (includes 1, 9, 25) 145 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1351 15K401 LABEL, intl, SmartControl 152 LABEL, front

15K369 490 Models 115K368 495 Models 1

53 LABEL, side15K379 490 Models 115K380 495 Models 1

54 MOTOR KIT, 110 VAC (includes 125, 126)

24S016 490/495 Models, Series A and B (includes control box-not shown)

1

24S022 490/495 Models, Series C 1MOTOR KIT, 230 VAC(includes 125, 126)

24S015 490/495 Models, Series A and B (includes control box-not shown)

1

24S022 490/495 Models, Series C 155 246381 HOSE, drain, stand 157 246385 STRAINER, 7/8-14 unf 159 15E823 FRAME, standmount 160 246386 KIT, hose suction

(includes 13, 14, 57, 62)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 163▲ 15H085 LABEL, danger (hopper model only) 165▲ 195793 LABEL, warning (hopper model only) 166 116139 GRIP, handle 168 287903 CUP, suction/drain 170 15B589 COVER, pump rod 171 122667 SCREW, drill, hex washer head 172 15G857 CAP, leg 473 276864 HANDLE, sprayer (includes 47, 66) 1109▲ 16G596 LABEL, warning, intl (not shown) 1124 288526 KIT, accessory, hopper (not shown) 1125 15D088 FAN, motor 1126 115477 SCREW 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost

✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

Page 14: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (Lo-Boy Assembly - ST Max II)

14 309706P

Parts Drawing (Lo-Boy Assembly - ST Max II)

ti7377a

12

23

53

117

54

9 1 44

25

40

10

8

42

12

47

70

65

22

52

12

55

39

47

43

31

29

45

24

41

32

13

14

62

57

60

33

46

61

83 8281

47

74

59

68

714

27

36

35

Ref 55

15

24

74a

74b

74c

74d

67

47

Ref45

2038

3

16

2

18

17

Page 18Ref 56

51126

125

4763 Page 18

60

Page 15: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts List (Lo-Boy Assembly - ST Max II)

309706P 15

Parts List (Lo-Boy Assembly - ST Max II)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 Pin, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, garden hose 114 117559 O-RING 215 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 15G456 CAP, manifold 118 287167 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint

(includes 12, 65)1

23 287900 SHIELD, motor, painted (includes 12) 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING 132 196762 PIN, straight 133 206994 FLUID, TSL 134▲ 222385 TAG, Warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287899 HOUSING, drive (includes 12, 70) 143 287053 ROD, connecting (includes 31, 32) 144 GEAR, crankshaft

287054 490/495 Models (includes 1, 9, 25) 1248231 595 Models (includes 1, 9, 25) 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15K401 LABEL, Ultra Max SmartControl 1

52 LABEL, front, Graco15K369 490 Models 115K368 495 Models 115K367 595 Models 1

53 LABEL, side, Graco15K379 490 Models 115K380 495 Models 115K382 595 Models 1

54 MOTOR KIT, 230 VAC(includes 125, 126)

24S015 490/495 Models, Series A and B (includes control box-not shown)

1

24S022 490/495 Models, Series C 1287807 595 Models 1

55 246381 HOSE, drain, stand 157 246385 STRAINER, m7/8-14 unf 159 246250 FRAME, cart. LO 160 246386 KIT, hose suction

(includes 13, 14, 57, 62)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 163▲ 15H085 LABEL, danger

(Models 253012, 253015)1

65▲ 195793 LABEL, warning (Models 253012, 253015)

1

67 109032 SCREW, pan hd 468 15B870 CUP, suction/drain 170 15B589 COVER, pump rod 171 122667 SCREW, drill, hex washer head 274 287488 CAP, end, probe 174a 195501 SLEEVE, cart 274b 178565 FITTING, fluid 274c 195673 WASHER 274d 103117 RING, retaining 281 195766 WHEEL, semi pneumatic 282 15B999 CLIP, retaining 283 104811 CAP, hub 2109▲ 16G596 LABEL, warning, intl (not shown) 1117 15G447 PLUG, shield, painted 1125 15D088 FAN, motor 1126 115477 SCREW, mach, torx/slt pan hd 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost

✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

Page 16: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts Drawing (Hi-Boy Assembly - ST Max II)

16 309706P

Parts Drawing (Hi-Boy Assembly - ST Max II)

9

42

31

44

29

54

32

27

2441

1240

59

Ref45

2

57

436

35 5574

47

24

62

16

17

87

22

47

47

12

23

53

25

8

43

15

45

33

10

1

52

70

55

39

383

46

61

83

81

20

1484

69

13

125

117

82

51

18

126

67

116115

ti7679

Page 18Ref 56

114 47

12Parts, Page 18

60

Page 17: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

Parts List (Hi-Boy Assembly - ST Max II)

309706P 17

Parts List (Hi-Boy Assembly - ST Max II)

Ref. Part Description Qty.1 107434 BEARING, thrust 12 117828 PACKING, o-ring 13 111457 PACKING, o-ring 14 111600 PIN, grooved 18 116073 WASHER, thrust 19 116074 WASHER, thrust 110 116079 BEARING, thrust 212 117501 SCREW, mach, hex washer hd 813 115099 WASHER, garden hose 114 103413 O-RING 115 15G455 MAINIFOLD, fluid 116✝ 246384 FILTER, fluid, 60 mesh 117 15G456 CAP, manifold (includes 18) 118 287167 INSERT, filter 120 15B120 GROMMET, transducer 122 287901 COVER, front, Graco, paint

(includes 12)1

23 287900 SHIELD, motor, painted (includes 12) 124 162453 NIPPLE, (1/4 npsm x 1/4 npt) 225 180131 BEARING, thrust 127 187625 HANDLE, valve, drain 129 195150 NUT, jam, pump 131 196750 SPRING, retaining 132 196762 PIN, straight 133 206994 FLUID, TSL 134▲ 222385 TAG, Warning (not shown) 135 239914 VALVE, drain 136 224807 BASE, valve 138 243222 TRANSDUCER, pressure control

(includes 3)1

39 241920 DEFLECTOR, threaded 140 244242 GEAR, reducer (includes 8, 10) 141 246428 PUMP, displacement, (includes 32) 142 287899 HOUSING, drive (includes 12, 47) 143 287053 ROD, connecting (includes 31, 32) 144 GEAR, crankshaft

287054 490/495 Models (includes 1, 9, 25) 1248231 595 Models (includes 1, 9, 25) 1

45 287003 HOSE, cpld 146 240794 HOSE, cpld, 1/4 in. x 50 ft 147 117493 SCREW, mach, hex washer hd 1251 15K401 LABEL, SmartControl 152 LABEL, ST Max II, front

15K369 490 Models 115K368 495 Models 115K367 595 Models 1

53 LABEL, ST Max II, side15K379 490 Models 115K380 495 Models 115K382 595 Models 1

54 MOTOR KIT, 110 VAC (includes 125, 126)

24S016 490/495 Models, Series A and B (includes control box-not shown)

1

24S022 490/495 Models, Series C 1287807 595 Models 1

MOTOR KIT, 230 VAC(includes 125, 126)

24S015 490/495 Models, Series A and B (includes control box-not shown)

1

24S022 490/495 Models, Series C 1287807 595 Models 1

55 243993 HOSE, drain, (includes 39) 157 246385 STRAINER, 7/8-14 unf 159 287779 FRAME, cart, HI 160 246387 KIT, stinger tube

(includes 13, 14, 57, 69, 84, 87)1

61 288428 GUN (includes manual 311861) 162 276888 CLIP, drain line 167 109032 SCREW, pan hd 469 15E813 NUT, jam 170 15C146 HOOK, pail 174 287489 HANDLE 181 106062 WHEEL 282 15B999 CLIP, retaining 283 104811 CAP. hub 284 15B652 WASHER, suction 187 15B506 TUBE, suction 1109▲ 16G596 LABEL, warning, intl (not shown) 1114 15D281 HANGER, stand 1115 15C982 CAM, cart 2116 114531 SCREW, mch, hex 4117 15G447 PLUG, tubing 1125 15D088 FAN, motor 1126 115477 SCREW 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost

✝ Other filters available: 246382, 100 mesh; 246383, 200 mesh; 246425, 30 mesh

Ref. Part Description Qty.

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Control Box and Board ST Max II

18 309706P

Control Box and Board ST Max II

ti7381a

19

12

48

11

51

50

5

6

49

30

Ref 5637

58

127

129

128

118

119

56a

56b

56c

106

105

113

121

Ref. Part Description Qty.5 15G562 BUSHING, control box 16 115494 SCREW, mach, phillips, pan hd 511 116167 KNOB, potentiometer 112 117501 SCREW, mach, hex washer hd 419 115498 SCREW, mach, slot, hex, wash hd 130 287912 BOARD, filter, 110V Models 1

287913 BOARD, filter, 230V Models 137 256219 POTENTIOMETER, adjust, pressure 148 287907 BOX, control 230V Models 1

287908 BOX, control 110V Models 149 287909 BOARD, control 110V models 1

287910 BOARD, control 230V models 150 287789 COVER, control box 151 15K401 LABEL, smart control 156 KIT, repair, cord, power

56a 253368 110V 156b 253369 CEE 7/7 156c 253370 Euro Multi 158 195428 BOOT, toggle 1105 287904 BOARD, control LCD 1106 15G861 LABEL, smart control display 1113 115522 SCREW, mch, pnh 2118 195551 RETAINER, plug, adapter 1119 242001 CORD SET, adapter, CEE 7/7 1

287121 CORD SET, Italy, Denmark, Sweden 1121 15G588 LABEL, digital tracking 1127 120165 SCREW, mach, phillips, pan hd 1128 120406 SCREW, mach, hex wash hd 1129 158674 O-RING, packing 1

Ref. Part Description Qty.

Page 19: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

110V and 230V Wiring Diagram ST Max II

309706P 19

110V and 230V Wiring Diagram ST Max II

MOTOR

ti7454a

ON/OFFSwitch

Blue

Brown

Green

Black

Blue

Digital Display

Potentiometer

Ref 37

Transducer

Ref 38

Power Plug

Ref 56

Page 20: 309706P - ST Max 395/495/595, St Max II 490/495/595, Parts ... · Parts List (Hi-Boy Assembly - ST Max) Ref. Part Description Qty. 1 107434 BEARING, thrust 1 2 117828 PACKING, o-ring

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 309706

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com

Revised November 2013

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.