3200320032003200 Simplicity • Easy configuration with Quick Start codes

• Parameter help scrolling text messages

• Custom text messages

• Customisable operator scroll list

• Wizard for configuring advanced features

Features

• In built timer.

• Programmer option

• Master comms for multi-zone programming

• CT input with load diagnostics

• Recipe function: 5 x 38 parameters

3200320032003200FeaturesFeatures• Relay, logic or dc outputs

• Heat, cool, alarm outputs

• Dc control or retransmission

• 8 segment programmer

• Ammeter display

• RS232/RS485 3-wire Modbus

• Green or Silver coloured facia

32163216Size 48 x 48Size 48 x 48

32083208Size 48 x 96Size 48 x 96

32043204Size 96 x 96Size 96 x 96

AV

AIL

Oct

04

3200320032003200Programmer

RUN

Servo to SP or PV

RESET

Temp

Time

Programming = Rate, target, time X 4

End Type = Dwell

End Type = OFF

Holdback at start of dwell

END

Tip: Use Recipe function to store 5 programs with user defined names

32003200320032003216 Master 3216 Master programmerprogrammer• Broadcast address ‘0’ is used

Master digital comms

ApplicationsApplications• Multizone stress relieving - EHS, 1200 units pa

• Multizone ovens and furnaces

MODBUS

Slave controllersSlave controllers• Use Remote SP address ‘1A’

3200320032003200Hot runner ControllerWhat are hot runner controllers?What are hot runner controllers?

They are used on injection moulding machines to stop the plastic freezing as it runs into long narrow channels in the mould. These channels are kept warm by embedding cartridge heaters into the mould. The cartridges are hydroscopic (absorb water) and need to be slowly dried out to overcome earth leakage, shorted turns and overheating.

The hot runner (soft start) controller delivers a reduced power output until a set temperature or time is reached. The controller then reverts to normal PID control.

Phase angle thyristors are often used to control the heaters. The 3216 DC provides a very economical solution.

Soft start setpoint)

Soft start time

6

Quick Start ‘Set 1’3203200032032000

Type BType JType KType LType NType RType SType T

RTDpt100

Linear0-50mV0-20mA4-20mA

P

BJ

Input TypeThermocouple

KLNR

Custom /Type C

S

CT

4

M2

CF

0123456789

G

0 to 200.0 deg C0 to 400.0 deg C0 to 600 deg C

Fahrenheit32 to 212.0 deg F

Full PV rangedeg C full range

Centigrade0 to 100.0 deg C

Setpoint Limits

0 to 800 deg C

0 to 1200 deg C0 to 1400 deg C0 to 1600 deg C0 to 1800 deg C

0 to 1000 deg C

deg F full range

Tables A, B, C & DOutput 1

Tables A, B, C & DOutput 2

Tables A, C & DOutput AA

Table A - control

Heat (PID) HCool (PID) CHeat (On/Off) JCool (On/Off) K

Logic, Relay, 4-20mA

Heat (PID) JCool (PID) K

0-20mA

Table B - retrans

WSP DPV EOP F

4-20mA

PV YOP Z

0-20mA

WSP N

7

Quick Start ‘Set 2’3203200032032000

10 Amps25 Amps50 Amps100 Amps

Not Fitted x

6

CT input125

Acknowledge Alarm WManual MRun/Hold RKey Lock LSetpoint 2 PReset TRemote Setpoint Comms URecipe 2 / 1 select VNot Fitted x

Dig in 1 Set Point TOutput Power % PTime to run RElapsed Time EFirst Alarm Setpoint 1Amps ADwell/Ramp DNone N

Lower Display

8

Applications Applications Applications Applications • ChillersChillers

• Calibration baths and Calibration baths and blocksblocks

• SterilizersSterilizers

• Vacuum formingVacuum forming

• Packaging (‘O’ Series)Packaging (‘O’ Series)

• ExtrusionExtrusion

• Injection moulding - hot runnersInjection moulding - hot runners• Baking ovensBaking ovens• Small Kilns and furnacesSmall Kilns and furnaces• Cold storesCold stores

9

Success Stories Success Stories Success Stories Success Stories • Cincinatti - AustriaCincinatti - Austria

Application: Application: Extrusion. Extrusion.

Quantity:Quantity: 2,000 units pa 2,000 units pa

Selling points:Selling points:

- One item stocked. Recipes used to select Heat only, heat/cool or - One item stocked. Recipes used to select Heat only, heat/cool or indicator.indicator.

- Custom alarm messages- Custom alarm messages

• EHS - UKEHS - UK

Application: Application: Stress relieving Stress relieving

Quantity:Quantity: 1,200 units pa 1,200 units pa

Selling points:Selling points:

- User specific interface- User specific interface

- Master comms programmer- Master comms programmer

10

Success Stories Success Stories Success Stories Success Stories • Sterling - USASterling - USA

Application: Application: Chillers (extrusion). Chillers (extrusion).

Quantity:Quantity: 2,500 units pa 2,500 units pa

Selling points:Selling points:

- Timer for flushing the cooling system- Timer for flushing the cooling system

• Tulis Hot Press -UKTulis Hot Press -UK

Application: Application: Vacuum sealing Vacuum sealing

Quantity:Quantity: 300 units pa 300 units pa

Selling points:Selling points:

- Timer for vacuum pump- Timer for vacuum pump

- DC for power limit for phase angle thyristor - DC for power limit for phase angle thyristor

11

Success Stories Success Stories Success Stories Success Stories • SwitzerlandSwitzerland

Application: Application: Ovens (for keeping Aluminium molten)Ovens (for keeping Aluminium molten)

Quantity:Quantity: 200 units pa 200 units pa

Selling points:Selling points:

- DC output- DC output

- 24Vdc supply- 24Vdc supply

• Italy Italy

Application: Application: Dental furnaceDental furnace

Quantity:Quantity: 400 units pa 400 units pa

Selling points:Selling points:

- Dc output- Dc output

12

3208/04 3208/04 3208/04 3208/04 3203208832032088 3208/4/4

OP3

L

N

C

AA

AB

AC

VI

V+

V-

1A

1B

2A

2B

3A

3B

CT

HD

HE

HF

LA

L

N

mV/VmA

NO

NC

C

B(-)

A(+)

COM

NO

C

NO

C

NO

C

100 to 240 Vac

or 24 Vac/DC

CT

+

-

+

-

+

-

+

-

+

-

ISOLATED 0-20mA

24V

LB

LC

3C

3D

OP1

OP2

OP4

Dig in A

Dig in B

+

-

3208: Available Aug 20043204: Available Sept 2004

13

The future3200 3200 3200 3200 32003200

• Low voltage - Q4

• VP - Q3

• Membrane front - Q3

• Dual AA relay in 3216 - Q3

• FM and DIN3440 Indicator and alarm unit - Q3

• 3208i Indicator and controller - Q4