321 service manual_part1

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CONTENTS

Accessories .......................................................................................................................................2Safety Information ............................................................................................................................3Electrostatic Discharge Sensitive (ESDS) Device Handling .........................................................3Warranty .............................................................................................................................................3Specifications ................................................................................................................................ 4-7

Figure 1. 3-2-1 Console Block Diagram ............................................................................................8Disassembly/Assembly Procedures ......................................................................................... 9-13Test Procedures ........................................................................................................................ 14-23

Figure 2. Laser voltage test points ..................................................................................................16Figure 3. Laser current rating label .................................................................................................16Figure 4. AM Loop Antenna Test Setup ...........................................................................................17

Part List Notes.................................................................................................................................24Main Part List, Console Assembly (see Figure 5) ........................................................................24

Figure 5. Console Exploded View ...................................................................................................25Main Part List, Bass Module Assembly (see Figure 6) ................................................................26

Figure 6. Bass Module Assembly Exploded View...........................................................................26Main Part List, Bass Module PCB Assembly (see Figure 7) ........................................................27

Figure 7. Bass Module PCB Assembly Exploded View ..................................................................27Electrical Part Lists ................................................................................................................... 28-46Console Main PCB Assembly .................................................................................................. 28-43Console LCD Display PCB Assembly ..................................................................................... 43-44Bass Module PCB Assembly ................................................................................................... 45-46Packaging Part List, 3-2-1 Home Theater System System (see Figure 8) ..................................46

Figure 8. 3-2-1 Home Theater System Packaging View .................................................................47Accessory Kit Part List, 3-2-1 Home Theater System Accessory Kit (see Figure 9) ................48

Figure 9. Accessory Kit Exploded View ..........................................................................................48Integrated Circuit Diagrams ..................................................................................................... 49-62Appendix .................................................................................................................................... 63-85

Figure 10. 3-2-1 Console Test Setup Diagram ................................................................................63Figure 11. 3-2-1 Bass Module Test Setup Diagram.........................................................................64Figure 12. 3-2-1 Speaker Array Wiring Diagram .............................................................................64Figure 13. DVD Mechanism Rear Panel .........................................................................................65Figure 14. Bass Module Test Cable Wiring ......................................................................................66Figure 15. Tap Interface cable wiring diagram .................................................................................67

Bass Module Troubleshooting Information ..................................................................................85Parental Control Information .........................................................................................................85

Table 1. 3-2-1 Console DVD Parental Control Rating Codes ..........................................................85Table 2. Region Codes and Covered Areas ....................................................................................85Figure 17. LCD Display PCB Component and Bottom Etch Rev. 00 Diagram................................86Figure 16. LCD Display PCB Component and Topside Etch Rev. 00 Diagram ...............................86Figure 19. LCD Display PCB Component and Bottom Etch Rev. 01 Diagram................................87Figure 18. LCD Display PCB Component and Topside Etch Rev. 01 Diagram ...............................87Figure 20. Bass Amplifier PCB Rev. 00 Component and Etch Layout Diagram .............................88Figure 21. Bass Amplifier PCB Rev. 01 Component and Etch Layout Diagram .............................89

Glossary of Terms ...........................................................................................................................90

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CAUTION: The Bose® 3-2-1 Home Entertainment System containsno user-serviceable parts. To prevent warranty infractions,

refer servicing to warranty service stations or factory service.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OFBOSE CORPORATION WHICH IS BEING FURNISHED ONLY FORTHE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCTBY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OFTHE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED ORUSED FOR ANY OTHER PURPOSE.

Accessories

The Bose® Model 3-2-1 home entertainment system shelf speakers are compatible with Bosemounting accessories, including the UB-20 wall brackets, UFS-20 floor stands and UTS-20table stands.

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SAFETY INFORMATION1. Parts that have special safety characteristics are identified by the symbol on schematicsor by special notes on the parts list. Use only replacement parts that have critical characteristicsrecommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed parts areacceptably insulated from the supply circuit before returning the unit to the customer. Refer toParagraph 84 of UL1270. Use the following checks to perform these measurements:

A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line corddirectly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use aleakage current tester or a metering system that complies with American National StandardsInstitute (ANSI) C101.1 "Leakage Current for Appliances" and Underwriters Laboratories (UL)1492 (71). With the unit AC switch first in the ON position and then in OFF position, measurefrom a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the unit(antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.),especially any exposed metal parts that offer an electrical return path to the chassis. Any cur-rent measured must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet andrepeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDI-CATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNINGTHE UNIT TO THE CUSTOMER.

B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumperwire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure theresistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinetpart on the unit. When the exposed metallic part has a return path to the chassis, the readingshould be between 1 and 5.2 Megohms. When there is no return path to the chassis, the readingmust be "infinite". If it is not within the limits specified, there is the possibility of a shock hazard,and the unit must be repaired and rechecked before it is returned to the customer.

ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)DEVICE HANDLING

This unit contains ESDS devices. We recommend the following precautions when repairing,replacing or transporting ESDS devices:

• Perform work at an electrically grounded work station.

• Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.

• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly grounded. Handle boards by the edges only.

• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubble wrap or plastic trays.

The Bose® 3-2-1 Home Entertainment System is covered by a limited 1-year transferable warranty

WARRANTY

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SPECIFICATIONSSystem Specifications:

Power Rating: USA/Canada: 120VAC, 50/60 Hz, 300W

Console Inputs: AUX, Video 1, Video 2

Console Outputs: 1 Audio Output (AUX), 1 Composite Video

Output and 1 S-Video Output

External Antennas: FM, 75 Ohm, 3.5 mm mono connectorAM Loop, 2.5 mm mono connector

Maximum Ambient Temperature: 40 degrees C

Maximum Product Power Dissipation: 47 Watts

Low Frequency Cut-off (-3dB nearfield): Array Cube: 200 HzBass Module: 50 Hz

Maximum SPL: 105 dB SPL acoustic output at 400 Hz at1 meter

Weight: Packed System: 35.5 lb (16.1 kg)Console: 7.0 lb (2.7 kg)Bass Module: 26.5 lb (12.0 kg)Arrays (each): 3.0 lb (1.4 kg)IR Remote: 0.26 lb (0.1 kg)

Dimensions: Console: 9.8 x 12.8 x 3.9 inches(250 mm x 326 mm x 99.5 mm)

Bass Module: 14 x 7.5 x 20.1 inches(35.6 cm x 18.4 cm x 51.1 cm)Bass Module internal volume:1205 cubic inches (19.7 liters)

Arrays: 7.9 x 5.3 x 3.4 inches( 200 mm x 134 mm x 86 mm)

IR Remote:(65 mm x 204 mm x 30 mm)

Console Specifications:

Compression Formats Supported fordiscs inserted into the DVD/CD drive: AC-3, MP3, CD-RW, MLP, DTS, MPEG-2

Compression Formats NOT Supported fordiscs inserted into the DVD/CD drive: SACD Format (Sony), DVD-ROM

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SPECIFICATIONSConsole Specifications (continued):

Compression Formats Supported forsources connected to the digital inputs: AAC, AC-3, DTS, MPEG-2

CD/DVD Drive Performance:

Interface: ATAPI

Data Transfer Rate: Sustained Mode (DVD): 2704-6536 kbsSustained Mode (CD-ROM mode 1) 2069-4800max kbs

Access Time: DVD-ROM CD-ROM (32x)Average Random Seek 105ms-95msAverage Random Access 135ms-95msAverage Full Stroke Access 230ms-160ms

CD Playability Requirements:

Physical Characteristics: Weight: 2.2 lbs (0.98 kg)Dimensions: 1.6" H x 5.7" W x 7.6" D(41.5 mm x 146 mm x 193 mm)

Power Requirements: +12 Vdc, +5 Vdc

Distortion and Noise: -78 dBFS THD+N, unweighted,22-22kHz for a 1 kHz signal at FS -1 dB

-90 dBFS THD+N, unweighted,22-22kHz for a 1 kHz signal at FS -10 dB

Dynamic Range: -90 dBFS THD+N, unweighted,22-22kHz for a 1 kHz signal at FS -60 dB

Distortion: < 0.1% @ 0.5 W

Output Noise: < 400 mVrms, A-weighted

Out of Band Noise (greater than 20 kHz): < 1 mVrms, band limited 400 Hz to 300 kHz

Noise when Muted: < 400 uVrms, A-weighted

Parameter Nominal Limit ConditionsDefect tracking (interruption) 1.0 mm 0.8 mm ABEX test disc TCD-725RDefect tracking (black dot) 1.0 mm 0.8 mm ABEX test disc TCD-725RDefect tracking (scratch) 1.6 mm 1.0 mm ABEX test disc TCD-721RDefect tracking (finger print) 75 µm 65 µm ABEX test disc TCD-725RDefect tracking (warped disc) 1.0 mm 0.7 mm ABEX test disc TCD-732RDefect tracking (eccentric disc) 280 µm 210 µm ABEX test disc TCD-714RCueing time 2 sec 3 sec Phillips TS4, tracks 1-15

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Console Specifications (continued):

DC Offset: < 50 mVdc, all channels

Channel Balance: +/- 1.5 dB for all volume settings

Channel Separation: > 40 dB @ 1 kHz, > 30 dB @ 10 kHz,stereo mode

Analog Input Characteristics:

Maximum source signal for ADC full scale: 2 VrmsMinimum source signal for ADC full scale: 200 mVrmsInput Impedance: 100k Ohms nominal +/- 10%Input Coupling: AC coupled to remove source DC offset

Analog Output (Aux) Characteristics:

Output level from 0 dBFS: 1 Vrms at less than 0.05% THDGain from CODEC 0 dBFS: 2 Vrms (-6 dB +/- 1 dB)Output level from FM (mono, 75 kHz dev): 0.3 Vrms nominalOutput level from AM (30% mod, 100 dBuV): 0.2 Vrms nominalSource Impedance at 1 kHz: 1560 Ohms nominal, +/- 10%Output Coupling: AC

S/PDIF Coaxial Input Characteristics:

Sampling Rates Accommodated: 44.1 kHz, 48 kHzNumber of bits recognized: 16, 20 and 24Input Impedance: 75 Ohms +/- 10%Error Checking and Handling: Implements full error checking and handling,

considering CRC, validity bit, loss of lock,parity error, and bi-phase error.

Input Coupling: AC

Optical S/PDIF Input Characteristics:

Sampling Rates Accommodated: 44.1 kHz and 48 kHzNumber of bits recognized: 16, 20 and 24Error Checking and Handling: Implements full error checking and handling,

considering CRC, validity bit, loss of lock,parity error, and bi-phase error.

Input Connector: TOSLINK

LFE Channel Volume Control: +6 dB to -12 dB gain range from the basstone control

Film EQ: Selectable on or off

Tone Controls: Treble Control: Range of -2 to +2 dB in 11 stepsBass Control: Range of -12 to +6 dB in 18 steps

SPECIFICATIONS

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SPECIFICATIONSConsole Specifications (continued):

FM Tuner Performance (per IHF-T-200):

Channel Spacing: 200 kHzBand Limits: 87.5 MHz - 107.9 MHzDe-emphasis: 75 usec50 dB Quieting Sensitivity:

Mono: 13 dBf nominal / 17 dBf limitStereo: 38 dBf / limit 42 dBf

Signal to Noise Ratio @ 65 dBf: 74 / limit 69 dB mono, 70 / limit 65 dB stereoHarmonic Distortion @ 65 dBf: Mono 0.3% / limit 0.6%, stereo 0.4% / limit 0.8%Capture Ratio @ 45 dBf: 2.0 dB nominal / limit 3.0 dBAM Rejection @ 45 dBf: 60 dB nominal / 50 dB limitAdjacent Channel Selectivity (200 kHz): 13 dB nominal / 10 dB limit @ 45 dBfAlternate Channel Selectivity (400 kHz): 70 dB nominal / 65 dB limit @ 45 dBfImage Rejection: 45 dB nominal / 40 dB limitRF Intermodulation: 65 dB nominal / 55 dB limitSub-carrier Product Rejection: 55 dB nominal / 45 dB limitFrequency Response: 30 Hz to 15 kHz +/- 1.0 dB nominal,

+/- 2.0 dB limitStereo Channel Separation @ 1 kHz: 35 dB nominal / 25 dB limitAuto Stop Level (seek): 30 dBf +/-5Mono / Stereo Threshold: 40 dBf +/-5

AM Tuner Performance (per IHF-T-100):

Channel Spacing: 10 kHzBand Limits: 530 kHz - 1710 kHzUsable Sensitivity (mono): 46 dB nominal / 56 dB limitAdjacent Channel Selectivity: 23 dB nominal / 18 dB limitAlternate Channel Selectivity: 30 dB nominal / 25 dB limitImage Rejection: 40 dB nominal / 35 dB limitAuto Stop Level: 54 dBuV/m +/- 3 dBSignal to Noise Ratio: 50 dB nominal / 45 dB limitDistortion: 0.6% nominal / 1.4% limitFrequency Response: 220 Hz: -3 dB nominal / -6 dB limit

2.0 kHz: -3 dB nominal / -6 dB limit

Bass Module Characteristics:

Woofer Impedance: Single woofer at 1.55 OhmsBass Amplifier Distortion Level: < 0.4% THD @ 0.5WBass Amplifier Output Noise: < 2 mVrms, unweightedBass Amplifier DC Offset: < 50 mVdc

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Figure 1. 3-2-1 Console Block Diagram

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Bass Module Procedures

Refer to Figure x for the following proce-dures.

1. Rear Enclosure Removal

1.1 Place the bass module on its side.Using a Phillips-head screwdriver, removethe four screws (9) that secure the rearenclosure (8) to the bass module.

1.2 Slide the rear enclosure off of the bassmodule.

2. Rear Enclosure Replacement

2.1 Align the rear enclosure (9) with the bassmodule so that the bass module PCB/heatsink assembly (10) connecters arealigned with the openings in the rear enclo-sure. Slide the rear enclosure onto the bassmodule.

2.2 Using a Phillips-head screwdriver,replace the four screws (9) removed in step1.2.

3. Power Transformer Removal

3.1 Perform procedure 1.

3.2 On the bass module PCB/heatsinkassembly, unplug the cables at J3 and J5that run to the power transformer. Unplug thewoofer harness jack at J7.

3.3 Using an 8/32" nut driver, remove thefour nuts (6) that secure the power trans-former (7) to the bass module enclosure.

3.4 Lift the power transformer off of themounting studs (5) and out of the enclosure.

4. Power Transformer Replacement

4.1 Align the power transformer (7) with themounting studs (5) on the baffle of the bassmodule enclosure. Slide the transformeronto the studs.

4.2 Secure the transformer in place usingthe four nuts (6) removed in steps 3.3.

4.3 Plug the transformer cables onto J3 andJ5 of the bass module PCB. Plug the wooferharness cable onto J7.


5. Bass Module PCB/Heatsink AssemblyRemoval


5.2 On the bass module PCB/heatsinkassembly, unplug the cables at J3 and J5that run to the power transformer. Unplugthe woofer harness jack at J7.

5.3 Using a Phillips-head screwdriver,remove the four screws (11) that secure thebass module PCB/heatsink assembly to thebass module enclosure. Carefully lift it out ofthe enclosure.

6. Bass Module PCB/Heatsink AssemblyReplacement

6.1 Align the bass module PCB/heatsinkassembly (10) with the four screw locationson the bass module enclosure baffle.

6.2 Secure the bass module PCB/heatsinkassembly to the bass module enclosureusing the four screws (11) removed in step5.3.

6.3 Plug the cables from the power trans-former (7) onto the connectors at J3 and J5of the bass module PCB/heatsink assembly.Plug the woofer cable onto the board at J7.


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Console Procedures

Note: Refer to Figure x for the followingprocedures.

1. Top Cover Removal

1.1 Place the console on the bench with thefront facing toward you. On the rear of theconsole and using finger pressure only,press inward in the center of the rear paneljust below the edge of the top cover (2).When you have pressed the rear panel inapproximately 1/4", lift upward on the topcover and release the pressure on the rearpanel of the console. The finger in the centerof the top cover should be sitting on top ofthe corresponding latch hole in the rearpanel. Once the center finger has cleared, liftupward on the rear edge of the top coveruntil the four tabs to the sides clear theconsole rear panel.

1.2 Slide the top cover to the rear of theconsole approximately 1/2". Lift the top coveroff of the console.

2. Top Cover Replacement

2.1 Align the top cover (2) with the consolebase (21) so that the concave edge facesthe front of the unit and place it on the top ofthe console base with the front edge approxi-mately 1/2" back from the bezel sub assem-bly (27).

2.2 Slide the top cover forward, making surethat the front lip slides under the bezel subassembly.

2.3 On the rear panel of the console base,make sure that the four tabs of the top coverare inside the rear panel. Using finger pres-sure only, press inward on the rear panel ofthe console base until the top cover fingersnaps into place. The top cover should beseated evenly across the rear of the con-sole.

3. DVD ROM Drive Removal


3.2 On top of the DVD drive (5), you will seea large spring clamp (3) holding the DVDdrive in place. Using two large flat-tip screw-drivers, press down and pry the tabs on oneside of the spring clamp away from thecasting (14) at the corners. Lift the springclamp off of the DVD drive.

3.3 At the rear of the DVD drive you will seea shield (4) over the ATAPI (8) and power (7)cables. There were two types of shieldsused in production of the media center, anadhesive folded metal foil type and a formedmetal shield. If your unit has the folded foiltype, peel the foil back from the rear of theDVD mechanism until you can access thecables. If you have the formed metal shield,lift up the rear of the DVD mechanism andslide the shield off. Unplug the ATAPI andpower cables from the rear of the DVDmechanism.

3.4 Lift up on the back of the DVD drive untilthe DVD drawer bezel (28) pops off the frontof the DVD drive drawer. You need to lift thedrive up quite a bit to get this to work. Oncethe drawer extension is off, slide the DVDdrive to the rear until it is out from under theedge of the bezel.

3.5 On the underside of the DVD drive,remove and retain the two small silvercolored Phillips-head screws (6) locatednear the front of the drive. These screws arethe ones that protrude from the bottom of thedrive. You will need to install these screws inthe same location on your replacement DVDmechanism. They are used to physicallyalign the DVD mechanism in the consolecasting (14).

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4. DVD Drive Replacement

4.1 Install the two Phillips-head screws (6)that were removed in step 3.5. These screwsshould be installed into the two threadedholes located on the underside of the drive(5) near the front. These screws will protrudefrom the chassis of the drive and are used tohelp align the drive with the console casting(14).

4.2 On the rear of the DVD drive, plug in theATAPI (8) cable and power (7) cables. Besure that the strain relief on the ATAPI cableis on the end of the cable that plugs into themain PCB (20). Also verify that the modeselect jumper is in place in the MASTERlocation. Refer to the diagram on the top ofthe DVD drive.

4.3 In order to make installing the DVD driveeasier, you should remove the bezel subassembly (27). Place the console on thebench so that the front panel is facing towardyou. Using a small flat-tip screwdriver, pressin the tabs that secure the bezel sub assem-bly to the console base (21). There are twotabs located at the top of the base behind thefront panel near the LCD display PCB (26)ribbon cable and the heatsink (9). There aretwo more inside the opening for the DVDdrawer. Once you get these released, turnthe console on its side and release the fourtabs on the bottom of the console basedirectly behind the bezel sub assembly.Place the console back on its feet and placethe bezel sub assembly face down on a softsurface to avoid scratching the lens. Do notdisconnect the ribbon cable to the LCDdisplay PCB.

4.4 On the DVD mechanism, use a straight-ened paper clip or a small probe in theemergency drawer release hole of the DVDmechanism to release the DVD drawer latch.This hole is located on the right front of themechanism. Slowly slide the DVD drawerpartially out of the mechanism.

4.5 Before you can install the DVD drive (5),you must replace the ATAPI shield (4) on theback of it. If you have the formed metal typeshield, simply slide it in place over the backof the drive. If your drive used the folded foiltype shield, you will need to use a newshield, part number 260471-001. To installthe folded foil shield, perform the followingsteps:

• With the shield as shown, bend the bottom section of the shield 90 degrees away from you. Peel off the plastic on this section. You should have a rectangular section with the adhesive facing down.• Align the exposed adhesive section with the rear of the casting (14) near the input and output jacks. You will place this section of the shield on the casting just past the lip at the back of the casting. If you place the shield on top of this lip the drive will not sit flat in the console. One of the tabs of the casting should protrude through the small rectangular knock-out section of the foil shield. Remove the knock-out section and discard it.• Press the adhesive foil shield section in place on the casting, leaving the rest of it standing up along the rear of the console base (21).

4.6 Plug the DVD drive cables into theircorresponding jacks located at the rear ofthe main PCB assembly (20). Route thepower cable (7) behind the ATAPI cable (8),but not under the DVD drive.

4.7 Place the DVD drive down onto thecasting inside the console. Make sure thatit is sitting flat on the casting.

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Note: To assure correct clamping, youshould use a new DVD clamp when installingthe DVD drive into the console.4.8 Align the clamp (3) over the DVD drive(5) and with the ears of the casting (14).Press down firmly on the clamp until it snapsinto place on the casting.

4.9 Place the drawer opening in the bezelsub assembly (27) over the DVD drivedrawer, allowing the drawer to extendthrough the opening. Align the slots in theDVD drawer bezel (28) with the DVD drawer.Slide the DVD drawer bezel down until itsnaps in place. Be careful to not damage theDVD drawer. Snap the bezel sub assemblyin place on the front of the console base (21).

4.10 At the rear of the DVD drive, peel theprotective plastic off of the side and topsections of the foil shield. Press the adhesiveside sections in place, and then press thetop section in place.


5. Main PCB Removal


5.2 Unplug the ribbon cable at J6500 on themain PCB (20). This cable runs to the displayPCB (26).

5.3 Using a size T-15 Torx head driver,remove the nine screws (13) that secure thecasting (14) and main PCB (20) to theconsole base (21).

5.4 Use a small flat-tip screwdriver to re-lease the clip (12) that secures the amplifieroutput IC to the heatsink (9). Use a small flat-tip screwdriver to carefully pry the output ICslightly away from the heatsink. Lift thecasting and heatsink assembly out of thechassis.

5.5 On the rear of the console base (21),unclip the four tabs that secure the I/O panel(19) to the base. Pull away and down on thetop of the I/O panel until it unclips from thebase. It should come off completely.

5.6 Carefully lift the front edge of the mainPCB (20) out of the base. Slide the mainPCB forward slightly until it clears the jackson the back of the board. Lift the main PCBand casting (14) out of the base.

6. Main PCB Replacement

6.1 Align the main PCB (20) with the consolebase (21). Angle the main PCB so that thejacks will protrude through the opening in therear of the base and set it in place.

6.2 On the heatsink (9), use a straight-edgerazor blade to scrape off any thermal phasechange pad (11) material. Take care to notscratch the coating on the heatsink. Cleanoff any residue with alcohol. On the mainPCB, clean any thermal phase change padresidue off of the output IC. apply a smallamount of thermal compound to the back ofthe output IC.

6.3 On the main PCB, check to make surethat the large thermal pad (16) is in place ontop of the DVD decoder IC (U3000) and thesmall thermal pad (17) is in place on top ofthe CODEC IC (U4000). Align the casting(14) with the console base (21) and slideit down over the main PCB. It will slide downonto the main PCB slightly away from theoutput IC. Slide the casting over against theoutput IC. Replace the output IC clip (12).Make sure to place the clip near the top ofthe output IC.

6.4 Secure the main PCB and casting to thechassis using the nine Torx-head screws(13) removed in step 5.3, starting with thehole nearest the heatsink, then across tothe hole near the ribbon cable and then therest. Do not overtighten these screws.

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6.5 Align the I/O panel (19) with the connec-tors on the main PCB. Press the I/O panel inplace on the console base (21). It shouldsnap in place and be flush with the base allaround its perimeter.


7. LCD Display PCB Removal


7.2 On the main PCB (20), unplug the ribboncable at connector J6500. This cable runsto the LCD display PCB (26). Peel off the foilground strap (25) located directly under theribbon cable. This foil strap provides acommon ground between the main PCB andthe LCD display PCB.

7.3 Place the console on the bench with thefront panel facing toward you. Using a smallflat-tip screwdriver, press in the tabs thatsecure the bezel sub assembly (27) to theconsole base (21). There are two located atthe top of the base behind the front panelnear the ribbon cable and the heatsink (9).There are two more inside the opening forthe DVD drawer. Once you get these re-leased, turn the console on its side andrelease the four tabs on the bottom of thebase directly behind the bezel sub assembly.Take care not to drop the LCD display PCB.It is not secured in the bezel sub assembly.

7.4 Place the bezel sub assembly face downon a soft surface. Take care to not scratchthe soft plastic lens. Lift the LCD displayPCB out of the bezel sub assembly. Using asmall flat-tip screwdriver, flip up the edge ofthe ZIF connector at J2. Unplug the ribboncable. Take care to not plug and unplug thiscable too many times. It has a carbon coat-ing that wears off after just a few removalsand insertions, ruining the cable.

8. Display PCB replacement

8.1 Using a small flat-tip screwdriver, flip upthe edge of the J2 ZIF connector on theLCD display PCB (26). Slide the bezel subassembly (27) ribbon cable into the J2 ZIFconnector on the LCD display PCB. Thecarbon traces on the cable should face downtoward the board. Snap the J2 ZIF connectordown into place.

8.2 Align the LCD display PCB with thebezel sub assembly so that the LCD displayis located behind the lens of the bezel subassembly.

8.3 Align the bezel sub assembly and LCDdisplay PCB assembly with the front of theconsole base (21). Feed the LCD displayPCB ribbon cable and the foil ground strap(25) through the small rectangular openingat the front of the base. Snap the bezel subassembly and the LCD display PCB in placeon the front of the base.

8.4 Secure the foil ground strap to the cornerof the casting (14) nearest the point it entersthe chassis. Be sure to press the foil se-curely in place. Plug the LCD display PCBribbon cable into the main PCB (20) atJ6500. The ribbon cable should feed straightinto the connector with no twist.


Array Procedures

1. Grille Removal

1.1 Wrap some masking tape around theshaft of a flat-tip screwdriver approximately1/2" back from the end. This is needed toprotect the plastic housing of the array.

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Disassembly/Assembly Procedures (continued)

Array Procedures (continued):

1.2 Place the array on its back on a bench.Use your thumb to press down on the arraygrille just where at the top of the curve. Atthe same time, use the screwdriver to prythe end of the grille off of the array housing.It should come free of the housing. Repeatthis step at the other end of the grille. Lift thegrille off the housing.

2. Grille Replacement

2.1 Align the grille so that the Bose® logo isfacing the same direction as the arrows onthe front of the array housing.

2.2 Press the grille in place. It should latchat each end of the grille to the housing.

Test Procedures

Console Procedures

Equipment required:

Audio signal generatorDigital multimeterAnalog to SPDIF converterSPDIF to optical converterAM/FM signal generatorAbex test DVD (TDV-540A)Video monitorDC power supplyVideo cableOptical cable

Test Setup

Set up the unit under test as shown inFigure x for the following tests.

1. Button Test

1.1 Turn on the unit under test (UUT) usingthe ON/OFF button on the console. Observethat the display lights up.

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2. Analog Audio Test

2.1 Apply a 1 Vrms, 1 kHz signal to the leftand right VIDEO 1 audio analog inputs.

2.2 On the console, select the VIDEO 1input.

2.3 Measure the output level at the lineoutputs on the console rear panel. It shouldbe 1 Vrms + 10%.

2.4 Repeat steps 2.1 to 2.3 for the VIDEO 2audio analog inputs.

3. Coaxial Digital Audio Test

3.1 Connect the audio signal generator to theinput of the analog to SPDIF converter.

3.2 Connect the output of the SPDIF con-verter to the VIDEO 1 coaxial digital input.

3.3 Apply a 500 mV, 1 kHz signal to theanalog input of the SPDIF converter.

3.4 On the console, select the VIDEO 1source.

3.5 Measure the output level at the lineoutputs on the console rear panel. It shouldbe 500 mVrms + 10%.

3.6 Repeat steps 3.1 to 3.5 for the video 2digital coaxial input.

3.7 Repeat steps 3.1 to 3.5 for the AUXdigital coaxial input.

4. Optical Digital Audio Test

4.1 Connect the audio signal generator tothe input of the analog to SPDIF converter.

4.2 Connect the output of the SPDIF con-verter to the input of the SPDIF to opticalconverter.

4.3 Connect the output of the optical con-verter to the VIDEO 1 optical input.

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4.4 Apply a 250 mV, 1 kHz signal to theanalog input of the SPDIF converter.


4.6 Measure the output level at the lineoutputs on the console rear panel. It shouldbe 250 mVrms + 10%.

5. Video Tests

5.1 Connect the video generator to theCOMPOSITE VIDEO INPUT only.

5.2 Connect the video monitor to the COM-POSITE VIDEO OUTPUT.

5.3 Set the video generator to display a testpattern.


5.5 Confirm that the test pattern appears onthe video monitor.

5.6 Connect the video generator to the S-VIDEO input only.

5.7 Connect the video monitor to the S-VIDEO output.

5.8 Set the video generator to display a testpattern.


5.10 Confirm that the test pattern appears onthe video monitor.

6. Internal DVD Video Test

6.1 Load the test DVD into the console.

6.2 Connect the video monitor to the S-VIDEO output of the console.

6.3 On the 3-2-1 system remote control,press the CD/DVD button to start playbackof the DVD disc.

6.4 Verify that video appears on the videomonitor.

7. DVD Audio Test

7.1 Load the test DVD into the console.

7.2 If necessary, connect the TwiddlerTM

arrays to the 9-pin D-sub connector.

7.3 On the 3-2-1 system remote control,press the CD/DVD button to start playbackof the DVD disc.

7.4 Verify that the audio plays.

8. CD Playability Tests

Test discs required:ABEX TCD-714RABEX TCD-721RABEX TCD-725RABEX TCD-732RPhilips TS4

8.1 Insert the ABEX TCD-725R test discinto the console CD/DVD tray.

• Play the defect tracking (interruption) track. Verify that the track plays properly. The nominal is a 1.0 mm defect, 0.8 mm limit.

• Play the defect tracking (black dot) track. Verify that the track plays properly. The nominal is a 1.0 mm defect, 0.8 mm limit.

• Play the defect tracking (fingerprint) track. Verfiy that the track plays properly. The nominal is a 75 um defect, 65 um limit.

8.2 Insert the ABEX TCD-721R test discinto the console CD/DVD tray. Play thedefect tracking (scratch) track. Verify thatthe disc plays properly. The nominal is a1.6 mm defect, 1.0 mm limit.

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Figure 2. Laser voltage test points

Figure 3. Laser current rating label

8.3 Insert the ABEX TCD-714R test discinto the console CD/DVD tray. Play thedefect tracking (eccentric disc) track. Verifythat the disc plays properly. The nominal is a280 um defect, 210 um limit.

8.4 Insert the ABEX TCD-732R test discinto the console CD/DVD tray. Play thedefect tracking (warped disc) track. Verifythat the disc plays properly. The nominal is a1.0 mm defect, 0.7 mm limit.

8.5 Insert the Philips TS4 test disc into theconsole CD/DVD tray. Play tracks 1 through15, verifying that each track cues up withinthe test limits. Nominal is 2 seconds or less,limit 3 seconds.

9. Laser Current Measurement Procedure

Note: The 3-2-1 system console CD/DVDdrive uses a separate laser for each me-dium, CD or DVD. You will need to performthese tests using a CD disc to measure theCD laser current and a DVD disc to measurethe DVD laser current.

9.1 Remove the console top cover usingDisassembly/Assembly procedure 1.

9.2 Remove the bottom cover of the CD/DVD mechanism to allow access to theboard.

9.3 Connect the DVD drive to the consoleusing the ATAPI and DVD power extendercables. This will allow better access to thetest points while playing the DVD or CD disc.

9.4 Insert a CD disc into the mechanism tray.Start the disc playing so that the timer on thedisplay is counting.

9.5 Measure and record the voltage at thepoint 5V and L5V. Be sure to use the GNDpad near the 5V and L5V points.See Figure 2.

9.6 Subtract L5V from 5V (5V-L5V) andrecord the laser voltage (LmV).

9.7 The measured laser current value shouldbe + 20% of the printed current rating on thepickup head (PU). PU-.20PU<LC<PU+.20.See Figure 3.

9.8 Repeat steps 3 to 6 for the DVD laserassembly.

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3-2-1 Console Tuner Adjustments/Measurements

The following tests can be performed withoutthe use Of An IBM compatible PC

Set up the device under test (console) asshown in the diagram below.

Figure 4. AM Loop Antenna Test Setup

AM Adjustments

For all AM alignments and tests plug the AMantenna, part number 199824-002, into theconsole and position it at least 2 feet awayfrom the unit. Configure the AM antenna, astandard test loop and RF generator asshown below to create the specified fieldstrength for each test. Set the AM modulationto 30% with a 1kHz signal. Refer to the AMSetup procedure below

10. AM RF Tracking

10.1 Connect an AC meter to the AUX OUTjacks.

10.2 Inject an 1500kHz RF signal at a levelof 90 dBuV emf, 30% modulation, 1 kHzmodulation frequency.

10.3 Tune the console to 1500 kHz andadjust the red slug (T2004) for maximumaudio level at the left or right audio output.Verify that the level is greater than 30mVrms.

10.4 Change the RF frequency to 600kHzand re-tune the console to 600kHz.

10.5 Adjust the black slug (T2004) for maxi-mum level. Verify that the level is greaterthan 30 mVrms.

10.6 Repeat steps 10.2 to 10.5 until maxi-mum audio output is obtained without theneed for further adjustment.

11. AM Sensitivity

11.1 Inject a 1080kHz RF signal at a level of74 dBuV emf, 30% modulation, 400 Hzmodulation frequency.

11.2 Tune the console to 1080 kHz.

11.3 Connect a dB meter to the tape outputjacks and reference it (set to 0dB) to thecurrent audio output.

11.4 Remove the AM modulation and mea-sure the tape output. The reading should beless than -20dB.

FM Adjustments

Note: Unless otherwise noted, set the RFgenerator for 1 kHz, mono modulation, pilotoff and 75 kHz deviation.

Power levels for FM testing are given in dBfat the antenna input to the unit.

Typically a test setup will consist of an RFgenerator with a 50 ohm output impedanceand a 50 ohm to 75 ohm impedance match-ing element. The two most commonly usedimpedance matching element are a resistivenetwork which has a 5.7dB insertion lossand a “lossless” transformer which has a0.5dB insertion loss.

Unit under test

External AM loop antenna

AM test loop antenna

RF signal generator

24 inches (60cm)

24 inches (60cm)

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To find the required setting in dBuV emf froma given dBf value for an RF generator with a50 ohm output impedance use the conver-sions given below.

Note: For generators with RF level resolutionof only 1dB round up.

12. FM Distortion Measurement/Adjustment

12.1 Inject a 98.1MHz RF signal at a level of65dBf into J2000.

12.2 Tune the console to 98.1MHz.

12.3 Measure the distortion plus noise(THD+N) at the tape output. If it is lessthan or equal to 0.50%, verify that the audiolevel is greater than 190 mV. If these are notthe measurements you have, proceed tostep 12.4.

12.4 If the THD+N is greater than 0.55%, orthe audio level is less than 190 mV, adjustT2001 for minimum distortion. Verify that thelevel is greater than 190 mV and the distor-tion is less than 0.55%.

13. FM Sensitivity

13.1 Inject a 98.1MHz RF signal at a level of19 dBf into J2000.

13.2 Measure the THD+N at the tape output.It should be less than or equal to 3%.

14. FM Stereo Separation

14.1 Inject a 98.1MHz RF signal set to 1kHzleft only modulation with 10% pilot modulationand 75kHz total deviation at a level 65dBfinto J2000.

14.2 Reference a dB meter to the left tapeoutput.

14.3 Switch the RF signal modulation to rightonly channel.

14.4 Measure the left tape output. It shouldread -25dB or less.

Computer Assisted Tuner Test Procedures

Note: Refer to the computer set up instruc-tions in the appendix for proper connectionto an IBM compatible computer.

Refer to Figure 4, AM antenna setup dia-gram, to achieve the proper field strengthfor the given RF generator setting.

Some of the commands will automaticallyset the calibration, requiring only an externalRF signal at the input of the tuner. Othercommands require the technician to makemeasurements and adjustments.

Before commencing with the tuner measure-ments/alignments enter the command LXOFto disable communication between thedisplay microprocessor and the systemmicroprocessor You should receive an ACK(acknowledge) response on the computer’sscreen. If not then re-try until successful. Tore-enable communication enter LXON.

AM Adjustments

Enter the command TUAM to switch sourceto AM.

15. AM Alignment

15.1 Inject an 1500 kHz RF signal at a levelof 90 dBuV emf.

15.2 Enter the command TUSF15000 intothe computer. This will tune the unit to 1500kHz.

15.3 You should receive the response“ACK>” (acknowledge) on the computer’sscreen.

Using a resistivenetwork(5.7dB loss)

Subtract 1.3dB. eg:65dBf => set generatorto 63.7 dBuV emf

Using a“lossless”transformer

Subtract 6.5dB eg:65dBf => set generatorto 59.5 dBuV emf

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Note: If you receive an error response onthe computer screen, enter the TUAM com-mand to ensure the correct mode is selectedand re-enter the command in 15.2.

To verify the AM tuning frequency enter theTUGF command to get the presently tunedfrequency. The response on the computerscreen should be “1500“ followed by an“ACK>”

15.4 Adjust the red slug of T2004 for maxi-mum audio output. Verify that the level isgreater than 40 mVrms.

15.5 Inject a 600kHz RF signal at a level of90 dBuV emf.

15.6 Enter the command TUSF06000 into thecomputer. This will tune the unit to 600 kHz.

15.7 You should receive an ACK responseon the computer screen.

15.8 Adjust the black slug of T2004 formaximum audio output. Verify that the level isgreater than 40 mVrms.

15.9 Repeat steps 15.1 through 15.8 until theaudio level is at a maximum without adjust-ment.

16. AM Stop Level

16.1 Inject a 1080 kHz RF signal at a level of78 dBuV emf, 30% modulation at 1 kHz.

16.2 Enter the command TUSF10800 into thecomputer. This will tune the unit to 1080 kHz.

16.3 You should receive an “ACK>” responseon the computer screen.

16.4 Enter the command TUAR. The unit willthen sample the AM S-meter level, and storeit in the EEPROM as the stop level andreturn an “ACK>” response.

16.5 Enter the command TURA to see thestored level; the response on the computershould be as follows: XX (where XX is thestored level in hexadecimal form).

The current AM S-meter voltage level =5 x (stored level in decimal) / 256

FM Tuner Tests

For all FM measurements and adjustments,the RF signal is to be connected from thesignal generator to J2000 via a 50 to 75Ohm impedance matching network.The input levels are to be as read at theinput of J2000.

FM Adjustments

Enter the command TUFM to switch sourceto FM.

17. FM IF Centering Adjustment

17.1 Inject a 98.1MHz, 1 kHz mono modula-tion, pilot OFF, 75 kHz deviation RF signal(83.0 MHz for Japan) at a level of 50dBf intoJ2000.

17.2 Enter the command TUSF09810(TUSF08300 for Japan) into the computer.This will tune the unit to the appropriatefrequency.


Note: If you receive an error response onthe computer screen, enter the TUFM com-mand to ensure the correct mode is selectedand re-enter the command in 17.2.

To verify the FM tuning frequency enter theTUGF command to get the presently tunedfrequency. The response on the computerscreen should be the “98.1” (“83.0” forJapan)

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17.4 Enter the command TUIF into thecomputer. The unit will then go through analgorithm that determines the optimum offsetfor the local oscillator (L.O.) setting to ac-count for filter variances in the IF strip. Thisoffset is then stored in the EEPROM.

Enter the command TUGI to see the storedoffset; the response on the computer shouldbe as follows: “TUGI X >” followed by an“ACK>” (where X is the stored offset). Theactual frequency offset of the L.O. is thisoffset multiplied by 25kHz. Valid offsets are–1, 0 or 1

18. FM Distortion Measurement/Adjustment

18.1 Inject a 98.1 MHz, 1 kHz mono modula-tion, pilot OFF, 75 kHz deviation (83.0 MHzfor Japan) RF signal at a level of 65dBf intoJ2000.


18.3 Measure the distortion plus noise(THD+N) at the tape output. If it is lessthan or equal to 0.50%, verify that the audiolevel is greater than 190 mV. If these are notthe measurements you have, proceed tostep 18.4.

18.4 If the THD+N is greater than 0.55%, orthe audio level is less than 190 mV, adjustT2001 for minimum distortion. Verify that thelevel is greater than 190 mV and the distor-tion is less than 0.55%.

19. FM Sensitivity

19.1 Inject a 98.1MHz, 1 kHz mono modula-tion, pilot OFF, 75 kHz deviation (83.0 MHzfor Japan) RF signal at a level of 19 dBf(21dBf for Japan) into J2000.

19.2 Measure the THD+N at the tape output.It should be less than or equal to 3%.

20. FM Stereo Separation

20.1 Inject a 98.1MHz (83.0 MHz for Japan)RF signal set to 1kHz left only modulationwith 10% pilot modulation and 75kHz totaldeviation at a level 65dBf into J2000.


20.3 Reference a dB meter to the left tapeoutput.

20.4 Switch the RF signal modulation to rightonly channel.

20.5 Measure the left tape output. It shouldread -25dB or less.

21. FM Stop Level

21.1 Inject a 98.1MHz, 1 kHz mono modula-tion, pilot OFF, 75 kHz deviation (83.0MHzfor Japan) RF signal at a level of 30 dBf intoJ2000.



21.4 Enter the command TUFR. The unit willthen sample the AM S-meter level, and storeit in the EEPROM as the stop level.

21.5 Enter the command TURF to see thestored level; the response on the computershould be as follows: XX (where XX is thestored level in hexadecimal form).

The current FM S-meter voltage level =5 x (stored level in decimal) / 256.

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22. FM Stereo & Force Mono Threshold

22.1 Inject a 98.1MHz RF (83.0 MHz forJapan) signal set to 1kHz stereo L=-Rmodulation with 10% pilot modulation and75 kHz total deviation at a level of 42 dBfinto J2000.


22.3 Enter the command TUSR. The unit willthen sample the FM S-meter level, and storeit in the EEPROM as the stereo level.

Enter the command TURS to see the storedlevel; the response on the computer shouldbe as follows: XX (where XX is the storedlevel in hexadecimal form).

22.4 Reduce the RF signal level by 2dB.

22.5 Enter the command TUSM. The unit willthen sample the FM S-meter level, and storeit in the EEPROM as the force-mono level.

Enter the command TUMS to see the storedlevel; the response on the computer shouldbe as follows: XX (where XX is the storedlevel in hexadecimal form).

FM S-meter voltage levels for each of thesesettings can be calculated as per the stopslevel.

23. FM Signal to Noise Ratio

23.1 Set the RF signal generator to 98.1MHz, 1 kHz modulation, pilot off, 75 kHzdeviation and at the level that corresponds to65 dBf into J2000.

23.2 Measure the output level at the left orright audio output. Reference a dB meter tothis level.

23.3 Turn off the RF modulation and verifythat the level drops by > 70 dB.

Bass Module Procedures

Equipment required:

• Audio signal generator• dB Meter• Distortion meter• Digital multimeter• 2 Ohm, 50 Watt load resistor• 60 Ohm, 10 Watt load resistor• Bass module test cable (see instructions in the appendix)

Test Setup

Refer to Figure x for the following tests.

1. Unpowered Transformer Impedance Test

1.1 On the bass module, set the AC mainsswitch to the ON position (if applicable). Forthe International variation, set the voltageselect switch to 120V.

1.2 Using a DMM, measure the DC resis-tance of the transformer primary through theAC connector J1. For the internationalversion, first measure with the voltage selectswitch set to 115V, then move the switch to230V and measure again. Verify that thereadings are in accordance with the followingtable.

2. Woofer DC Resistance Test

2.1 Remove the bass module rear enclosureusing bass module disassembly/assemblyprocedure 1.

2.2 Remove the woofer harness from J7 onthe bass module PCB. Measure the DCresistance of the woofer voice coil by mea-suring across the two pins of the wooferharness. It should be 1.55 Ohms + 15%.

US/Canada 3.7 Ohms +/- 15%Europe 14.0 Ohms +/- 15%Japan 2.8 Ohms +/- 15%International 3.7 Ohms +/- 15% (115V)

14.0 Ohms +/- 15% (230V)

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3. Power Up Test

3.1 Apply a short across BASS-EQ (J6 pin6) and AGND (J6 pin 5). Apply 0 V to MUTE(J6 pin 13).

3.2 Apply AC mains voltage to the bassmodule.

3.3 Measure the transformer quiescentprimary current. It should be < 250 mArms.

3.4 Measure the V supply voltage at J6 pins7, 8, 14 and 15. It should be +16.5 + 1.0VDC. Remove the short applied in step 3.1.

3.5 Measure the J7 speaker output DCpotential on each pin of the connector rela-tive to PGND at J6 pin 2 or 3. It should be+ 8.2 + 1.0 Vdc.

4. Gain, Distortion and Mute Tests

4.1 Connect a 2 Ohm, 50 Watt load resistorto the bass channel output to J7 on the bassmodule PCB.

4.2 Apply a +5 Vdc level to MUTE at J6 pin13. This DC level will unmute the bassmodule amplifier.

4.3 Apply a 100 mV, 100 Hz signal betweenBASS-EQ (J6 pin 6) and AGND (J6 pin 5).

4.4 Reference a dB meter to the input level.

4.5 Measure the output gain level at J7.It should be +26.0 dB + 2.0 dB.

4.6 Measure the distortion level at J7.It should be < 0.1%.

4.7 Apply a 0 Vdc level to MUTE at J6 pin 13.This DC level will mute the bass moduleamplifier.

4.8 Measure the mute attenuation level at J7relative to the input level. It should be > 40dB.

5. Clipping Detect Test

5.1 Remove the bass module rear enclosureusing bass module disassembly/assemblyprocedure 1.

5.2 Unplug the woofer harness connector atJ7 on the bass module PCB. Connect a60 Ohm, 10 Watt load resistor to J7 on thebass module PCB.

5.3 Apply a +5 VDC level to the bass mod-ule MUTE input at J6 pin 13. This DC levelwill unmute the bass module amplifier.

5.4 Apply a 1.0 Vrms, 100 Hz signal bet-ween BASS-EQ (J6 pin 6) and AGND(J6 pin 5).

5.5 Using a DMM, measure the averagevoltage of the digital clipping detect signalCOMP (J6 pin 12). It should be +1.7 + 1.0Vdc.

5.6 Remove the + 5.0 Vdc level applied toMUTE at J6 pin 13.

5.7 Using a DMM, measure the averagevoltage of the digital clipping detect signalCOMP (J6 pin 12). It should be +5.0 + 0.5Vdc.

5.8 Re-connect the woofer harness to J7 onthe bass module PCB.

6. Air Leak Test

6.1 Apply a 200 mVrms, 45 Hz signalbetween BASS-EQ (J6 pin 6) and AGND(J6 pin 5).

6.2 Listen for air leaks around all cabinetseams, joints and wire harness thru-holes.Air leaks will be heard as a hissing or sput-tering noise. Repair any air leaks. All repairsmust be hidden.

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7. Frequency Sweep Test

7.1 Apply a 350 mVrms, 10 Hz signal be-tween BASS-EQ (J6 pin 6) and AGND(J6 pin 5).

7.2 Sweep the input frequency from 10 Hzto 500 Hz. Listen for any extraneous noisessuch as buzzes, rattles, ticks, port noise ordistortion.

Satellite Array Procedures

Notes:• Refer to Figure x for the following procedures.• The satellite arrays are non-repairable. The grilles can be replaced using the disassembly/assembly procedures.• Each satellite array contains two identical drivers that are wired independently. You must test each of them separately unless otherwise specified.

1. DC Resistance Test

1.1 Using a digital multi-meter, measure theDC resistance of each of the array drivers.Each should measure 3.2 Ohms + 10%.

2. Phase Test

2.1 Remove the array grille using Arraydisassembly/assembly procedure 1.

2.2 Observing polarity, apply a +6 Vdc levelto one driver on the array input connector.

2.3 Observe the driver under test. When theDC level is applied, the driver should moveoutward. If it does, the driver is wired cor-rectly. If not, it is wired incorrectly. Repeatsteps 2.2 and 2.3 for the other driver in thearray.

3. Air Leak Test

3.1 Apply a 180 Hz, 3 Vrms signal to one ofthe drivers in the satellite array for 5 secondsminimum.

3.2 Listen for air leaks around all enclosureseams, joints and the input connector. Airleaks will be heard as a hissing or sputteringnoise. Repair any air leaks. All repairs mustbe hidden.

3.3 Listen for any rubbing or ticking noisefrom the driver. Replace any driver that isdefective.

Note: There is a normal suspension noise.To distinguish between a rub or tick andsuspension noise, displace the cone slightlywith your finger.If the rubbing can be made to go away or getworse, then it is a rub or tick. If the noisestays the same, it is suspension noise.

3.4 Repeat steps 3.1 to 3.3 for the otherdriver in the array.

4. Frequency Sweep Test

4.1 Jumper both of the drivers in a singlearray together. Both center pins of the arrayconnector are negative (-). The two outerpins are the positive (+) pins.

4.2 Apply a 100 Hz, 3.0 Vrms signal to bothof the array drivers.

4.3 Slowly sweep the signal generator from100 Hz to 2.0 kHz. Listen for any extraneousnoises such as buzzes, rattles, ticks, portnoise or distortion. Replace any array withan extraneous noise that can be heard at adistance greater than 1 foot (0.3m).

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MAIN PART LISTConsole Assembly (see Figure 5)

ItemNumber

Description PartNumber

Qty. Note

1 LABEL, TOP COVER, GRAPHITELABEL, TOP COVER, PLAT WHT

256946-001256946-002

1

2 COVER, CONSOLE, DVD, GRAPHITECOVER, CONSOLE, DVD, PLAT WHT

264482-001264482-002

1

3 STRAP, DVD, (CLAMP) 260462 14 SHIELD, FOIL, DVD, (ATAPI SHIELD) 260471-001 15 DRIVE, DVD ROM 256150-001 16 SCREW, M3 260463 27 CABLE, POWER, DVD, 155 MM 256955-155 18 CABLE, RIBBON, ATAPI, 40 POSITION 256954-090 19 HEATSINK, MAIN 260281 110 CABLE, FLEX, 172 MM, 24 CONDUCTOR 254584-172 111 PAD, THERMAL PHASE CHANGE

(CONSOLE AMPLIFIER IC)258627 1

12 CLIP, HEATSINK 262080 113 SCREW, TF, 8-11X.625", PAN, TORX 256947-10 914 HEATSINK, BRACKET, DVD (CASTING) 256949 115 GASKET, FOAM, EMI, 25MM 262635-025 516 PAD, THERMAL, COMPLIANT, 25 x 25 MM 262078-001 117 PAD, THERMAL, COMPLIANT, 9 x 7 MM 262078-002 118 GASKET, FOAM, EMI, 3MM 262635-003 319 PANEL, I/O, GRAPHITE

PANEL, I/O, PLAT WHT262802-001262802-002

1

20 MAIN PCB ASSY, PROGRAMMED 263202-001 1 2, 421 BASE, CONSOLE, GRAPHITE

BASE, CONSOLE, PLAT WHT254547-001254547-002

1

22 SHIELD, LOWER 263026-001 123 INSULATOR, SHIELD 263486-001 124 FOOT, RUBBER, .50 DIA X.062 THK 260465 425 STRAP, GROUND, FOIL, 25.4MMX105 MM 262634-105 126 LCD DISPLAY PCB ASSY, PROGRAMMED 262309-001 1 2, 427 BEZEL SUB ASSEMBLY 255127-001 128 BEZEL, DRAWER, DVD 256957-001 129 NAMEPLATE, 38 MM DIAMOND CUT 256945-001 1

PART LIST NOTES1. This part is not normally available from Customer Service. Approval from the Field Service Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Part List.

3. This part is critical for safety purposes. Failure to use a substitute replacement with the same safety characteristics as the recommended replacement part might create shock, fire and/or other hazards.

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Figure 5. Console Exploded View

1

2

34

5

6

7

89

1011

1213

14

1315

16

17 1819

20

21

22

24

252627

28

29

4x

23

3x

5x2x

9x

2x

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MAIN PART LISTBass Module Assembly (see Figure 6)

1 6 PLACES

2 2 PLACES

3

4

5

6

7

8

9

10

11

4 PLACES

4 PLACES

4 PLACES

4 PLACES

4 PLACES

2 PLACES

Figure 6. Bass Module Assembly Exploded View

ItemNumber


Qty. Note

1 SCREW, TAPP, 8-11X.5, PAN, ASY, SQ 250817-08 62 GASKET, FOAM, .32”x12.0”x.125” 255202 23 BRACKET-L, COVER, AMP 255179 24 INSERT, BARBED, 10-32X20mm 145712-03 45 VIBRATION MNT, DBL STUD, 8/10-32 263002-006 46 NUT, HEX, 8-32, KEPS 118260-08 47 TRANSFORMER, EI, 120V, 60HZ, NTC 258862-001 18 ENCLOSURE, REAR, BASS MOD, GRAPHITE 255165-201 1

ENCLOSURE, REAR, BASS MOD, PLAT WHT 255165-2029 SCREW, TT, 8-32X0.5, PAN, XREC/SQ 255191-08 410 BASS BOX PCB/HEATSINK ASSY, US 255139-001 1 211 SCREW, TAPP, 8-11x.75, PAN, XRC/SQ 172672-12 8

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MAIN PART LISTBass Module PCB Assembly (see Figure 7)

Figure 7. Bass Module PCB Assembly Exploded View

1

2

3

4

5

6

3 PLACES3 PLACES

U1

BR1

Q1

ItemNumber


Qty. Note

1 HEATSINK, BASS MODULE 260093-001 12 CLIP, SPRING 142864 13 PAD, FOAM, .25”x.75”x.06” 255201 34 PC BOARD ASSY, BASS BOX , NO HEATSINK 254575-001 1 25 SCREW, M3.5X10MM, THD ROLL 140447-10 36 CLIP, HEAT SINK, BASS BOX AMP 255174 1

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ELECTRICAL PART LIST

Resistors

Console Main PCB Assembly

ReferenceDesignator

Description Part Number Note

R1 33.2K, 0603, 1/10W, 1% 191465-3322R2 33.2K, 0603, 1/10W, 1% 191465-3322R3 6.04K, 0603, 1/10W, 1% 191465-6041R4 9.09K, 0603, 1/10W, 1% 191465-9091R5 10K, 0603, 1/10W, 1% 191465-1002R6 19.1K, 0603, 1/10W, 1% 191465-1912R11 22.1K, 0603, 1/10W, 1% 191465-2212R12 9.53K, 0603, 1/10W, 1% 191465-9531R14 1K, 0603, 1/10W, 1% 191465-1001R15 10K, 0603, 1/10W, 1% 191465-1002R27 51 OHMS, 0603, 1/10W, 5% 199403-510R32 4.7K, 0603, 1/10W, 5% 199403-472R33 4.7K, 0603, 1/10W, 5% 199403-472R36 4.7K, 0603, 1/10W, 5% 199403-472R89 33.2K, 0603, 1/10W, 1% 191465-3322R90 13.3K, 0603, 1/10W, 1% 191465-1332R91 10.2K, 0603, 1/10W, 1% 191465-1022R92 4.22K, 0603, 1/10W, 1% 191465-4221R93 13.3K, 0603, 1/10W, 1% 191465-1332R95 499 OHMS, 0603, 1/10W, 1% 191465-4990R96 10K, 0603, 1/10W, 5% 199403-103R98 1K, 0603, 1/10W, 1% 191465-1001R99 1K, 0603, 1/10W, 1% 191465-1001R100 1K, 0603, 1/10W, 1% 191465-1001R103 JUMPER, 0603 196042R114 JUMPER, 0603 196042R115 750 OHMS, 1206, 1/4W, 5% 124895-7515R116 750 OHMS, 1206, 1/4W, 5% 124895-7515R117 JUMPER, 0603 196042R118 100 OHMS, 0805, 1/10W, 5% 133626-1015R152 470K, 0603, 1/10W, 5% 199403-474R153 47K, 0603, 1/10W, 5% 199403-473R154 47K, 0603, 1/10W, 5% 199403-473R155 19.6K, 0603, 1/10W, 1% 191465-1962R156 19.6K, 0603, 1/10W, 1% 191465-1962R157 560 OHMS, 0603, 1/10W, 1% 191465-5600R158 560 OHMS, 0603, 1/10W, 1% 191465-5600R159 19.6K, 0603, 1/10W, 1% 191465-1962R160 19.6K, 0603, 1/10W, 1% 191465-1962R161 560 OHMS, 0603, 1/10W, 1% 191465-5600R162 19.6K, 0603, 1/10W, 1% 191465-1962R163 19.6K, 0603, 1/10W, 1% 191465-1962R164 560 OHMS, 0603, 1/10W, 1% 191465-5600R165 19.6K, 0603, 1/10W, 1% 191465-1962R166 19.6K, 0603, 1/10W, 1% 191465-1962R167 10K, 0603, 1/10W, 1% 191465-1002

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ReferenceDesignator


R168 10K, 0603, 1/10W, 1% 191465-1002R169 10K, 0603, 1/10W, 1% 191465-1002R170 10K, 0603, 1/10W, 1% 191465-1002R171 1K, 0603, 1/10W, 5% 199403-102R172 1K, 0603, 1/10W, 5% 199403-102R173 10.0K, 0805, 1/10W, 5% 133626-1035R175 10.0K, 0805, 1/10W, 5% 133626-1035R196 19.6K, 0603, 1/10W, 1% 191465-1962R197 19.6K, 0603, 1/10W, 1% 191465-1962R198 19.6K, 0603, 1/10W, 1% 191465-1962R199 19.6K, 0603, 1/10W, 1% 191465-1962R200 19.6K, 0603, 1/10W, 1% 191465-1962R201 19.6K, 0603, 1/10W, 1% 191465-1962R202 19.6K, 0603, 1/10W, 1% 191465-1962R203 19.6K, 0603, 1/10W, 1% 191465-1962R204 100 OHMS, 0603, 1/10W, 5% 199403-101R205 100 OHMS, 0603, 1/10W, 5% 199403-101R206 JUMPER, 0805 133627R1000 100K, 0603, 1/10W, 5% 199403-104R1001 100K, 0603, 1/10W, 5% 199403-104R1002 100K, 0603, 1/10W, 5% 199403-104R1004 100K, 0603, 1/10W, 5% 199403-104R1005 100K, 0603, 1/10W, 5% 199403-104R1006 100K, 0603, 1/10W, 5% 199403-104R1008 560 OHMS, 0603, 1/10W, 5% 199403-561R1009 560 OHMS, 0603, 1/10W, 5% 199403-561R1010 1.00K, 0805, 1/10W, 5% 133626-1025R1011 4.7K, 0603, 1/10W, 5% 199403-472R1012 4.7K, 0603, 1/10W, 5% 199403-472R1015 100K, 0603, 1/10W, 5% 199403-104R1016 100K, 0603, 1/10W, 5% 199403-104R1017 1.00K, 0805, 1/10W, 1% 133625-1001R1018 1.00K, 0805, 1/10W, 1% 133625-1001R1019 1.00K, 0805, 1/10W, 5% 133626-1025R1020 1.00K, 0805, 1/10W, 5% 133626-1025R1021 1.00K, 0805, 1/10W, 5% 133626-1025R1023 1.00K, 0805, 1/10W, 5% 133626-1025R1024 1.00K, 0805, 1/10W, 5% 133626-1025R1025 1.00K, 0805, 1/10W, 1% 133625-1001R1026 1.00K, 0805, 1/10W, 1% 133625-1001R1027 1.00K, 0805, 1/10W, 1% 133625-1001R1028 1.00K, 0805, 1/10W, 1% 133625-1001R1029 1.00K, 0805, 1/10W, 1% 133625-1001R1030 1.00K, 0805, 1/10W, 1% 133625-1001R2000 3.01K, 0603, 1/10W, 1% 191465-3011

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ReferenceDesignator


R2004 1K, 0603, 1/10W, 5% 199403-102R2005 120 OHMS, 0603, 1/10W, 5% 199403-121R2006 499 OHMS, 0603, 1/10W, 1% 191465-4990R2007 2.32K, 0603, 1/10W, 1% 191465-2321R2008 2.32K, 0603, 1/10W, 1% 191465-2321R2009 330 OHMS, 0603, 1/10W, 1% 191465-3300R2010 150 OHMS, 0603, 1/10W, 5% 199403-151R2011 100 OHMS, 0603, 1/10W, 1% 191465-1000R2012 4.75K, 0603, 1/10W, 1% 191465-4751R2013 51 OHMS, 0603, 1/10W, 5% 199403-510R2014 6.8K, 0603, 1/10W, 5% 199403-682R2015 17.8K, 0603, 1/10W, 1% 191465-1782R2016 5.1K, 0603, 1/10W, 5% 199403-512R2017 5.1K, 0603, 1/10W, 5% 199403-512R2018 3.01K, 0603, 1/10W, 1% 191465-3011R2019 51 OHMS, 0603, 1/10W, 5% 199403-510R2020 3.32K, 0603, 1/10W, 1% 191465-3321R2021 3.32K, 0603, 1/10W, 1% 191465-3321R2022 4.32K, 0603, 1/10W, 1% 191465-4321R2023 4.32K, 0603, 1/10W, 1% 191465-4321R2024 3.32K, 0603, 1/10W, 1% 191465-3321R2025 3.32K, 0603, 1/10W, 1% 191465-3321R2026 17.8K, 0603, 1/10W, 1% 191465-1782R2028 10K, 0603, 1/10W, 5% 199403-103R2029 4.75K, 0603, 1/10W, 1% 191465-4751R2033 6.81K, 0603, 1/10W, 1% 191465-6811R2034 2.2K, 0603, 1/10W, 5% 199403-222R2035 100 OHMS, 0603, 1/10W,,5% 199403-101R2036 3.32K, 0603, 1/10W, 1% 191465-3321R2037 2.0K, 0603, 1/10W, 5% 199403-202R2038 1K, 0603, 1/10W, 1% 191465-1001R2039 1K, 0603, 1/10W, 5% 199403-102R2040 1K, 0603, 1/10W, 5% 199403-102R2041 82K, 0603, 1/10W, 5% 199403-823R2042 82K, 0603, 1/10W, 5% 199403-823R2043 1K, 0603, 1/10W, 5% 199403-102R2044 JUMPER, 0603 196042R2046 2.2K, 0603, 1/10W, 5% 199403-222R2048 2.2K, 0603, 1/10W, 5% 199403-222R2049 2.2K, 0603, 1/10W, 5% 199403-222R2050 JUMPER, 0603 196042R2051 3.01K, 0603, 1/10W, 1% 191465-3011R2102 2.2K, 0603, 1/10W, 5% 199403-222R2103 47K, 0603, 1/10W, 5% 199403-473R2104 100K, 0603, 1/10W, 5% 199403-104R2105 22 OHMS, 0603, 1/10W, 5% 199403-220

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ReferenceDesignator


R2106 1.18K, 0603, 1/10W, 1% 191465-1181R3001 33 OHMS, 0603,,1/10W,,5% 199403-330R3002 33 OHMS, 0603,,1/10W,,5% 199403-330R3003 33 OHMS, 0603, 1/10W, 5% 199403-330R3004 33 OHMS, 0603, 1/10W, 5% 199403-330R3005 33 OHMS, 0603, 1/10W, 5% 199403-330R3006 33 OHMS, 0603, 1/10W, 5% 199403-330R3007 33 OHMS, 0603, 1/10W, 5% 199403-330R3008 10K, 0603,1/10W, 5% 199403-103R3009 1K, 0603, 1/10W, 5% 199403-102R3049 10K, 0603, 1/10W, 5% 199403-103R3050 10K, 0603, 1/10W, 5% 199403-103R3051 10K, 0603, 1/10W, 5% 199403-103R3052 10K, 0603, 1/10W, 5% 199403-103R3053 10K, 0603, 1/10W, 5% 199403-103R3054 10K, 0603, 1/10W, 5% 199403-103R3055 10K, 0603, 1/10W, 5% 199403-103R3056 10K, 0603, 1/10W, 5% 199403-103R3058 10K, 0603, 1/10W, 5% 199403-103R3059 10K, 0603, 1/10W, 5% 199403-103R3060 10K, 0603, 1/10W, 5% 199403-103R3062 5.6K, 0603, 1/10W, 5% 199403-562R3063 10K, 0603, 1/10W, 5% 199403-103R3064 10K, 0603, 1/10W, 5% 199403-103R3065 5.6K, 0603, 1/10W, 5% 199403-562R3066 10K, 0603, 1/10W, 5% 199403-103R3067 2.2K, 0603, 1/10W, 5% 199403-222R3068 10K, 0603, 1/10W, 5% 199403-103R3105 100 OHMS, 0603, 1/10W, 5% 199403-101R3106 100 OHMS, 0603, 1/10W, 5% 199403-101R3107 100 OHMS, 0603, 1/10W, 5% 199403-101R3109 100 OHMS, 0603, 1/10W, 5% 199403-101R3110 51 OHMS, 0603, 1/10W, 5% 199403-510R3111 100 OHMS, 0603, 1/10W, 5% 199403-101R3112 100 OHMS, 0603, 1/10W, 5% 199403-101R3113 100 OHMS, 0603, 1/10W, 5% 199403-101R3124 100 OHMS, 0603, 1/10W, 5% 199403-101R3125 100 OHMS, 0603, 1/10W, 5% 199403-101R3129 100 OHMS, 0603, 1/10W, 5% 199403-101R3131 1.5K, 0603, 1/10W, 5% 199403-152R3132 5.6K, 0603, 1/10W, 5% 199403-562R3133 1.5K, 0603, , 1/10W, 5% 199403-152R3135 100 OHMS, 0805, 1/10W, 5% 133626-1015R3140 4.7K, 0603, 1/10W, 5% 199403-472R3141 4.7K, 0603, 1/10W, 5% 199403-472R3142 1.5K, 0603, 1/10W, 5% 199403-152

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ReferenceDesignator


R3143 1.5K, 0603, 1/10W, 5% 199403-152R3144 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3145 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3148 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3149 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3150 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3151 51 OHMS, ARRAY, SMT, 4 POS, 5% 186433-5104R3152 47 OHMS, 0603, 1/10W, 5% 199403-470R3153 100 OHMS, 0805, 1/10W, 5% 133626-1015R3154 100 OHMS, 0805, 1/10W, 5% 133626-1015R3155 100 OHMS, 0603, 1/10W, 5% 199403-101R3156 100 OHMS, 0805, 1/10W, 5% 133626-1015R3158 100 OHMS, 0805, 1/10W, 5% 133626-1015R3159 100 OHMS, 0603, 1/10W, 5% 199403-101R3161 47 OHMS, 0603, 1/10W, 5% 199403-470R4000 JUMPER, 0603 196042R4001 150 OHMS, 0603, 1/10W, 5% 199403-151R4002 150 OHMS, 0603, 1/10W, 5% 199403-151R4008 10K, 0603, 1/10W, 1% 191465-1002R4009 39.2K, 0603, 1/10W, 1% 191465-3922R4010 JUMPER, 0805 133627R4011 JUMPER, 0805 133627R4015 JUMPER, 0805 133627R4020 75 OHMS, 0805, 1/10W, 5% 133626-7505R4021 100 OHMS, 0805, 1/10W, 5% 133626-1015R4022 2.2K, 0603, 1/10W, 5% 199403-222R4023 3.3K, 0603, 1/10W, 5% 199403-332R4024 47K, 0603, 1/10W, 5% 199403-473R4026 4.99K, 0603, 1/10W, 1% 191465-4991R4027 100 OHMS, 0603, 1/10W, 5% 199403-101R4028 100 OHMS, 0603, 1/10W, 5% 199403-101R4029 75 OHMS, 0805, 1/10W, 5% 133626-7505R4030 100 OHMS, 0805, 1/10W, 5% 133626-1015R4031 75 OHMS, 0805, 1/10W, 5% 133626-7505R4032 10K, 0603, 1/10W, 5% 199403-103R4033 390 OHMS, 0805, 1/10W, 5% 133626-3915R4034 100 OHMS, 0603, 1/10W, 5% 199403-101R4035 100 OHMS, 0603, 1/10W, 5% 199403-101R4036 4.7K, 0603, 1/10W, 5% 199403-472R4037 19.6K, 0603, 1/10W, 1% 191465-1962R4038 19.6K, 0603, 1/10W, 1% 191465-1962R4039 100 OHMS, 0603, 1/10W, 5% 199403-101R4040 100 OHMS, 0603, 1/10W, 5% 199403-101R4041 100 OHMS, 0805, 1/10W, 5% 133626-1015R4042 100 OHMS, 0805, 1/10W, 5% 133626-1015R4043 390 OHMS, 0805, 1/10W, 5% 133626-3915

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ReferenceDesignator


R4044 390 OHMS, 0805, 1/10W, 5% 133626-3915R4045 390 OHMS, 0805, 1/10W, 5% 133626-3915R4046 390 OHMS, 0805, 1/10W, 5% 133626-3915R4047 51 OHMS, 0603, 1/10W, 5% 199403-510R4048 100 OHMS, 0603, 1/10W, 5% 199403-101R5000 100 OHMS, 0603, 1/10W, 5% 199403-101R5001 10K, 0603, 1/10W, 5% 199403-103R5002 4.02K, 0603, 1/10W, 1% 191465-4021R5003 75 OHMS, 0603, 1/10W, 5% 199403-750R5004 75 OHMS, 0603, 1/10W, 5% 199403-750R5005 75 OHMS, 0603, 1/10W, 5% 199403-750R5013 75 OHMS, 0603, 1/10W, 5% 199403-750R5014 75 OHMS, 0603, 1/10W, 5% 199403-750R5015 75 OHMS, 0603, 1/10W, 5% 199403-750R5022 75 OHMS, 0805, 1/10W, 5% 133626-7505R5023 75 OHMS, 0805, 1/10W, 5% 133626-7505R5024 75 OHMS, 0805, 1/10W, 5% 133626-7505R5027 8.45K, 0603, 1/10W, 1% 191465-8451R5028 8.45K, 0603, 1/10W, 1% 191465-8451R5030 10K, 0603, 1/10W, 1% 191465-1002R5031 2.0K, 0603, 1/10W, 1% 191465-2001R5036 10K, 0603, 1/10W, 1% 191465-1002R5037 5.76K, 0603, 1/10W, 1% 191465-5761R5038 100K, 0603, 1/10W, 1% 191465-1003R5084 66.5K, 0603, 1/10W, 1% 191465-6652R5085 66.5K, 0603, 1/10W, 1% 191465-6652R5086 75 OHMS, 0805, 5% 133626-7505R5087 75 OHMS, 0805, 5% 133626-7505R5088 75 OHMS, 0805, 5% 133626-7505R5089 330 OHMS, 0603, 1/10W, 5% 199403-331R5090 330 OHMS, 0603, 1/10W, 5% 199403-331R5091 330 OHMS, 0603, 1/10W, 5% 199403-331R5092 JUMPER, 0603 196042R5093 100 OHMS, 0805, 1/10W, 5% 133626-1015R5094 100 OHMS, 0805, 1/10W, 5% 133626-1015R5095 2.00K, 0805, 1/10W, 5% 133626-2025R5096 2.00K, 0805, 1/10W, 5% 133626-2025R7056 4.7K, 0603, 1/10W, 5% 199403-472R7059 100 OHMS, 0603, 1/10W, 5% 199403-101R7060 100 OHMS, 0603, 1/10W, 5% 199403-101R7062 100 OHMS, 0603, 1/10W, 5% 199403-101R7064 100 OHMS, 0603, 1/10W, 5% 199403-101R7065 4.7K, 0603, 1/10W, 5% 199403-472R7066 4.7K, 0603, 1/10W, 5% 199403-472R7067 4.7K, 0603, 1/10W, 5% 199403-472R7070 22 OHMS, 0603, 1/10W, 5% 199403-220

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ReferenceDesignator


R7071 22 OHMS, 0603, 1/10W, 5% 199403-220R7073 33 OHMS, 0603, 1/10W, 5% 199403-330R7074 33 OHMS, 0603, 1/10W, 5% 199403-330R7075 33 OHMS, 0603, 1/10W, 5% 199403-330R7076 33 OHMS, 0603, 1/10W, 5% 199403-330R7077 33 OHMS, 0603, 1/10W, 5% 199403-330R7078 33 OHMS, 0603, 1/10W, 5% 199403-330R7079 33 OHMS, 0603, 1/10W, 5% 199403-330R7080 4.7K, 0603, 1/10W, 5% 199403-472R7082 4.7K, 0603, 1/10W, 5% 199403-472R7083 100 OHMS, 0603, 1/10W, 5% 199403-101R7085 4.7K, 0603, 1/10W, 5% 199403-472R7086 4.7K, 0805, 1/10W, 5% 133626-4725R7094 33 OHMS, 0603, 1/10W, 5% 199403-330R7095 33 OHMS, 0603, 1/10W, 5% 199403-330R7096 33 OHMS, 0603, 1/10W, 5% 199403-330R7097 33 OHMS, 0603, 1/10W, 5% 199403-330R7098 33 OHMS, 0603, 1/10W, 5% 199403-330R7099 33 OHMS, 0603, 1/10W, 5% 199403-330R7100 100 OHMS, 0603, 1/10W, 5% 199403-101R7101 100 OHMS, 0603, 1/10W, 5% 199403-101R7104 100 OHMS, 0603, 1/10W, 5% 199403-101

ReferenceDesignator


C1 330uF, EL, 105C, 35V, 20% 258490-331B24VC2 330uF, EL, 105C, 35V, 20% 258490-331B24VC3 .047uF, 0805, X7R, 50V, 10% 133623-473C4 .047uF, 0805, X7R, 50V, 10% 133623-473C5 2200pF, 0603, X7R, 50V, 10% 191470-222C6 2200pF, 0603, X7R, 50V, 10% 191470-222C7 .047uF, 0603, X7R, 25V, 5% 196999-473C8 .10uF, 0805, X7R, 50V, 10% 133624C9 .047uF, 0603, X7R, 25V, 5% 196999-473C10 .10uF, 0805, X7R, 50V, 10% 133624C11 680pF, 0603, X7R, 50V, 10% 191470-681C12 .47uF, BOX, 85C, 50V, 5% 137127-474C13 820pF, 0603, X7R, 50V, 10% 191470-821C14 .47uF, BOX, 85C, 50V, 5% 137127-474C15 .47uF, BOX, 85C, 50V, 5% 137127-474C16 .47uF, BOX, 85C, 50V, 5% 137127-474C17 1000uF, EL, 105C, 25V, 20% 258490-102B25EC18 1000uF, EL, 105C, 25V, 20% 258490-102B25EC19 .047uF, 0603, X7R, 25V, 5% 196999-473C21 330uF, EL, 105C, 10V, 20% 256772-331A

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ELECTRICAL PART LISTConsole Main PCB Assembly

ReferenceDesignator


C22 .047uF, 0805, X7R, 50V, 10% 133623-473C23 .047uF, 0805, X7R, 50V, 10% 133623-473C24 .047uF, 0805, X7R, 50V, 10% 133623-473C50 .047uF, 0603, X7R, 25V, 5% 196999-473C51 .47uF, EL, 85C, 50V, 20% 177902-R47HC54 .047uF, 0603, X7R, 25V, 5% 196999-473C57 .047uF, 0603, X7R, 25V, 5% 196999-473C59 .047uF, 0805, X7R, 50V, 10% 133623-473C60 .047uF, 0603, X7R, 25V, 5% 196999-473C61 .047uF, 0603, X7R, 25V, 5% 196999-473C62 .047uF, 0603, X7R, 25V, 5% 196999-473C63 .047uF, 0603, X7R, 25V, 5% 196999-473C64 .047uF, 0603, X7R, 25V, 5% 196999-473C65 .047uF, 0603, X7R, 25V, 5% 196999-473C66 .047uF, 0603, X7R, 25V, 5% 196999-473C67 .047uF, 0603, X7R, 25V, 5% 196999-473C68 .047uF, 0603, X7R, 25V, 5% 196999-473C69 .047uF, 0603, X7R, 25V, 5% 196999-473C70 .047uF, 0603, X7R, 25V, 5% 196999-473C71 .047uF, 0603, X7R, 25V, 5% 196999-473C72 .047uF, 0603, X7R, 25V, 5% 196999-473C73 .047uF, 0603, X7R, 25V, 5% 196999-473C74 .047uF, 0603, X7R, 25V, 5% 196999-473C75 .047uF, 0603, X7R, 25V, 5% 196999-473C76 .047uF, 0603, X7R, 25V, 5% 196999-473C77 .047uF, 0603, X7R, 25V, 5% 196999-473C78 .047uF, 0603, X7R, 25V, 5% 196999-473C79 .047uF, 0603, X7R, 25V, 5% 196999-473C80 .047uF, 0603, X7R, 25V, 5% 196999-473C81 .047uF, 0603, X7R, 25V, 5% 196999-473C82 .047uF, 0603, X7R, 25V, 5% 196999-473C83 .047uF, 0603, X7R, 25V, 5% 196999-473C84 .047uF, 0603, X7R, 25V, 5% 196999-473C85 .047uF, 0603, X7R, 25V, 5% 196999-473C86 .047uF, 0603, X7R, 25V, 5% 196999-473C87 .047uF, 0603, X7R, 25V, 5% 196999-473C88 .047uF, 0603, X7R, 25V, 5% 196999-473C90 .047uF, 0805, X7R, 50V, 10% 133623-473C91 2200pF, 0603, X7R, 50V, 10% 191470-222C92 .047uF, 0603, X7R, 25V, 5% 196999-473C93 .10uF, 0805, X7R, 50V, 10% 133624C94 470pF, 0603, COG, 50V, 5% 188454-471C95 .47uF, BOX, 85C, 50V, 5% 137127-474C96 .47uF, BOX, 85C, 50V, 5% 137127-474C97 1000uF, EL, 105C, 25V, 20% 258490-102B25EC98 .047uF, 0805, X7R, 50V, 10% 133623-473

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Capacitors


ReferenceDesignator


C99 .047uF, 0805, X7R, 50V, 10% 133623-473C100 .047uF, 0603, X7R, 25V, 5% 196999-473C101 .047uF, 0603, X7R, 25V, 5% 196999-473C109 .047uF, 0603, X7R, 25V, 5% 196999-473C110 .01uF, 0603, X7R, 50V, 10% 191470-103C111 .047uF, 0805, X7R, 50V, 10% 133623-473C112 .047uF, 0805, X7R, 50V, 10% 133623-473C113 .047uF, 0805, X7R, 50V, 10% 133623-473C114 .047uF, 0805, X7R, 50V, 10% 133623-473C116 .01uF, 0603, X7R, 50V, 10% 191470-103C117 .01uF, 0603, X7R, 50V, 10% 191470-103C118 .01uF, 0805, X7R, 50V, 10% 133623-103C119 1000pF, 0603, X7R, 50V, 10% 191470-102C120 1000pF, 0603, X7R, 50V, 10% 191470-102C150 1uF, EL, 85C, 50V, 20% 177902-010HC151 1uF, EL, 85C, 50V, 20% 177902-010HC152 1uF, EL, 85C, 50V, 20% 177902-010HC153 1uF, EL, 85C, 50V, 20% 177902-010HC155 .10uF, 0805, X7R, 50V, 10% 133624C158 1uF, EL, 85C, 50V, 20% 177902-010HC159 47uF, EL, 5.5MM, 16V, 20% 177902-470CC161 100pF, 0603, COG, 50V, 5% 188454-101C162 100pF, 0603, COG, 50V, 5% 188454-101C164 100pF, 0603, COG, 50V, 5% 188454-101C165 1000pF, 0805, COG, 50V, 5% 133622-102C166 1000pF, 0805, COG, 50V, 5% 133622-102C167 1000pF, 0805, COG, 50V, 5% 133622-102C168 1000pF, 0805, COG, 50V, 5% 133622-102C169 1000pF, 0805, COG, 50V, 5% 133622-102C170 1000pF, 0805, COG, 50V, 5% 133622-102C171 1000pF, 0805, COG, 50V, 5% 133622-102C172 1000pF, 0805, COG, 50V, 5% 133622-102C173 100uF, EL, 85C, 25V, 20% 177902-101EC175 .01uF, 0603, X7R, 50V, 10% 191470-103C176 .01uF, 0603, X7R, 50V, 10% 191470-103C177 100pF, 0603, COG, 50V, 5% 188454-101C178 .047uF, 0805, X7R, 50V, 10% 133623-473C180 270pF, 0603, COG, 50V, 5% 188454-271C181 2700pF, 0603, X7R, 50V, 10% 191470-272C182 .01uF, 0603, X7R, 50V, 10% 191470-103C183 2700pF, 0603, X7R, 50V, 10% 191470-272C184 2700pF, 0603, X7R, 50V, 10% 191470-272C185 2700pF, 0603, X7R, 50V, 10% 191470-272C186 330pF, 0603, COG, 50V, 5% 188454-331C187 330pF, 0603, COG, 50V, 5% 188454-331

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Capacitors


ReferenceDesignator


C188 330pF, 0603, COG, 50V, 5% 188454-331C189 330pF, 0603, COG, 50V, 5% 188454-331C193 270pF, 0603, COG, 50V, 5% 188454-271C194 270pF, 0603, COG, 50V, 5% 188454-271C195 270pF, 0603, COG, 50V, 5% 188454-271C200 1000pF, 0603, X7R, 50V, 10% 191470-102C1000 180pF, 0805, COG, 50V, 5% 133622-181C1001 180pF, 0805, COG, 50V, 5% 133622-181C1002 180pF, 0805, COG, 50V, 5% 133622-181C1004 180pF, 0805, COG, 50V, 5% 133622-181C1005 180pF, 0805, COG, 50V, 5% 133622-181C1006 180pF, 0805, COG, 50V, 5% 133622-181C1018 .047uF, 0603, X7R, 25V, 5% 196999-473C1019 .047uF, 0603, X7R, 25V, 5% 196999-473C1020 1uF, EL, 85C, 50V, 20% 177902-010HC1021 1uF, EL, 85C, 50V, 20% 177902-010HC1022 22uF, EL, 85C, 16V, 20% 177902-220CC1023 22uF, EL, 85C, 16V, 20% 177902-220CC1024 .047uF, 0603, X7R, 25V, 5% 196999-473C1025 1uF, EL, 85C, 50V, 20% 177902-010HC1028 1000pF, 0805, COG, 50V, 5% 133622-102C1029 1000pF, 0805, COG, 50V, 5% 133622-102C1030 1uF, EL, 85C, 50V, 20% 177902-010HC1031 1uF, EL, 85C, 50V, 20% 177902-010HC1032 1uF, EL, 85C, 50V, 20% 177902-010HC1033 1uF, EL, 85C, 50V, 20% 177902-010HC1034 1uF, EL, 85C, 50V, 20% 177902-010HC1035 1uF, EL, 85C, 50V, 20% 177902-010HC2004 .047uF, 0603, X7R, 25V, 5% 196999-473C2005 .047uF, 0603, X7R, 25V, 5% 196999-473C2006 47uF, EL, 5.5MM, 16V, 20% 177902-470CC2007 .047uF, 0603, X7R, 25V, 5% 196999-473C2008 47uF, EL, 5.5MM, 16V, 20% 177902-470CC2009 .47uF, EL, 85C, 50V, 20% 177902-R47HC2010 .047uF, 0603, X7R, 25V, 5% 196999-473C2011 .01uF, 0603, X7R, 50V, 10% 191470-103C2013 1uF, EL, 85C, 50V, 20% 177902-010HC2014 .47uF, EL, 85C, 50V, 20% 177902-R47HC2015 1uF, EL, 85C, 50V, 20% 177902-010HC2016 1uF, EL, 85C, 50V, 20% 177902-010HC2017 1800pF, 0603, X7R, 50V, 10% 191470-182C2018 1800pF, 0603, X7R, 50V, 10% 191470-182C2019 10uF, EL, 85C, 16V, 20% 177902-100CC2020 10uF, EL, 85C, 16V, 20% 177902-100CC2021 .047uF, 0603, X7R, 25V, 5% 196999-473C2022 .047uF, 0603, X7R, 25V, 5% 196999-473

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Capacitors


ReferenceDesignator


C2024 10uF, EL, 85C, 16V, 20% 177902-100CC2025 .01uF, 0603, X7R, 50V, 10% 191470-103C2026 22uF, EL, 85C, 16V, 20% 177902-220CC2027 22uF, EL, 85C, 16V, 20% 177902-220CC2028 .047uF, 0603, X7R, 25V, 5% 196999-473C2029 3.3uF, EL, 85C, 35V, 20% 177902-3R3VC2033 .047uF, 0603, X7R, 25V, 5% 196999-473C2038 .01uF, 0603, X7R, 50V, 10% 191470-103C2039 .01uF, 0603, X7R, 50V, 10% 191470-103C2040 27pF, 0603, COG, 50V, 5% 188454-270C2041 27pF, 0603, COG, 50V, 5% 188454-270C2051 2.2uF, EL, BP, 85C, 50V, 20% 259549-2R2HC2053 .047uF, 0603, X7R, 25V, 5% 196999-473C2054 100uF, EL, 85C, 16V, 20% 177902-101CC2055 1000pF, 0603, X7R, 50V, 10% 191470-102C2057 1000pF, 0603, X7R, 50V, 10% 191470-102C2059 1000pF, 0603, X7R, 50V, 10% 191470-102C2060 560pF, 0603, X7R, 50V, 10% 191470-561C2061 22uF, EL, 85C, 16V, 20% 177902-220CC2107 .047uF, 0603, X7R, 25V, 5% 196999-473C2108 9.1pF, 0603, COG, 50V 188454-9R1C2109 10pF, 0805, COG, 50V, 5% 133622-100C3002 .047uF, 0603, X7R, 25V, 5% 196999-473C3003 .047uF, 0603, X7R, 25V, 5% 196999-473C3004 .047uF, 0603, X7R, 25V, 5% 196999-473C3005 .047uF, 0603, X7R, 25V, 5% 196999-473C3006 .047uF, 0603, X7R, 25V, 5% 196999-473C3007 .047uF, 0603, X7R, 25V, 5% 196999-473C3008 .047uF, 0603, X7R, 25V, 5% 196999-473C3009 .047uF, 0603, X7R, 25V, 5% 196999-473C3010 .047uF, 0603, X7R, 25V, 5% 196999-473C3011 .047uF, 0603, X7R, 25V, 5% 196999-473C3012 .047uF, 0603, X7R, 25V, 5% 196999-473C3013 .047uF, 0603, X7R, 25V, 5% 196999-473C3014 .047uF, 0603, X7R, 25V, 5% 196999-473C3015 .047uF, 0603, X7R, 25V, 5% 196999-473C3016 .047uF, 0603, X7R, 25V, 5% 196999-473C3048 .047uF, 0603, X7R, 25V, 5% 196999-473C3049 .047uF, 0603, X7R, 25V, 5% 196999-473C3050 .047uF, 0603, X7R, 25V, 5% 196999-473C3051 180pF, 0805, COG, 50V, 5% 133622-181C3052 180pF, 0805, COG, 50V, 5% 133622-181C3055 .01uF, 0805, X7R, 50V, 10% 133623-103C3056 180pF, 0805, COG, 50V, 5% 133622-181C3057 180pF, 0805, COG, 50V, 5% 133622-181C3060 .01uF, 0603, X7R, 50V, 10% 191470-103

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Capacitors


ReferenceDesignator


C3061 .01uF, 0603, X7R, 50V, 10% 191470-103C3062 .01uF, 0603, X7R, 50V, 10% 191470-103C3063 .01uF, 0603, X7R, 50V, 10% 191470-103C3064 .01uF, 0603, X7R, 50V, 10% 191470-103C3065 .01uF, 0603, X7R, 50V, 10% 191470-103C3066 .01uF, 0603, X7R, 50V, 10% 191470-103C3067 .01uF, 0603, X7R, 50V, 10% 191470-103C4000 .047uF, 0603, X7R, 25V, 5% 196999-473C4001 1uF, EL, 85C, 50V, 20% 177902-010HC4002 22uF, EL, 85C, 16V, 20% 177902-220CC4003 22uF, EL, 85C, 16V, 20% 177902-220CC4008 .047uF, 0603, X7R, 25V, 5% 196999-473C4009 1uF, EL, 85C, 50V, 20% 177902-010HC4015 3300pF, 0603, X7R, 50V, 10% 191470-332C4016 2200pF, 0603, X7R, 50V, 10% 191470-222C4017 2200pF, 0603, X7R, 50V, 10% 191470-222C4018 .047uF, 0603, X7R, 25V, 5% 196999-473C4019 1uF, EL, 85C, 50V, 20% 177902-010HC4020 .047uF, 0603, X7R, 25V, 5% 196999-473C4021 .01uF, 0603, X7R, 50V, 10% 191470-103C4022 .01uF, 0603, X7R, 50V, 10% 191470-103C4023 .01uF, 0603, X7R, 50V, 10% 191470-103C4024 .047uF, 0603, X7R, 25V, 5% 196999-473C4025 .047uF, 0603, X7R, 25V, 5% 196999-473C4027 2200pF, 0805, 50V, 5% 133622-222C4028 .047uF, 0603, X7R, 25V, 5% 196999-473C4029 .01uF, 0603, X7R, 50V, 10% 191470-103C4030 .01uF, 0603, X7R, 50V, 10% 191470-103C4031 10uF, EL, 85C, 16V, 20% 177902-100CC4032 .047uF, 0603, X7R, 25V, 5% 196999-473C4033 .047uF, 0805, X7R, 50V, 10% 133623-473C4034 180pF, 0805, COG, 50V, 5% 133622-181C4035 68pF, 0805, COG, 50V, 5% 133622-680C4036 68pF, 0805, COG, 50V, 5% 133622-680C4037 68pF, 0805, COG, 50V, 5% 133622-680C4038 .01uF, 0603, X7R, 50V, 10% 191470-103C4039 82pF, 0805, COG, 50V, 5% 133622-820C4041 .01uF, 0805, X7R, 50V, 10% 133623-103C4042 180pF, 0805, COG, 50V, 5% 133622-181C4043 560pF, 0603, X7R, 50V, 10% 191470-561C5000 22uF, EL, 85C, 16V, 20% 177902-220CC5002 .047uF, 0603, X7R, 25V, 5% 196999-473C5003 180pF, 0603, COG, 50V, 5% 188454-181C5004 180pF, 0603, COG, 50V, 5% 188454-181C5005 180pF, 0603, COG, 50V, 5% 188454-181C5006 22pF, 0603, COG, 50V, 5% 188454-220

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Capacitors


ReferenceDesignator


C5007 22pF, 0603, COG, 50V, 5% 188454-220C5008 22pF, 0603, COG, 50V, 5% 188454-220C5009 220pF, 0603, COG, 50V, 5% 188454-221C5010 220pF, 0603, COG, 50V, 5% 188454-221C5011 220pF, 0603, COG, 50V, 5% 188454-221C5032 .047uF, 0603, X7R, 25V, 5% 196999-473C5033 .047uF, 0603, X7R, 25V, 5% 196999-473C5034 .047uF, 0603, X7R, 25V, 5% 196999-473C5035 .047uF, 0603, X7R, 25V, 5% 196999-473C5039 1uF, EL, 85C, 50V, 20% 177902-010HC5040 .47uF, EL, 85C, 50V, 20% 177902-R47HC5044 .047uF, 0603, X7R, 25V, 5% 196999-473C5046 .47uF, EL, 85C, 50V, 20% 177902-R47HC5048 .01uF, 0603, X7R, 50V, 10% 191470-103C5050 .47uF, EL, 85C, 50V, 20% 177902-R47HC5052 .01uF, 0603, X7R, 50V, 10% 191470-103C5053 .47uF, EL, 85C, 50V, 20% 177902-R47HC5057 10uF, EL, 85C, 16V, 20% 177902-100CC5060 .47uF, EL, 85C, 50V, 20% 177902-R47HC5061 .47uF, EL, 85C, 50V, 20% 177902-R47HC5062 .47uF, EL, 85C, 50V, 20% 177902-R47HC5064 1uF, EL, 85C, 50V, 20% 177902-010HC5065 100uF, EL, 85C, 16V, 20% 177902-101CC5066 220uF, EL, 105C, 16V, 20% 255071-221CC5067 220uF, EL, 105C, 16V, 20% 255071-221CC5068 22uF, EL, 85C, 16V, 20% 177902-220CC5069 .047uF, 0603, X7R, 25V, 5% 196999-473C5071 .047uF, 0603, X7R, 25V, 5% 196999-473C5078 22uF, EL, 85C, 16V, 20% 177902-220CC5079 .047uF, 0603, X7R, 25V, 5% 196999-473C5080 .047uF, 0603, X7R, 25V, 5% 196999-473C5081 .047uF, 0603, X7R, 25V, 5% 196999-473C5082 100pF, 0805, COG, 50V, 5% 133622-101C5083 100pF, 0805, COG, 50V, 5% 133622-101C5084 100pF, 0805, COG, 50V, 5% 133622-101C5085 180pF, 0805, COG, 50V, 5% 133622-181C5086 180pF, 0805, COG, 50V, 5% 133622-181C6000 .047uF, 0603, X7R, 25V, 5% 196999-473C7001 .047uF, 0603, X7R, 25V, 5% 196999-473C7002 .047uF, 0603, X7R, 25V, 5% 196999-473C7003 .047uF, 0603, X7R, 25V, 5% 196999-473C7004 .047uF, 0603, X7R, 25V, 5% 196999-473C7005 .047uF, 0603, X7R, 25V, 5% 196999-473C7006 .047uF, 0603, X7R, 25V, 5% 196999-473C7007 .047uF, 0603, X7R, 25V, 5% 196999-473C7008 .047uF, 0603, X7R, 25V, 5% 196999-473

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Inductors

Capacitors


ReferenceDesignator


C7009 .047uF, 0603, X7R, 25V, 5% 196999-473C7010 .047uF, 0603, X7R, 25V, 5% 196999-473C7011 .047uF, 0603, X7R, 25V, 5% 196999-473C7012 .047uF, 0603, X7R, 25V, 5% 196999-473C7057 22pF, 0603, COG, 50V, 5% 188454-220C7058 20pF, 0603, COG, 50V, 5% 188454-200C7060 .047uF, 0805, X7R, 50V, 10% 133623-473C7061 .01uF, 0603, X7R, 50V, 10% 191470-103C7062 .01uF, 0603, X7R, 50V, 10% 191470-103C7102 .01uF, 0603, X7R, 50V, 10% 191470-103

ReferenceDesignator


D4 SB560 254110-005D5 SCHOTTKY, 30V, 3A 193847-001D89 SCHOTTKY, 30V, 3A 193847-001D1000 DUAL, SOT-23, BAV99 147239D1001 DUAL, SOT-23, BAV99 147239D2002 DUAL, SOT-23, BAV99 147239D3000 SHOTTKY, BAT42W, SOD-123 196984-002D3001 SHOTTKY, BAT42W, SOD-123 196984-002D4020 DUAL, SOT-23, BAV99 147239D4021 DUAL, SOT-23, BAV99 147239D4022 DUAL, SOT-23, BAV99 147239D4023 DUAL, SOT-23, BAV99 147239D5001 DUAL, SOT-23, BAV99 147239D5002 DUAL, SOT-23, BAV99 147239D5003 DUAL, SOT-23, BAV99 147239D5004 DUAL, SOT-23, BAV99 147239D5007 DUAL, SOT-23, BAV99 147239D5008 DUAL, SOT-23, BAV99 147239

Diodes

ReferenceDesignator


L1 100 uH 131297L2 60 uH 196676L89 100 uH 131297L2001 1000uH, 40A, .796Hz, AX 147563-102L5000 1.8 uH, CERAMIC, 1812, 5% 263452-1R8JL5001 1.8 uH, CERAMIC, 1812, 5% 263452-1R8JL5002 1.8 uH, CERAMIC, 1812, 5% 263452-1R8JL5003 SMT, LEM4532, 10 uH 178370-100

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Transistors


Integrated Circuits

ReferenceDesignator


U1 VOLT REG, 3.0V, 3.5A, SMPS 193846-001U2 VOLT REG, 3.0V, 3.5A, SMPS 193846-001U4 VOLT REG, POS, 2.5V, 1.0A, LDO 258495-001U25 LM78M10, TO-220 178352-10U89 VOLT REG, 3.0V, 3.5A, SMPS 193846-001U150 POWER AMP, 4X302, HSIP2, TDA-7385 254541-001U151 OP AMP, QUAD, NJM3403AM 194024U1000 DAC, 96KHZ, 3-5V, CS4340-KS 256087-001U2000 AM/FM TUNER, MFP-30S 254561-001U2034 PLL FREQ SYNTH, MFP-24 199693U3000 DVD DECODER, CS98000 254107-001U3001 FLASH, 16M, 3.3V, TSSOP, 9 0NS 256089-003U3002 SDRAM, 64 MBIT, 2MX32, 3.3V 254182-010U4000 CODEC, 24-BIT, CS4228A-KS, TS 254192-001U4001 BUFFER, TS, 74LCX125, TSSOP14 263182-001U4020 RECEIVER, SPDIF, CS8415A, SOIC 254193-001U5000 ENCODER, VIDEO, DIG, CS4955-CQ 256088-001U5001 SW, AV, 4-INPUT, 2-CH, SSOP36 259495-001U5002 OP AMP, QUAD, NJM3403AM 194024U5003 LM78M09, T220 178352-09U6000 EEPROM, 1K, 24C01A 184044U7000 DSP, QFP208, ADSP21065LKS-240 254191-001U7003 SDRAM, 64KX16 254195-010U7004 SDRAM, 64KX16 254195-010U7007 QUAD, EXCLUSIVE XOR, TSSOP 259548-001U7008 INVERTER, 5V, 74VCHU04 258464-001

ReferenceDesignator


Q1 NPN, SOT, MMBT3904 146819Q2 BPLR, P, 40V, 200mA, SOT23, MMBT3906 148596Q3 BPLR, N, 50V, 100mA, SOT23, 2SC3395 146817Q4 BPLR, P, 40V, 200mA, SOT23, MMBT3906 148596Q1000 BPLR, N, 50V, 800mA, SOT23, 2SC4695 148770Q1001 BPLR, N, 50V, 800mA, SOT23, 2SC4695 148770Q1002 P, 50V, 2SA1341 146818Q1004 P, 50V, 2SA1341 146818Q1005 P, 50V, 2SA1341 146818Q2000 BPLR, N, 25V, 30MA, SOT-23, 2SC3142 187601-001Q2001 P, 50V, 2SA1341 146818Q2003 JFET, N, 20V, 20mA, TO-92 148590-EQ3048 P, 50V, 2SA1341 146818

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Miscellaneous


Console LCD Display PCB Assembly

Resistors

ReferenceDesignator


R2 56 OHM, 0603, 1/10W, 5% 199403-560R3 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014R4 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014R5 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014R6 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014R20 100 OHM, 0603, 1/10W, 5% 199403-101R23 100 OHM, 0603, 1/10W, 5% 199403-101R24 100 OHM, 0603, 1/10W, 5% 199403-101R26 100 OHM, 0603, 1/10W, 5% 199403-101R28 100 OHM, 0603, 1/10W, 5% 199403-101R29 100 OHM, 0603, 1/10W, 5% 199403-101R30 100 OHM, 0603, 1/10W, 5% 199403-101R35 120 OHMS, 0603, 1/10W, 5% 199403-121R36 10K, 0603, 1/10W, 5% 199403-103

ReferenceDesignator


FM-TNR2000

TUNER, FM 258513-001

SHLD2000 SHIELD, TUNER 261139-001T2000 FILTER, AM IF 254565-001T2001 COIL, FM DISCRIMINATOR 254564-001T2004 TUNER, AM, FRONT END 195359Y2000 CRYSTAL, QUARTZ, 7.2MHz, 50 PPM 147223Y7056 XTAL, 27MHZ, +/-50PPM, HC-49/U/S 256102-005CF2000 FILTER, CER, 10.7 MHZ, 230 KHZ, FGD 253037-002CF2001 FILTER, CER, 10.7 MHZ, 180 KHZ, FGD 253037-001FB70 BEAD, FERRITE, 1806 256116-181FB71 BEAD, FERRITE, 1806 256116-181J150 CONN, D-SUB, STACKED 255129J1000 RCA QUAD PACK, SEPARATE GROUND 260031J1001 CONN, HOUSING, PHONO, QUAD 149959J1002 CONN, DUAL VERTICAL RCA 260134J2000 CONN, ANTENNA JACK, PHONE, 5-PIN 259715J2001 CONN, AM ANTENNA 179266J3048 CONN, HEADER, 40 PIN 256105-001J3049 CONN, HEADER, 4 POS 148591-04J4020 CONN, OPTICAL, SPDIF 260030J5001 S-VIDEO/RCA QUAD PACK 260023J6500 CONN, 1.00MM, 24 PIN, TOP TAPED 190718-T24

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ELECTRICAL PART LISTConsole LCD Display PCB Assembly

Capacitors

Inductors

Transistors

Integrated Circuits

Miscellaneous

ReferenceDesignator


C3 .047uF, 0805, X7R, 50V, 10% 133623-473C19 .047uF, 0805, X7R, 50V, 10% 133623-473C25 .047uF, 0805, X7R, 50V, 10% 133623-473C31 47uF, EL, 5.5MM, 16V, 20% 177902-470C

ReferenceDesignator


L1 IND, SMT, LEM4532, 100uH 178370-101

ReferenceDesignator


Q3 SENSOR, IR, SMT, 38 KHZ 254590-002

ReferenceDesignator


U2 RESET, SOT23, MAX809, 4.63V 191158-01U3 UC, FLASH, LCD, LOADER 261476-001

ReferenceDesignator


CF1 RESONATOR, CER, W/INTGRTD CAPS, 8MHZ 191446-8R00DS1 DISPLAY, LCD, 4X43, TN, NEG IMG 254543-001DS2 FRAME, DISPLAY 254545-001DS3 BACKLIGHT, LED, GREEN 254544-001J1 CONN, SMT, RA, 3 POS. 255125-003J2 CONN, ZIF, 1 MM, 10 POS, SMT 191479-10J3 CONN, SMT, LIF, 24 POS., SIDE 255130-024- DIFFUSER, LIGHT 260469-001- CONN, DISPLAY, ELASTOMER, WHITE 254546-001- CONN, LED BACKLIGHT, ELASTOMER 255135-001

45

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ELECTRICAL PART LISTBass Module PCB Assembly

Resistors

Capacitors

Diodes

Transistors

ReferenceDesignator


Q1 MFET, N, TO-220FP 257359-001Q2 BPLR, P, 60V, 200mA, TO-92, A608 119168Q3 BPLR, P, 60V, 200mA, TO-92, A608 119168

ReferenceDesignator


VR1 VARISTOR, METOX, 150V, 45 JOULE 170186 3

R3 1.00K, MF, 1/4W, 1%, 52mm 121245-2211001R4 1.05K, MF, 1/4W, 1%, 52mm 121245-2211051R6 51.1K, MF, 1/4W, 1%, HAIRPIN 121245-2225112R7 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001R8 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001R9 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001R10 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001R11 1.00K, MF, 1/4W, 1%, HAIRPIN 121245-2221001R12 100 OHM, MF, 1/4W, 1%, HAIRPIN 121245-2221000R13 2.00 K, MF, 1/4W, 1%, HAIRPIN 121245-2222001R14 6.81K, MF, 1/4W, 1%, 52mm 121245-2216811

ReferenceDesignator


BR1 RECTIFIER, BRIDGE, KBJ601G 187611-001ZR1 ZENER, 16V, .5W, 5%, 1N5246 136758-5246

ReferenceDesignator


C9 .47uF, BOX, 85C, 50V, 5% 137127-474C13 .47Uf, BOX, 85C, 50V, 5% 137127-474C14 .47uF, BOX, 85C, 50V, 5% 137127-474C15 10000pF, DISC, Y5V, 50V, 80% 119626-103C16 10000pF, DISC, Y5V, 50V, 80% 119626-103C17 10000pF, DISC, Y5V, 50V, 80% 119626-103C19 .1uF, DISC, Y5T, 25V, 80% 117502C20 10uF, EL, 105C, 16V, 20% 137126-100C21 .047uF, BOX, 85C, 63V, 5% 137127-473C22 15000 uF, EL, 105C, 25V, 20% 261614-153EB3C23 .22uF, BOX, 85C, 50V, 5% 137127-224C24 .22uF, BOX, 85C, 50V, 5% 137127-224C25 10uF, EL, 105C, 16V, 20% 137126-100

46

Pre

limin

ary

ELECTRICAL PART LISTBass Module PCB Assembly

Miscellaneous

Integrated Circuits

ReferenceDesignator


U1 PWR AMP, MULT-11, 45W, TDA 7396 177279

PACKAGING PART LIST3-2-1 Home Theater System System (see Figure 8)

ReferenceDesignator


F1 FUSE, 2.5A, 250V 135677-09 3

J1 CONN, HOUSING, AC, 2 POS, FEMALE 260116-001 3

J3 CONN, HEADER, LOCKING, TOP ENTRY 193369-002 3

J5 CONN, HEADER, IN LINE, PCB MNT, 5P 133220-05J6 CONN, D-SUB, R/A, 15 PIN, SOCKET 260917-15J7 CONN, HEADER, IN LINE, PCB MNT, 2P 133220-02XJ1 BRACKET, SUPPORT, AC CONNECTOR 257452-001

ItemNumber


1 COMMITMENT LETTER 2510012 SHEET, QUICKSTART, MULTI-LANGUAGE 2569533 MANUAL, OWNERS, 1 LANGUAGE 256950

MANUAL, OWNERS, 3 LANGUAGE 2569514 REGISTRATION & WARRANTY CARD 2557485 SAFETY SHEET 2558056 ADDRESS SHEET 2594347 BAG, POLY, 14.38x9.87x9.5x2 mil 1033518 PACKING, EPS, CONSOLE 2631239 ACCESSORY KIT, 120V, GRAPHITE 260094-011

ACCESSORY KIT, 120V, PLAT WHITE 260094-01210 CONSOLE ASSY, DVD, GRAPHITE, REGION 1, US 256960-111C

CONSOLE ASSY, DVD, PLAT WHITE, REGION 1, US 256960-121C11 PACKING, INSERT, EPS, BASS BOX 26009112 BAG, POLY, 13.5x35x9.5x2.5 mil 11452213 BASS BOX ASSEMBLY, 120V, GRAPHITE 255199-1109

BASS BOX ASSEMBLY, 120V, PLAT WHITE 255199-120914 ARRAY ASSEMBLY, GRAPHITE 255198-001

ARRAY ASSEMBLY, PLAT WHITE 255198-00215 CARTON, RSC, PRINTED 255183-01- GRILLE, ARRAY, ASSEMBLY, GRAPHITE 260099-001

GRILLE, ARRAY, ASSEMBLY, PLAT WHITE 260099-002- NAMEPLATE, ARRAY ASSEMBLY, 1.15”, GRAY 255177-001- PACKAGING, EPS, CONSOLE 254576- CARD, REPLY, SYSTEM SOFTWARE UPDATES 263204

321 service manual_part1

Documents