332921h, manual, gmax 3400, gmax ii 3900/5900/7900 and ...€¦ · parts gmax™ 3400, gmax™ ii...
TRANSCRIPT
Parts
GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers
For professional use only.Not approved for use in European explosive atmosphere locations.
For the application of architectural paints and coatings. 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.
GMAX 3400Model: Standard
16W863
GMAX II 3900Model: Standard ProContractor Lo-Boy RentalPro
360G16W865
16W866
16W867
16W984
GMAX II 5900Model: Standard ProContractor Lo-Boy IronMan Convertible
16W869
16W870
16W871
16W881
16W873
GMAX II 7900Model: Standard ProContractor Lo-Boy IronMan Roof Rig
16W883
16W884
16W885
16W987
TexSpray 5900HDModel: Standard ProContractor
16W889
16W882
TexSpray 7900HDModel: Standard ProContractor IronMan
16W890
16W888
16X949
ti23055a
Related Manual:Operation 332919
332921HEN
Contents
2 332921H
ContentsGMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4
Parts List - GMAX 3400 Standard Series . . . . . . 5GMAX II 3900 Standard Series/Rental Pro 360G . . 6
Parts List - GMAX II 3900 Standard Series/Rental Pro 360G . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9
GMAX II 3900 ProContractor Series . . . . . . . . . . . 10Parts List - GMAX II 3900 ProContractor Series 11
GMAX II 5900/5900HD Standard Series . . . . . . . . 12Parts List - GMAX II 5900/5900HD Standard Series
13GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14
Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15GMAX II 5900/5900HD ProContractor Series . . . 16
Parts List - GMAX II 5900/5900HD ProContractor Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 19Parts List - GMAX II 5900 IronMan Series . . . . 20
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 21Parts List - GMAX II 5900 Convertible Series . . 22
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 23Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 23GMAX II 5900 Convertible Series . . . . . . . . . . . 24Engine Detail - Parts List . . . . . . . . . . . . . . . . . 24GMAX II 5900 Convertible Series . . . . . . . . . . . 25Clutch Housing - Parts Drawing and List . . . . . 25
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig . . . . . . . . . . . . . . . . . . . . . . . . 27Parts List - GMAX II 7900/TexSpray 7900HD
Standard Series/Roof Rig . . . . . . . . . . . . . . 28GMAX II 7900/TexSpray 7900HD ProContractor
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Parts List - GMAX II 7900/TexSpray 7900HD
ProContractor Series . . . . . . . . . . . . . . . . . 30GMAX II 7900/TexSpray 7900 IronMan . . . . . . . . . 32
Parts List - GMAX II 7900/TexSpray 7900HD IronMan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
GMAX II 7900 Lo-Boy . . . . . . . . . . . . . . . . . . . . . . . 34Parts List - GMAX II 7900/Lo-Boy . . . . . . . . . . . 35
LoBoy Suction Set Kits(Kits include suction set and drain hose) . . . 37
Control Box 16X821 . . . . . . . . . . . . . . . . . . . . . . . . 38Parts List - Control Box 16X821 . . . . . . . . . . . . 39
Control Box 16X822 . . . . . . . . . . . . . . . . . . . . . . . . 40Parts List - Control Box 16X822 . . . . . . . . . . . . 41
Control Box 16X744 . . . . . . . . . . . . . . . . . . . . . . . . 42Parts List - Control Box 16X744 . . . . . . . . . . . . 42
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 43
Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 44Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 44
Hose Reel (ProContractor Sprayers) . . . . . . . . . . 45Pressure Control Wiring Diagrams . . . . . . . . . . . 46
GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 463900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 47
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48
Notes
332921H 3
Notes
GMAX 3400 Standard Series
4 332921H
GMAX 3400 Standard Series
4
7
11
15
14
13
16
17
81
12
62
8
10
5752
49
56
149
53
18
111
9
36
3938
3435
3435
50
1
19
68
101
51
5960 37
4046
3441
18
2
3
6
6a
10
48
61
54
55
67
72
73
8095
94
100
90
79
99
5
93
124 123 77
64
ti22994a
See pages 42 and 44
1410
10
19
14
12
10
16
17
18
16
1037
GMAX 3400 Standard Series
332921H 5
Parts List - GMAX 3400 Standard Series
Part Specifications:
Ref. Part Description Qty.1 108879 ENGINE, gasoline, 4.0 HP 1
25P294 ENGINE, gasoline, 4.0 HP (China only)
1
2 110837 SCREW, flange, hex 23 110838 NUT, lock 24 246428 PUMP, displacement, st 15 119789 FITTING, elbow, street, 45°, 1/4 npt 16 287053 ROD, connecting 16a 196750 SPRING, retaining 17 195150 NUT, jam, pump 18 196762 PIN, straight 19 15C146 HOOK, pail 110 117501 SCREW, mach, hex washer hd 411 115099 WASHER, garden hose 112 15E813 NUT, jam 113 15B652 WASHER, suction 114 103413 O-RING 215 15E805 TUBE, intake, 3400 116 246385 STRAINER, 7/8-14 unf 117 276888 CLIP, drain line 118 119426 SCREW, mach, hex washer hd 819 287411 FRAME, cart, GMAX 3400 hi 134 105510* WASHER, lock, spring (hi-collar) 1035 108803 SCREW, hex, socket head 636 183401 KEY, parallel 137 193680 COLLAR, shaft 138 * ARMATURE, clutch, 4 in. 139 * HUB, armature 140 * ROTOR, clutch, 4 in. 141 101682* SCREW, cap, sch 446 287489 HANDLE, cart 148 109032 SCREW, mach, pnh 449 287483 HOUSING, drive, 3400 1
includes 9, 10, 18 & grease 11029350 287376 HOUSING, pinion, 3400 151 15E535 HOUSING, clutch, mach, 3400 152 116074 WASHER, thrust 153 287484 CRANK, GMAX 3400 1
includes 52, 56, 5754 244240 HOSE, coupled, includes 55 155 241920 DEFLECTOR, threaded 156 180131 BEARING, thrust 157 107434 BEARING, thrust 159 100214 WASHER, lock 4
60 108842 SCREW, cap, hex hd 461 119420 WHEEL, pneumatic 262 287487 COVER, front, painted, includes 10 164 112395 SCREW, cap, flng hd 167 15C871 CAP, leg 268 100020 WASHER, lock 472 237686 WIRE, ground assembly w/clamp 173 112798 SCREW, thread forming, hex hd 177 16X744 BOX, control, GMAX 3400 179 116038 WASHER, wave spring 280 156306 WASHER, flat 281 113161 SCREW, flange, hex hd 390 194126 LABEL, warning 193 241926 HOSE, coupled 194 16X353 LABEL, brand 195 15E891 CLIP, retaining 299 15F638 LABEL, warning 1100 114678 BUSHING, strain relief 1101 119569 BUSHING, strain relief 1111 290228 LABEL, caution 1123 288420 GUN, contractor, RAC X, packaged 1124 240794 HOSE, coupled, 1/4 in. x 50 ft 1135 15F354 FUNNEL, oil (not shown) 1149 16X983 LABEL, brand, standard 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.* Included in Clutch Replacement Kit 241109.
Ref. Instruction
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Ref. Part Description Qty.
10
12
14
16
17
18
19
37
GMAX II 3900 Standard Series/Rental Pro 360G
6 332921H
GMAX II 3900 Standard Series/Rental Pro 360G
46
1033
67
30
11
12
51
16
16
5250
5266
13
7246
14a14b
53
5552
56
4716
16
17149
42
187
8
40
93
19
86
100
96
85
92
308a
310
308
3
4
6 114
101
36
122
27
11915
4948
83
131
49
130
120
126
65
134
121
157
99
18
95
136
64
14
128
158
137
129159
ti22995a
Bottom View
See pages 40 and 43
5
44
14
10
10
31
18
24
49
14
2414
14
10
33
46
47
44
GMAX II 3900 Standard Series/Rental Pro 360G
332921H 7
Parts List - GMAX II 3900 Standard Series/Rental Pro 360G
Part Specifications:
Ref. Part Description Qty.3 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 15C871 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 210 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes 14a,
14b1
14a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, (includes 18) 118 118444 SCREW, mach, slot hex wash hd 6
19 16Y598 PUMP, displacement, includes 85, 92, 95
1
27 189920 STRAINER, (1-11 1/2 NPSM) 130 108879 ENGINE, gasoline, 4.0 HP 133 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 140 HOUSING, bearing 1
42 194126 LABEL, warning 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 8
50† 108803 SCREW, hex, socket head 651† HUB, armature 152† 105510 WASHER, lock, spring (hi-collar) 1053 287653 GEAR, combination 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 464 241920 DEFLECTOR, threaded 165 15F638 LABEL, warning fire and skin, GMAX 166† ARMATURE, clutch, 4 in. 167 244240 HOSE, coupled, includes 64 172 15F250 WASHER, thrust 183 15F855 PIN, pump 185 15E807 TUBE, intake 186 287411 FRAME, standard, cart 192 118494 PACKING, o-ring 193 241008 ROD, connecting 195 196178 FITTING 196 156306 WASHER, flat 299 16C457 HANGER, pail 1
100 119420 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3114 16X822 BOX, control 1
119 15E891 CLIP, retaining 2120 111040 NUT, lock, insert, nylon 2
121 16X770 SHIELD, pump rod 1
122 290228 LABEL, caution 1
126 116038 WASHER, wave spring 2128 16X909 HOSE, coupled 1129 119579 CONDUCTOR, ground 1130 119676 SPRING, retaining 1131 119569 BUSHING, strain relief 1134 278204 CLIP, drain line 1
135 15F354 FUNNEL, oil (not shown) 1136 16X348 LABEL, front, 3900 1
16X359 LABEL, front, 360G 1137 114687 CLIP, retainer 1149 16X983 LABEL, standard series 1157 192723 NUT, retaining 1158 240794 HOSE, coupled, 1/4 in. x 50 ft 1159 288420 GUN, contractor, RAC X,
packaged1
308 109032 SCREW, mach, pnh 4308a 100020 WASHER, lock 4310 287489 HANDLE, cart 1 16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V026
Ref. Instruction
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Ref. Part Description Qty.
5
10
14
18
24
31
33
44
46
47
49
GMAX II 3900 Lo-Boy Series
8 332921H
GMAX II 3900 Lo-Boy Series
177176
171
175
10 52 50
16
86
96126
100119
6
36 131
34
8
30
7
11
15
4948
16
12 51
66
52 50
1355 1225256
7246
53
4647
16
40
24
33
93
17
18
19
9539
149
136
65
172
173
52
174
112
111110
1414a
14b
128
42
114
101130
137
129
71 158
ti22996aSee pages 40 and 43
Bottom View
42 29
31
2731
31
32
28
29
40
4427
12
43
33
29
29
See page 37
23
GMAX II 3900 Lo-Boy Series
332921H 9
Parts List - GMAX II 3900 Lo-Boy Series
Part Specifications:
Ref. Part Description Qty.3 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 276974 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 210 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes
14a, 14b1
14a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, 3900 (includes 18) 118 118444 SCREW, mach, slot hex wash hd 419 16X414 PUMP, displacement 3900,
includes 85, 92, 951
24 100214 WASHER, lock, spring 430 108879 ENGINE, gasoline, 4.0 HP 1
25P294 ENGINE, gasoline, 4.0 HP (China only)
1
33 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 139 107505 PACKING, o-ring 140 HOUSING, bearing 3900 142 194126 LABEL, warning 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 450† 108803 SCREW, hex, socket head 651† HUB, armature 152† 105510 WASHER, lock, spring (hi-collar) 1253 287653 GEAR, combination 3900 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 465 15F638 LABEL, GMAX warning fire
and skin1
66† ARMATURE, clutch, 4 in. 171 240794 HOSE, coupled, 1/4 in. x 50 ft 172 15F250 WASHER, thrust 186 16Y519 FRAME 193 24V084 ROD, connecting 3900 195 16Y579 FITTING 196 156306 WASHER, flat 2100 119509 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3110 109032 SCREW, mach, pnh 4111 100020 WASHER, lock, 3900 only 4
112 16Y780 HANDLE, cart 1114 16X822 BOX, control 1119 15E891 CLIP, retaining 2122 290228 LABEL, caution 1126 116038 WASHER, wave spring 2128 16X950 HOSE, coupled 1129 119579 CONDUCTOR, ground 1130 122533 FITTING, 45 deg 1131 119569 BUSHING, strain relief 1136 16X348 LABEL, front, GMAX II 3900 1137 114687 CLIP, retainer 1149 16X979 LABEL, ProConnect 1158 288420 GUN, contractor, RAC X,
packaged1
171 16X228 PLATE, front, 3900, PC II 1172 16X322 CLAMP, pump, small 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 111040 NUT, lock, insert, nylock, 5/16 2176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8
npsm1
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V087
Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 60-65 in-lb (6.7-7.3 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Ref. Part Description Qty.
12
23
27
28
29
31
32
33
40
42
43
44
GMAX II 3900 ProContractor Series
10 332921H
GMAX II 3900 ProContractor Series
4849
10
11
6
16
12 52
5250
5166 52
13122
55
5256
16
7246
53
4647
16
164
132
13340 24
33
93
17
18
134
19
95
177
176
39
128
67
64
136
149
94
62
172
171
174
175173
4514b
14
14a
736
131
3042
3
4
65
84
15137
86
151
9
150
129
18
101
79
80
114
99
2
8
96126
119100
92
85
27
ti23022a
Bottom View
See pages 38 and 43
See page 45
29
31
31
32
28
33
26
30
12
27
42
25
27
31
35
29
43
5029
37
29
24
15
GMAX II 3900 ProContractor Series
332921H 11
Parts List - GMAX II 3900 ProContractor Series
Part Specifications:
Ref. Part Description Qty.2 16C384 TUBE, 3900 13 237686 WIRE, ground assembly w/ clamp 14 112798 SCREW, thread forming, hex hd 16 15C871 CAP, leg 27 110837 SCREW, flange, hex 28 110838 NUT, lock 29 288420 GUN, contractor, RAC X, packaged 110 183401 KEY, parallel 111 15E535 HOUSING, clutch, machine 112 193680 COLLAR, shaft 113 287463 HOUSING, pinion, 3900 114 287467 HOUSING, drive, 3900, includes 14a, 14b 114a 116191 WASHER, thrust 114b 107089 WASHER, race, thrust 115 112395 SCREW, cap, flng hd 116 119426 SCREW, mach, hex washer hd 1017 16Y747 COVER, front, 3900, includes 18 1
18 118444 SCREW, mach, slot hex wash hd 5
19 16X414 PUMP, displacement 3900, includes 85, 92, 95
1
24 100214 WASHER, lock, spring 4
27 189920 STRAINER, (1-11 1/2 NPSM) 130 108879 ENGINE, gasoline, 4.0 HP 133 113467 SCREW, cap, socket hd 436 114678 BUSHING, strain relief 139 107505 PACKING, o-ring 1
40 HOUSING, bearing 3900 1
42 194126 LABEL, warning 1
45 116618 MAGNET 146 114699 WASHER, thrust 247 114672 WASHER, thrust 148 108842 SCREW, cap, hex hd 449 100214 WASHER, lock 450† 108803 SCREW, hex, socket head 651† HUB, armature 1
52† 105510 WASHER, lock, spring (hi-collar) 12
53 287653 GEAR, combination 3900 155† ROTOR, clutch, 4 in. 156† 101682 SCREW, cap, sch 462 LABEL, USA made with Honda 164 241920 DEFLECTOR, threaded 1
65 15F638 LABEL, GMAX warning fire and skin 1
66† ARMATURE, clutch, 4 in. 167 244240 HOSE, coupled, includes 64 172 15F250 WASHER, thrust 179 287253 TOOL BOX, includes 94 180 118852 SCREW, thd forming, hex washer hd 385 15E807 TUBE, intake 184 278083 GUIDE, hose, 186 24D045 FRAME, hose reel 192 118494 PACKING, o-ring 193 24V084 ROD, connecting 3900 194 117633 SCREW, slot hex wash hd 295 16Y579 FITTING 196 156306 WASHER, flat 299 125926 FITTING, 90 deg 1100 119420 WHEEL, pneumatic 2101 113161 SCREW, flange, hex hd 3114 16X821 BOX, control 1119 15E891 CLIP, retaining 2
122 290228 LABEL, caution 1
126 116038 WASHER, wave spring 2
128 16X904 HOSE, coupled 1129 119579 CONDUCTOR, ground 1131 119569 BUSHING, strain relief 1132 119562 SWITCH, reed w/connector 1133 114528 SCREW, mach, phillips, pnhd 2134 16X203 CLIP, drain line 1135 15F354 FUNNEL, oil (not shown) 1136 16X348 LABEL, front, GMAX II 3900 1137 114687 CLIP, retainer 1149 16X981 LABEL, Proconnect 1150 162453 NIPPLE, 1/4 npsm x 1/4 npt 1151 240794 HOSE, coupled, 1/4 in x 50 ft 2164 15F947 SHIELD, magnetic 1
171 16X228 PLATE, front, 3900, PC II 1
172 16X322 CLAMP, pump, small 1
173 101550 SCREW, cap, sch 2
174 16C457 HANGER, pail 1
175 111040 NUT, lock, insert, nylock, 5/16 2
176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8 npsm 1
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241109.Included in bearing housing kit 24V087
Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.5-14.6 N•m)
Torque to 40-45 in-lb (4.5-5.0 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 30-40 in-lb (3.3-4.5 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.35 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Ref. Part Description Qty.
12
15
24
25
26
27
28
29
30
31
32
33
35
37
42
43
GMAX II 5900/5900HD Standard Series
12 332921H
GMAX II 5900/5900HD Standard Series
19
21 20
2218
2624
23
27
2428
33a
33
3031
3230
3844
146
45
310
37
38
38
35
2143
14
16
11
12
308 40
45105
43
107
141
47
47
90
89
24 23
25
4241
3
76
4 82
82
79163
69
127
119
120
121
15
133
132
172
86
86
142
45
87
87
68
29122
33b
17
164
182
181165164
130
99100
184
165
1
ti22990a 5900HD
See pages 40 and 43
10
2422
53
19
19
24
19
5210
50
14
5
10
5
46
45
18
10
GMAX II 5900/5900HD Standard Series
332921H 13
Parts List - GMAX II 5900/5900HD Standard Series
Part Specifications:
Ref. Part Description Qty.1 287370 FRAME, standard, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1
25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1025† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 137 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 6
40 HOUSING, bearing, 5900 1
41 114666 SCREW, cap, socket head 4
42 106115 WASHER, lock (hi-collar) 4
43 24V021 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 847 PUMP, displacement
16Y706 5900, includes 86, 89, 90 116X429 5900HD, includes 86 1
68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 1
79 278204 CLIP, drain line 1
82 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING 1
196178 590016X834 5900HD
87 HOSE, coupled 116X909 590016X905 5900HD
89 248215 TUBE, intake 190 118494 PACKING, o-ring 199 113161 SCREW, flange, hex hd 3100 125926 FITTING, 90 deg (5900HD) 1
105 111040 NUT, lock, insert, nylock, 5/16 2
107 15F856 PIN, pump, 5900 1119 LABEL, front, GMAX II 5900
16X349 5900 116X352 5900HD 1
120 15F638 LABEL, GMAX warning fire & skin 1
121 194126 LABEL, warning 1
122 290228 LABEL, caution 1
127 119569 BUSHING, strain relief 1130 16X822 BOX, control 1132 119778 SPRING, retaining 1133 114687 CLIP, retainer 1141 193031 NUT, retaining 1
142 16C457 HANGER, pail 1
143 116038 WASHER, wave spring 2146 16X983 LABEL, standard series 1155 15F354 FUNNEL, oil (not shown) 1160 102982 PACKING, o-ring, 5900HD 1
163 16X770 SHIELD, pump rod 1
164 240794 HOSE, coupled, 1/4 in. x 50 ft, 5900 1240797 HOSE, coupled, 3/8 in. x 50ft, 5900HD 1
165 288420 GUN, contractor, RAC X, packaged, 5900
1
241705 GUN, spray, texture, 5900HD 1172 15C762 SHIELD, pump rod 1181 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 1182 159841 BUSHING, 7250 psi, 3/8 in. x 1/4 in.,
5900HD1
184 189018 SWIVEL, assembly, 5900HD 1308 108795 SCREW, mach, pnh 4310 24A250 HANDLE, cart (standard only) 1
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V027
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
Ref. Part Description Qty.
5
10
14
18
19
22
24
45
46
50
52
53
GMAX II 5900 Lo-Boy Series
14 332921H
GMAX II 5900 Lo-Boy Series
2218
26
24
29
23
25
27
2428
38
33a
33
3130
33b
32
30
36
38
37
1
35
47
1432
120
14
17
11
12
2423
3
76
4
122
133
127
86
17787
160176
112
7 157
99130
21
20
4344
42
41
45
119
146
40
175172
171174
24
173132
130
15
16
121
19
ti23023aSee pages 40 and 43
See page 37
42
31
29
29
29
12
29
43
33
28
30
32
30
28
37
27
23
GMAX II 5900 Lo-Boy Series
332921H 15
Parts List - GMAX II 5900 Lo-Boy Series
Part Specifications:
Ref. Part Description Qty.1 16Y519 FRAME, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 27 240794 HOSE, coupled, 1/4 in. x 50 ft 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1
25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach
5900/79001
20 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes
33a, 33b1
33a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 640 HOUSING, bearing, 5900 141 114666 SCREW, cap, socket head 442 106115 WASHER, lock (hi-collar) 443 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 447 16X419 PUMP, displacement, 5900,
includes 861
76 114678 BUSHING, strain relief 186 15J413 FITTING 187 16X950 HOSE, coupled 188 122533 FITTING, 45 deg 199 113161 SCREW, flange, hex hd 3112 16Y780 HANDLE, cart 1119 16X349 LABEL, front, GMAX II 5900 1
120 15F638 LABEL, GMAX warning fire & skin 1121 194126 LABEL, warning 1122 290228 LABEL, caution 1127 119569 BUSHING, strain relief 1130 16X822 BOX, control 1132 109032 SCREW, mach, pnh 4133 114687 CLIP, retainer 1143 116038 WASHER, wave spring 2146 16X979 LABEL, Proconnect 1157 288420 GUN, contractor, RAC X,
packaged1
160 107505 PACKING, o-ring 1171 16X385 PLATE, front, ProConnect II,
5900 Lo-Boy1
172 16X324 CLAMP, pump, large,5900 Lo-Boy
1
173 101550 SCREW, cap, sch, 5900 Lo-Boy 2174 16C457 HANGER, pail, 5900 Lo-Boy 1175 111040 NUT, lock, insert, nylock, 5/16
5900 Lo-Boy2
176 120583 NUT, hand, 5900 Lo-Boy 1177 16X833 FITTING, quick disconnect, 3/8
npsm, 5900 Lo-Boy1
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.9-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Ref. Part Description Qty.
12
23
27
28
29
30
31
32
33
37
42
43
GMAX II 5900/5900HD ProContractor Series
16 332921H
GMAX II 5900/5900HD ProContractor Series
24
1733736
100
101
1921
20 22
18
26 24 2325
35
2724
33
33a33b
3031
3230
38
40
43
44
119
45
47
2143
14
90
89
2423
42
41
34
82
79
69
39
108
34
146
164
177160
176
87
171
174
175
172
28 29
68
45
86
16
122
121 15
117
11
12
76
127
133
120
151
9
150
152
151
153
9
155154
99
5
93
94
130
38
98
ti23024a
See page 45
29
28
31 43
12
2530
29
3532
30
32
37
29
42
33
27
26
29
24
28
5900
5900HD
23
See pages 38 and 43
GMAX II 5900/5900HD ProContractor Series
332921H 17
Parts List - GMAX II 5900/5900HD ProContractor Series
Part Specifications:
Ref. Part Description Qty.1 24D047 FRAME, hose reel, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 25 16C381 TUBE, GMAX 5900/7900 19 288420 GUN, contractor, RAC X,
packaged, 59001
241705 GUN, spray, texture, 5900HD 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 114530 ENGINE, gas, 5.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 6
24† 105510 WASHER, lock, spring (hi-collar) 12
25† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1
40 HOUSING, bearing, 5900 1
41 114666 SCREW, cap, socket head 4
42 106115 WASHER, lock (hi-collar) 4
43 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 1
45 118444 SCREW, mach, slot hex wash hd 5
47 PUMP, displacement16X419 5900 (includes 86, 89, 90) 116X421 5900HD, includes 86 1
68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 1
79 16X203 CLIP, drain line 1
82 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump, QD 1
16Y579 590016X834 5900HD
87 HOSE, coupled 116X904 3/8 in., 590016X905 1/2 in., 5900HD
89 248215 TUBE, intake 190 118494 PACKING, o-ring 193 287253 TOOL BOX, includes 94 194 118852 SCREW, thd forming, hex washer hd 398 125926 FITTING, 90 deg 199 113161 SCREW, flange, hex hd 3100 278083 GUIDE, hose 1101 117633 SCREW, slot hex wash hd 2108 114528 SCREW, mach, phillips, pnhd 2
119 LABEL, front, GMAX II, 590016X349 5900 116X352 5900HD 1
120 15F638 LABEL, GMAX warning fire & skin 1
121 194126 LABEL, warning 1
122 290228 LABEL, caution 1
127 119569 BUSHING, strain relief 1130 16X821 BOX, control 1133 114687 CLIP, retainer 1134 15F354 FUNNEL, oil (not shown) 1143 116038 WASHER, wave spring 2146 16X981 LABEL, Proconnect 1150 162453 NIPPLE, 1/4 npsm x 1/4 npt, 5900 1151 240794 HOSE, coupled, 1/4 in. x 50 ft
59002
240797 HOSE, coupled, 3/8 in. x 50 ft, 5900HD 2152 162485 ADAPTER, nipple, 5900HD 1153 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 1154 159841 BUSHING, 7250 psi, 3/8 x 1/4 in.
5900HD1
155 189018 SWIVEL, assembly, 5900HD 1160 PACKING, o-ring 1
107505 5900102982 5900HD
164 15F947 SHIELD, magnetic 1
171 16X385 PLATE, front, 5900, PC II 1
172 16X324 CLAMP, pump, large 1
173 101550 SCREW, cap, sch 2
174 16C457 HANGER, pail 1
175 111040 NUT, lock, insert, nylock, 5/16 2
176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect, 3/8 npsm 1
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088
Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.6-14.7 N•m)
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-15.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Ref. Part Description Qty.
12
23
24
25
26
27
28
29
30
31
32
GMAX II 5900/5900HD ProContractor Series
18 332921H
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.2 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Ref. Instruction
33
35
37
42
43
GMAX II 5900 IronMan Series
332921H 19
GMAX II 5900 IronMan Series
23
19
26 24
29
38
27
2428
33
3031
3230
38
40
43
44
45
45
47
214390
42
41
4
82
68
69
127
39
34
86
177160
17687
24
174
175
33a33b
15
21 20
2218
25
1
37
36
14
16
17
11
12
89
24
3
76
122
121146
35
164
120
119108
79
171
172
173
157181 180
182
184
98
99
130
133
ti23025a
See pages 38 and 43.
29
28
28
31
3332
30
26
37
29
42
27
30
35
43
29
23
GMAX II 5900 IronMan Series
20 332921H
Parts List - GMAX II 5900 IronMan Series
Part Specifications:
Ref. Part Description Qty.1 16X778 FRAME, cart 12 156306 WASHER, flat 23 122267 WHEEL, pneumatic 24 120211 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 15C871 CAP, leg 215 114530 ENGINE, gas, 5.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring (hi-collar) 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination, 5900 133 287469 HOUSING, drive, 5900, includes 33a,
33b1
33a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 140 HOUSING, bearing, 5900 141 114666 SCREW, cap, socket head 442 106115 WASHER, lock (hi-collar) 443 24V085 ROD, connecting, 5900 144 16Y748 COVER, front, 5900, includes 45 145 118444 SCREW, mach, slot hex wash hd 547 16X420 PUMP, displacement, 5900, includes
86, 89, 901
68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 176 114678 BUSHING, strain relief 179 16X203 CLIP, drain line 182 15V573 STRAINER, (1-11 1/2 NPSM) 186 16Y579 FITTING 187 16X904 HOSE, coupled 189 248215 TUBE, intake 190 118494 PACKING, o-ring 198 125926 FITTING, 90 deg 199 113161 SCREW, flange, hex hd 3108 114528 SCREW, mach, phillips, pnhd 2119 16X349 LABEL, front, GMAX II, 5900 1
120 15F638 LABEL, GMAX warning fire & skin 1121 194126 LABEL, warning 1122 290228 LABEL, caution 1127 119569 BUSHING, strain relief 1130 16X821 BOX, control 1133 114687 CLIP, retainer 1134 15F354 FUNNEL, oil (not shown) 1143 116038 WASHER, wave spring 2146 16X982 LABEL, ProConnect 1157 24A139 GUN, silver, RAC X, packaged 1160 107505 PACKING, o-ring 1164 15F947 SHIELD, magnetic 1171 16X385 PLATE, front, 5900, PC II 1172 16X324 CLAMP, pump, large 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 111040 NUT, lock, insert, nylock, 5/16 2176 120583 NUT, hand 1177 16X833 FITTING, quick, disconnect, 3/8
npsm1
180 240797 HOSE, coupled, 3/8 in. x 50 ft 1181 240794 HOSE, coupled, 1/4 in. x 50 ft 1182 164672 ADAPTER 1184 189018 SWIVEL, assembly 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V088
Ref. InstructionTorque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.4 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Ref. Part Description Qty.
23
26
27
28
29
30
31
32
33
35
37
42
43
GMAX II 5900 Convertible Series
332921H 21
GMAX II 5900 Convertible Series
3
2
4
10
8
11
132 182 190
133
118142
134
63
1962
61
9
147
37
36
148
1452927
2428
30
32
33
3031
38
38
44
40
42
41
43
47
8687
90
89
82
150
69
88
174
151
114
187
172
188189
45
45
52
117 185
68
1
14
12
173
146119
35
98
78 198 169
91
ti23026a See pages 40 and 43
See page 25
See page 23
10
14
5
5
21
6
10
35
41
18
20
44
43
21
GMAX II 5900 Convertible Series
22 332921H
Parts List - GMAX II 5900 Convertible Series
Part Specifications:
Ref. Part Description Qty.1 287423 FRAME, cart 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 28 108795 SCREW, mach, pnh 49 121727 SCREW, cap, hex hd 110 24A250 HANDLE, cart 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 219 287519 HOUSING, clutch 124* 105510 WASHER, lock, spring (hi-collar) 427* ROTOR, clutch, 5 in. 128* 101682 SCREW, cap, sch 429 287465 HOUSING, pinion, 5900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287460 GEAR, combination 133 287700 HOUSING, drive, convert 135 112395 SCREW, cap, flng hd 336 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, torx, hex wash hd 640 HOUSING, bearing 141 114666 SCREW, cap, socket hd 442 106115 WASHER, lock spring (hi-collar) 443 24V021 ROD, connecting 144 16Y748 COVER, front; includes 45 145 118444 SCREW, machine hex washer head 847 16Y706 PUMP, displacement, includes 86,
89, 901
52 111040 NUT, lock, insert, nylock, 5/16 261 112717 WASHER 162 198688 PULLEY, engine 163 114425 BUSHING, strain relief 168 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 178 240794 HOSE, coupled, 1/4 in. x 50 ft 182 189920 STRAINER, (1-11 1/2 npsm) 186 196178 FITTING, pump 187 16Y667 HOSE, coupled 188 15F856 PIN, pump 189† 248215 TUBE, intake 190† 118494 O-RING 191 122533 FITTING, 45 deg 198 113161 SCREW, flange, hex hd 3114 16X358 LABEL, brand 1117 290228 LABEL, caution 1118 804495 LABEL, warning 1119 195098 LABEL, instruction (English) 1132 245688 BAR, torsion, includes 133, 134 1
133 114808 CAP, vinyl 1134 198772 COLLAR, torsion bar 2142 119584 CORD, power, convertible 1145 100078 SCREW, thd forming, hex hd 4146 198996 BRACKET, belt guide 1147 193547 BELT, Vee, 30 1148 198691 GUARD, belt 1150 278204 CLIP, drain line 1151 116038 WASHER, wave spring 2155 15F354 FUNNEL, oil (not shown) 1169 16X822 BOX, control 1172 15C762 SHIELD, pump rod 1173 119569 BUSHING, strain relief 1174 119778 SPRING, retaining 1182 15F638 LABEL, warning 1185 16X983 LABEL 1187 16X770 SHIELD, pump rod 1188 16C457 HANGER, pail 1189 193031 NUT, retaining 1190 114687 CLIP, retainer 1198 288420 GUN, contractor, RAC X, packaged 1 16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning labels, tags, and cards are available at no cost.
* Included in Clutch Repair Kit 241113Included in bearing housing kit 24V027
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 10-15 in-lb (1.1-1.7 N•m)
Torque to 20-30 ft-lb (27.1-40.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.6 +/- 6.7 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Ref. Part Description Qty.
5
6
10
14
18
20
21
35
41
43
44
GMAX II 5900 Convertible Series
332921H 23
GMAX II 5900 Convertible Series Engine Detail
129
143
17
17
128
131124
126
127
18
130
140141
139
138
135 137
115
15
144
12520
61
16
17
136
ti5750b
135
24
24
5
10
GMAX II 5900 Convertible Series
24 332921H
GMAX II 5900 Convertible Series
Engine Detail - Parts List
Part Specifications:
Ref. Part Description Qty.15 114530 ENGINE, gas, 5.5 Honda 116 114653 SCREW, cap, flange hd 417 110996 NUT, flng hd, hex 618 183401 KEY, parallel 120 119717 SCREW, cap, hex hd 161 112717 WASHER 1115 194126 LABEL, warning 1124 245272 BASE, mounting 1125 116139 GRIP, handle 2126 198689 BRACKET, belt guard (motor) 1127 112406 SCREW 3128 198997 BRACKET, tension 1129 198693 HANDLE, slide, engine 2130 198695 BRACKET, torsion bar 1131 110963 SCREW, cap, hex hd, flange 2135 114816 NUT, hex 1
136 116149 SPACER 1137 194414 BRACKET, J-box 1138 114813 SCREW, mach, hex washer hd 1139 114678 BUSHING, snap 1140 194181 BOX, junction, engine 1141 114805 JACK, 1/4 engine 1143 15E896 PULLEY, engine 1144 15B314 SLEEVE, motor shaft 1
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Ref. Part Description Qty.
5
10
24
GMAX II 5900 Convertible Series
332921H 25
GMAX II 5900 Convertible Series
Clutch Housing - Parts Drawing and List
Ref Part Description Qty19 287519 HOUSING, clutch, 1
includes 19b, 19c, 19e, 19j & 19k19b 114962 RING, retaining, internal 119c 287422 SHAFT, drive, input 119e 15E887 HOUSING, clutch 119j 115078 O-RING 119k 115079 O-RING 121 15E894 STOP, armature 123 108803* SCREW, hex, socket head 4
24 105510* WASHER, lock, spring (hi-collar) 825 * ARMATURE, clutch, 5 in. 126 HUB, armature 127 * ROTOR, clutch, 5 in. 128 101682* SCREW, cap, sch 4* Included in Clutch Repair Kit 241113
Ref Part Description Qty
19c
19b
2324
19e
25
26
24
28
27
21
19j19k
ti5754a
10
10
10Torque to 115-135 in-lb (12.9-15.3 N•m)
Notes
26 332921H
Notes
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
332921H 27
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
22
44 7545
30
15
19
21
2018
2624
23
25
29
27
2428
33
33a33b
3031
32
38
38
6364
1133
3736
43
47
47
2
17
146
82
2423
3
4
79
68
69
41
114
121
129
110
112
40
111
81
4587
87
154
76
12
11
308
16310
126
14
86
86
134
90
89
80
35
149
153148
147
158
148
147
70
106100
ti22997a
7900HD
See pages 40 and 43.
10
5
519
24
14
10
43
20
19
25
36
10
31
53
1034
247900HD
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
28 332921H
Parts List - GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
Part Specifications:
Ref. Part Description Qty.1 287370 FRAME 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1
25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1025† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a,33b 133a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 6
40 HOUSING, bearing, 7900 1
41 15F638 LABEL, GMAX warning fire & skin 1
43 24V022 ROD, connecting, 7900 144 16Y749 COVER, front, 7900 (includes 45) 1
45 118444 SCREW, mach, slot hex wash hd 6
47 16X423 PUMP, displacement, 7900, includes 86, 89, 90
1
16X425 PUMP, displacement, 7900HD, includes 86 1
63 112600 WASHER, lock, spring 4
64 112599 SCREW, cap, socket head 4
68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X822 BOX, control, standard 175 16X983 LABEL, standard series 176 114678 BUSHING, strain relief 1
79 16X770 SHIELD, pump rod 1
80 278204 CLIP, drain line 1
81 16C457 HANGER, pail 182 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump
196178 7900 116X835 TexSpray, 7900HD 1
87 HOSE, coupled16X909 7900 1
16X905 TexSpray, 7900HD 189 248215 TUBE, intake, includes 90 190 118494 PACKING, o-ring, 7900 1100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3110 119677 SPRING, retaining 1111 193394 NUT, retaining 1112 111040 NUT, lock, insert, nylock, 5/16 2
114 197443 PIN, pump 1
121 194126 LABEL, warning 1
126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, 7900HD 1
129 290228 LABEL, caution 1
133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1145 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2147 288420 GUN, contractor, RAC X, 7900 1
241705 GUN, spray, texture, 7900HD Roof Rig 1148 240797 HOSE, coupled, 3/8 in. x 50 ft 1149 159841 O-RING 1153 241735 HOSE, coupled, 1/4 in. x 3 ft 1154 102982 O-RING, TexSpray, 7900HD 1158 189018 SWIVEL, assembly, 7900 HD 1308 108795 SCREW, mach, pnh 4310 24A250 HANDLE, cart 1
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V028
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 35-45 ft-lb (47.5-61.0 N•m)
Torque to 20 +/- 3 ft-lb (21.7 +/- 4.1 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 200-230 in-lb (22.6-25.6 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Ref. Part Description Qty.
5
10
14
19
20
24
25
31
34
36
43
53
GMAX II 7900/TexSpray 7900HD ProContractor Series
332921H 29
GMAX II 7900/TexSpray 7900HD ProContractor Series
107
43
3031
33b
25
18 22
1519
21 20
26
2429 129
38
27
24
3332
30
38
40
171174
47
172
24
173
175
63
64
44
45
1
34
3736
35
2 14
16
17
1112
90
89
82
2423
86
177149
176
87
115
34
79
69
126
133
134
146
75
109
108
121
28
68
39
33a
76
41
400 401
400
81
40381
405
402
402404
1065
93
94
70
100ti23028a
See pages 38 and 43
See page 45
31
29
28
27
43
29
28
35
33
30
25
45
30
12
32
26
24
29
37
7900
7900HD
23
GMAX II 7900/TexSpray 7900HD ProContractor Series
30 332921H
Parts List - GMAX II 7900/TexSpray 7900HD ProContractor Series
Part Specifications:
Ref. Part Description Qty.1 24D047 FRAME, hose reel 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 25 16C381 TUBE, hydraulic, GMAX 5900/7900 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1
25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach (5900/7900) 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1
40 HOUSING, bearing, 7900 1
41 15F638 LABEL, GMAX warning fire & skin 1
43 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 1
45 118444 SCREW, mach, slot hex wash hd 5
47 16X426 PUMP, displacement, 7900, includes 86, 89, 90
1
16X427 PUMP, displacement, 7900HD, includes 8663 112600 WASHER, lock, spring 4
64 112599 SCREW, cap, socket head 4
68 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X821 BOX, control 175 16X981 LABEL, ProConnect 176 114678 BUSHING, strain relief 1
79 16X203 CLIP, drain line 1
81 288420 GUN, contractor, RAC X, packaged, 7900
1
241705 GUN, spray, texture, 7900HD 182 189920 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump
16Y579 7900 116X835 TexSpray 7900HD 1
87 HOSE, coupled16X904 7900 116X905 TexSpray 7900HD 1
89 248215 TUBE, intake, includes 90 1
90 118494 PACKING, o-ring, 7900 193 287253 TOOL BOX, includes 94 194 118852 SCREW, thd forming, hex washer HD 3100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3107 278083 GUIDE, hose 1108 117633 SCREW, slot hex wash hd 2109 15F947 SHIELD, magnetic 1115 114528 SCREW, mach, phillips, pnhd 2
121 194126 LABEL, warning 1
126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, TexSpray 7900
129 290228 LABEL, caution 1133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1143 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2149 O-RING
107505 7900 1102982 TexSpray, 7900HD 1
171 16X209 PLATE, front, ProConnect II 1
172 16X324 CLAMP, pump, large 1
173 101550 SCREW, cap, sch 2
174 16C457 HANGER, pail 1
175 112746 NUT, lock, nylon, thin pattern 2
176 120583 NUT, hand, 7900 only 1177 16X833 FITTING, quick disconnect,
3/8 npsm, 7900 only1
400 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900 1240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 2
401 240794 HOSE, coupled, 1/4 in. x 50 ft, 7900 1402 164672 ADAPTER, 7900 1
162485 ADAPTER, 7900HD403 241735 HOSE, coupled, 1/4 in. x 3 ft mxf, 7900HD 1404 159841 BUSHING, 7250 psi, 3/8 x 1/4 in., 7900HD 1405 189018 SWIVEL 1
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V089
Ref. InstructionInflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.4-14.7 N•m)
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.2 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Ref. Part Description Qty.
12
23
24
25
26
27
28
29
30
31
GMAX II 7900/TexSpray 7900HD ProContractor Series
332921H 31
Torque to 30-45in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Ref. Instruction
32
33
35
37
43
45
GMAX II 7900/TexSpray 7900 IronMan
32 332921H
GMAX II 7900/TexSpray 7900 IronMan
33a
33b
4
68
86
2426
173
175
40
15
19
2120
22
18
23
25
29129
38
2724
28
33
30
3132
30
38
43
171
174
47
172
63
64
44
1
34
37
36
35
2
14
16
17
11
12
90
89
82
24 23
177
149
176
87
115
39
76
79
69
126
133
134
146
75
109
41
121
3
180 181
180
6581
188
187
182
184184
81
45
106
5
70
100
ti23029a
See pages 38 and 43.
29
28
28
32
35
27
29
29
45
33
30
43
30
37
29
31
7900 7900HD
23
GMAX II 7900/TexSpray 7900 IronMan
332921H 33
Parts List - GMAX II 7900/TexSpray 7900HD IronMan
Part Specifications:
Ref. Part Description Qty.1 16X778 FRAME 12 156306 WASHER, flat 23 122267 WHEEL, foam 24 120211 CLIP, retaining 211 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 15C871 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, mach, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes 33a, 33b 133a 116192 WASHER, thrust 133b 194173 WASHER 134 116618 MAGNET 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 639 119562 SWITCH, reed w/connector 1
40 HOUSING, bearing, 7900 1
41 15F638 LABEL, GMAX warning fire & skin 1
43 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 1
45 118444 SCREW, mach, slot hex wash hd 5
47 16X426 PUMP, displacement, 7900, includes 86, 89, 90
1
16X427 PUMP, displacement, 7900HD, includes 8663 112600 WASHER, lock, spring 4
64 112599 SCREW, cap, socket head 4
65 162485 ADAPTER, nipple (7900HD) 168 244240 HOSE, coupled, includes 69 169 241920 DEFLECTOR, threaded 170 16X821 BOX, control 175 16X982 LABEL, IronMan series 176 114678 BUSHING, strain relief 1
79 16X203 CLIP, drain line 1
81 24A139 GUN, silver, RAC X, packaged, 7900 1241705 GUN, spray, texture, 7900HD 1
82 15V573 STRAINER, (1-11 1/2 NPSM) 186 FITTING, pump
16Y579 7900 116X835 TexSpray 7900HD 1
87 HOSE, coupled16X904 7900 116X905 TexSpray 7900HD 1
89 248215 TUBE, intake, includes 90 190 118494 PACKING, o-ring, 7900 1
100 125926 FITTING, 90 deg 1106 113161 SCREW, flange, hex hd 3109 15F947 SHIELD, magnetic 1115 114528 SCREW, mach, phillips, pnhd 2
121 194126 LABEL, warning 1
126 16X350 LABEL, identification, 7900 116X355 LABEL, identification, TexSpray 7900 1
129 290228 LABEL, caution 1133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1143 15F354 FUNNEL, oil (not shown) 1146 116038 WASHER, wave spring 2149 O-RING
107505 7900 1102982 TexSpray 7900HD 1
171 16X209 PLATE, front, ProConnect II 1
172 16X324 CLAMP, pump, large 1
173 101550 SCREW, cap, sch 2
174 16C457 HANGER, pail 1
175 112746 NUT, lock, nylon, thin pattern 2
176 120583 NUT, hand, 7900 only 1177 16X833 FITTING, quick disconnect,
3/8 npsm, 7900 only1
180 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900 1240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 2
181 240794 HOSE, coupled, 1/4 in. x 50 ft 1182 159841 BUSHING, 7250 psi,
3/8 in. x 1/4 in.1
184 189018 SWIVEL, assembly 1187 164672 ADAPTER 1188 241735 HOSE, cpld, 1/4 in. x 3 ft 1
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-able at no cost.† Included in Clutch Replacement Kit 241113.Included in bearing housing kit 24V089
Ref. InstructionTorque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Ref. Part Description Qty.
23
27
28
29
30
31
32
33
35
37
43
45
GMAX II 7900 Lo-Boy
34 332921H
GMAX II 7900 Lo-Boy
291921
2022
1826
2423
25
38
27
2428
3031
3230
38
40
171
174
175
47
24173
63
64
44
45
3736
35
2
1417
12
24 23
86
177
176
87
4
133
146
41
132
67
33
33a33b
11
3
76
134
129
112
1
43
75126
172
157
106
70
155156 7
15
16
121
88
ti23027a
See pages 40 and 43
27
31 29
28
42
29
28
12
32
3033
30
29
37
29
43
See page 37
23
GMAX II 7900 Lo-Boy
332921H 35
Parts List - GMAX II 7900/Lo-Boy
Part Specifications:
Ref. Part Description Qty.1 16Y519 FRAME 12 156306 WASHER, flat 23 119509 WHEEL, pneumatic 24 15E891 CLIP, retaining 27 240797 HOSE, coupled, 3/8 in. x 50 ft 111 237686 WIRE, ground assembly w/ clamp 112 112798 SCREW, thread forming, hex hd 114 276974 CAP, leg 215 116080 ENGINE, gas, 6.5 HP, Honda 1
25P296 ENGINE, gas, 6.5HP (China only) 116 110837 SCREW, flange, hex 217 110838 NUT, lock 218 183401 KEY, parallel 119 15E277 HOUSING, clutch, 5900/7900 120 108842 SCREW, cap, hex hd 421 100214 WASHER, lock 422 193680 COLLAR, shaft 123† 108803 SCREW, hex, socket head 624† 105510 WASHER, lock, spring 1225† ARMATURE, clutch, 5 in. 126† HUB, armature 127† ROTOR, clutch, 5 in. 128† 101682 SCREW, cap, sch 429 287466 HOUSING, pinion, 7900 130 114672 WASHER, thrust 231 114699 WASHER, thrust 132 287459 GEAR, combination, 7900 133 287470 HOUSING, drive, 7900, includes
33a, 33b1
33a 116192 WASHER, thrust 133b 194173 WASHER 135 112395 SCREW, cap, flng hd 136 102962 SCREW, cap sch 437 104008 WASHER, lock, spring 438 15C753 SCREW, mach, hex wash hd 640 HOUSING, bearing 141 15F638 LABEL, GMAX warning fire & skin 143 24V086 ROD, connecting, 7900 144 16Y749 COVER, front, 7900, includes 45 145 118444 SCREW, mach, slot hex wash hd 447 16X426 PUMP, displacement, 7900,
includes 86, 89, 901
63 112600 WASHER, lock, spring 464 112599 SCREW, cap, socket head 467 107505 O-RING 170 16X822 BOX, control 175 16X979 LABEL, Proconnect 176 114678 BUSHING, strain relief 186 16Y579 FITTING, pump 187 16X950 HOSE, coupled 188 122533 FITTING, 45 deg 1
106 113161 SCREW, flange, hex hd 3112 16Y780 HANDLE, cart 1121 194126 LABEL, warning 1126 16X350 LABEL, identification 1129 290228 LABEL, caution 1132 109032 SCREW, mach, pnh 4133 114687 CLIP, retainer 1134 119569 BUSHING, strain relief 1146 116038 WASHER, wave spring 2155 159841 BUSHING, 7250 psi,
3/8 in. x 1/4 in.1
156 241735 HOSE, cpld, 1/4 in. x 3 ft 1157 288420 GUN, contractor, RAC X,
packaged1
171 16X209 PLATE, front, ProConnect II, 7900
1
172 16X324 CLAMP, pump, large 1173 101550 SCREW, cap, sch 2174 16C457 HANGER, pail 1175 112746 NUT, lock, nylon, thin pattern 2176 120583 NUT, hand 1177 16X833 FITTING, quick disconnect,
3/8 npsm1
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are available at no cost.† Included in Clutch Replacement Kit 241113.Suction Kit 16Y760 Kit is availableIncluded in bearing housing kit 24V089
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Ref. Part Description Qty.
12
23
27
28
29
30
31
GMAX II 7900 Lo-Boy
36 332921H
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 170-190 in-lb (19.2-25.9 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Ref. Instruction
32
33
37
42
43
LoBoy Suction Set Kits (Kits include suction set and drain hose)
332921H 37
LoBoy Suction Set Kits(Kits include suction set and drain hose)
GMAX II 3900/5900/79005 Gallon Kit: 16Y759 (included with 3900 and 5900)30 - 55 Gallon Kit: 16Y760 (included with 7900)
Ref. Part Description Qty.509 24W028 HOSE, suction 5 gallon, 1
includes 510, 511, 512, 514, 557, 558, 559, 561
24U917 HOSE, suction 30 - 55 gallon, 1includes 510, 511, 512, 514, 557, 558, 559, 561
510 15C980 NUT, jam 1511 15H854 O-RING 2512 15C981 WASHER, suction, swivel 1514 118505 RING, retaining, external 1515 15D000 CLIP, drain line 2555 241920 DEFLECTOR 1556 HOSE, drain, includes 555
288732 5 gallon 1246331 30 - 55 gallon 1
557 TUBE, suction15D157 5 gallon 115F171 30 - 50 gallon 1
558 24A561 FITTING, elbow, barbed, includes 510, 512, 514
1
559 120330 CLAMP, hose 2561 176450 GUARD, hose 1582 189920 STRAINER, 1-11 1/2 npsm 1586 Washer 1
115099 3900/5900119566 7900
591 TIE STRAP 2
591
515
557559
509
561559
558
510
511
586
514
512
555
582
556
Control Box 16X821
38 332921H
Control Box 16X821
3900 5900 7900
GMAX II 3900
InternationalGMAX II 3900
GMAX II 5900/5900HD
GMAX II5900/5900HDInternational
GMAX II 5900Convertible
GMAX II7900/7900HD
GMAX II 7900/7900HDInternational
1 x x x2 x x3 x x x x4 x x x x
XX
1234
ti7053c
CUT X TO LEAVE THE CHOSEN MODEL.GMAX II 7900 EXAMPLE SHOWN
70f
70j
73
70n
70a
70h 18
70d
70m70t
70c70b
70r70a
130
70g
71
70d
70e
120
1 Refer to your sprayer repair manual for the procedures.
2 Perform Pressure Relief Procedure.3 Remove pressure control cover.4 Remove PC board.5 Cut out and remove the resistor(s) on
PC board according to figure and table.
6 Install PC board.7 Install pressure control cover.
NOTICEElectrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.
ti22999a20
20Torque to 8-12 in-lb (0.9-1.3 N•m)
20
10
10Torque to 3-4 in-lb (0.4-0.5 N•m)
Control Box 16X821
332921H 39
Parts List - Control Box 16X82170g
Ref. Part Description Qty.18 15C973 GASKET 170 16X821 CONTROL BOX70a 24U347 BOX 170b 17A095 CONTROL, board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170f 116752 SWITCH, rocker 170e 198650 SPACER, shaft 170g 119541 SWITCH, toggle 170h 116167 KNOB, potentiometer 1
70j 195428 BOOT, toggle 170m 16Y496 KIT, display, includes 70t 170n 16X801 LABEL, brand 170r 119545 BUSHING, strain, relief 170t 115522 SCREW, mach, pnh 371 116585 SCREW, pan, X recess, sst 273 113160 SCREW, mach, slot, hex
wash hd4
120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1
Ref. Part Description Qty.
Control Box 16X822
40 332921H
Control Box 16X822
3900 5900 7900
GMAX II 3900
InternationalGMAX II 3900
GMAX II 5900/5900HD
GMAX II5900/5900HDInternational
GMAX II 5900Convertible
GMAX II7900/7900HD
GMAX II 7900/7900HDInternational
1 x x x2 x x3 x x x x4 x x x x
XX
1234
ti7053c
CUT X TO LEAVE THE CHOSEN MODEL.GMAX II 7900 EXAMPLE SHOWN
7170b
70c
70f
70h
70r
70e
70a
74
70d70d120
70d
130
73
70n
70a
1 Refer to your sprayer repair manual for the procedures.
2 Perform Pressure Relief Procedure.3 Remove pressure control cover.4 Remove PC board.5 Cut out and remove the resistor(s) on
PC board according to figure and table.
6 Install PC board.7 Install pressure control cover.
NOTICEElectrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.
ti23003a20
20
20Torque to 8-12 in-lb (0.9-1.3 N•m)
Control Box 16X822
332921H 41
Parts List - Control Box 16X822Ref. Part Description Qty.70 16X822 CONTROL BOX70a 24U346 BOX 170b 17A095 CONTROL, board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170e 198650 SPACER, shaft 170f 116752 SWITCH, rocker 170h 116167 KNOB, potentiometer 170n 16Y782 LABEL, brand 1
70r 119545 BUSHING, strain, relief 171 116585 SCREW, pan, X recess, sst 273 116585 SCREW, pan, X recess, sst
(5900 Convertible)4
113160 SCREW, mach, slot, hex wash hd
4
74 15C973 GASKET 1120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1
Ref. Part Description Qty.
Control Box 16X744
42 332921H
Control Box 16X744
Parts List - Control Box 16X744
70a
70b
70c
70f 70d
70h74
70r73
130
70e
70n
70a
71
70d120
ti23004a
20
20
20Torque to 8-12 in-lb (0.9-1.3 N•m)
Ref. Part Description Qty.70 16X744 CONTROL BOX, GMAX 340070a 24U346 BOX 170b 287486 KIT, repair, control board 170c 117317 SCREW, plastite, pan head 470d 256219 POTENTIOMETER 170e 198650 SPACER, shaft 170f 116752 SWITCH, rocker 170h 116167 KNOB, potentiometer 170n 16Y782 LABEL, brand 1
70r 119545 BUSHING, strain, relief 171 116585 SCREW, pan, X recess, sst 273 116585 SCREW, pan, X recess, sst
(5900 Convertible)4
113160 SCREW, mach, slot, hex wash hd
4
74 15C973 GASKET 1120 16Y415 GASKET, transducer 1130 119545 BUSHING, strain, relief 1
Ref. Part Description Qty.
Filter
332921H 43
Filter
Parts List - Filter
Part Specifications:
4
53
54
55
56
72
67
65
96
57
102
61
104
54
53
54
55
56
72
67
96
57
102
104
6561
5
ti23005b
5900/7900 ProContractor Only
14
21
17
14
21
17
Ref. Part Description Qty.4 243222 TRANSDUCER, pressure control
includes 631
5 16C381 TUBE, GMAX 5900/7900(ProContractor)
1
16C384 TUBE, GMAX 3900 (ProContractor) 153 287285 CAP, filter, includes 54, 55 154 117285 PACKING, o-ring 155 15C766 TUBE, diffusion 156 244067 FILTER, fluid 157 24E234 KIT, handle 2 position 161 123739 SEAL, fitting, flared 165 122533 FITTING, 45 deg elbow (ProConnect) 1
162485 FITTING, adapter (7900, IronMan) 1196177 FITTING, adapter (3900/5900 Stan-
dard, Convertible and Lo-Boy)1
196178 FITTING, adapter (5900 IronMan/ 7900 Standard/5900HD/7900HD Standard)
1
67 111457 PACKING, o-ring 172 15E284 HOUSING, filter 196 15G331 PLUG, pipe 1102 257352 VALVE, prime, heavy duty, includes 57,
1041
104 15C972 PIN, spring 1
Ref. Instruction
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 35-45 ft-lb (47.4-61.0 N•m)
Ref. Part Description Qty.
14
17
21
Filter (3400 Models only)
44 332921H
Filter (3400 Models only)
Parts List - Filter
Part Specifications:
2063
31
58
28
29
30
22b22a22212625
85
27
27
81
ti23013a
26
21
14
Ref. Part Description Qty.20 243222 TRANSDUCER, pressure control,
includes 631
21 224807 BASE, valve 122 235014 VALVE, drain, includes 22a, 22b 125 15C780 HANDLE, 126 15C972 PIN, grooved 127 196177 NIPPLE, adapter 228 15C766 TUBE, diffusion 129 244067 FILTER, fluid 130 15E284 HOUSING, filter 1
31 287285 CAP, filter, includes 28, 58 158 117285 O-RING 163 111457 O-RING 181 113161 SCREW, flange, hex hd 385 15G331 PLUG, pipe 1
Ref. Instruction
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 35-45 ft-lb (47.4-61.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Ref. Part Description Qty.
14
21
26
Hose Reel (ProContractor Sprayers)
332921H 45
Hose Reel (ProContractor Sprayers)
Parts List - Hose Reel (ProContractor Sprayers)
61
214
216
212
213
215
205
208209
211
210
206221
201
174203
204
6 8
9ti22993a
2525Torque to 120-130 in-lb (13.5-14.6 N•m)
Ref. Part Description Qty.6 121311 FITTING, connector, NPT x JIC 18 260212 SCREW, hex washer hd 29 16C975 PLATE, pivot mount 161 123739 SEAL, fitting, flared 1201 24E016 TUBE, hose reel, pivot 1203 122607 WASHER, flat 2204 122534 SPRING, wave 1205 24B691 REEL, hose 1206 122524 RING, retaining, external 1208 24B248 CAP, swivel, complete 1
209 122347 RING, retaining, external 1210 122787 CAP 1211 24E400 PIN, pop, lock out 1212 278085 HANDLE, swivel 1213 122518 SCREW, shoulder, sch 1214 122542 SPRING, die 1215 122669 WASHER, flat 1216 15X618 NUT, swivel, handle 1221 164672 ADAPTER
(3900/5900 ProContractor only)1
162485 ADAPTER 1
Ref. Part Description Qty.
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 332921
Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com
Revision H, May 2019
Pressure Control Wiring Diagrams
GMAX 3400 Sprayers
TO ENGINE
TO GROUND
ON/OFF SWITCH
POTENTIOMETERTRANSDUCER
CONTROL BOARD
PINONHOUSING
DRIVEHOUSING
CLUTCH B CLUTCH A
Pressure Control Wiring Diagrams
332921H 47
3900/5900/7900 Sprayers
TO ENGINE
TO GROUND 3900
CLUTCH TEST POINTS
CONTROL BOARD
PINON
DRIVE
TRANSDUCER
POTENTIOMETER
DISPLAY BOARD
ON/ OFF SWITCH
WATCHDOG
PUMP STROKE COUNTER
D12LED
J9J5J4J3
J1J2
J10
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 332921
Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.www.graco.com
Revision H, May 2019
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco InformationFor the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.