3408 3412

3408 & 3412 EnginesTool List

Caterpillar Service Technology Group September 2002

4C-3502 Engine Repair Indicator Kit

See T&SPG (NENG2500) for content of tool group

All enginesEngines:Used to check general engine condition

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BASIC TOOL GROUPS

6V-7840 Tool As. - Deck CheckingAll engines (except 3500 & 3600)Engines:

Measures how much the cylinder block top surface has been machined

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CYLINDER BLOCK & LINER

5P-4175 Counterboring ToolAll 3300, 3400 Diesel & 3500 DieselEngines:

Reconditions cylinder block liner counterbores


8S-3140 Tool Gp. - Counterboring3300, 3406, 3408/12Engines:

Used for resurfacing cylinder block counterbores

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8T-0455 Tool Gp. - Liner ProjectionC-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Measures cylinder liner projection and counterbore depth

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9U-7993 Depth Gage As.C-9, All 3300, 3176/96, C10/12, All 3400Engines:

Measures depth of liner counterbore seat

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4C-6325 Hone - FlexAll 3400, C-15/16Engines:

Flexible hone for breaking glaze off cylinder wall

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Page 1 of 27Caterpillar: Confidential GreenLast Modified: 09/09/2002

3408 & 3412 Engines - Tool List

4C-6345 Brush - Cylinder WashingAll 3400, C-15/16Engines:

Used to clean cylinder bores after honing

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CYLINDER BLOCK & LINER

2P-8260 Installer Gp. - Cylinder LinerC-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Pushes cylinder liner into cylinder block

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1U-6317 Bridge

Used with 6V-9448 Cylinder Pack Puller

All 3400, C-15/16Engines:Provides support bridge for cylinder liner puller

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1U-6319 SocketAll 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Used with cylinder pack puller to allow use of impact gun

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5P-8665 Puller - Cylinder LinerAll 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Removes cylinder liner from cylinder block

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6V-9448 Puller - Cylinder Pack3400, C-15/16Engines:

Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore)


C66570T1

139-9039 Snap Ring Pliers3400, C-15/16Engines:

Used to remove and replace piston pin retainer rings not having holes

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PISTON, RINGS & CONNECTING ROD

5P2050 Checking Fixture - Con RodAll engines except 3600Engines:

Used to measure pin bore misalignment and rod distortion




5P-8639 Press Gp.

Requires hydraulic tools and engine specific tooling - see T&SPG for details Reference: SMHS7295 Special Instruction

All engines (except 3000 & 3600)Engines:Used to remove and install connecting rod pin bearings

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5P-8649 Adapter - Pin Bushing

Used with 5P-8639 Press Gp.

3176/96, C-10/12, 3400, 3500 (with 6 degree connecting rod)Engines:Used to remove and install connecting rod pin bearings

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5P-8651 Spacer

Used with 5P-8639 Press Gp.

3176/96, C-10/12, 3400Engines:Used to remove and install connecting rod pin bearings

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C79340T1

200-3914 Compressor - Piston Ring NEW

C-18, C-30Engines:Piston ring compressor (heavy duty clam shell type - 5.7" bore)

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C79340T1

5P-3526 Piston Ring CompressorAll 3400, C-15Engines:

Piston ring compressor (clam shell type, 5.4" bore)

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7M-3978 Piston Ring Expander3400, C-15Engines:

Used to remove and install piston rings ( 5.4" bore)

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132-4389 Piston Ring Groove Gage3406E, C-15, G3400, 3408E / 3412E with 1 pc. Steel pistonEngines:

Measures piston ring groove for piston reuseability


4C-8169 Gauge - Piston Ring Groove

Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage

3400 (with one piece aluminum piston)Engines:Checks piston top ring groove for piston reuseability

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1U-6431 Gage Gp.3300, 3400, 3500 (see T&SPG for applications)Engines:

Checks piston ring grooves to determine piston reusability

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5P-3519 Gauge - Piston Ring Groove3208, 3300, 3400 (diesel)Engines:

Checks top and intermediate ring grooves to determine piston reusability

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193-0233 Installer - PTO Seal

Used with 160-8181 Seal

3408/12 (with RPTO)Engines:Used to install PTO shaft oil seal

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CRANKSHAFT, MAIN BEARINGS & FLYWHEEL

2P-5518 Bearing R & I Tool3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16Engines:

Used to remove and install upper main bearing

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C09408T1

8B-7561 Step Plate3208, 3400, 3500, G3600Engines:

Used to remove front crankshaft pulley, gear & camshaft drive gear

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5P-1733 Locator As.All 3400Engines:

Used to install front and rear crankshaft oil seals

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5P-1737 Bolt - Crankshaft Seal Installer

Three required

3400Engines:Used to install front and rear crankshaft oil seals

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5P-7301 Locator As.

Requires (2) 5P-7309 Bolts & (2) 5p-7310 Bolts

3400, C15/16 (with RPTO)Engines:Used to install rear gear train seals

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5P-7309 Bolt

Two required

All 3400 C-15/16 (withRPTO)Engines:Used to installl rear gear train oil seal

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5P-7310 Bolt

Two required

All 3400, C-15/16 (with RPTO)Engines:Used to installl rear gear train oil seal

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5P-7312 Distorter

Part of 5p-7318 Wear Sleeve Distorter Gp.

3064/66, 3100, 3200, 3300, 3400, C-15/16Engines:Used to remove crankshaft wear sleeves

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5P-7314 Distorter Ring

Part of 5p-7318 Wear Sleeve Distorter Gp.

3400, C-15/16Engines:Used to remove crankshaft wear sleeve

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6V-2086 InstallerAll 3400, C-15/16Engines:

Installs front crankshaft oil seal (silicon seal)

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6V-2087 Installer3400, C-15/16Engines:

Used to install rear crankshaft & gear train oil seal (silicon seal)

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Used to install front crankshaft oil seal (hydrodynamic seal)

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Used to install rear crankshaft oil seal (hydrodynamic seal)

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8T-2683 Installer3400, C-15/16Engines:

Used to install rear gear train oil seal (hydrodynamic seal)

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9S-8858 Nut As.

Part of 1U-7598 Rear Seal Installer Gp.

All engines (except 3000 & 3600)Engines:Used to install crankshaft seal and wear sleeve

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1P-4000 Tool Gp - Line Boring

Reference: SMHS7607 Special Instruction, SEBF4500 Engine Component and Reconditioning Guide, SMHS7607 Special Instructions

3100, 3200, All 3400, All 3500Engines:Used to bore semi-finished bearing caps


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4C79877T1

203-6594 Repair Kit - Thread

This kit is not serviced - see T&SPG (NENG2500) for content Reference: SEBF8387 Main Bearing Bolt Hole Repair

All 3400, C-15/16Engines:Used to repair main bearing cap bolt holes


8B-7548 Push - Puller

Item #3

3208, All 3300, All 3400, All 3500, All 3600Engines:Removes front crankshaft pulley and camshaft drive gear

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CAMSHAFT & TIMING GEARS

8S-2241 I & R Gp. - Camshaft BearingAll engines (except 3600)Engines:

Removes and installs camshaft bearings

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6V-4869 Adapter

Used with 8S-2241 I & R Gp. - Camshaft Bearing

All 3400 (except 3406E & C-15/16)Engines:Used to remove and install camshaft bearings

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6V-6174 Plug

Used with 8S-2241 I & R Gp. - Camshaft Bearing

3400 (except 3406E & C-15/16)Engines:Used to remove and install camshaft bearings

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C66948T1

111-5051 Injector Wrench3408/12E (HEUI)Engines:

Used to remove and install stainless steel injector sleeves

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CYLINDER HEAD, VALVES & CAM FOLLOWERS

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C66947T1

131-3921 Puller Gp.3408/12 (HEUI)Engines:

Used to remove carbon-fouled injectors from cylinder head


164-5924 Gage - Injector Bore

Reference: REHS0116 Special Instruction

3412 HEUIEngines:Checks injector sleeves for carbon packing in the tip area

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164-5927 Brush - Tube

Reference: REHS0116 Special Instruction

3412 HEUIEngines:Cleans carbon packing in the injector sleeve tip area

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C79318T1

165-4638 Guide - Manifold

Four required

All 3400, C-15/16Engines:Aligns and retains exhaust manifold during assembly


166-7441 Tool Gp. - Valve Seat Extractor

Reference: SMHS7935 Special Instruction

All engines (except 3600)Engines:Used to remove valve seat inserts

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194-2062 Tool Gp.3408/12E, G3500Engines:

Used to set valve lash

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1P-7451 Honing Gp - Valve GuideAll 3300, All 3400Engines:

Provides precise method of sizing grooved valve guides




1U-9347 Valve Spring Compressor Gp.All 3400Engines:

Used to remove and install valve springs (on engine)



5P-0127 Socket3200, 3306, 3400Engines:

5/16" Deep Well Socket Used to remove and install glow plugs


5P-2396 Bushing

Item #2

3400Engines:Used to remove and install valve guides


5P-2406 Driver - Dowel (3400)3400Engines:

Used to install valve train bridge dowels to correct height


5P-3536 Gauge Gp - Valve Guide3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Measures valve guides for size, taper, and roundness


5P-7275 Installer - Glow Plug WireEngines:

Installs glow plug wire on glow plug


5P-7333 Repair Tool Gp. - Bridge Dowel3400Engines:

Repairs cylinder heads with loose bridge dowels


5P-7433 Tool Gp. - Cam Follower3046, 3406B/C, 3408/12Engines:

Used for removal and installation of valve lifters

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5S-0276 Wrench - Glow PlugEngines:

Removes and installs glow plugs (3/8 inch hex)



5S-1322 Inserter - Valve Keeper3046/64/66, All 3100, 3200, All 3300, All 3400Engines:

Used to remove and install valve keeper


6V-0087 Gauge - Valve Stem3100,3200, All 3300, All 3400, All 3500Engines:

Measures valve stem wear

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6V-2032 Adapter

Used with 6V-2033 Brush Two required

All enginesEngines:Used to mount brush on bench or pedestal grinder


6V-2033 Brush

Requires (2) 6V-2032 Adapters

All enginesEngines:Cleans and polishes engine valve stems


6V-3049 Remover - Glow Plug Wire3400 (pre-chamber engines)Engines:

Removes glow plug lead assemblies


8S-2263 Tester - Valve SpringAll engines (except 3500 & 3600)Engines:

Tests coil springs for print conformance (159 kg max. test force)


C79226T1

9U-6895 Driver - Value Guide

Part of 9U-7530 3406E Engine Tool Kit

3126B/E, C-9, All 3300, All 3400, C-15/16Engines:Used to remove and install value guides




5P-0942 Extractor

Used with 5P-0944 Dowel Puller Gp.

3176/96, C-10/12, 3400, C-15/16, All 3500Engines:Used to remove bridge dowels from cylinder head 11,13 mm (.438 inch)

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5P-0944 Puller Gp. - DowelAll 3400, All 3500Engines:

Used to pull 0.375" diameter dowels

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6V-7068 Gauge

See T&SPG for application

3300, 3400, 3508/12Engines:Used to check valve guide wear limits

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5P-0961 Wrench - Fuel Valve Adapter3400Engines:

Used to remove and install direct injection fuel nozzle adapters

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5S-1330 Compressor - Valve SpringAll engines (except 3600)Engines:

Used to remove and install valve springs (off engine)

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6V-9050 Tool Group - Stud Removal

Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads

3200, All 3300, All 3400, C-15/16Engines:Used to remove broken exhaust manifold studs

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1U-8857 Tube - Extension

Item #2; Alternative tool: FT1384 Extention Tube Used with 8S-2270 Fuel Collector, and 5P-4150 or 8S-2242 Nozzle Tester

3000, 3200, 3300, 3400 (P&L fuel system)Engines:Used to collect spray from nozzle tester

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FUEL SYSTEM TEST

1U-9578 Repair Kit

Used on 5P-4150 Nozzle Tester Gp.

3000, 3200, 3300, 3400 (with P&L fuel system)Engines:Used to disassemble and assemble nozzle tester group




5P-4150 Tester Gp - Nozzle3000, 3200, 3300, 3400 (P&L fuel system)Engines:

Used to test fuel injection nozzles

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FUEL SYSTEM TEST

6V-2170 Tube As.

Used with 8N-7001 Fuel Nozzle

3000, 3300 (P&L fuel system)Engines:Used to connects nozzle to nozzle tester

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8S-2270 Collector - Fuel

Used with 5P-4150 Nozzle Tester Gp.

3000, 3200, 3300, 3400 (P&L fuel system)Engines:Used to collect spray from nozzle tester

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6V-6068 Calibration Fluid (19 L)

See T&SPG (NENG2500) for other available container sizes

All enginesEngines:Used in fuel injection test benches, pop testers and nozzle testers

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C54981T1

134-2570 Wrench - Spanner3406B, 3406C, 3408/12 (P&L fuel system)Engines:

Used to remove and install 7W-2315 Fuel Injection Nozzle Retainer

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FUEL SYSTEM REPAIR & ADJUST

1U-9725 Wrench3400Engines:

Used to remove and replace nozzle adapters

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4C-8180 Timing Tool Gp.

Not serviced as group - see T&SPG (NENG2500) for consist

3408C/12C (high performance marine engines)Engines:Used to set fuel injection pump to engine timing


5P-0144 Socket3200, 3300, 3400 (P&L fuel system engines)Engines:

Used for removal and installation of fuel lines

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5P-2391 Driver - Seal3400Engines:

Used for assembly of fuel transfer pump

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5P-2392 Driver - Seal3400Engines:

Used for assembly of fuel transfer pump

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5P-3013 Tap - Special3300, 3400Engines:

Used to recondition damaged fuel pump retainer threads (1 3/8-12 NF)

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5P-5195 Wrench - Fuel Line3306, 3400 (P&L fuel system engines)Engines:

Used to tighten inside fuel line nuts on through-head connectors

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5P-6217 Fixture3300, 3408/12 (diesel)Engines:

Used to install tanged fuel rack bearings

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5P-6218 Driver - Bearing3300, 3408/12 (diesel)Engines:

Used to install tanged fuel rack bearings

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5P-6229 Extractor3400 (DI & PC engines)Engines:

Used to remove fuel nozzle adapter body

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6V-0022 Tool Gp. - Governor Spring GuideAll 3300, All 3400Engines:

Used to replace worn governor spring guides

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6V-2112 Timing Pin3400 (P&L fuel system)Engines:

Used to set fuel pump injection timing

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6V-4089 Reamer As.3200, 3300, 3400 (P&L fuel system)Engines:

Removes carbon deposits from cylinder head bore for pencil nozzles

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6V-4180 Tool Gp. - Off-Eng Lifter Setting

See T&SPG (NENG2500) for additional tools required

3406/08/12 (compact & forged body fuel systems)Engines:Adjusts lifter setting off-engine

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6V-4186 Timing Pin3300, 3400 (P&L fuel system)Engines:

Used to set fuel pump injection timing

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6V-4979 Seal Tool - Carbon Stop

Part of 8S-2245 Cleaning Tool Gp.

3200, 3300, 3400 (P&L)Engines:Installs carbon dam on fuel nozzle

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6V-6070 Tool Gp.3300, 3400 (NSFS)Engines:

Checks and adjusts rack and fuel ratio control linkage

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6V-6169 Installer - Check Valve3204, 3300B, 3400BEngines:

Used to install check valves in fuel transfer pumps

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6V-7025 Guide

Replaces canceled 5P-4755 Guide

3400Engines:Used to install seal onto direct injection capsule valve adapter




6V-7050 Compressor Gp.3400Engines:

Compresses fuel injection pump lifter springs for P&B removal

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6V-7870 Fixture Gp.3300, 3400Engines:

Used to disassemble and assemble plunger and barrel assembly

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6V-9128 Tool Gp. - Rack Position3200, 3300, 3400Engines:

Sets or checks rack position during normal engine operation

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8T-5246 Indicator Gp. - Engine Timing

Replaces canceled 3S-2954 Indicator Group

3200, 3300, 3400Engines:Used to determine piston top dead center and fuel injection pump timing


8T-9173 Rack Adjusting Tool

Replaces 5P-7335 Rack Adjusting Tool

3200, 3300, 3400Engines:Holds rack adjusting screw while tightening locknut

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9S-1743 Wrench - Ferrule Nut ( 3/4" x 1")3200, 3300, 3400 (P&L fuel systems)Engines:

Used to remove and install fuel injection lines

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9S-8100 Tool Gp. - Fuel Transfer Pump3200, 3300, 3408Engines:

Used to disassemble and assemble fuel transfer pump

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9U-5127 Tool Gp. - 3408/12 PEEC3408/12 (PEEC)Engines:

Used to test and adjust fuel pump timing

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9U-5219 Tool Gp. - 3406 PEEC Engines3400 (PEEC engines)Engines:

Used to set clearance between engine speed sensor and pulse wheel

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9U-5692 Spring Compressor3406B/C, 3408/12 (diesel)Engines:

Compresses fuel pump lifter springs when plunger & barrel are removed

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9U-5120 Wrench - Spanner3100 (except 3126B/E); 3406, 3408, 3412 (PEEC)Engines:

Used to remove and install fuel ratio controll & rack positioning assembly

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5P-7285 Adjusting Bracket

Used with 3P-1565 Collet and 9S-0215 Dial Indicator

3412 (with Woodward PSG governor)Engines:Used to adjust governor speed droop

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9S-0215 Dial Indicator

Used with 5P-7285 Adjusting Bracket

3412 (with Woodward PSG governor)Engines:Used to adjust governor speed droop

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6V-4980 Tool Gp. - Torque Screwdriver3100, 3300, 3400 (diesel engines)Engines:

Multiple use torque screwdriver set for fuel system work

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9S-9114 Spacer

Used with 1P-7410 Timing Plate

3408/12, All 3500Engines:Used to position timing plate on 8S-2346 Shaft Assembly


8T-5107 Fixture As.

Alternative tool: FT1950 Fixture As.

3400BEngines:Used to bore governor housing to salvage terminal shaft bearing bores




2F-2990 Plug

Twenty four (max) required

3200, 3300, 3400 (P&L fuel system)Engines:Used to protect fuel lines from dirt when removing them from the engine

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5F-2807 Cap

Twenty four (max) required

3200, 3300, 3400 (P&L fuel system)Engines:Used to protect fuel pump & nozzles from dirt when removing fuel lines

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6V-6981 Puller Gp. - Nozzle

Part of 6V-7020 Nozzle Puller Group

3400 (diesel)Engines:Used for removal of direct injection fuel nozzles

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6V-7020 Puller Gp. - Nozzle3200, 3300, 3400 (diesel)Engines:

Contains components of five nozzle puller groups

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1U-6725 Buttress Tap3300, 3408, 3412 (NSFS)Engines:

Cleans threads on NSFS fuel system pumps (1.375x12 thd)

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1U-6726 Buttress Tap3400 (NSFS)Engines:

Cleans threads on NSFS fuel system pumps (1.750x12 thd)

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8S-2244 Extractor3200, 3300, 3400Engines:

Used to remove and install fuel injection pumps and retaining bushings

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8T-5287 Wrench

Used with 8S-2244 Extractor Replaces canceled 8S-4613 Wrench

3300, 3400Engines:Used to remove and install compact fuel system injection pumps

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194-2061 Wrench As.

Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500) Part of 194-2062 Tool Gp.

3406/12E, All 3500Engines:Used to set valve lash and adjust wastegate bypass valve


AIR SYSTEM & MANIFOLDS

5P-6518 Fixture Gp - Parts ReusabilityAll engines (except 3600)Engines:

Measures turbo shaft straightness and engine valve lip thickness


9S-9143 Gauge Gp.3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16Engines:

Rechecks end housing positions of compressor and turbine housings

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9S-6343 Fixture As.

Item #1

3200, 3176, 3400, All 3500, G3600Engines:Used for disassembly and assembly of turbo rotating assembly


9S-6363 Fixture Gp. - Turbocharger3200, 3176, C-10/12, 3400, All 3500, G3600Engines:

Used for disasembly and assembly of turbocharger


175-7546 Cutter Gp. - Oil Filter3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400Engines:

Used to cut open spin-on oil filters to inspect filter media for contaminants

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LUBRICATION SYSTEM

185-3630 Strap Wrench - Filter

Replaces cancelled 2P-8250 strap wrench

All enginesEngines:Used to remove and install spin-on oil & fuel filters

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138-9299 Seal Tool - Oil3406B/C, 3408/12 (P&L), C-15/16Engines:

Used to install pump shaft through oil seal in water pump housing

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COOLING SYSTEM



139-0088 Seal Installer3400, C-15/16Engines:

Installs coolant seal and support ring in water pump housing

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COOLING SYSTEM

4C-9045 Strainer - Temporary (4 inch)

Also Available: 4C-9046 (5 in.) or 4C-9047 (6 in.) Temporary Strainers

All 3400Engines:Filters particles from coolant lines


5P-7385 Insert3400Engines:

Used to repair waterpump bearing seat

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9S-8140 Pump - PressurizingAll enginesEngines:

Pressurizes cooling system

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9U-6737 Radiator Test KitAll engines (including marine eng with separate cooling system)Engines:

Tests radiator for excessive gas buildup


9U-6956 Installer - Seal ( Water Pump)

Used with 1U-8306 Spanner Socket

3408/12 (marine)Engines:Removes and installs water pump ceramic seals

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FT1760 Driver3400Engines:

Used to remove shaft from water pump assembly

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FT1762 Test Driver

Used with V1-A Vacuum Tester

3400Engines:Used to test water pump seal after assembly

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C66986T1

169-4309 Bar - Mounting

Two required

3412E (Marine)Engines:Aligns head exchanger plates during disassembly and assembly

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COOLING SYSTEM

2P-2317 Wrench - Spanner Socket3408/12 (marine)Engines:

Used to disassemble and assemble raw water pump

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9U-6626 Wrench - Spanner Socket3408/12 (marine)Engines:


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9U-6627 Installer - Seal3408/12 (marine)Engines:


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164-2192 Adapter Gp. - Probe Self Sealing

Used with 5P-2720, 5P-2725 or 5P-3591 Adapters

All enginesEngines:Used with pressure gauge to check fluid-filled compartments

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DIAGNOSTIC TOOLS

8T-5096 Dial Indicator Test Gp.All enginesEngines:

Used to take many different linear service measurements

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171-4400 Communication Adapter II Gp.All engines (with electronic controls)Engines:

Allows PC to communicate with engine data link

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1U-6602 Photo-Tach Gp.All enginesEngines:

Measures engine RPM




8T-1000 Electronic Position Indicator Gp.All Engines (with mechanical governor)Engines:

Measures dynamic and static rack position & other linear measurements

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DIAGNOSTIC TOOLS

8T-2700 Blowby/Air Flow Indicator Gp.

- Part of 146-2726 Maintenance Tool Gp.- For more information see SEHS8712 Special Instructions

3200, 3300, 3400, All 3500Engines:Measures engine blowby gas & air velocity through radiator


8T-5200 Signal Generator/Counter Gp.All enginesEngines:

Measures frequency signals and generates square wave signal


9U-7400 Multitach II Gp.All enginesEngines:

Measures engine RPM, frequency, and engine set point


156-1070 Analyzer Gp. - Emission

- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual- Alternate Tool 156-1060 Emission Analyzer Group (Diesel )

All enginesEngines:Used to set-up, service, & monitor natural gas & diesel engine emissions


146-4080 Multimeter Gp. - Digital (RS-232)

- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)- For more information, see JEDG6000 Brochure & NEHS0554

All enginesEngines:Measures voltage, current, resistance, duty cycle, temp, & more


6V-9130 Temp Adapter Gp.

- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups- For more information, see SEHS8382

All enginesEngines:Used to measure oil, coolant or air temperatures (-50C to 900C)

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7X-1710 Probe Gp.

- Allows user to measure electrical signal from connector without separating connector- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.

All engines (with electronic controls)Engines:Used to measure voltages without disconnecting wiring harness

EssentialCAT Dealer



164-3310 Infrared Thermometer

See T&SPG (NENG2500) for other available models- For more information, see NEHP6017 Datasheet

All enginesEngines:Measures surface temperature without contact (battery powered)


DIAGNOSTIC TOOLS

4C-6500 Digital Thermometer Gp.All enginesEngines:

Used to measure and record temperatures


8T-2844 Recorder Gp.All enginesEngines:

Measures highest surface temperature of engine components

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146-1738 Borescope - Precision (12")

See T&SPG (NENG2500) for other available models- For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM

All enginesEngines:Used to make visual inspection of internal surfaces


1U-5266 Light Source (110 VAC)

- Alternative Tool: 190-8160 Light Source (220 VAC)- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes

All enginesEngines:Provide illumination for borescopes


1U-5470 Engine Pressure Gp.All enginesEngines:

Checks pressures on turbocharged diesel and natural gas engines

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5P-7277 Tester - VoltageAll enginesEngines:

Used to make quick checks for presence of voltage

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8T-0500 Light - Continuity Testing

- Replaces canceled 8S-4627 Circuit Continuity Tester

All enginesEngines:Used to test for non-energized or open circuits

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4C-6600 Battery VoltmeterAll enginesEngines:

Measures battery voltage to determine state of charge


DIAGNOSTIC TOOLS

1U-7297 Coolant and Battery Tester

- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)

All EnginesEngines:Checks coolant freezing point and battery charge condition (degrees F)

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131-5051 DataView TechStation Gp.

- Uses standard Cat sensors and replaces 15+ green sensor boxes- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet

All enginesEngines:PC based diagnostic tool that measures and records engine parameters


154-8102 Fuel Flow Measurement System

Used with 154-8106 Fuel Flow Display

3408/12E (PEEC & HEUI), 3500Engines:Measures diesel engine fuel burn rate on 3408/12E, 3500

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179-0710 Burn Rate Meter (With Display)

Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available. Includes 154-8106 Fuel Flow Display

3116, 3126, C-9, 3208, 3304, 3406/08Engines:Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08


153-9630 Test Gp. - Sensor

- Used with 131-5050 or 131-5051 DataView Gp.

All engines (with electronic controls)Engines:Used to test CAT PWM and analog sensors


1U-9139 Universal Fuel Line Pickup

- Item #1- Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp.

All engines (with P&L fuel system)Engines:Used with multitach or DataView to measure engine speed


151-6320 Removal Tool (SXL/GXL)

- For more information, see SEHS9615 Special Instruction

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500Engines:Removes pins and sockets from Deutsch & AMP connectors

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175-3700 DT Connector Service Kit

- For more information, see SEHS9615 Special Instruction

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500Engines:Used to service and repair Deutsch "DT" type connectors

EssentialCAT Dealer

DIAGNOSTIC TOOLS

190-8900 HD Connector - Field Service Kit

For more information, see SEHS9615 Special Instruction

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500Engines:Used to service Deutsch HD type connectors

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7X-1715 Cable As. - Small (40 Pin)3126B, 3176/96, C-10/12, 3400E, C-15/16Engines:

Provides tests points for individual wires in wiring harness

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8T-0450 Thread Identification KitAll enginesEngines:

Used to determine thread sizes


8T-5300 Indicator Gp. - Timing

- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter- Replaces 6V-3100 Timing Indicator Gp.

3200, 3300, 3400 (P&L fuel system)Engines:Used to measure fuel injection timing

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8T-5301 Adapter Gp. - Diesel Timing

- Used with 8T-5300 Timing Indicator Gp.

3200, 3300, 3400 (diesel engines)Engines:Used to measure fuel injection timing on diesel engines

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6V-7898 Dial Bore Gauge - Metric

- Used with 6V-7899 Size Setting Fixture- See T&SPG (NENG2500) for other available models

All enginesEngines:Measures internal diameters (50 to 200 mm) & depths (13 to 300 mm)


5P-8700 Lifting Bracket

Two required Requires (2) 0S-1618 Bolts (each)

3408, 3412 (marine engines)Engines:Used to remove & install cylinder head and exhaust manifold assemblies


LIFTING, POSITIONING & HOLDING TOOLS



8F-4423 Flywheel Lifter

Two required (for crankshafts) May require spacers for flywheels that are recessed below housing flange

3100, 3176/96, C-10/12, 3200, All 3300, All 3400, C-15/16Engines:Used to remove and install flywheels and crankshafts



8S-6691 Stand Group - Cylinder Head

Two reqiured

All engines (except 3600)Engines:Supports cylinder head on work bench during repair process


1

3

2

C79737T1

171-4660 Adapter As. - Engine Stand

Used with 4C-9832 Large Engine Roll-Over Stand

3408, 3412Engines:Mounts engine to roll-over stand without removal of front gear train


1U-5749 Adapter Plate - Engine

Used with 1U-5750 Diesel Engine Repair Stand

All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)Engines:Used to mount engine onto 1U-5750 Diesel Engine Repair Stand


1U-5750 Engine Repair Stand - Diesel

See T&SPG (NENG2500) for reqiured engine adapter plates Also Available: 206-0030 Foot Plate

3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16Engines:Rollover stand for engine overhaul (6000 lbs. Max)


206-0030 Foot Plate3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16Engines:

Foot plate for the 1U-5750 Engine Repair Stand


4C-9832 Roll-Over Stand - Large Engine

See T&SPG (NENG2500) for reqiured engine adapter plates

3408/12, 3500Engines:Used for disassembly and assembly of engine


5P-3000 Shipping StandAll engines (except 3500 & 3600)Engines:

Universal stand for shipping & storing engines and transmissions




6V-0097 Rebuild Stand - Engine3000, 3100, C-9, 3200, 3300, 3176/96, C-10/12, 3400, C-15/16Engines:

Engine stand for major overhaul



C79895T1

185-5321 Hook As. - Cylinder Head Lifting

Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly

3100 (except 3126B), 3300, 3400 (except 3406E & C-15/16)Engines:Used to lift cylinder head cores


1P-1855 Retaining Ring Pliers3054/56, 3100, 3208, 3300, 3400Engines:

Used to remove and install retaining rings (No. 22)

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HAND TOOLS

1P-1858 Pliers - Snap Ring3176, 3196, C-10, C-12, 3400Engines:

Used to remove and install internal retaining rings

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1P-1861 Retaining Ring Pliers3200, 3300, 3176/96, C-10/12, 3400, C-15/16, All 3500Engines:

Used to remove and install retaining rings (No. 25)

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1P-1862 Retaining Ring Pliers3408/12, G3408/12Engines:

Removes and installs retaining rings (No. 25-90)


1P-2322 Combination Puller (2 or 3 Jaw)All enginesEngines:

General purpose puller


PUMPS, HYDRAULIC CYLINDERS & PULLERS

1U-7600 Slide Hammer Puller Gp.3064/66, 3100, 3200, All 3300, C-10/12, C-15/16, All 3400Engines:

Used to remove lip type seals and fuel nozzles

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C79198T1

3H-0465 PlateAll enginesEngines:

Used with tooling for removal and installation of gears, bearings, etc.


PUMPS, HYDRAULIC CYLINDERS & PULLERS

4C-5613 Puller Gp.All 3300, 3176/96, C10/12, All 3400Engines:

General purpose gear puller used to remove air compressor drive gear


9U-6600 Hand Pump Gp.

See T&SPG (NENG2500) for other available models

All enginesEngines:Manually operated hydraulic pump (10,000 psi)

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144-0235 Gauge - Belt TensionAll enginesEngines:

Use to check tension of belts driving various engine components


MISC. TOOLS

1P-0510 Driver Gp. - Bearing and SealAll enginesEngines:

General purpose bearing and seal driver kit

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1P-0520 Driver Gp - Bearing and SealAll engines (except 3000)Engines:

Installs bearings, races, and seals

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5P-8718 BrakeSaver Rotor Support3406/08, 3456, C-15/16Engines:

Prevents damage to seals during BrakeSaver removal & installation

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9S-9155 Spacer

Part of 1P-0500, 1P-0510 & 1P-0520 Driver Gp.

3176/96, C-10/12, 3306B/C, 3408/12, All 3500Engines:Used to install bearings and seals




FT1438 Aftercooler - Dyno Testing3100, C-9, 3200, 3300, C-10/12, 3400, C-15/16Engines:

Maintains inlet manifold temperature during dyno testing (1000 hp max)


MISC. TOOLS

9S-9082 Turning ToolC-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500Engines:

Used to manually rotate engine crankshaft

EssentialCAT Dealer


3408 3412

Documents

rodall engines

engines tool list4c

engines tool list5p

cylinder linerc

deck checkingall engines

puller cylinder pack3400

puller cylinder linerall

cylinder pack pullerall