3412
DESCRIPTION
3412 engineTRANSCRIPT
-
ATRBTR
ALR
ATRATR
KWR PR
1 2 5 6 7
A B C D E F G H I J
set pointadjust
read
1 2 5 6 7
A B C D E F G H I J
set pointadjust
read
1 2 5 6 7
A B C D E F G H I J
set pointadjust
read
1 2 5 6 7
A B C D E F G H I J
set pointadjust
read
BEARING
TEMPERATURE
RELAY
WINDING
TEMPERATURE
RELAYS
ALARM
RELAY
PUMP
RELAY
KILOWATT
RELAY
DC TERMINAL
STRIP
89
56
7
4
B
23
A
1
89
56
7
4
B
23
A
1
89
56
7
4
B
23
A
1
GND
2 2 2 3 6 10
10
30
30
36
71
72
74
81
81
84
SP1
SP2
SP3
SP4
5 70
83
77
85
PUMP
RELAYALARM
RELAYKILOWATT
RELAYDC TERMINAL
STRIP
89
56
7
4
B
23
A
1
89
56
7
4
B
23
A
1
89
56
7
4
B
23
A
1
BC
O/UVR GNDFR
PC
F17F16 F18HC
F32F21MCB1 F22 F33
AR
F50 F51 F52
FUSE
BLOCKS
BATTERY
CHARGER
CIRCUIT
BREAKER
FUSE
BLOCKS
HEATER
CONTACTOR
PUMP
CONTACTOR
GROUND FAULT
RELAY
OVER/UNDER
VOLTAGE
RELAY
ARMING
RELAY
AC TERMINAL
STRIP
AC PANEL
9 78
6 45
AB
3 12
MERLIN GERIN
OFF
C60N
multi 9
OFF
FUSE
BLOCKSAC TERMINAL
STRIP
133132 GND139133 148
133132 GND139133 148
109
101
108
GND1
110
131
131
159
157
137
136
207
206
203
132
202
122
142
140
GND
120
EF2
210
209
EF1
124
GND2
(TBA 2)
(TBA 2)
(TBD 2)
(TBD 2)
AC PANEL
CUSTOMER
TERMINAL STRIP
CUSTOMER
GROUND BAR
VOLTAGE
REGULATOR
AC 40 PIN
CONNECTOR
DC 40 PIN
CONNECTOR
DC PANEL
read
adjustset point
A B C D E F G H I J
1 2 5 6 7
BTR
set point
A B C D E F G H I J
1 2 5 6 7
ATR
adjust
read
set point
A B C D E F G H I J
1 2 5 6 7
PRKWR ALR
A B C D E F G H I J
1 2 5 6 7
read
adjust
ATR
set pointread
adjust
ATR
BC
O/UVR
F16 F17 F21MCB1F18 F32F22 F33
AR GNDFR
HC
PC
F52F50 F51
132131133
GND
GND
GNDGND133131132
GND
2
2
3
6
6
10
30
31
57
54
61
63
87
88
89
90
91
96
97
98
99
D+
D-
RDM
47
48
49
154
156
233C
232C
231C
233B
232B
231B
233A
232A
231A
RFI
GROUND7W-9799
(FRONT VIEW)
AC DC
DC CHASSIS
B
ACTERMS
VIEW B-B
CHASSIS ONLY SHOWN
DCTERMS
B
9 8
B
7
A
9 8
B
6 5
3 2
4
1
6 5
3 2
A
77
A
9 8
B
44
1
6 5
3 2 1
9 8 7
6 5 4
B A
3 2 1
MERLIN GERIN
OFF
C60N
multi 9
OFF
CUSTOMER TERMINAL STRIP
(TBC)
MARSHALLING BOX
80
82
F15CR GRRF23
L1
L3
53
52
61
51
50
TBC
F13
F12
F11
80
82
L1
L3
53
52
61
51
50
6 5 4
89 7
3 2 1
B A
PART NO. 9907-014
WOODWARD
SPEED CONTROL
2301A
100
100 100
100 100 0 10
LFSR
9 8
6 5
7
4
B
23
A
1
9 8
6 5
7
4
B
23
A
1
DIODE
DC TERMINAL
STRIP
AC TERMINAL
STRIP
AC TRANSFORMER BOX
LOW FUEL
LEVEL SHUTDOWN RELAYFUSE
BLOCKSGENERATOR RUNNING RELAY
CRANK RELAY
GOVERNOR
2111 2 21 89
60A
16
3452 5 433 10
106 15
12
11
30
19
18
17
30
30
23A
39
38
37
59
57
57
67
62
62
62
67
67
63
D-
99
90
SP1A
SP1
D+
SP4
SP3
SP2
22
21
23A
82
80
88
87
SV2
MOT1
14A
70B
2
HC1
MOT2
222 SV
SV
SV
EL
ER
BO
FP
MT
GND3
GND4
GND2
GND1
DC TERMINAL STRIP (TBD1)
T0
50
50
50
109
101
108
110
131
207
202
137
136
203
206
157
159
AC TERMINAL STRIP (TBA1)
GND5
GND6
PANEL
LIGHT
RIGHT HAND
LEFT HAND
SWITCH
MODE CLEAR
SWITCH
SCROLL SWITCH
ENGINE MONITORING
SYSTEM
ENGINE
CONTROL
SWITCH
PANEL
LIGHT
SWITCHEMERGENCY STOPPUSHBUTTON
SPEED ADJUST POTENTIOMETEROR GOVERNOR SWITCH
VOLTAGE ADJUST
RHEOSTAT
PUMP RUN
PUSHBUTTONPANEL
LIGHT
PUMP STOP
PUSHBUTTON
ALARM MODULE OR
MANUAL SYNC MODULE
GENERATOR
SET CONTROL
START AID SWITCH
560-642 154-3045
SILENCEALARM
R R
STOPSTOP
EMERGENCY
BATTERY
VOLTAGE
LOW
LOW
SYSTEM
FUEL
LEVEL
NOT IN
AUTO
PRESSURE
COOLANT
TEMP
LOW
LOW
OIL
COOLANT
TEMP
HIGH
STOP
PUMP
AUTO
AUT
COOLDOWN
STOP
START
MAN
RESET
OFF
RUN
PUMP
LIGHTS
PANEL
STARTING
AID
LOW OIL
STOP
PRESSURE
EMERGENCY
HIGH WATER
TEMP
ALARM
FAULT
FAULT
SHUTDOWN
LEVEL
COOLANT
OVERCRANK
ENGINE
OVERSPEED
LOW
ENGINE
METER
PHASE
SELECT
LAMP
TESTEXIT
CODES
ALARM
MODE
SERVICE
R
DISPLAY
LH/RH
SELECT
RH
LH
MODE
CLEAR
DISPLAY
SCROLL
WARNING
DC PANEL
RENR2301-01VOL1
30Page,MDW
Volume 1: Electronic & AC/DC Panel Group and Schematic
RENR2301-01
August 2004
3412C EMCP II For MUI Engines
Electrical System
9EP1-2988
BCW1-744
4BZ1-6087
2004 Caterpillar
All Rights Reserved
Printed in U.S.A.
-
AUT
AUTO
RESETOFF
COOLDOWNSTOP
MAN
START
AWG10
10 AWG
10 AWG
SPARE
11108
SPARE
SPARE BCF
ALM INPUTTERMINAL
NFPA 99
NFPA 110
SPARE
SPARE
ALARM INPUT CHART
LOADSINDUCTIVERATING FOR
*N/A
10A, 24VDC
5A, 24VDC
7.5A,110VAC
RELAY MODULETERMINAL NO.
14,
18,
16,
24,
36,
21, 20,
13,
17,
15,
22,
23,
19,
THESE TERMINALS
OUTPUT LOAD SPECIFICATIONSFOR GSC RELAY MODULE
RESISTIVERATING FOR
LOADS
0-.45A, 24VDC
10A, 24VDC
10A, 24VDC
OR 110VAC
* DO NOT CONNECT INDUCTIVE LOADS TO
X10
XX
STOP
XX
AUTO
X
X
X
X
1
3
5
4
2
OFF/RESET
MANUAL
CONTACTS
X
X
X7
8
9
XXXX6
L
-
K
12
1423
GOVERNOR TERMINAL CHART
H
9
G
10
2021
E
7
D
5
2819
F
8
29
B
2
A
1
16152301A
2301A SPEED
LOADSHARE
C
3
17
GOVERNOR TERMINAL DESTINATION CROSS REFERENCE
J
11
24
SLR CHART
208
240
TO LINE
300
400
380
480
416
A
C
B1600OHM
3200OHM
D
E1760OHM 640OHM
VOLT LINERESISTOR TAP
SYNCHRONIZING
SETTING CHART
USE E-D 1760 OHM
USE E-C 2400 OHM
USE E-B 5600 OHM
USE E-A 7200 OHM
USE E-A 7200 OHM
USE E-B 5600 OHM
USE E-B 5600 OHM
S
-
6
6
R
30
P
26
Q
28
O
F2
M
20
N
F1
3026 28F220 F1
20 302826F2F1
L
24
J
5 22
KH
-
F
10 -
G
245 22B-8 B+
2258 B-B+ 24
ED
84
C
-
BA
67
-
-
-
44
-
-457
7 45
VR3F
PF/KVAR
DIGITAL
REGULATOR
VOLTAGE REGULATOR TERMINAL CHART
TERMINAL DESTINATION CROSS REFERENCE
2
H4
H3
H2
H1
SPACE HEATER
131HC
A2A1
240 VAC
A
B
140
NOTE M
240 VAC
BELOW NOTE Z
BATTERY
CHARGER
142
137CR
82
136
131
L
N
120 VAC
NOTE W
142
CHARGER
BATTERY
136
140140
136
NOTE BM
F16132
2 AMP
HC
21
135F17
131
132
8 AMP
1L1
NOTE K
142
148
4
11L2
3139
HC
43
141
65
HC138
F18133
8 AMP
MCB1
21
32 AMP
HC
87
134
43
148
139
JACKETWATERHEATER
2
137
SEE CHART
131PCA2
131R
204OL
95 96
205PR
9 6
203
A1
PSL
131G
202
NOTE N
PRL
206206PSPB
2A
207
1A
203
T1,T3
50/60 HZ8 GPM
P
T2,T4
OL209
4
OL210
2
202
207
203PC
62
207
61
207F22
132
2 AMP
202
54
PC
209
207
PC208
53
210PC
3 4
21F21
132
131
15 AMP
DESIGNATION
A
0
L
B
240
N
BATTERY CHARGER
10 AMP NON-UL
5 AMP NON-UL
240 VAC BATTERY CHARGER TERMINAL CHART
FUEL TRANSFER PUMP3/4 HP, 1, 2 POLE115/110-230-208
9.2/11.2 FLA
L2N
120
240
AC SUPPLY120/240VCUSTOMER
C
133
CC
131
C
132GND
L1
131
132
133
AUTOMATIC FUEL TRANSFER SYSTEM
87
88
87
88
GRR
47
17
GRR
NOTE S
GENERATOR RUNNING RELAY
8989
233A233
NOTE AK
231A
232A
233B
232
231
233
ALR
ALR
47
17
NOTE X
1411
1211
1411
64
65
66
BREAKER AUX
BREAKER AUX
COMMON ALARM SHUTDOWN
AUXILIARY CIRCUIT BREAKER CONTACT
FIRST CIRCUIT BREAKER
BREAKER AUX
SECOND CIRCUIT BREAKER
231B
233C
232B
231
232
233
231C
232C232
231
1211
1211
11 14
BREAKER AUX
BREAKER AUX
BREAKER AUX
THIRD CIRCUIT BREAKER
30
1
NOTE AL
NOTE G
NOTE AM
GEN BEARING OVERTEMP ALARM
GEN WINDING OVERTEMP ALARM
NOTE BH
GROUND FAULT
NOTE AL
NOTE AM
LOW FUEL LEVEL ALARM
GEN BEARING OVERTEMP SHUTDOWN
GEN WINDING OVERTEMP SHUTDOWN
72
30
301
300
8
-71+
NOTE AC
ALM
10
11
6
12
14
13 SILENCE
TEST
HORN
NOTE AE
2
NFPA ALARM MODULES
90
10
68
69
20
NOTE AF
74
71
GNDFR73
8
9
NOTE AD
1114
LFLS
65
70
30
75
76
11
-7
CAM
1+
3
4
10
NOTE BL
10
CUSTOM ALARM MODULE
SEE ALARM CHART
SEE ALARM CHART
SEE ALARM CHART
NOTE BQ
15
16
11
10
OUVR
70B70B
SP4
74
LFSR
OUVR
BLFSR
A
72 72
NOTE BJ
9
2
86
SP2
TO D-7
5
13
14
12
HORN
SILENCE
TEST
6
78
LFLS
NOTE BR
6
20
68
69
NOTE BL
NOTE E
OVER/UNDER VOLTAGE RELAY
LOW FUEL LEVEL SHUTDOWN
LFSR
RHLH
NOTE AB
FUELA
FP
SV
FP
SV
C
ENGINE INSTRUMENTATION
INLETMANIFOLD
LEFT SIDE
EXHAUST
EXHAUST
B
1MT
2
EL
MT
2
EL
A
B
SV
2
A
B
SV
2
ER
SV
2
SV
2
ER
2
C
C
PRESSURE22
RHLH
2 3
2
3
12
MCS
6
45
AIR INLETPRESSURE(BOOST)B
A
BO
SV
2
BO
2
SV
C
2
32
SCS
SRV
CLR
23
38
3318
28
10
CATMONITORINGSYSTEM
BO
HC5
SV
HC4
HC3
27
6
24
16
12
22
HC1
HC0
2
3
31
2
HC210
TEMPERATURE
RIGHT SIDETEMPERATURE
TEMPERATURE
NOTE AG
BAPR
283
21
81LFLS
83
4
4
7
3
PR
LFLS8484
BAPR
NOTE AH
283LFLS
21
81
NOTE BN
83
2
2
85
85
MV
MV
81
4
81
3
84 PR
LFLS
NOTE BP
81
43
PRPB
84
85
4
5
7
84
8
PR
58
PR
PR
NOTE BNNOTE BP
2B1B
PSPB
211F23
2 AMP
84F23
2 AMP
AUTOMATIC FUEL TRANSFER SYSTEM 1
AUTOMATIC FUEL TRANSFER SYSTEM 2
AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
FUEL SUPPLY FROM ABOVE GROUND BULK TANK
FUEL SUPPLY FROM FREESTANDING BULK TANK
BAPR
283
LFLS81
21
NOTE BN
83
NOTE AJ
43
LFLS
NOTE BP
81
8484
81
43
PRPB
PSPB
2B1B
211F23
2 AMP
7 4
90
LED #1
LED #3
LED #2
LED #6
LED #5
LED #8
LED #7
LED #4
HORN INPUT 1
HORN INPUT 2
3
4
REMOTE
1 +
NOTE BG
16 LIGHTNFPA 99
NOTE AT
7-
2
12 TEST
DATA
13
14 HORN
SILENCE
30
90
99
30
8
9
10
1 +
3
4
6
7-
512 TEST
13
14 HORN
SILENCE
11
HORN INPUT 1
HORN INPUT 2
3REMOTENFPA 110
NOTE AU
4
+
NOTE BG
12 TEST
DATA2
16 LIGHT1
99
20
69
68
99
90
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
LED #1
LED #4
LED #2
LED #3
LED #6
LED #5
LED #8
LED #7
7-
8
13
14 HORN
SILENCE
9
11
10
3
4
1 +
12 TEST
30
30
6
7-
13
14 HORN
SILENCE5
20
9999
68
69
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
30
LED #3
LED #1
LED #2
LED #6
LED #5
LED #4
LED #8
LED #7
8
10
9
11
4
3
30
5
6
NOTE AP
8 LIGHTCUSTOMREMOTE
+1
HORN
SILENCE
TEST
14
13
12
7-
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
TSC
3
30
4
NOTE AQ
NFPA 998 LIGHT
REMOTE
+199
DATA
TEST
SILENCE
290
12
13
NOTE BG
HORN
NOTE AR
2 LIGHTNFPA 110REMOTE
B+99
2369
22
14 7-
HORN INPUT 1
HORN INPUT 2
99
LED #2
LED #1
LED #5
LED #4
LED #3
LED #7
LED #6
LED #1
LED #2
LED #3
LED #4
LED #6
LED #7
LED #5
LED #8
B-
9
8
10
3
11
4
5
CUSTOM16 LIGHT
REMOTE
NOTE AS
1 +99
TEST
SILENCE
12
13
307-
9
8
10
11
4
5
3
HORN14
+199
TEST
13
1220
68
6 SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
SPARE FAULT INPUT
307-
HORN1469
SPARE FAULT INPUTSILENCE
6 LED #8
30
3022
74
30
75
30
6
-H
5
7
9
8
10
ATR1
SP2
30
74
30
75
2
14
16
-H
5
6
7
8
9
ATR2
30
30
SP2
2
30
74
10
15
16
14
-H
6
7
5ATR3
15
3
171
172RD
WH
RD
WH 173
174
TC4
TC1
T1 T2 T3
NOTE AL
3
182
181
WH 183
3
TC5
RD 184
3
191
TC2
TC6
1
2
+G
GENERATOR WINDING OVER TEMPERATURE ALARM/SHUTDOWN
2
1
+G
1
+G
30
75
SP2
30
9
10
8
15
14
16
-H2
7
5
6
10
8
9
30
71
30
76
SP2
NOTE AM
14
15
16 30
SP2
RD
WH
194
193
TC3
T2T1 T3
+G3
1
BTR
4
2
3
163
164
RD
WH
RTD
BT1
PT100
GENERATOR BEARING OVER TEMPERATURE ALARM/SHUTDOWN
2192
1110
12
23
29 8
97 85 6
9
R9
10
11
12
8
6
7
5
R8
R7
12
15
14
13
18
TEMP ALARMLOW COOLANT
16
21
17
19
20
24
LOW OIL
AUTO ALARMSYSTEM NOT IN
PRESS ALARM
3456
GROUP
41
7
12
4
R6
R5
3
2
1
R4
R3
R2
R1
CIM MODULEINTERFACECUSTOMER
22
23
25
26
27
LOW OILPRESS FAULT
HIGH COOLANTTEMP FAULT
28
29
33
32
31
FAULT
FAULTOVERSPEED
OVERCRANK
30
36
35
34
39
37FAULT
EMCP DIAGNOSTIC
HIGH COOLANTTEMP ALARM
40
1
38
10121314 11
ELECTRONIC CONTROL
NOTE AN
RDM2
12
11
9
8
6
5
7
10
89
12
23
1113 12
GROUP
4
41
56 3
10
7
12
4
3
1
2
14
ELECTRONIC CONTROL
5 96 7 8 10 11
R9R9OUTPUTS
13
14
15
12
R8
R7
R8OUTPUTS
R7OUTPUTS
17
19
21
16
18
90
R6
R5
R6
R5
OUTPUTS
27
25
23
22
24
R4R4OUTPUTS
31
33
29
30
28
26OUTPUTS
20
RELAYDRIVERMODULE
R2
OUTPUTS
OUTPUTSR2
39
35
34
36
32
R1R1OUTPUTS
1
40
38
37
RDM
R3 R3
99
99
99
2ELS
10 AMP
1
NOTE BT
ENCLOSURE LIGHTING
LAMP 1
LAMP 2
LAMP 3
LAMP 4
10
120
124
122
122
120
122
124
120
321
GOV
NOTE:
NOTE J
NOTE BS
S
LS1
LS2
1110
AT CONTROL END ONLY
SHIELD TO BE GROUNDED
LOADSHAREMODULE
12
10
2
12
NOTE E
OUVR
13
1
2
108
109
3110
RELAYVOLTAGE
OVER/UNDER
J1-1X1
J1-2X2
X1
J1-3
J1-4
X2
BR
J1-5
PU
BR
108
110
T1H1
T2
H2
H1
PR1
T11
F11
T1
T12
F12
T13
F13
T2
T3
T3
H2
BK
H1
T4
BK
BK
H1
PR1
51
61
52
PR1
51151
52152
54
76
MODULELOADSHARE
108
109
110
J1-6
PU
BR
J1-8
PU
J1-7
T5
BK
H1
BK
BK
PR1
53
ATB
50
53153
50
98
NOTE J
2
182
3
80
VAR
ADJUST
PF/KVAR
3
82
80
2
1NOTE BK
VOLTAGE ADJUSTPOTENTIOMETER
10
2
NOTE BB
120
PR1
162SL2
3160
6
163
SL1
161
14
SS
159
157
L3
156
154
F33
F32
2 AMP
2 AMP
GROUND FAULT RELAY
NOTE F
MANUAL SYNCHRONIZING MODULE
122
ARAB
AR
47
51
52
101
118A1
A2
GNDFR
L
K
NOTE G
EF2
EF1
T3
T1
T2
T3
101TOTO
51
50
50
52
50
53
LOAD
L2L1L0
3 OR 4 POLE
CASE CIRCUITOPTIONAL MOLDED
BREAKER
T2T1T0
GNDFCT
CT 2
CT 1
CT 3
53
NOTE D
50
VOLTAGE REGULATOR
A
B
C
E
D
NOTEB
NOTEC
NOTEA
J
S
5A
6A
L
O
M
24
20
K22
REGULATOR
ONLY FOR VR3F
33 OHMS
100OHMS1 OHM
D2
D1
WT3
RFI
24
F2GEN
20
22
GENERATOR
T6
T9
-EXC
RFI FILTERNOTE H
G
F
HVR
F51
F50
F52
2 AMP
2 AMP
N
P
Q
R
NOTE BA
2 AMP
F1GEN
12 PMG
11 PMG
L5
13 PMG
+T12
S
PM GENERATOR
N
M
DROOPCT
T2VU
T1
T5
T8
T4
T7
T0N
T11T10
GEN
PHASE ROTATION 1-2-3
SLR1
SLR2
18
ECTSTEMP
COOLANT
EOPSOIL
PRESSURE
62T
67T
16
15
67P
62P
18
DC CONN 1
62
67
16
15
ECLSLOSS
COOLANT
CCM
DATA-
DATA +
NOTE AA
67L
62L
19
67O
D+
D-
62O
B-
CUSTOMERCOMMUNICATION
MODULE
2
B+99
67
D-
D+
62
RDM
D+
D-
D+
D-
SP2
SP3
SP2 TO C-2
SP1 SP1
31
9
7
8
13
SENSOR V-
SENSOR V+
COOLANT TEMP
OIL PRESSURE
COOLANT LOSS
RDM30
D+
D-
19
20
SP2
SP3
23
25
24
NOTE BC
SPARE 1
SPARE 2
SPARE 3
SP1A
SP2
SP3
40
41
12
4
ESTS
1R2
1L1
1R1
1L2
301L3 1L4
NOTE U
11
34
17
SPARE
COMMON ALARM SHUTDOWN
ELECTRONIC LOAD SHARE
AIDSTARTETHER
26
SP
NOTE BF
NOTE Z
NOTE Y
NOTE X
NOTE BD
NOTE V
NOTE J
NOTE V
NOTE R
NOTE Q
NOTE BE
NOTE U
NOTE P
NOTE R
NOTE Q
NOTE P
NOTE P
NOTE W
1
99
36 36F15
NON-UL-+ CHARGER
BATTERY
UL
14AAUX
14A
BK
RD
L
1798
NOTE S
NOTE R
NOTE T
aSHTC
SHUNT TRIP CB
32
aSHTC
SHUNT TRIP CB
32
2
FCTM
70 SECSMAX ON TIME
29A
RED
YELLOW
BLACK 2
29B
29A
OUT
GND
TRIG
SR
BAEFCR
2
7
CB3 10A
28 EFCR
75
27
1
39
ETHER START
SHUNT TRIP CB
SR BA
17
63
90
99
1
38
12
3
59
3
3
4
40
25
30
1
1
1
1
66
2
60
605959
30
3
3 3
5
10
4
30 305757
63
90
BAALR
96
95
97
94
92
93
9110
12
11
4
16
5
6
5
10
10
63
90
30
1
1
3
35
36
22
21
30
2
30
BAGRR
GSM
6
1
5
4
2
3
GS
1 2
SAS
S23SMM4
3SMMS1
4
2
6
2
2
GOV
MPUF
E
30
43
42
B A
EGAG (-)H (+)
J
K-
C
D
+
SASV
SATS13
85FCR2
86
37
3414
+ - CHARGERBATTERY
10
5
3
11
17
39
38
2
F1410A
GSC
FCS
GFR
RM22RM7RM34
10A
F5
2
27
ALT
PS1
-+
BATTERY
SM1
SM2
1
CB1 60A
2
24
PS2
1
CB2 20A
PS1
SMMS1
30 87
28FCR2FCR1
2
30 87
29
1
SMMS2
DISCONNECT SWITCHBATTERY
PS2
F7
86 85FCR1
30
MPU
32 a
TCSH
RD
BK
A BCR
IC
12
PL2
PLS 19
2
23
PL1
RM39
10A
F10RM12
RM1
ESPB
1L2
1L4
1L1
1L3
1R21R1
6
ECS
10
1
8
9
7
5
4
3
2
RM27
RM19
RM17
RM16
FLYBACK 27CIRCUITRYINTERNAL
ASR
RM5
CTRRM3
F4
10A
RM32
F1
10A
RM30
96
CRRM15
RM28
FCR
RM4
10A
F2RM31
RM B+
1
2
RM14
RM13
RM24
38
EGR
RR
RM8
10A
F6RM35
CTR
RM18
RM23
RM2
SMR
SMR
RRRM9
10A
10A
RM36
CTR FCR
58
57
56
5539
32
33
40AUTO
START
OFF/RESET
COOLDOWN/STOP
RM33F3
RM6
RM21
Standard Wiring ResistorMarshalling Box DCTerminal
Marshalling Box 40Way AC Connector
Customer Wiring Temperature SwitchMarshalling Box ACTerminal
SASV 2 WayConnector
Package Options Liquid Level SwitchGSC 40 WayHarness Connector
SATS 2 WayConnector
Alternative Wiring LampGSC Relay ModuleTerminal
Marshalling BoxCustomer DC Term.
Shielded WireBreakdown Diode(Bi-directional)
Control PanelTerminal
Marshalling BoxCustomer AC Term.
Engine MountedComponent
DiodeEngine 24 WayConnector
Magnetic Pick-upEngine Connector
Relay Contact(Normally Open)
FusePanel 70 wayConnector
Coolant Temp EngineConnector (ECTS)
Relay Contact(Normally Closed)
Emergency SwitchDC Connector No. 1(Black)
Oil Pressure EngineConnector (EOPS)
Generator Frame(Chassis) Ground
Relay CoilDC Connector No. 2(Grey)
Coolant Loss EngineConnector (ECLS)
Earth Ground Circuit BreakerAC Connector FromGen (Green)
Oil Temp EngineConnector (EOTS)
Solenoid ATB TerminalMarshalling Box 40Way DC Connector
CAT MONITORING SYSTEM40 Way Connector
SYMBOLSNOTES
PF/KVAR CONTROL.
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;REMOVE FOR 2:1 V/HZ UNDER FREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUALDESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLYAVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDER VOLTAGE SHUTDOWN.NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OPERATION, REMOVE FOR 50HZ OPERATION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE BF: SEE GSC RELAY RATING CHART.
INSTALLED ON PACKAGE.
FLASHING LAMP.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFFTHE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINALDESIGNATION FOR SPECIFIC GOVERNORS
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE Q: COMPONENTS INSTALLED WITH ENERGIZE TO RUN FUEL SYSTEM.
NOTE R: COMPONENTS INSTALLED WITH ENERGIZE TO STOP FUEL SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUSTBE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERYWIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUTTERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.UL BATTERY CHARGERS WIRED 120 VAC.
NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSESUPPLIED WITH 10 AMP BATTERY CHARGER.
IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNALAPPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINSSPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATIONMODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TOTERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDEREDIN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THETHE LOCAL ALARM MODULE.
NOTE BR: "CRITICAL LOW" 5% DECREASINGNOTE BQ: "LOW FUEL ALARM" 40% DECREASING
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE BP: "PUMP ON" 50% DECREASINGNOTE BN: "PUMP OFF" 90% INCREASING
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVER TEMPERATURE RELAY.ALARM OVER TEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FORSTANDBY POWER. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 135C FOR PRIMEPOWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVER TEMPERATURE RELAY
SHUTDOWN OVER TEMPERATURE FACTORY SET TO 90C.ALARM OVER TEMPERATURE FACTORY SET TO 70C.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
ENGINE FAILURE RELAYENFR
EMERGENCY STOP SWITCH ON ENCLOSURE
REMOTE START/STOP INITIATE CONTACT
MAGNETIC SPEED PICKUP
MOTOR VALVE/SOLENOID VALVE
KILOWATT RELAY
MODE CLEAR SWITCH
LOW FUEL LEVEL SWITCH
MPU
MV
MCS
MANUAL
LOAD LEADS
MAN
LFLS
KWR
L
GENERATOR RUN RELAY
GROUND FAULT CT
HEATER CONTACTOR
GENSET FAULT RELAY
GOVERNOR SWITCH
GENERATOR SET CONTROL
GOVERNOR SYNCHRONIZING MOTOR
GROUND FAULT RELAY
IC
HC
GOVERNOR
GSM
GSC
GRR
GS
GNDFCT
GNDFR
GOV
GFR
ENGINE OIL TEMPERATURE SENSORENGINE SHUTDOWN RELAY
FUEL CONTROL SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY
FUEL PUMP TIMER
ENGINE OIL PRESSURE SENSOR
EMERGENCY STOP PUSH BUTTON
FUEL SOLENOIDFUEL SHUT-OFF SOLENOID
FUEL CONTROL RELAY
FUEL CONTROL TIMER MODULE
FSOS
FTSPR
FPTFS
FCSFCTM
FUSEFCR
F
ESTS
EOTS
ESDR
ESPB
EOPS
VOLTAGE ADJUST RHEOSTAT
VR
VAR
TX
VOLTAGE REGULATOR
TRANSFORMER
ENGINE COOLANT TEMPERATURE SENSOR
ELECTRONIC GOVERNOR (SPEED SENSING)
ABBREVIATIONS
DIODED
ENCLOSURE LIGHT SWITCH
EMERGENCY STOP RELAY
ENGINE FAILURE RELAY
DIGITAL VOLTAGE REGULATOR
EMERGENCY FUEL CONTROL RELAY
ENGINE COOLANT LOSS SENSOR
ELECTRONIC GOVERNOR RELAY
ENGINE CONTROL SWITCH
ELECTRONIC GOVERNOR ACTUATOR
EFCR
EMSR
ELS
EGR
EG
EGA
EFR
ECTS
ECLS
ECS
DVR
CRANK RELAY
CUSTOMER INTERFACE MODULE
BEARING TEMPERATURE RELAY
CURRENT SCR0LL FUEL SYSTEM
BATTERY CHARGER FAILURE SWITCH
BATTERY CHARGER
CIRCUIT BREAKER
CURRENT TRANSFORMERCRANK TERMINATION RELAY
CUSTOMER COMMUNICATION MODULE
CUSTOM ALARM MODULE
CCM
CT
CTR
CR
CSFS
CIM
CB
CAM
BCF
BTR
BC
AUTOMATIC FUEL TRANSFER SYSTEM
ALTERNATOR TEMPERATURE RELAY
ALARM MODULE
AC TRANSFORMER BOX
AUXILIARY FUEL CONTROL RELAY
AIR SHUT-OFF RELAY
AUXILIARY TERMINAL STRIP
ALTERNATORALT
BATTERYBATT
AUX
ATB
ATR
ASR
ALARM RELAYALR
AFTS
ALM
AFCR
PLS PANEL LIGHT SWITCH
RIGHT HAND/LEFT HAND SWITCHRADIATED FREQUENCY IMMUNITY
PULSE WIDTH MODULATEDPUMP STOP PUSHBUTTON
PUMP RUN PUSHBUTTON
START AID SOLENOID VALVE
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH
STARTING MOTOR RELAY
STARTING MOTOR MAGNETIC SWITCH
START AID TEMPERATURE SWITCH
SYNCHRONIZING LIGHT RESISTOR
CIRCUIT BREAKER SHUNT TRIP COIL
GENERATOR LINE LEADSTRANSFER SWITCH POSITION INDICATING CONTACT
SASV
TSC
T
SMMS
SP
SS
SMR
SHTC
SLR
SM
SL
SATSSASSCSSEC
SCROLL SWITCHSTART AID SWITCH
STARTING MOTOR
SYNCHRONIZING LIGHT
SECOND
RFIRHLHRR
RDMRAN
PRPB
PSPB
PSL
PWM
PS
PR
PRL
POT
RELAY DRIVER MODULEREMOTE ANNUNCIATOR
RUN RELAY
PUMP RUN LIGHT
PUMP STOP LIGHT
PUMP RELAY
PINION SOLENOID
POTENTIOMETER
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
OVER/UNDER VOLTAGE RELAY
PANEL ILLUMINATION LIGHT
OUVR
PCB
PEECR
PL
PEEC
PC
NIARNO
NC
PUMP CONTACTORPRINTED CIRCUIT BOARD
PEEC RELAY
NORMALLY OPEN
NORMALLY CLOSEDNOT IN AUTO RELAY
19
23
7
5
9
14 38
6
7
7
36
11
2
1
C
C
2
C
B
A
C
1
12
8
4
3
10
2
11
15
11 23
51
68
810
1012
4
18 9
10
11
24
14
4
20
19
C
C
49
62
61
60
20
19
7 7
10
12
C
A
B
4
A
B
C
C
B
A
C
A
B6
1
11
7
9
8
3
5
2
7
2 2
45 12
C
C
15
35
30 30
C C
15 16
48 22
6
5 5
6
7 2
1
C
33
123
CC
8
6
12
11
4
1
2
C
C
C
C
C
C
C
C
C
C
C
C
57 31
58 32
59 33
70
33
42
64 24
1 40
3
5 36
17 38 1966
9
104
4 10
18
37 21
16 1
C CC
8
63
44
1717
34
36
C
38
35
C
C
C
C
2
1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
J
K
RENR2301-01VOL1
30Page,MDW
-
CCOONNTTRROOLL PPAANNEELL DDOOOORR
CCOONNTTRROOLL PPAANNEELL DDOOOORR
CCOOMMPPOONNEENNTTSS IINNSSIIDDEE CCOONNTTRROOLL PPAANNEELL
CONTROL PANEL
CONTROL PANELREAR SUB PANEL
REAR SUB PANEL
13-CR-6
39-TBD1-39B
38-TBD1-38T
30-TBD1-30BB
10-TBD1-10AT
14-ESPB-1R1
6-TBD1-6T
37-TBD1-37B
2-TBD1-2CB
1-TBD1-1BT
99-TBD1-99T
5-TBD1-5BB
B-
22
28
27
26
23
25
24
19
21
20
18
17
F635
39 F10
37
38
36
F8
F9
F7
12
14
13
10
11
9
F332
34
33 F4
F5
31
30
29
F2
F1
5
8
7
6
2
3
4
15B+
1
16
714
310
4
5
613
11
12
2
1
9
8
+
-
63-TBD1-63T
90-TBD1-90T
62-TBD1-62CB
SP2-TBD1-SP2AT
D(+)-TBD1-D(+)T
D(-)-TBD1-D(-)T
18-TBD1-18T
67-TBD1-67CB
16-TBD1-16T
91-ATB J1-1
96-ATBJ1-6
95-ATBJ1-5
94-ATBJ1-4
15-TBD1-15T
93-ATB J1-3
57-TBD1-57AB
92-ATB J1-2
97-ATB J1-7
58-ECS-5
17-TBD1-17B
56-ECS-3
55-ECS-2
5 2 3 4
10 87 9
6
1
14-RM-18
58-G
SC-32 1-TBD1-1CB
55-G
SC-39
5-TBD1-5BT
56-G
SC-40
10-CAM-1
90-TBD1-90L
30-CAM-7 30-ALM-7
57-TBD1-57AT
30-TBD1-30CB
17-TBD1-17T
39-TBD1-39T
30-TBD1-30BT
11-TBD1-11B
34-TBD1-34B
42-G
OV-11
43-G
OV-12
80-TBD1-80B
82-TBD1-82B
10-TBD1-10BB
219-PLS-2 9-PLS-22-TBD1-2CT
2
1
59-TBD1-59T
3-TBD1-3AL
81-70WAY-18
84-PSPB-2B
1
3
2
3
2
1
6
4
5
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
10-TBD1-10BL
3 4NO
X1 X2
131-PSL-X2
131-PRL-X2
22-TBD1-22B
21-TBD1-21B
RM
CAT MONITORING SYSTEM
ECS
ESPB
PL2
PSPB
PL1
PLS
SAS
VARSP
ALM CAM
10-ALM-1
2-TBD1-2DB
98-ATB J1-8
2-TBD1-2HT
2-TBD1-2EB
2-TBD1-2FB
2-TBD1-2JT
2-TBD1-2GT
RHLH-CAT MONITORINGSYSTEM CONN-18
EL-TBD1-ELT
SRV-SCS-3
CLR-CAT MONITORING SYSTEM CONN-33
CLR-MCS-6
SV-TBD1-SVAT
BO-TBD1-BOT
MT-TBD1-MTT
FP-TBD1-FPT
ER-TBD1-ERT
RHLH-RHLH-3
1 2 3 4 65
121110987
1816 17151413
22212019
2826 27252423
343332313029
3736 38 39 4035
21
X2
1B NC
X1
1A NC
2B
2A
2
3
1R1
1L3
1L1
1R2NC
1L4
1L2
NO
NC
12
332
1
MCS
SCS
RHLH
202-TBA1-202T
203-TBA1-203T
9-PL1-2
9-PL2-2
10 3
9
8 1
2
11
12
13
5
4
6
14 7
GS
1
2
3
4
5
6
SLM
M0T2-GS-1
38-RM-16 2-RM-27
38-GS-2
131-TBA1-131T
1-TBD1-1BB
5-ECS-10
5-ECS-9
5-ECS-8
5-ECS-10
SP1A-TBD1-SP1AB
110-TBA1-110L
2-GS-5
M0T2-GS-6
M0T2-TBD1-MOT2B M0T1-TBD1-MOT1B
20-ALM-12
68-ALM-13
69-ALM-1469-CAM-14
68-CAM-13
20-CAM-12 SP4-TBD1-SP4L
2-MCS-5
SRV-SCS-3
SRV-MCS-3
CLR-MCS-4
CLR-MCS-62-RHLH-2
2-MCS-52-MCS-2
2-SCS-2
2-MCS-22-TBD1-2FT
2-TBD1-2ET
HC1-TBD1-HC1T
10-ALM-110-RM-39
30-RM-B-
74-70 WAY-21
71-70 WAY-1
84--70WAY-4
206-TBA1-206T
84-PRPB-3
207-TBA1-207T
211-F23-B
M0T1-GS-3
MOT1-GS-4
86-LFSR-6
1-TBD1-1DB
30-ALM-7 GND-TBD1-G
ND4T
DOOR STUD
OR42-LSGOV-24
OR43-LSGOV-23
USE E-B 5600 OHM
USE E-B 5600 OHM
USE E-A 7200 OHM
USE E-A 7200 OHM
USE E-B 5600 OHM
USE E-C 2400 OHM
USE E-D 1760 OHM
SETTING CHART
SYNCHRONIZING
RESISTOR TAPVOLT LINE
640OHM
1760OHM
E
D
3200OHM
1600OHM
B
C
A
416
480
380
400
300
TO LINE
240
208
SLR CHART
163
SL1
162
2
160
SL2
161
159-TBA1-159T
157-TBA1-157T
108-TBA1-108L
4
1
SS
3 2
6 5
ADSLR1
CB
E
SLR2
DE
CB
A
1
2 1
NOTE C
GND-TBD1-G
ND4B
PSL PRL
PRPB
76-BTR-8
75-ATR1-8
70-LFLS-5
73-GNDFR-14
NOTE B
41-G
OV-5
OR41-LSGOV-19
40-G
OV-3
OR40-LSGOV-17
SP3-TBD1-SP3TRDM-70 WAY-7
2-TBD1-2AB
3-TBD1-3AB
30-TBD1-30CT
43-SP-1
42-SP-3
13-RM-15
36-70WAY-49
2-LFSR-B
OR
38-TBD1-38L
12-TBD1-12B
3-TBD1-3BB
211-PSPB-1B
OR84-70WAY-4
9
B
8 7
A
3
CR
2 1
6 5 4
9 8
B
7
A
GRR
3 2 1
6 5 4
1-TBD1-1CT
F15
1-TBD1-1DT
F23
80
82
61
L1
L3
52
53
51
50
TBC
F13
F12
F11
ATB
T1-AC CONN-7
T2-AC CONN-5
T3-AC CONN-9
51-AC CONN-1
OR 152-LSGOV-7
53-AC CONN-3
110-TBA1-110T
109-TBA1-109T
108-TBA1-108T
TBA1
TBD1
1-DCCONN2-1
1-DCCONN2-2
1-RM-36
1-RM-30
1-ECS-6
1-RM-2
GND1
2-TBD1-2BT
SP2-TBD1-SP2AB
61
47
57-TBD1-57BB
SP1-TBD1-SP1B
70B-TBD1-70BB
10-TBD1-10AB
GND-TBD1-G
ND1B
57
43
58
44
60
46
59
45
99-TBD1-99B
SP3-TBD1-SP3B
5-TBD1-5AT
36-F15-B
62
48
63
49
90-TBD1-90B
5
19
3329
15
30
16
1 2
18
3231
17
3 4
30-TBD1-30AT
6-TBD1-6B
84-F23-B
81-PRPB-4
3-TBD1-3AT
34
20
35
21
6 7
63-TBD1-63B
D(+)-TBD1-D(+)B
74-CAM-8
GND-TBA1-G
ND6T
202-TBA1-202B
136-TBA1-136B
137-TBA1-137B
52
6664
50
65
51 53
67 68
54
131-TBA1-131B
69
55
70
56
10
24
3836
22
37
23
8 9
25
39 40
26
11 12
109-TBA1-109B
108-TBA1-108B
110-TBA1-110B
41
27
42
28
13 14
101-TBA1-101B
67-TBD1-67BB
62-TBD1-62BT
19-TBD-19B
67-TBD1-67BT
67-TBD1-67AT
15-TBD1-15B
62-TBD1-62AT
67-TBD1-67AB
DC CONN 1
1 2
(BLACK)
3 4
12 11 10 9
T1-F11
T0-TBA1-T0T
50-TBA1-50AB
50-TBA1-50BB
T3-F13
50-TBA1-50CB
62-TBD1-62BB
18-TBD1-18B
2-TBD1-2BB
2-TBD1-2AT
60A-TBD1-60AB
38-TBD1-38B
23A-TBD1-23AT
3-TBD1-3BT
23A-TBD1-23AB
16-TBD1-16B
62-TBD1-62AB
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
12
5 6
8 7
DC CONN 2
21 3 4
(GREY)
5
11 10 9 8
53-TBC-53
52-TBC-52
51-TBC-51
T2-F12
4-TBD1-4B
11
6 1
7 12
(GREEN)
32 4 5 6
10
AC CONN
9 8 7
T
B
T
B BB
T T T T T T
BBBB BBBBBBBB
T T T T T T T T T
B
2-TBD1-G
ND1T
2-CR-B
2-DCCONN2-12
2-DCCONN2-11
2-70WAY-15
2-RM-27
2-PL2-1
2-PL1-1
3-G
OV-2
OR3-LSGOV-16
3-70WAY-3
3-CR-9
3-DCCONN2-7
4-DCCONN2-6
5-ECS-9
5-RM-1
5-70WAY-48
6-RM-22
6-70WAY-2
10-PLS-3
10-RM-39
10-70WAY-45
11-ESPB-1L2
12-CR-A
40-RM-13
41-RM-14
15-DCCONN1-2
15-G
SC-8
16-DCCONN1-5
16-G
SC-7
17-ESPB-1L3
17-G
SC-38
18-DCCONN1-8
18-G
SC-13
19-DCCONN1-11
23A-DCCONN2-5
30-DCCONN2-4
30-70WAY-16
30-RM-28
30-ESPB-1L4
37-RM-19
38-DCCONN2-8
38-RM-16
39-RM-24
39-ESPB-1L1
57-G
SC-33
57-ECS-4
57-70WAY-30
59-DCCONN2-3
60A-DCCONN2-10
62-DCCONN1-6
62-DCCONN1-3
62-DCCONN1-7
62-DCCONN1-10
62-G
SC-31
63-G
SC-36
63-70WAY-6
67-DCCONN1-4
67-DCCONN1-1
67-DCCONN1-9
67-DCCONN1-12
67-G
SC-9
90-70WAY-5
90-G
SC-35
93-G
SC-12
97-G
SC-16
98-G
SC-17
96-G
SC-6
95-G
SC-5
94-G
SC-4
91-G
SC-10
92-G
SC-11
99-70WAY-35
99-RM-9
SP1-70WAY-60
SP2-70WAY-61
SP3-70WAY-62
SP1A-G
SC-23
SP3-G
SC-25
SP2-G
SC-24
21-G
SC-1
22-G
SC-2
34-ESPB-1R2
80-VAR-3
82-VAR-1
T
B B B B B
TTTT TTTTTTTTTT
B B B B B B B B B B
T T T T T
B B B B B
TTTTTTTTTT
B B B B B B B B B B
T
B
TTT
B B B
T T T T T T
BBBBBB BBBBBBBBBBBB
T T T T T T T T T T T T T T T T T T T
B B B B B B B
TTTTTTT
B B B B B B B BBBBBB
T T T T T T
TTTTTTTTTT
B B B B B B B B B B
TTTTTTTTTT
B B B B B B B B B B
TTTTTT
B B B B B B BBBBB
T T T T T T
B
50-ACCONN-10
50-TBA1-G
ND5T
101-70WAY-14
108-70WAY-8
109-70WAY-10
110-70WAY-12
50-TBC-50
50-ACCONN-11
50-ACCONN-12
110-F13
109-F12
108-F11
131-70WAY-70
136-70WAY-38
137-70WAY-66
159-70WAY-51
159-SS-6
159-TBA1-159B
157-70WAY-23
157-SS-4
157-TBA1-157B
MOT1-G
S-4
MOT2-G
S-1
2-LFSR-B
OR2-G
RR-B
87-TBD1-87T
88-TBD1-88T
89-TBD1-89T
87-70WAY-57
87-G
RR-4
88-70WAY-58
88-G
RR-1
89-70WAY-59
89-G
RR-7
87-TBD1-87B
88-TBD1-88B
89-TBD1-89B
70B-TBD1-30DT
70B-70WAY-44
131-PSL-X2
59-SAS-2
1-F15-T
1-F23-T
137-TBA1-137T
136-TBA1-136T
136-CR-2
137-CR-8
HC1-EMSIICONN-3
SV-EMSIICONN24
BO-EMSIICONN-27
ER-EMSIICONN-8
MT-EMSIICONN-28
EL-EMSIICONN-10
FP-EMSIICONN-38
2-EMSIICONN-31
2-EMSIICONN-12
2-EMSIICONN-16
2-EMSIICONN-22
2-EMSIICONN-6
D(+)-70WAY-19
D(+)-GSC-19
D(-)-GSC-20
D(-)-70WAY-20
71-CAM-9
70 WAY
109
GND6
1 1 1 1 2 2 2 2 5 5 3 3 4 6 11
12
15
16
17
18
19
34 10
30
30
30
37
38
39
57
57
59
60A
62
63
67
90
99
D+
SP1
D-
SP1A
SP2
SP3
SP4
21
22
GND2
80
82
23A
87
88
89
70B
MOT1
MOT2
HC1
2 SV
SV
BO
ER
EL
MT
FP
14A
D(-)-TBD1-D(-)B
108
101
T0
50
50
50
GND5
110
131
136
137
202
203
206
207
157
159
72-70WAY-17
2-CR-A
OR
30-LFSR-9
LFSR
B
9
6
3
A
8 7
5
2
4
1
SP2-TBD1-SP2BB
GND4
GND3
SV
SV222267
67
62
6210
D1
SP4-TBD1-SP4T
L
30-LFSR-7
86-CAM-6
SP2-TBD1-SP2BT
T1
2-TBD1-2DT
MPU-SHIELD
VAR-SHIELD
T0-ACCONN-8
202-70WAY-40
202-PRL-X1
203-70WAY-42
203-PSL-X1
206-70WAY-64
206-PSPB-2A
207-70WAY-36
207-PSPB-1A
50-TBA1-50AT
1A-TBD1-5AL
1A-TBD1-1DL
L L L L L L
34A-TBD1-34L
34A-TBD1-4L
11A-TBD1-12L
11A-TBD1-11L
3-SAS-1
L L
SP1A-TBD1-SP1AL
SP1A-TBD1-SP1L
108-SLR1
72-LFSR-A
207-TBA1-207B
203-TBA1-203B
206-TBA1-206B
2-EMSIICONN-2
90-ALM-2
L
BODY STUD
GND-G
OV-G
ND
GND-CHASSIS
STUD
GND-70WAY-47
GND
GND-BODYSTUD
CHASSIS STUD
GND-CHASSIS
STUD
GND-DOORSTUD
GND-G
SC-G
ND
30-TBD1-G
ND2L
L
30-TBD1-30DL
L
GND-TBA1-G
ND6B
GND-REARCOVER
GND-70WAY-68
GND-CHASSIS
STUD
GND-ACCONN-4
GND-TBA1-G
ND5B
GND-REAR COVER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
SPEED CONTROL
PART NO. 9907-014
WOODWARD
2301A
0
0 010
10 0 10 0
10
10 0 10
14A-LSGOV-14
SP4-D1-L
SP4-70WAY-63
SP2-D1-T1
SP4-TBD1-SP4B
2-G
RR-B
30-TBD1-30DB
23A-DCCONN2-9
2A-TBD1-2DL
L
2A-TBD1-2EL
L
OR84-PRPB-3
2-SCS-2
50-TBA1-50BT
OR 151-LSGOV-5
52-AC CONN-2
OR 153-LSGOV-9
OR51-TBA1-51B
OR52-TBA1-52B
OR53-TBA1-53B
CHASSIS STUD
GND-BODYSTUD
GND-TBD1-G
ND3T
110-SLR2
SP2
30
30-G
OV-1
OR30-LSGOV-15
30-ECS-1
L
L L
51
52
53
51-LSGOV-4
51-ACCONN-1
52-LSGOV-6
52-ACCONN-2
53-LSGOV-8
53-ACCONN-3
NOTE D
NOTE D
SP2-LFSR-4
65-G
SM-2
L
66-G
SM-1
L
38-G
RR-A
L
10-EMSIICONN-1
L
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
22-M
PU-2
L
21-M
PU-1
L
BO(-)-AIP-B
L
ER(-)-REMT-B
L
EL(-)-LEMT-B
L
FP(-)-FPS-B
L L L L L
BO-AIP-C
L
ER-REMT-C
L
EL-LEMT-C
L
MT-AIM
T-1
L
FP-FPS-C
L
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
MT(-)-AIM
T-2
OR82-DVR-7
L
80-VR3F-6
L
82-VR3F-7
OR80-DVR-45
70B-TBD1-70BT
30-LFSR-7
14A-TBC-232AT
L
SP4-CAM-5
RDM-G
SC-30
2-CR-B
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VACINSULATION WIRE UNLESS OTHERWISE INDICATED.
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
= COMPONENT LOCATED IN MARSHALLING BOX
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLYFOR OPTIONAL NFPA 110 ALARM MODULE.
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
22 - TBD1 - 2 F T
WIRE NO.DEVICE ABBREVIATION
DEVICE TERMINAL NUMBER
(IF REQUIRED)SPECIFIC TERMINAL BLOCKFOR WIRE NO. I.E.: 'A' ISTHE FIRST BLOCK, 'B' ISTHE SECOND BLOCK,...,'F'IS THE SIXTH BLOCK
(IF REQUIRED)TERMINAL CONNECTIONPOINTT=TOPB=BOTTOML=LOWER
WIRING EXAMPLE
1 2 1063 4 5 87 9 1211 13 14 15 16 17 2518 19 20 21 2322 24 292726 28
2301A LOAD SHARING & SPEED CONTROL
DROOP
R
LOW VOLTAGE
GAIN
LOAD
RAMP TIME RESET
COMPENSATION
LOW IDLE
SPEED
ACTUATOR
GAIN SPEED
RATED
FUEL LIMIT
START
GND-BODYSTUD
42-SP-3
43-SP-1
30-TBD1-30CT
3-TBD1-3AB
0
GND
14A-TBD1-14AT
51-TBA1-51T
151-TBC-51
152-TBC-52
52-TBA1-52T
53-TBA1-53T
153-TBC-53
DOODWARW
122-TBA2-122U
LSGOV
ACT(-)-EGA-2
ACT(+)-EGA-1
MPU-1
MPU-2
124-TBA2-124U
120-TBA2-120U
40-RM-13
41-RM-14
REAR COVER
GND-CHASSIS STUD
GND-TOP COVER
Component Identifiers (CID'S)
For (EMCP II )CID DESCRIPTION
100 Pressure Sensor (Engine Oil)
110 Temperature Sensor (Engine Coolant)
111 Fluid Level Sensor (Engine Coolant)
168 Electrical System Voltage
190 Speed Sensor (Engine)
248 CAT Data Link
268 EMCP Electronic Control (Generator Set)
269 Sensor Power Supply
333 Alarm Module Control
334 Spare Output
336 Switch (Engine Control)
441 Electronic Governor Relay
442 Generator Fault Relay
443 Crank Termination Relay
444 Starting Motor Relay
445 Run Relay
446 Air Shutoff Relay
447 Fuel Control Relay
475 Relay Driver Module
500 EMCP Electronic Control (Generator Set)
566 Unexpected Shutdown
The CID is a diagnostic code that indicates which component is faulty.
Failure Mode Identifiers (FMI)FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
The FMI is a diagnostic code that indicates what type of failure has occurred.
SRV-CAT MONITORINGSYSTEM CONN-23
RENR2301-01VOL2
30Page,MDW
Volume 2: Control Panel & Marshalling Box
RENR2301-01
August 2004
3412C EMCP II For MUI Engines
Electrical System
9EP1-2988
BCW1-744
4BZ1-6087
2004 Caterpillar
All Rights Reserved
Printed in U.S.A.
-
BC
MCB1
F17F16 F18
OUVR
F33F22F21 F32
HC
GNDFR
OL
ACTERMS
DCTERMS
MMAARRSSHHAALLLLIINNGG BBOOXX
AACC CCHHAASSSSIISS CCUUSSTTOOMMEERR TTEERRMMIINNAALL BBLLOOCCKK
MMAARRSSHHAALLLLIINNGG BBOOXX
TBC
TBA2
2 3 4 5 6 71 8
161514131211109 M+ M- T/R 21 22 24(K) (L)
141211T/RA2A1 A2A1
1 133 5
6153
6254
14
96959798
2 4 6
A2A1
1 3 75
8642
+
-
L
N
156
BBBBBBBBBBBBB BB B B B B B B B B B B
TTTTTTTTTTTTTTTTTTTTTTTTT
101-ACCONN-38
108-ACCONN-6
109-ACCONN-8
110-ACCONN-10
117-ACCONN-14
131-ACCONN-33
136-ACCONN-17
137-ACCONN-19
157-ACCONN-11
158-ACCONN-13
159-ACCONN-15
N-ACCONN-36
178-ACCONN-29
202-ACCONN-1
203-ACCONN-3
206-ACCONN-24
207-ACCONN-5
2-TBD2-2AT
3-TBD2-3B
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38
D(+)-DC CONN-19
RDM-DC CONN-7
31-DC CONN-29
6-TBD2-6B
10-TBD2-10B
30-TBD2-30AB
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
63-DC CONN-6
91-DC CONN-39
140-BC-L
142-BC-N
132-F16-T
136-F16-B
137-H
C-A1
131-H
C-A2
136-TBA2-136T
132-TBA2-132AT
137-TBA2-137T
131-TBA2-131BB
EF1-G
NDFR-K
EF2-G
NDFR-L
EF1-TBA2-EF1B
EF2-TBA2-EF2B
109-O
UVR-2
30-TBD2-30BT
156-TBC-156T
156-F33-T
154-F32-T
154-TBC-154T
157-TBA2-157T
159-TBA2-159T
157-F32-B
159-F33-B
108-O
UVR-1
110-O
UVR-3
108-TBA2-108T
10-TBC-10L
109-TBA2-109T
110-TBA2-110T
131-PC-3
131-TBA2-131AT
131-PC-A2
131-PC-3
132-F21-T
132-TBA2-132AB
132-F22-T
202-PC-54
132-F21-T
207-TBA2-207T
207-PC-61
207-F22-B
207-F22-B
207-PC-61
207-PC-53
202-TBA2-202T
203-TBA2-203T
203-PC-62
206-PR-9
205-PR-6
204-O
L-96
204-PC-A1
208-F21-B
208-PC-1
209-O
L-2
209-TBA2-209B
210-O
L-4
210-TBA2-210B
6-ALR-A
133-TBA2-133AT
141-H
C-3
141-F18-B
142-TBA2-142B
142-H
C-4
31
42
132-TBA2-132BB
132-M
CB1-1
133-M
CB1-3
139-H
C-8
148-H
C-6
133-TBA2-133BB
133-TBC-133B
133-TBA2-133BT
138-M
CB1-2
138-H
C-5
134-H
C-7
134-MCB1-4
139-TBA2-139B
148-TBA2-148B
140-H
C-2
140-TBA2-140B
135-F17-B
135-H
C-1
132-F16-T
132-F17-T
101
GND1
108
109
110
117
131
131
136
137
157
158
159
N
178
202
203
206
207
132
132
133
133
139
148
140
142
209
210
EF1
EF2
GND2
154
133
131
132
GND
2
3
6
10
30
31
54
57
61
63
87
89
88
90
91
96
97
98
99
D+
D-
RDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
120-TBA2-120B
120-AR-B
118-AR-7
61-KWR-A
47-KWR-1
48-KWR-7
49-KWR-4
D(-)-DC CONN-20
PC
140-TBA2-140T
142-TBA2-142T
2-TBD2-2CB
36-TBD2-36T
133-F18-T
132-TBC-132B
131-TBA2-131BT
132-TBA2-132BT
131-TBC-131T
10
10
TB
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
B T
73-C
AM-10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
131-BC-N
U
NNOOTTEE FF
140-BC-L
U
209-PUMP-T1/T3
14
210-PUMP-T2/T4
14
GND-PUMP-G
ND
14
148-JWH-IL1
10
139-JWH-IL2
10
U U UU
140-SPH-H
1
142-SPH-H
4
SP4-O
UVR-15
70B-O
UVR-16
70B-O
UVR-11
2-TBC-2L
SP4-O
UVR-10
8
120-G
NDFR-A2
B
9
122-TBA2-122B
118-G
NDFR-A1
A
7
5
2
AR
6
3
122-AR-A
4
1
122-AR-4
120
122
124
T
B
120-G
NDFR-A2
120-F50-T
T
B
122-AR-A
122-F51-T
T
B
124-F52-T
120-LSGOV-3
U
122-LSGOV-1
U
124-LSGOV-2
U
SP4-TBD2-SP4T
70B-TBD2-70BT
L2-OUVR-13
10-OUVR-12 L
232-LSGOV-13
233-LSGOV-14
3-TBC-233AT
OR 14A-TBD1-14AB
OR 3-TBC-3B
F50 F51 F52
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
120-VR3F-20OR120-D
VR-20
122-VR3F-22OR122-D
VR-22
124-VR3F-24OR124-D
VR-24
GND
GNDGND-TBA2-GNDT 10
B
GND
T
GND
GND-TBC-G
NDB
10
B
T
B
T
AC CHASSIS STUD
GND-ACCONN-21
MERLIN GERIN
OFF
C60N
multi 9
OFF
@
@ @ @
@ @
@
FIELD
F13028
AC INPUT
2422 2620 F2
84321 765
114-5510
VOLTAGE
REGULATOR
109
VR3F
20-RFI-20
24-RFI-24
6A-DROOP-D1
5A-DROOP-D2
22-GEN OR 22-RFI-22
20-GEN OR
24-GEN ORNOTE C
NOTE C
26-GEN PM
28-GEN PM30-GEN PM
F1-GEN FIELD LEADF2-GEN FIELD LEAD
NOTE E
82-TBD1-82L
80-TBD1-80L
122-F51-B
120-F50-B
124-F52-B
MMAARRSSHHAALLLLIINNGG BBOOXX
read
adjustset point
1
PRALR
PCB
DC CONNAC CONN
31
32
34
33
35
37
36
38
39
40
21
22
11
12
1
2
24 14
23 13
25 15
4
3
5
27 17 7
26 16 6
28 18
29
30
19
20
8
9
10
31
32
21
22
111
12 2
2434
33 23
35 25
414
13 3
15 5
7172737
36 26 16 6
38 28
39
40
29
30
18 8
19
20
9
10
TBD2
1098
B
9
A
8 7
6
3
5
2
4
1
B A
9 78
3
6 4
2 1
5
D1D2
2
101-TBA2-101B
108-TBA2-108B
109-TBA2-109B
110-TBA2-110B
117-TBA2-117B
131-TBA2-131AB
136-TBA2-136B
137-TBA2-137B
157-TBA2-157B
158-TBA2-158B
159-TBA2-159B
178-TBA2-178B
202-TBA2-202B
203-TBA2-203B
206-TBA2-206B
207-TBA2-207B
N-TBA2-NB
2-TBC-2T
2-D
CCONN-35
(40 WAY)(40 WAY)
3-TBC-3T
5-D
CCONN-22
36-D
CCONN-11
70B-D
CCONN-36
71-D
CCONN-16
72-D
CCONN-17
74-D
CCONN-37
81-D
CCONN-9
84-D
CCONN-10
SP4-D
CCONN-34
SP3-D
CCONN-24
SP2-D
CCONN-14
SP1-D
CCONN-4
3-D
CC0NN-3
6-D
CCONN-2
10-D
CCONN-12
3-TBD2-3T
DROOP BOARD
T
B B
T
B
T
B
T
B
T
B
T
B
T
B
T
B
T
B B B B B
TTTTT TTTTTTTTTT
B B B B B B B B B B B
T
2-TBD2-2BB
5-TBD2-5B
6-TBD2-6T
10-TBD2-10T
30-TBD2-30AT
30B-D
CCONN-15
36-TBD2-36B
31-TBC-31T
54-TBC-54T
57-TBC-57T
63-TBC-63T70B-TBD2-70BB
71-TBD2-71B
72-TBD2-72B74-TBD2-74B
81-TBD2-81B
84-TBD2-84B
87-TBC-87T
88-TBC-88T
89-TBC-89T
90-TBC-90T
91-TBC-91T
DDCC CCHHAASSSSIISS
MMAARRSSHHAALLLLIINNGG BBOOXX DDCC CCHHAASSSSIISS
96-TBC-96T
97-TBC-97T98-TBC-98T
99-TBC-99T
D(-)-TBC-D(-)T
D(+)-TBC-D(+)T
RDM-TBC-RDMT
SP1-TBD2-SP1B
SP2-TBD2-SP2BSP3-TBD2-SP3B
SP4-TBD2-SP4B
10-TBC-10T
30-TBC-30T
6-TBC-6T
36-BC-(+)
2-BC-(-)
30-ATR1-7
OR30-BTR-7
71-BTR-5
3-TBD2-3AU
3-ATR2-G
74-ATR1-5
74-TBD2-74T
74-ATR2-5
30-G
NDFR-11
206-TBA2-206T
205-O
L-95
84-PR-7
84-TBD2-84T
84-PR-8
84-PR-7
81-TBD2-81T
81-PR-4
83-TBD2-83T
85-TBD2-85B
85-PR-5
2-TBD2-2AB
2-PR-B
2-TBD2-2CT
2-ALR-B
6-TBC-6B
65-TBD2-65B
64-TBD2-64B
66-TBD2-66B
65-ALR-1
64-ALR-4
3 40 41 42 543 6 447 45
46 47 48 49 50
J1
22B-B+ 20 2624 28 30 F1 F2
DVR
10-TBD2-10U
2-TBD2-2BT
2-D
VR-(B-)
6A-DROOP-D1
5A-DROOP-D2
276-PF/KVAR-1
275-PF/KVAR-3
5A-VR3F-5
6A-VR3F-6
B
T
5-TBD2-5T 9
48-TBC-48T
8 7
61-TBC-61B
47-TBC-47T
49-TBC-49T
B
3
6
A
KWR
2 1
5 4
GND
2 2 3 6 10
30
30
36
71
72
74 81
84
SP1
SP2
SP3
SP4
5
70B
83
85
64
65
66
ATR1
RFI FILTER
22 24 20
2422 20
22-VR3F-22
24-VR3F-24
20-VR3F-20
61-TBC-61T
70B-O
UVR-11
66-ALR-7
5-KWR-B
SP4-O
UVR-10
20-G
EN
22-G
EN
24-G
EN
26-G
ENPM
28-G
ENPM
30-G
ENPM
NOTE E
F1-G
ENFIELDLEAD
F2-G
ENFIELDLEAD
82-TBD1-82L
80-TBD1-80L
D2 D1
DROOP RESISTOR
22-G
EN
24-G
EN
20-G
EN
NOTE C
5A-DVR-5 6A-DVR-6
3
PF/KVAR
275-D
VR-45
21
276-D
VR-44
77
B
T
U
2-ATR1-H
OR2-BTR-H
2-M
V-1
U
OR3-BTR-G
3-ATR1-G
U
10-D
VR-B(+)
U
10-LFLS-8
U
30-LFLS-6
30-FRBS-2
U
72-LFLS-7
U
81-LFLS-4
U
81-LFLS-1
83-LFLS-2
U85-M
V-2
U
77-FRBS-1
U
83-PR-A
2 3 4 5 6 7 151112 13 14 16 17 18 19
MCA B D E F JHG I K L PON RQ S
2-ATR2-H
2-TBD2-2AU
30-ATR1-10
30-TBD2-30BB
75-C
AM-3
75-ATR2-8
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
171-TC4-W
H
172-TC4-R
D
M
13
181-TC5-W
H
182-TC5-R
D
30-ATR2-7
30-ATR2-16
75-ATR1-8
30-ATR1-16
74-ATR1-5
set point
31 2 4 5 6 1087 9 1112
adjust
read
CA B D FE JHG I K L
30-ATR2-10
30-ATR3-7
161514 1817 19
ATR2
N PO RQ S
SP2-ATR1-14
30-ATR2-10
74-ATR3-5
SP2-ATR3-14
3-ATR1-G
3-ATR3-G
2-ATR3-H
2-ATR1-H
75-ATR3-8
30-ATR2-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
30-ATR3-7
30-ATR3-16
75-ATR2-8
30-ATR3-10
74-ATR2-5
192-TC6-R
D
191-TC6-W
H
read
adjustset point
1 2 3
A B C
1054 6 7 8 9 131211 1514 16
JED F G H I K L M ON P
1817 19
ATR3
Q R S
2-BTR-H
2-ATR2-H
3-BTR-G
3-ATR2-G
BTRset point
1621 98764 53
read
14 151112 1310 1917 18
P
adjust
A B
2-TBD2-2AU
3-TBD2-3U
FDC E G IH KJ L NM O Q SR
2-ATR3-H
OR
3-ATR3-G
OR
30-BTR-10
164-BT1-W
H
163-BT1-R
D
76-C
AM-4
30-BTR-10
30-TBD2-30BB
71-TBD2-71T
SP2-TBD2-SP2T
SP2-ATR3-14OR
30-BTR-16
30-BTR-7
30-ATR3-16OR
SP2-BTR-14ORSP2-ATR1-14
84-LFLS-3
U
120-F50-B
122-F51-B
124-F52-B
DC CHASSIS STUD
GND-D
CCONN-21
GND-DC CHASSIS STUD
GND-AC CHASSIS STUD
@
@
@
@
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
UNLESS AND RFI FILTER IS PROVIDED.NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
= COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IFBTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECTWIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
= COMPONENT LOCATED ON ENGINE OR BASE
= 10 AWG
INSULATION WIRE UNLESS OTHERWISE INDICATED.NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
10
= 14 AWG14
AN OPTIONAL SE GENERATOR.NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
WIRING EXAMPLE
DEVICE TERMINAL NUMBER
DEVICE ABBREVIATIONWIRE NO.
2
(IF REQUIRED)SPECIFIC TERMINAL BLOCKFOR WIRE NO. I.E.: 'A' ISTHE FIRST BLOCK, 'B' ISTHE SECOND BLOCK,...,'F'IS THE SIXTH BLOCK
(IF REQUIRED)TERMINAL CONNECTION POINTT=TOPB=BOTTOMU=UPPER
2 - TBD1 - 2 F T
@
RENR2301-01VOL2
30Page,MDW