345b serie ii excavator electrical system

2
RENR3606-03 30 Page © 2005 Caterpillar All Rights Reserved Printed in U.S.A. RENR3606-03 June 2005 345B Series II Excavator Electrical System CCC1-UP DET1-UP FEE1-UP A AA 1 2 325-PK-14 200-BK-14 T This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. This indicates that the component has a wire connected to it that is connected to ground. 105-9344 T Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Pin Socket Fuse Component Part Number Pin or Socket Number Receptacle Plug Wire Gauge Wire, Cable, or Harness Assembly Identification Wire Color Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. Single Wire Connector Circuit Number Identification Ground Connection Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Symbols Electrical Schematic Symbols And Definitions 1 1 2 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. A 3 5 6 8 9 10 11 12 15 13 16 B C D E 1 2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 33 34 7 F A 3 4 5 6 7 9 10 11 12 14 15 13 16 B C D E 1 2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 33 34 7 F Machine Harness Connector And Component Locations Connector Location Connector Number Schematic Location Machine Location CONN 1 A-12 16 CONN 2 B-11 26 CONN 3 C-11 26 CONN 4 C-11 26 CONN 5 C-11 26 CONN 6 C-11 26 CONN 7 E-10 D CONN 8 F-10 D CONN 9 F-10 D CONN 10 G-10 D CONN 11 G-10 D CONN 12 G-10 D CONN 13 F-9 D CONN 14 F-9 D CONN 15 E-9 D CONN 16 D-9 D CONN 17 C-9 D CONN 18 ET & ECAP CONN G-7 D CONN 19 A-6 15 CONN 20 C-6 7 CONN 21 C-5 7 CONN 22 C-5 7 CONN 23 C-5 F CONN 24 C-4 F CONN 25 C-4 F CONN 26 F-5 C CONN 27 F-5 C CONN 28 F-5 C CONN 29 F-5 C CONN 30 F-5 C CONN 31 F-5 C CONN 32 F-4 C CONN 33 F-4 C CONN 34 F-4 C CONN 35 H-6 F CONN 36 H-6 F CONN 37 H-6 F CONN 38 H-6 F CONN 39 H-6 14 CONN 40 H-6 14 CONN 41 H-6 14 CONN 42 H-5 B CONN 43 H-5 B CONN 44 H-4 B CONN 45 H-4 B CONN 46 H-4 B CONN 47 H-4 B CONN 48 H-3 B CONN 49 H-2 B CONN 50 FACTORY ADJ CONN D-2 F CONN 51 B-3 33 CONN 52 B-3 33 CONN 53 A-2 6 CONN 58 A-3 6 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart. Wire Description Wire Number Wire Color Description Wire Number Wire Color Description Power Circuits Lighting Circuits 101 RD Bat (+) 607 PK Chassis Lamp 103 RD Dome Lamp 615 YL Cab Lamp 105 RD Key Switch 616 BU ATCH Boom Lamp 109 RD Alt Output (+) Term. 633 BU Converter Light Out (DC 12V) 110 RD Timer Relay 638 WH ATCH Rotating Beacon Lamp 111 RD Timer Relay Output 1 A601 YL Buzzer Sw To Auto - Lube Relay 3 112 PU Main Power Rly Output Control Circuits 113 OR Opr Mon Panel B (+) Switched 763 BU Travel Speed Sol 114 RD Warning Horn (Forward) 779 WH Low Pressure Sol (A1) 115 PK Cab Lamp 780 PU High Pressure Sol (A3) 116 BR A/C Relay Output 786 GN Boom Lamp Relay 118 GY Washer/Wiper 788 YL Engine Speed Pickup (+) 120 YL 12V 5A Socket 791 PK Chassis Lamp Relay 124 GN A/C / Heater A701 GY Injector Sol 1 129 BU Cigar Lighter A702 PU Injector Sol 2 135 BU 12V Converter Switched Output A703 BR Injector Sol 3 138 GN Auto - Lube Relay Output A704 GN Injector Sol 4 139 OR Converter 12V Mem Output A705 BU Injector Sol 5 140 BU Lubricator A706 GY Injector Sol 6 147 PU Fine Swing A746 PK Boost Pressure Sensor 149 PU Boom Lamp A747 GY ATM Pressure Sensor 150 RD Hyd Lock Sol/Switch A751 YL Fuel Temp Sensor 151 GN Neut Start Limit Sw to Hyd Lock Sol Rly A755 PK Throttle Pos Switch 1 152 BU ATCH Aux Switches A756 BU Throttle Pos Switch 2 154 RD Neut Start Limit Sw to Neut Start Rly A757 GY Throttle Pos Switch 3 159 RD A/C Relay A758 BR Throttle Pos Switch 4 160 PU Chassis Lamp A762 PU Engine Speed Pickup (-) 168 RD Refueling Pump A768 BU E/P Cont Sol 176 YL Aux Ckt A769 GY E/P Cont Sol 177 RD Breaker 1 A770 PK Backup Resistor 179 BU Overload Warning Device (O.W.D.) A771 PU Implement Switch 180 GN ATCH BIO Pump D789 WH Injector Com 1 & 2 185 YL Backup EPR Valve Switch D790 OR Injector Com 3 & 4 189 RD Timer Relay Output 2 D791 YL Injector Com 5 & 6 191 WH Aux Backup Switch E793 BU ATCH Data Link (-) 196 BU Insp Lamp E794 YL ATCH Data Link (+) 198 PK Joystick (RH/LH) E799 BR Fan Sol Com Ground Circuits F700 BU Fan Cont Sol 200 BK Chassis Ground F701 BR Spare 201 BK Monitor Ground F702 GN Spare 210 BK Converter Ground F704 OR Spare 235 BK E/P Cont Ground F713 OR Spare Basic Machine Circuits F714 PK Spare 304 WH Starter Relay Output F717 YL Accel 306 GN Starter Relay Coil F718 BU Decel 307 OR Key Switch to Start Aid Switch M743 GN Disable Sw To Relay 308 YL Main Power Rly Coil M744 PK Smart Boom Sw To Up/Down Relay 1 310 PU Start Aid Sol M746 YL Up/Down Relay 1 & 2 311 WH Start Aid Coolant Temp Switch M747 PU Down Relay 315 GN Start Aid Switch M748 OR Line Cut Off Sol 320 RD Horn Sw to Horn Relay M749 WH Select Mod. Valve 321 BR Travel Alarm 801 PK Hi Press Detection Sw To Auto - Lube Relay 322 GY Horn Relay to Horns 802 YL Auto-Lube Pump To Add Lube Indicator 323 WH Refueling Power Relay To Refueling Pump 892 BR Cat Data Link (-) 325 PK Refueling Level Sw To Refueling Pump Sw (N.C.) 893 GN Cat Data Link (+) 329 YL Refueling Stop Rly To Refueling Power Rly A847 YL Medium Pressure Sol R2 330 YL Jumper From Neutral Start Rly To Start Rly A848 PK Medium Pressure Sol R1 365 YL Refueling Pump Sw (NC) To Refueling Relays A849 OR Flow Control Sol 370 BU Auto - Lube Relay 3 To Buzzer A850 WH Flow Control Sol 386 PK Neutral Start Relay Output F846 PU Prox Switch Monitoring Circuits G848 GN Rocker Switch CSL 403 GN Alternator R Term 950 BR Aux Pilot Man AC1 Sol 412 BU Coolant Level Switch 951 PK Hammer 2 Sol (ON/OFF) 430 BU Air Cleaner Switch 952 OR Pressure Switch 439 YL Hyd Tank Indicator 954 GN Hammer Pressure Switch 491 PK Hyd Oil Temp Sender 955 BU Prox Switch 495 GN Fuel Level Sensor 961 BR ATCH Aux Hyd Cont Switch 496 WH Hyd Oil Level Switch 993 BR Sensor Common 499 GY Hyd Oil Filter Switch Power 994 GY Oil Pressure Sensor A424 WH O.W.D. Signal In 995 BU Coolant Temp Sensor A425 YL O.W.D. Signal Out 996 GN V+ Eng SP/TMG A499 BU Hyd Tank Pressure Switch 997 OR Engine Control +5V C468 BU Engine Oil Level Switch 998 BR Engine SP/TMG Common E455 BR Hyd Oil Filter Signal 999 WH Engine SP/TMG Sensor F400 GY Engine Oil Pressure Switch C912 GN Throttle G438 PK Add Lube Switch To Lube Pump C967 BU Intake Manf Air Temp G457 PK Auto-Lube Relay To Buzzer E985 BR Auto-Lube Pump To Level Indicator Accessory Circuits K904 GN Front Pump Pressure Sensor 500 BR Windshield Switch To Wiper Cont K905 RD E/P Cont Power 501 GN Wiper Lo K906 GN Swing Brake Sol 506 PU Washer Motor K907 BU Backup EPR Valve Switch To E/P cont 508 PU Speaker LH + K909 BU Backup EPR Valve Sw To Backup Resistor 509 WH Speaker LH - K911 PK RS485 + (Monitor) 511 BR Speaker RH + K912 GN RS485 - (Monitor) 512 GN Speaker RH - K915 GN Fine Swing Switch 513 OR A/C Clutch Sol K973 BR Throttle Pos Sw 1 From E/P Cont To Aux Hyd Cont 521 YL Refrigerant Low Pressure Sw To A/C Unit K974 PU Throttle Pos Sw 2 From E/P Cont To Aux Hyd Cont 524 BU Wiper Cont Output To Lower Wiper Motor K975 WH Throttle Pos Sw 3 From E/P Cont To Aux Hyd Cont 546 BU Joystick (LH) - Left Switch K976 OR Throttle Pos Sw 4 From E/P Cont To Aux Hyd Cont 547 OR Joystick (LH) - Right Switch K997 BU Monitor +B Out 548 GY Joystick (RH) - Left Switch L908 OR RS232C (TX) 549 PK Joystick (RH) - Right Switch L909 BU RS232C (RX) 575 YL ATCH Aux Switch L968 OR EPR Valve (-) 576 PK ATCH Aux Switch L969 WH EPR Valve (+) 578 BU ATCH Warming Windshield Switch L970 GY Option Pressure Switch 585 YL Aux Pilot Man AC2 Sol L971 GN Travel Switch 586 BR O.W.D. Console Switch To Cont L972 BU Low Idle Switch 590 GY Wiper Int. L973 GN Not Used A537 PK ATCH Seat Heater Switch L974 GN Boom Raise Pressure Switch A586 OR Wash Switch L976 GN Refueling Pump Sw (NO) To Refueling Relays A587 YL Rotary Switch To Hyd Lock Sol Relay L977 YL Level Finish Sol A588 GN Hyd Lock Relay To Sol L978 GY Trenching Sol C532 GN Auto - Lube Hi Pressure Detection N919 GN Throttle Sw 1 From Backup Rly To Aux Hyd Cont C537 GN A/C Photo Sensor (Y/W) N920 BU Throttle Sw 2 From Backup Rly To Aux Hyd Cont C538 OR A/C Photo Sensor (Y/G) N921 YL Throttle Sw 3 From Backup Rly To Aux Hyd Cont N922 OR Throttle Sw 4 From Backup Rly To Aux Hyd Cont N923 GY Aux Pedal On/Off Sol N924 WH Aux Backup Switch 8630 BU ATCH Rotating Beacon Switch Off Machine Switch Specification Part No. Function Actuate Deactuate Contact Position 106-0179 Travel Pressure Implement Pressure Pressure 1520 ± 98 kPa (220.5 ± 14.2 psi) 1127 kPa MIN (163.5 psi MIN) Normally Open 106-0180 Boom Raise Pressure 2646 ± 196 kPa (383.8 ± 28.4 psi) 2156 ± 196 kPa (312.7 ± 28.4 psi) Normally Open 107-0615 Hyd Tank Pressure 48 ±14 kPa (7 ± 2 psi) 24 kPa MIN (3.5 psi MIN) Normally Closed 114-5333 Refrigerant Low Pressure 275 kPa (39.9 psi) 170 kPa ¹ (24.7 psi) Normally Open 131-9203 Aux Pressure 3500 kPa MAX (507.6 psi MAX) 3000 ± 150 kPa (435.1 ± 21.8 psi) Normally Open 162-6208 Air Cleaner 635 ± 58 mm H2O _ Normally Open ² 3E-6425 Start Aid Coolant Temp 38 ± 3°C (100.4 ± 37.4°F) 27°C MIN (80.6°F MIN) Normally Closed ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing condition can be maintained down to 170 kPa (25 psi). ² Contact position at the contacts of the harness connector. Resistor, Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 102-8017 Resistor - Backup Main Relay 52.0 ± 2.6 111-9916 Solenoid - Eng/Pump Control Flow Control 11.7 ± 1.2 121-1490 Solenoid - Level Finish Line Cut Off Trenching 32.0 ± 3.2 121-1491 Solenoid - A/C 1 (ON/OFF) A/C 2 (ON/OFF) Hyd Lock Low Pressure (A1) Swing Brake Select Mod. Valve Travel Speed 32.0 ± 3.2 163-6616 Resistor - ATCH Main Relay 48.0 ± 2.4 3E-6332 Solenoid - Start Aid ATCH 6.0 4I-5394 Sender - Hyd Oil Temp 6130 to 7500 ¹ At room temperature unless otherwise noted. Related Electrical Service Manuals Form Number Alternator: 3E-7577 RENR1252 Electric Starting Motor: 6V-0890 SENR3860 Engine/Pump Control: 126-2973 SENR1935 Engine Control: RENR1235 Starting and Charging: SENR1936 Title Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. 15 Parameter failures. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. 20 Parameter failures. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. CONN 54 A-3 6 CONN 55 A-11 35 CONN 56 A-4 6 CONN 57 A-4 6 G G Component Identifiers (CID¹) Module Identifier (MID²) Engine/Pump Control (MID No. 105) CID Component 0001 Cylinder 1 0002 Cylinder 2 0003 Cylinder 3 0004 Cylinder 4 0005 Cylinder 5 0006 Cylinder 6 0091 Throttle Signal Abnormal 0094 Fuel Delivery Pressure Sensor 0096 Fuel Level Sensor 0100 Oil Pressure Signal 0110 Coolant Temperature Signal 0167 Alternator Charging Sensor 0168 Electrical System Voltage 0172 Inlet Air Temperature Signal 0174 Fuel Temperature Signal 0190 Engine RPM Signal 0253 Personality Mode 0261 Timing Calibration 0262 Analog Sensor Supply 0263 Digital Sensor Power Supply (8V or 12V) 0267 Shutdown Input Signal 0268 Programmable Parameters 0273 Boost Pressure Signal 0274 Atmospheric Pressure Signal 0286 Oil Lamp 0374 Swing Brake Solenoid 0376 Travel Alarm 0581 Proportional Reducing Valve 0582 Air Filter/Engine Oil Pressure 0583 Boom Raise Solenoid 0586 Invalid Engine Speed 0587 Calibration Data Error/Governor Actuator Signal 0588 Monitor Communications 0597 PWM Sensor 0598 Travel Speed Solenoid 0600 Hydraulic Oil Temperature Signal 0688 VHP Solenoid 0763 Controller Communications 0799 Service Tool ¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Code Description of Problems 1301 Engine oil pressure is too low. 1302 Engine coolant temperature is too high. 1303 Hydraulic oil temperature is too high. 1304 Air Filter is clogged. 1305 Battery voltage is not normal. 2302 Governor feedback is not normal. 2304 Calibration data error. 3201 Monitor RAM is not normal. 4101 Electric power supply to the controller is too much (43 volts). 4102 Over-current in proportional reducing valve. 4103 Proportional reducing valve circuit is open. 4104 Monitor power supply (digital output) over current. 4105 Over-current in digital output (trenching solenoid). 4106 Over-current in digital output (fine control solenoid). 4107 Over-current in digital output (travel speed change solenoid). 4108 Over-current in digital output (travel alarm). 410A Over-current in digital output (swing break solenoid). 410B Spare Solenoid 2 (Digital Output) Over Current 4201 Engine Speed is not normal. 4202 Engine coolant temperature sensor is shorted to body ground. 4203 Hydraulic oil temperature sensor is shorted to body ground. 4204 PWM sensor of pump delivery pressure is shorted to body ground. 4205 Spare PWM sensor 1 is shorted to body ground. 4206 Spare PWM sensor 2 is shorted to body ground. 4207 PWM sensor of pump delivery pressure is open in circuit. 420A Fuel sensor is shorted to body ground 420B Fuel sensor is open or shorted to battery voltage. 420C Electric power supply is too low (below 23 volts). 420D Electric power supply is too high (above 32 volts). 420E Engine speed dial is not in one of the 10 specified positions. 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). 4303 Engine stalls. A201 Monitor communication is not normal. A202 Monitor takes too much time to respond to controller's signal. A203 Communication is abnormal in controller. A20D ADEM Communication Disconnect Engine/Pump Control Real Time Error Codes Code Description of Problems b101 Cylinder 1 open circuit. b102 Cylinder 1 short. b103 Cylinder 2 open circuit. b104 Cylinder 2 short. b105 Cylinder 3 open circuit. b106 Cylinder 3 short. b107 Cylinder 4 open circuit. b108 Cylinder 4 short. b109 Cylinder 5 open circuit. b10A Cylinder 5 short. b10B Cylinder 6 open circuit. b10C Cylinder 6 short. b10D Throttle switch inputs are incorrect. b10E Oil pressure open/short to + battery. b10F Oil pressure short to ground. b110 Oil pressure calibration required. b111 Coolant temperature open/short to + battery. b112 Coolant temperature short to ground. b113 Battery voltage above normal. b114 Battery voltage below normal. b115 Loss of engine RPM signal. b116 Analog sensor supply short to + battery. b117 Analog sensor supply short to ground. b118 Digital sensor supply short to + battery. b119 Digital sensor supply short to ground. b11A Shutdown inputs are incorrect. b11B Turbo out pressure open/short to + battery. b11C Turbo out pressure short to ground. b11D Turbo out pressure calibration required. b11E Atmospheric pressure open/short to + battery. b11F Atmospheric pressure short to ground. b120 Atmospheric pressure calibration. b121 Check programmable parameters. b122 Timing calibration required. b123 Hydraulic oil temperature open/short to + battery. b124 Hydraulic oil temperature signal short to ground. b125 Fuel pressure sensor open/short to + battery. b126 Fuel pressure sensor short to ground. b127 Personality module mismatch. b127 Fuel pressure sensor calibration required. b130 Battery voltage intermittent. b131 Inlet air temperature signal open/short to + battery. b132 Inlet air temperature signal open/short to + battery. b133 Fuel temperature sensor open/short to + battery. b134 Fuel temperature sensor short to ground. b135 Engine RPM signal open/short to + battery. b136 Engine RPM signal abnormal. b138 Turbocharger compressor outlet pressure signal above normal. b139 EMS oil lamp open/short to + battery. b140 EMS oil lamp open/short to ground. b141 FLEX-NEED Update. b200 ADEM unknown error. Engine Control Real Time Error Codes Component Identifiers (CID¹) Module Identifier (MID²) Engine Control (MID No. 036) CID Component 0001 Cylinder 1 0002 Cylinder 2 0003 Cylinder 3 0004 Cylinder 4 0005 Cylinder 5 0006 Cylinder 6 0091 Throttle Signal Abnormal 0094 Fuel Delivery Pressure Sensor 0100 Oil Pressure Signal 0110 Coolant Temperature Signal 0168 Electrical System Voltage 0172 Inlet Air Temperature Signal 0174 Fuel Temperature Signal 0190 Engine RPM Signal 0253 Personality Mode 0261 Timing Calibration 0262 Analog Sensor Supply 0263 Digital Sensor Power Supply (8V or 12V) 0267 Shutdown Input Signal 0268 Programmable Parameters 0273 Boost Pressure Signal 0274 Atmospheric Pressure Signal 0286 Oil Lamp 0600 Hydraulic Oil Temperature 0799 Service Tool ¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID isa diagnostic codethat indicates which electronic control module diagnosed the fault. Machine location are repeated for components located close together. Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location Alarm - Travel B-9 1 Alternator E-12 2 Sensor - Intake Manifold Air Temperature B-12 17 Batteries - 12VDC I-11 3 Sensor - Oil Pressure B-12 18 Breaker - Alternator G-7 D Sensor - Pump Discharge Press A-9 19 Breaker - Main G-8 D Solenoid - A/C Clutch E-11 22 Buzzer - OWD H-5 35 Solenoid - Aux Pilot Man AC1 I-8 14 Buzzer - Q.C. H-5 35 Solenoid - Aux Pilot Man AC2 I-8 14 Solenoid - Aux Pedal On/Off E-1 F Control - Engine A-12 5 Solenoid - Eng/Pump Control A-8 4 Control - Engine/Pump F-2 C Solenoid - Fan Speed Control A-11 35 Controller - Aux/Hyd (ATCH) I-9 4 Solenoid - Flow Control I-8 14 Controller - Wiper/Washer C-1 E Solenoid - Hammer 2 (On/Off) I-6 14 Converter - Voltage C-6 A Solenoid - High Pressure (A2) B-1 32 Diode - Main Relay G-7, H-7 D Solenoid - High Pressure (A3) B-1 32 Fuses I-4 B Solenoid - Hydraulic Lock E-11 F Ground - Cab B-5 7 Solenoid - Level Finish A-8 4 Ground - Chassis B-3 8 Solenoid - Line Cut Off C-9 14 Ground - Chassis A-9 34 Solenoid - Low Pressure (A1) B-2 32 Ground - Platform E-1 E Solenoid - Medium Press R1 / R2 I-7 14 Ground - Platform H-1 G Solenoid - Select Mod. Valve C-9 14 Ground - Relay Panel F-8 D Solenoid - Start Aid (ATCH) G-12 23 Ground Strap - Chassis to Platform I-6 10 Solenoid - Swing Brake B-9 14 Horn A-1 8 Solenoid - Travel Speed A-9 4 Indicator (ATCH) C-5 A Solenoid - Trenching A-8 4 Solenoids - Injectors 1-6 A-11 24 Switch - Air Cleaner Flow G-12 25 Lamp - Boom (ATCH) B-1 33 Switch - Aux Backup D-2 C Lamp - Cab C-6 12 Switch - Aux Pressure I-7 B Lamp - Chassis A-2 12 Switch - Auxiliary (ATCH) D-3 C Lighter C-2 E Switch - Backup EPR Valve D-6 C Meter - Service C-2 E Monitor C-3 E Switch - Backup Throttle Switch D-6 C Motor - Washer I-12 D Switch - Boom Raise Pressure B-8 C Motor - Lower Wiper D-1 11 Switch - Coolant Level G-12 23 Motor - Starter D-12 9 Switch - Disconnect G-9 D Motor - Upper Wiper B-6 12 Switch - Engine Oil Level E-11 26 Pump - BIO (ATCH) H-12 14 Pump - Refueling (ATCH) A-2 6 Switch - Hyd Tank Press B-5 27 Radio - 12VDC I-2 A Switch - Hydraulic Control (ATCH) D-4 C Switch - Hydraulic Oil Filter A-5 15 Relay - Aux/Backup (ATCH) H-9 4 Switch - Hydraulic Oil Level A-5 15 Relay - Boom Lamp E-7 D Switch - Implement Pressure B-8 14 Relay - Cab Lamp E-7 D Switch - Joystick (LH) H-5 B Relay - Chassis Lamp F-7 D Switch - Joystick (RH) F-2 C Relay - Disable G-9 D Switch - Key E-2 C Relay - Down G-8 D Switch - Neutral Start Limit H-5 B Relay - Horn E-7 D Switch - O.W.D (ATCH) D-5 C Relay - Hydraulic Lock Solenoid F-7 D Switch - Pressure I-7 14 Relay - Main D-8 D Switch - Prox I-7 14 Relay - Neutral Start D-7 D Switch - Refrigerant Low Press E-11 23 Relay - Refueling Power (ATCH) A-2 6 Switch - Refueling Level (ATCH) A-4 28 Relay - Refueling Start (ATCH) A-3 6 Switch - Refueling Pump N.C. (ATCH) A-4 6 Relay - Refueling Stop (ATCH) A-3 6 Switch - Refueling Pump N.O. (ATCH) A-3 6 Relay - Start C-8 D Switch - Rotary H-3 31 Relay - Timer D-7 D Switch - Rotating Beacon (ATCH) D-3 C Relay - Up/Down 1 G-8 D Switch - Seat Heater (ATCH) D-4 C Relay - Up/Down 2 G-8 D Switch - Smart Boom D-4 C Switch - Start Aid (ATCH) D-5 C Resistor - Main Relay D-8 D Switch - Start Aid Coolant Temp E-11 18 Seat With Seat Heater (ATCH) F-4 C Switch - Suction Line Shutoff Limit A-7 15 Sender - Hydraulic Oil Temp A-5 15 Switch - Throttle Position E-2 C Sensor - A/C Photo C-3 E Switch - Travel Pressure B-7 14 Sensor - ATM Pressure B-12 16 Switch - Windshield C-2 E Sensor - Boost Pressure B-12 17 Switch - Windshield Warming (ATCH) D-3 E Sensor - Coolant Temperature B-12 18 Switch Panel F-2 C Sensor - Engine Speed/Tmg D-11 18 Unit - A/C H-3 29 Sensor - Fuel Level A-4 20 A = Located inside of cab. E = Located in monitor area. B = Located in operator's left console area. F = Located around pilot manifold. C = Located in operator's right console area. G = Located under platform. D = Located around relay panel. Sensor - O.W.D. B-2 8 Sensor - Fuel Temperature B-12 21

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Page 1: 345B Serie II Excavator Electrical System

RENR3606-03

30Page

©2005 Caterpillar

All Rights Reserved

Printed in U.S.A.

RENR3606-03

June 2005

345B Series II Excavator

Electrical System

CCC1-UP

DET1-UP

FEE1-UP

A AA

1

2

325-PK-14

200-BK-14

T

This indicates that the component does not have a wire connected to ground. It is

grounded by being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Pin Socket Fuse

Component

Part Number

Pin or SocketNumber

Receptacle

Plug

Wire Gauge

Wire, Cable, or Harness

Assembly IdentificationWire Color

Normally closed switch that will open with an increase of a specific condition.No circle indicates that the wire cannot be disconnected from the component.

Single WireConnector

Circuit NumberIdentification

GroundConnection

Pressure

SymbolTemperature

Symbol

Level

Symbol

Flow

Symbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender- A component that is used with a temperature or pressure gauge. The sender

measures the temperature or pressure. Its resistance changes to give an indication to

the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The

electromagnet can open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet

can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

1 1

2 2

Typical representation of a Sure-Seal

connector. The plug and receptacle

contain both pins and sockets.

Typical representation of a Deutsch

connector. The plug contains all

sockets and the receptacle contains

all pins.

A

3

5

6

8

9

10

11

12

15

1316

B C

D

E

1

2

17

18

19

20

21

22

23

24

2526

27

28

29

30

31

32

35

33

34

7

F

A

3

4

5

6

7

9

10

1112

14

15

13

16

B

C

D

E

1

2

17

18

19

20

21

22

23

24

25

26 27

28

29

30

31

32

35

33

34

7

F

Machine Harness Connector And Component Locations

Connector Location

Connector NumberSchematic

Location

Machine

Location

CONN 1 A-12 16

CONN 2 B-11 26

CONN 3 C-11 26

CONN 4 C-11 26

CONN 5 C-11 26

CONN 6 C-11 26

CONN 7 E-10 D

CONN 8 F-10 D

CONN 9 F-10 D

CONN 10 G-10 D

CONN 11 G-10 D

CONN 12 G-10 D

CONN 13 F-9 D

CONN 14 F-9 D

CONN 15 E-9 D

CONN 16 D-9 D

CONN 17 C-9 D

CONN 18 ET & ECAP CONN G-7 D

CONN 19 A-6 15

CONN 20 C-6 7

CONN 21 C-5 7

CONN 22 C-5 7

CONN 23 C-5 F

CONN 24 C-4 F

CONN 25 C-4 F

CONN 26 F-5 C

CONN 27 F-5 C

CONN 28 F-5 C

CONN 29 F-5 C

CONN 30 F-5 C

CONN 31 F-5 C

CONN 32 F-4 C

CONN 33 F-4 C

CONN 34 F-4 C

CONN 35 H-6 F

CONN 36 H-6 F

CONN 37 H-6 F

CONN 38 H-6 F

CONN 39 H-6 14

CONN 40 H-6 14

CONN 41 H-6 14

CONN 42 H-5 B

CONN 43 H-5 B

CONN 44 H-4 B

CONN 45 H-4 B

CONN 46 H-4 B

CONN 47 H-4 B

CONN 48 H-3 B

CONN 49 H-2 B

CONN 50 FACTORY ADJ CONN D-2 F

CONN 51 B-3 33

CONN 52 B-3 33

CONN 53 A-2 6

CONN 58 A-3 6

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the

component. See the Component Location Chart.

Wire DescriptionWire

Number

Wire

ColorDescription

Wire

Number

Wire

ColorDescription

Power Circuits Lighting Circuits

101 RD Bat (+) 607 PK Chassis Lamp

103 RD Dome Lamp 615 YL Cab Lamp

105 RD Key Switch 616 BU ATCH Boom Lamp

109 RD Alt Output (+) Term. 633 BU Converter Light Out (DC 12V)

110 RD Timer Relay 638 WH ATCH Rotating Beacon Lamp

111 RD Timer Relay Output 1 A601 YL Buzzer Sw To Auto - Lube Relay 3

112 PU Main Power Rly Output Control Circuits

113 OR Opr Mon Panel B (+) Switched 763 BU Travel Speed Sol

114 RD Warning Horn (Forward) 779 WH Low Pressure Sol (A1)

115 PK Cab Lamp 780 PU High Pressure Sol (A3)

116 BR A/C Relay Output 786 GN Boom Lamp Relay

118 GY Washer/Wiper 788 YL Engine Speed Pickup (+)

120 YL 12V 5A Socket 791 PK Chassis Lamp Relay

124 GN A/C / Heater A701 GY Injector Sol 1

129 BU Cigar Lighter A702 PU Injector Sol 2

135 BU 12V Converter Switched Output A703 BR Injector Sol 3

138 GN Auto - Lube Relay Output A704 GN Injector Sol 4

139 OR Converter 12V Mem Output A705 BU Injector Sol 5

140 BU Lubricator A706 GY Injector Sol 6

147 PU Fine Swing A746 PK Boost Pressure Sensor

149 PU Boom Lamp A747 GY ATM Pressure Sensor

150 RD Hyd Lock Sol/Switch A751 YL Fuel Temp Sensor

151 GN Neut Start Limit Sw to Hyd Lock Sol Rly A755 PK Throttle Pos Switch 1

152 BU ATCH Aux Switches A756 BU Throttle Pos Switch 2

154 RD Neut Start Limit Sw to Neut Start Rly A757 GY Throttle Pos Switch 3

159 RD A/C Relay A758 BR Throttle Pos Switch 4

160 PU Chassis Lamp A762 PU Engine Speed Pickup (-)

168 RD Refueling Pump A768 BU E/P Cont Sol

176 YL Aux Ckt A769 GY E/P Cont Sol

177 RD Breaker 1 A770 PK Backup Resistor

179 BU Overload Warning Device (O.W.D.) A771 PU Implement Switch

180 GN ATCH BIO Pump D789 WH Injector Com 1 & 2

185 YL Backup EPR Valve Switch D790 OR Injector Com 3 & 4

189 RD Timer Relay Output 2 D791 YL Injector Com 5 & 6

191 WH Aux Backup Switch E793 BU ATCH Data Link (-)

196 BU Insp Lamp E794 YL ATCH Data Link (+)

198 PK Joystick (RH/LH) E799 BR Fan Sol Com

Ground Circuits F700 BU Fan Cont Sol

200 BK Chassis Ground F701 BR Spare

201 BK Monitor Ground F702 GN Spare

210 BK Converter Ground F704 OR Spare

235 BK E/P Cont Ground F713 OR Spare

Basic Machine Circuits F714 PK Spare

304 WH Starter Relay Output F717 YL Accel

306 GN Starter Relay Coil F718 BU Decel

307 OR Key Switch to Start Aid Switch M743 GN Disable Sw To Relay

308 YL Main Power Rly Coil M744 PK Smart Boom Sw To Up/Down Relay 1

310 PU Start Aid Sol M746 YL Up/Down Relay 1 & 2

311 WH Start Aid Coolant Temp Switch M747 PU Down Relay

315 GN Start Aid Switch M748 OR Line Cut Off Sol

320 RD Horn Sw to Horn Relay M749 WH Select Mod. Valve

321 BR Travel Alarm 801 PK Hi Press Detection Sw To Auto - Lube Relay

322 GY Horn Relay to Horns 802 YL Auto-Lube Pump To Add Lube Indicator

323 WH Refueling Power Relay To Refueling Pump 892 BR Cat Data Link (-)

325 PK Refueling Level Sw To Refueling Pump Sw (N.C.) 893 GN Cat Data Link (+)

329 YL Refueling Stop Rly To Refueling Power Rly A847 YL Medium Pressure Sol R2

330 YL Jumper From Neutral Start Rly To Start Rly A848 PK Medium Pressure Sol R1

365 YL Refueling Pump Sw (NC) To Refueling Relays A849 OR Flow Control Sol

370 BU Auto - Lube Relay 3 To Buzzer A850 WH Flow Control Sol

386 PK Neutral Start Relay Output F846 PU Prox Switch

Monitoring Circuits G848 GN Rocker Switch CSL

403 GN Alternator R Term 950 BR Aux Pilot Man AC1 Sol

412 BU Coolant Level Switch 951 PK Hammer 2 Sol (ON/OFF)

430 BU Air Cleaner Switch 952 OR Pressure Switch

439 YL Hyd Tank Indicator 954 GN Hammer Pressure Switch

491 PK Hyd Oil Temp Sender 955 BU Prox Switch

495 GN Fuel Level Sensor 961 BR ATCH Aux Hyd Cont Switch

496 WH Hyd Oil Level Switch 993 BR Sensor Common

499 GY Hyd Oil Filter Switch Power 994 GY Oil Pressure Sensor

A424 WH O.W.D. Signal In 995 BU Coolant Temp Sensor

A425 YL O.W.D. Signal Out 996 GN V+ Eng SP/TMG

A499 BU Hyd Tank Pressure Switch 997 OR Engine Control +5V

C468 BU Engine Oil Level Switch 998 BR Engine SP/TMG Common

E455 BR Hyd Oil Filter Signal 999 WH Engine SP/TMG Sensor

F400 GY Engine Oil Pressure Switch C912 GN Throttle

G438 PK Add Lube Switch To Lube Pump C967 BU Intake Manf Air Temp

G457 PK Auto-Lube Relay To Buzzer E985 BR Auto-Lube Pump To Level Indicator

Accessory Circuits K904 GN Front Pump Pressure Sensor

500 BR Windshield Switch To Wiper Cont K905 RD E/P Cont Power

501 GN Wiper Lo K906 GN Swing Brake Sol

506 PU Washer Motor K907 BU Backup EPR Valve Switch To E/P cont

508 PU Speaker LH + K909 BU Backup EPR Valve Sw To Backup Resistor

509 WH Speaker LH - K911 PK RS485 + (Monitor)

511 BR Speaker RH + K912 GN RS485 - (Monitor)

512 GN Speaker RH - K915 GN Fine Swing Switch

513 OR A/C Clutch Sol K973 BR Throttle Pos Sw 1 From E/P Cont To Aux Hyd Cont

521 YL Refrigerant Low Pressure Sw To A/C Unit K974 PU Throttle Pos Sw 2 From E/P Cont To Aux Hyd Cont

524 BU Wiper Cont Output To Lower Wiper Motor K975 WH Throttle Pos Sw 3 From E/P Cont To Aux Hyd Cont

546 BU Joystick (LH) - Left Switch K976 OR Throttle Pos Sw 4 From E/P Cont To Aux Hyd Cont

547 OR Joystick (LH) - Right Switch K997 BU Monitor +B Out

548 GY Joystick (RH) - Left Switch L908 OR RS232C (TX)

549 PK Joystick (RH) - Right Switch L909 BU RS232C (RX)

575 YL ATCH Aux Switch L968 OR EPR Valve (-)

576 PK ATCH Aux Switch L969 WH EPR Valve (+)

578 BU ATCH Warming Windshield Switch L970 GY Option Pressure Switch

585 YL Aux Pilot Man AC2 Sol L971 GN Travel Switch

586 BR O.W.D. Console Switch To Cont L972 BU Low Idle Switch

590 GY Wiper Int. L973 GN Not Used

A537 PK ATCH Seat Heater Switch L974 GN Boom Raise Pressure Switch

A586 OR Wash Switch L976 GN Refueling Pump Sw (NO) To Refueling Relays

A587 YL Rotary Switch To Hyd Lock Sol Relay L977 YL Level Finish Sol

A588 GN Hyd Lock Relay To Sol L978 GY Trenching Sol

C532 GN Auto - Lube Hi Pressure Detection N919 GN Throttle Sw 1 From Backup Rly To Aux Hyd Cont

C537 GN A/C Photo Sensor (Y/W) N920 BU Throttle Sw 2 From Backup Rly To Aux Hyd Cont

C538 OR A/C Photo Sensor (Y/G) N921 YL Throttle Sw 3 From Backup Rly To Aux Hyd Cont

N922 OR Throttle Sw 4 From Backup Rly To Aux Hyd Cont

N923 GY Aux Pedal On/Off Sol

N924 WH Aux Backup Switch

8630 BU ATCH Rotating Beacon Switch

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

106-0179

Travel Pressure

Implement Pressure

Pressure

1520 ± 98 kPa

(220.5 ± 14.2 psi)

1127 kPa MIN

(163.5 psi MIN)Normally Open

106-0180 Boom Raise Pressure2646 ± 196 kPa

(383.8 ± 28.4 psi)

2156 ± 196 kPa

(312.7 ± 28.4 psi)Normally Open

107-0615 Hyd Tank Pressure48 ±14 kPa

(7 ± 2 psi)

24 kPa MIN

(3.5 psi MIN)Normally Closed

114-5333 Refrigerant Low Pressure275 kPa

(39.9 psi)

170 kPa ¹

(24.7 psi)Normally Open

131-9203 Aux Pressure3500 kPa MAX

(507.6 psi MAX)

3000 ± 150 kPa

(435.1 ± 21.8 psi)Normally Open

162-6208 Air Cleaner 635 ± 58 mm H2O _ Normally Open ²

3E-6425 Start Aid Coolant Temp38 ± 3°C

(100.4 ± 37.4°F)

27°C MIN

(80.6°F MIN)Normally Closed

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi),

with decreasing condition can be maintained down to 170 kPa (25 psi).

² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹

102-8017 Resistor -Backup

Main Relay52.0 ± 2.6

111-9916 Solenoid -Eng/Pump Control

Flow Control11.7 ± 1.2

121-1490 Solenoid -

Level Finish

Line Cut Off

Trenching32.0 ± 3.2

121-1491 Solenoid -

A/C 1 (ON/OFF)

A/C 2 (ON/OFF)

Hyd Lock

Low Pressure (A1)

Swing Brake

Select Mod. Valve

Travel Speed

32.0 ± 3.2

163-6616 Resistor - ATCH Main Relay 48.0 ± 2.4

3E-6332 Solenoid - Start Aid ATCH 6.0

4I-5394 Sender - Hyd Oil Temp 6130 to 7500

¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals

Form Number

Alternator: 3E-7577 RENR1252

Electric Starting Motor: 6V-0890 SENR3860

Engine/Pump Control: 126-2973 SENR1935

Engine Control: RENR1235

Starting and Charging: SENR1936

Title

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 54 A-3 6

CONN 55 A-11 35

CONN 56 A-4 6

CONN 57 A-4 6

G

G

Component Identifiers (CID¹)

Module Identifier (MID²)

Engine/Pump Control

(MID No. 105)CID Component

0001 Cylinder 1

0002 Cylinder 2

0003 Cylinder 3

0004 Cylinder 4

0005 Cylinder 5

0006 Cylinder 6

0091 Throttle Signal Abnormal

0094 Fuel Delivery Pressure Sensor

0096 Fuel Level Sensor

0100 Oil Pressure Signal

0110 Coolant Temperature Signal

0167 Alternator Charging Sensor

0168 Electrical System Voltage

0172 Inlet Air Temperature Signal

0174 Fuel Temperature Signal

0190 Engine RPM Signal

0253 Personality Mode

0261 Timing Calibration

0262 Analog Sensor Supply

0263 Digital Sensor Power Supply (8V or 12V)

0267 Shutdown Input Signal

0268 Programmable Parameters

0273 Boost Pressure Signal

0274 Atmospheric Pressure Signal

0286 Oil Lamp

0374 Swing Brake Solenoid

0376 Travel Alarm

0581 Proportional Reducing Valve

0582 Air Filter/Engine Oil Pressure

0583 Boom Raise Solenoid

0586 Invalid Engine Speed

0587 Calibration Data Error/Governor Actuator Signal

0588 Monitor Communications

0597 PWM Sensor

0598 Travel Speed Solenoid

0600 Hydraulic Oil Temperature Signal

0688 VHP Solenoid

0763 Controller Communications

0799 Service Tool

¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Code Description of Problems

1301 Engine oil pressure is too low.

1302 Engine coolant temperature is too high.

1303 Hydraulic oil temperature is too high.

1304 Air Filter is clogged.

1305 Battery voltage is not normal.

2302 Governor feedback is not normal.

2304 Calibration data error.

3201 Monitor RAM is not normal.

4101 Electric power supply to the controller is too much (43 volts).

4102 Over-current in proportional reducing valve.

4103 Proportional reducing valve circuit is open.

4104 Monitor power supply (digital output) over current.

4105 Over-current in digital output (trenching solenoid).

4106 Over-current in digital output (fine control solenoid).

4107 Over-current in digital output (travel speed change solenoid).

4108 Over-current in digital output (travel alarm).

410A Over-current in digital output (swing break solenoid).

410B Spare Solenoid 2 (Digital Output) Over Current

4201 Engine Speed is not normal.

4202 Engine coolant temperature sensor is shorted to body ground.

4203 Hydraulic oil temperature sensor is shorted to body ground.

4204 PWM sensor of pump delivery pressure is shorted to body ground.

4205 Spare PWM sensor 1 is shorted to body ground.

4206 Spare PWM sensor 2 is shorted to body ground.

4207 PWM sensor of pump delivery pressure is open in circuit.

420A Fuel sensor is shorted to body ground

420B Fuel sensor is open or shorted to battery voltage.

420C Electric power supply is too low (below 23 volts).

420D Electric power supply is too high (above 32 volts).

420E Engine speed dial is not in one of the 10 specified positions.

4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

4303 Engine stalls.

A201 Monitor communication is not normal.

A202 Monitor takes too much time to respond to controller's signal.

A203 Communication is abnormal in controller.

A20D ADEM Communication Disconnect

Engine/Pump Control Real Time Error Codes

Code Description of Problems

b101 Cylinder 1 open circuit.

b102 Cylinder 1 short.

b103 Cylinder 2 open circuit.

b104 Cylinder 2 short.

b105 Cylinder 3 open circuit.

b106 Cylinder 3 short.

b107 Cylinder 4 open circuit.

b108 Cylinder 4 short.

b109 Cylinder 5 open circuit.

b10A Cylinder 5 short.

b10B Cylinder 6 open circuit.

b10C Cylinder 6 short.

b10D Throttle switch inputs are incorrect.

b10E Oil pressure open/short to + battery.

b10F Oil pressure short to ground.

b110 Oil pressure calibration required.

b111 Coolant temperature open/short to + battery.

b112 Coolant temperature short to ground.

b113 Battery voltage above normal.

b114 Battery voltage below normal.

b115 Loss of engine RPM signal.

b116 Analog sensor supply short to + battery.

b117 Analog sensor supply short to ground.

b118 Digital sensor supply short to + battery.

b119 Digital sensor supply short to ground.

b11A Shutdown inputs are incorrect.

b11B Turbo out pressure open/short to + battery.

b11C Turbo out pressure short to ground.

b11D Turbo out pressure calibration required.

b11E Atmospheric pressure open/short to + battery.

b11F Atmospheric pressure short to ground.

b120 Atmospheric pressure calibration.

b121 Check programmable parameters.

b122 Timing calibration required.

b123 Hydraulic oil temperature open/short to + battery.

b124 Hydraulic oil temperature signal short to ground.

b125 Fuel pressure sensor open/short to + battery.

b126 Fuel pressure sensor short to ground.

b127 Personality module mismatch.

b127 Fuel pressure sensor calibration required.

b130 Battery voltage intermittent.

b131 Inlet air temperature signal open/short to + battery.

b132 Inlet air temperature signal open/short to + battery.

b133 Fuel temperature sensor open/short to + battery.

b134 Fuel temperature sensor short to ground.

b135 Engine RPM signal open/short to + battery.

b136 Engine RPM signal abnormal.

b138 Turbocharger compressor outlet pressure signal above normal.

b139 EMS oil lamp open/short to + battery.

b140 EMS oil lamp open/short to ground.

b141 FLEX-NEED Update.

b200 ADEM unknown error.

Engine Control Real Time Error Codes

Component Identifiers (CID¹)

Module Identifier (MID²)

Engine Control

(MID No. 036)

CID Component

0001 Cylinder 1

0002 Cylinder 2

0003 Cylinder 3

0004 Cylinder 4

0005 Cylinder 5

0006 Cylinder 6

0091 Throttle Signal Abnormal

0094 Fuel Delivery Pressure Sensor

0100 Oil Pressure Signal

0110 Coolant Temperature Signal

0168 Electrical System Voltage

0172 Inlet Air Temperature Signal

0174 Fuel Temperature Signal

0190 Engine RPM Signal

0253 Personality Mode

0261 Timing Calibration

0262 Analog Sensor Supply

0263 Digital Sensor Power Supply (8V or 12V)

0267 Shutdown Input Signal

0268 Programmable Parameters

0273 Boost Pressure Signal

0274 Atmospheric Pressure Signal

0286 Oil Lamp

0600 Hydraulic Oil Temperature

0799 Service Tool

¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Machine location are repeated for components located close together.

Component Location

ComponentSchematic

Location

Machine

LocationComponent

Schematic

Location

Machine

Location

Alarm - Travel B-9 1

Alternator E-12 2

Sensor - Intake Manifold Air Temperature B-12 17

Batteries - 12VDC I-11 3

Sensor - Oil Pressure B-12 18

Breaker - Alternator G-7 D

Sensor - Pump Discharge Press A-9 19

Breaker - Main G-8 D

Solenoid - A/C Clutch E-11 22

Buzzer - OWD H-5 35

Solenoid - Aux Pilot Man AC1 I-8 14

Buzzer - Q.C. H-5 35

Solenoid - Aux Pilot Man AC2 I-8 14

Solenoid - Aux Pedal On/Off E-1 F

Control - Engine A-12 5 Solenoid - Eng/Pump Control A-8 4

Control - Engine/Pump F-2 C Solenoid - Fan Speed Control A-11 35

Controller - Aux/Hyd (ATCH) I-9 4 Solenoid - Flow Control I-8 14

Controller - Wiper/Washer C-1 E Solenoid - Hammer 2 (On/Off) I-6 14

Converter - Voltage C-6 A Solenoid - High Pressure (A2) B-1 32

Diode - Main Relay G-7, H-7 D Solenoid - High Pressure (A3) B-1 32

Fuses I-4 B Solenoid - Hydraulic Lock E-11 F

Ground - Cab B-5 7 Solenoid - Level Finish A-8 4

Ground - Chassis B-3 8 Solenoid - Line Cut Off C-9 14

Ground - Chassis A-9 34 Solenoid - Low Pressure (A1) B-2 32

Ground - Platform E-1 E Solenoid - Medium Press R1 / R2 I-7 14

Ground - Platform H-1 G Solenoid - Select Mod. Valve C-9 14

Ground - Relay Panel F-8 D Solenoid - Start Aid (ATCH) G-12 23

Ground Strap - Chassis to Platform I-6 10 Solenoid - Swing Brake B-9 14

Horn A-1 8 Solenoid - Travel Speed A-9 4

Indicator (ATCH) C-5 A Solenoid - Trenching A-8 4

Solenoids - Injectors 1-6 A-11 24

Switch - Air Cleaner Flow G-12 25

Lamp - Boom (ATCH) B-1 33

Switch - Aux Backup D-2 C

Lamp - Cab C-6 12

Switch - Aux Pressure I-7 B

Lamp - Chassis A-2 12

Switch - Auxiliary (ATCH) D-3 C

Lighter C-2 E

Switch - Backup EPR Valve D-6 C

Meter - Service C-2 E

Monitor C-3 E

Switch - Backup Throttle Switch D-6 CMotor - Washer I-12 D

Switch - Boom Raise Pressure B-8 CMotor - Lower Wiper D-1 11

Switch - Coolant Level G-12 23Motor - Starter D-12 9

Switch - Disconnect G-9 DMotor - Upper Wiper B-6 12

Switch - Engine Oil Level E-11 26Pump - BIO (ATCH) H-12 14

Pump - Refueling (ATCH) A-2 6 Switch - Hyd Tank Press B-5 27

Radio - 12VDC I-2 A Switch - Hydraulic Control (ATCH) D-4 C

Switch - Hydraulic Oil Filter A-5 15Relay - Aux/Backup (ATCH) H-9 4

Switch - Hydraulic Oil Level A-5 15Relay - Boom Lamp E-7 D

Switch - Implement Pressure B-8 14Relay - Cab Lamp E-7 D

Switch - Joystick (LH) H-5 BRelay - Chassis Lamp F-7 D

Switch - Joystick (RH) F-2 CRelay - Disable G-9 D

Switch - Key E-2 CRelay - Down G-8 D

Switch - Neutral Start Limit H-5 BRelay - Horn E-7 D

Switch - O.W.D (ATCH) D-5 CRelay - Hydraulic Lock Solenoid F-7 D

Switch - Pressure I-7 14Relay - Main D-8 D

Switch - Prox I-7 14Relay - Neutral Start D-7 D

Switch - Refrigerant Low Press E-11 23Relay - Refueling Power (ATCH) A-2 6

Switch - Refueling Level (ATCH) A-4 28Relay - Refueling Start (ATCH) A-3 6

Switch - Refueling Pump N.C. (ATCH) A-4 6Relay - Refueling Stop (ATCH) A-3 6

Switch - Refueling Pump N.O. (ATCH) A-3 6Relay - Start C-8 D

Switch - Rotary H-3 31Relay - Timer D-7 D

Switch - Rotating Beacon (ATCH) D-3 CRelay - Up/Down 1 G-8 D

Switch - Seat Heater (ATCH) D-4 CRelay - Up/Down 2 G-8 D

Switch - Smart Boom D-4 C

Switch - Start Aid (ATCH) D-5 C

Resistor - Main Relay D-8 D

Switch - Start Aid Coolant Temp E-11 18

Seat With Seat Heater (ATCH) F-4 C

Switch - Suction Line Shutoff Limit A-7 15

Sender - Hydraulic Oil Temp A-5 15

Switch - Throttle Position E-2 C

Sensor - A/C Photo C-3 E

Switch - Travel Pressure B-7 14

Sensor - ATM Pressure B-12 16

Switch - Windshield C-2 E

Sensor - Boost Pressure B-12 17

Switch - Windshield Warming (ATCH) D-3 E

Sensor - Coolant Temperature B-12 18

Switch Panel F-2 C

Sensor - Engine Speed/Tmg D-11 18

Unit - A/C H-3 29

Sensor - Fuel Level A-4 20

A = Located inside of cab. E = Located in monitor area.

B = Located in operator's left console area. F = Located around pilot manifold.

C = Located in operator's right console area. G = Located under platform.

D = Located around relay panel.

Sensor - O.W.D. B-2 8

Sensor - Fuel Temperature B-12 21

Page 2: 345B Serie II Excavator Electrical System

RENR3606-03

30Page

9 8 7 6 5 4 3 2 112 1011

H

G

I

F

E

D

C

B

A

9 8 7 6 5 4 3 2 1101112

H

G

I

F

E

D

C

B

A

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

VOLTAGE CONVERTER OUTPUT CIRCUIT.

STARTING CIRCUIT.

GROUND CIRCUIT.

STARTING AID CIRCUIT.

CAT DATA LINK.

ENGINE CONTROL CIRCUIT.

ENGINE PUMP CONTROL CIRCUIT.

AUX/HYD CONTROLLER

HEATER AND AIR CONDITIONER CIRCUIT.

TURN SIGNAL/WIPER/WASHER CIRCUIT.

WIRE GROUP COLOR DESCRIPTIONS

CONN 1

CONN 2

CONN 3

CONN 4

CONN 5

CONN 6

CONN 53CONN 54

CONN 52

CONN 51

CONN 50

CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49CONN 42

CONN 39 CONN 40 CONN 41

CONN 35 CONN 36 CONN 37 CONN 38

CONN 17

CONN 32 CONN 33 CONN 34CONN 27 CONN 28 CONN 29 CONN 30 CONN 31CONN 26

CONN 20CONN 21

CONN 22 CONN 23 CONN 24 CONN 25

CONN 19

CONN 18

CONN 16

CONN 13

CONN 14

CONN 15

CONN 12

CONN 10

CONN 11

CONN 9

CONN 7

CONN 8

ET CONN AND ECAP CONN

CONN 54

CONN 56

CONN 57 CONN 58

E562-PU-18E565-BU-18779-WH-18780-PU-18780-PU-18

779-WH-18

E565-BU-18E562-PU-18

D AR

AR 206-7599 C-8AL 155-4572 H-5

200-BK-14

A588-GN-18

A588-GN-18

A588-GN-18

A588-GN-18

E562-PU-18

200-BK-18200-BK-18

E565-BU-18

1324

779-WH-18

ARA

235-BK-18

386-PK

A588-GN-18A588-GN-18

306-GN200-BK-18

200-BK-10

168-RD-18

325-PK-18

365-YL-18

L976-GN-18 18

329-YL-18

329-YL-1

323-WH-10

168-RD-10

168-RD-10

329-YL-1

323-WH-10

18

168-RD-1

168-RD-18

168-RD-1

168-RD-18

168-RD-1818

1818

181818

14

XX

U U

U

ATCHREFUELINGPUMP SW(NO)6T-9442

P

T

TT

ATCHREFUELINGPUMP SW(NC)9X-4184

P

12

GPOWER RELAY165-4026

P

21

DIODE121-1

AREFUELINGSTART RELAY149-5050

ATCHREFUELING PUMP165-1436

P

+ -

1 2

REFUELINGSTOP RELAY149-5050

X

P

B

200-BK

PUMP DISCHARGEPRESS SENSOR106-0178

SIGNALGROUND

+B

BK-18BR-18YL-18

BC

B

AK997-BU-18K904-GN-18200-BK-18

C

AB

152-BU

386-PK

306-GN

116-BR-14

159-RD-14

200-BK-18308-YL-18

306-GN

308-YL

386-PK

307-OR

638-WH

308-YL

308-YL-18

8630-BU-18

112-PU-18

607-PK322-GY

ATCH BEACONRELAY

200-BK-18

322-GY

114-RD

304-WH-8

308-YL

308-YL-18

200-BK

200-BK-18

177-RD-4

112-PU-4

111-RD-14

308-YL

154-RD-18101-RD-4

114-RD-18114-RD-18

177-RD-4

304-WH-8

K909-BU-18

110-RD-14

109-RD-8

200-BK-18

200-BK-18

200-BK-18

308-YL

189-RD-14

109-RD-4109-RD-8

320-RD-18

616-BU

892-BR-18893-GN-18E794-YL-18E793-BU-18

BUS-BAR

177-RD-4

177-RD-4

159-RD-14

159-RD-14

160-PU

160-PU

160-PU

160-PU

160-PU-18

308-YL-18

308-YL

116-BR-14

200-BK-18

200-BK-18

306-GN

306-GN

386-PK

386-PK307-OR

307-OR

307-OR

308-YL

308-YL-18

308-YL-18

65

1234

7

F700-BUE799-BR

8

F701-BRT920-YLF714-PKF704-ORF702-GNF713-ORE799-BRF700-BU

159-RD-14

116-BR-14

116-BR-14

111-RD-14

177-RD-4

177-RD-4

112-PU-4

112-PU-4

112-PU-4

791-RD-18

791-RD-18791-RD-18

151-GN-18

791-RD-18

ATCHAM/FM RADIO

OPERATOR STATION

893-GN-18

NEUTRAL STARTLIMIT SW111-4799

J

147-PU-18

786-RD-18786-RD-18

154-RD-18

NOTE G

200-BK-14200-BK-14

154-RD-18

150-RD-18

786-RD-18

150-RD-18

RELAY PANEL

786-RD-18

150-RD-18 111-RD-14

154-RD-18

189-RD-14

200-BK-18

196-BU

151-GN-18

109-RD-4

150-RD-18

111-RD-14

110-RD-14

154-RD-18

196-BU

AF

149-PU

149-PU

MM 111-4846 I-3

893-GN-18892-BR-18E793-BU-18E794-YL-18

AB C

A751-YL A751-YLC967-BU

150-RD-18

C967-BU

995-BU

-BU

994-GY

994-GY

997-OR 997-OR

997-OR

-OR

-OR

997-OR

997-OR

993-BR 993-BR

993-BR

-BR

-BR

993-BR

993-BR

A747-GY

111-RD-14

549-PK-18

548-GY-18

952-OR-18

954-GN-18

112-PU-4

615-YL

200-BK-14

955-BU-18

A587-YL-18

F846-PU-18

G848-GN-18

L970-GY-18

A747-GY

A746-PK

A746-PK999-WH

999-WH

998-BR

998-BR996-GN

K905-RD-14

111-RD-14

150-RD-18

154-RD-18

147-PU-18

996-GN

892-BR-18

N923-GY-14

N923-GY-18

N923-GY-18

198-PK-18

112-PU-14

125436

151-GN-18

J

A

147-PU-18

200-BK

103-RD

A

PLATFORM

ANTENNA106-0036

120-YL198-PK-18

198-PK-18

152-BU

152-BU

198-PK-18

198-PK-18

C912-GN-18

198-PK-18

198-PK-18

A

370-BU

370-BU

200-BK-18

B

315-GN-18

M747-PU-18M744-PK-18M746-YL-18M743-GN-18

A588-GN-18

575-YL-18

152-BU-18

576-PK-18

118-GY

524-BU

196-BU

N923-GY-18

200-BK-18

A

N923-GY-18

A

PLATFORM

A770-PK-18

200-BK200-BK-18

LOWER WIPERMOTOR131-0398

A

200-BK-18

M746-YL-18

M743-GN-18

1

2

A588-GN-18

A588-GN-18

21

200-BK-18

C

AB

M744-PK-18

607-PK

S

FUSE BASE111-4812

AUX PEDALON/OFF SOL

118-GY524-BU200-BK

200-BK-18200-BK-18

575-YL-18152-BU-18576-PK-18

200-BK-18 2413

200-BK-18

CIGAR LIGHTER9W-0335

E EE E

SERVICE METER6T-7337

-

MONITOR106-0172 WINDSHIELD SW

9G-2795 (NOTE D)

200-BK-18

E

500-BR-18

E

WIPER CONT127-9838

WINDSW

GNDIN

+24IN

MOTWAWWSH

OUTPUTS

WIPERSW

INTERSW

200-BK-18

500-BR-18

RS485+

MAIN

+BRS485-

LIGHT

GND

+

E

E

200-BK

CAB

E

201-BK-18

C537-GN-18

C538-OR-18

129-BU-18

506-PU

524-BU

403-GN-18

200-BK-18

590-GY-18

K911-PK-18

12

200-BK-18

34 5 6 789

WAWWSHSW

200-BK-18

103-RD-18

201-BK-18

K912-GN-18

501-GN-18

A586-OR-18

615-YL-18

118-GY

200-BK

A

200-BK-14

Y/W

Y/G

K997-BU-18

K905-RD-14

K905-RD-14

235-BK-14

235-BK-14

A601-YL-18

G457-GR-18

370-BU

A

116-BR-14

116-BR-14

116-BR-14

116-BR-14

110-RD-14

110-RD-14

110-RD-14

110-RD-14

103-RD

103-RD

103-RD

M747-PU-18M744-PK-18A588-GN-18M743-GN-18

A588-GN-18

M743-GN-18

M746-YL-18200-BK-18

A588-GN-18

M747-PU-18

A588-GN-18

A588-GN-18

200-BK-18

M746-YL-18

200-BK-18

200-BK-18

200-BK-18

M748-OR-18

M746-YL-18

YL-18

M749-WH-18

M744-PK-18

PK-18

PK-18

PK-18

M744-PK-18

M744-PK-18

M749-WH-18

M748-OR-18

M746-YL-18

M746-YL-18

M744-PK-18

M748-OR-18

YL-18

200-BK-18

M748-OR-18

A588-GN-18

AZA

779-WH-18780-PU-18

200-BK-18M479-WH-18200-BK-18

M748-OR-18

L55

A588-GN-18

548-GY-18

LINE CUT OFF SOL121-1490

SELECT. MOD. VALVE121-1491

M748-OR-18

12

AZ

200-BK-18

UP/DOWN RELAY 2149-5050

200-BK-18M746-YL-18

M743-GN-18A588-GN-18M744-PK-18

6

32

1

UP/DOWN RELAY 1149-5050

DOWN RELAY149-5050

DISABLE RELAY149-5050

5M747-PU-184

31

M479-WH-18

42 5 6

M748-OR-18

M748-OR-18

7 8

135-BU

REFREGERANTLOW PRESS SW.114-5333

200-BK-18

513-OR-18

168-RD-10

200-BK-18

WH

A499-BU-18

A499-BU-18

952-OR-18

BK

549-PK-18N924-WH-18

C

ATCH BIO PUMP146-9282 PUMP

12

B

180-GN-14200-BK-14

200-BK-18

1

BK

C

103-RD

496-WH-18BK 499-GY-18

200-BK-18

200-BK-18491-PK-18

499-GY-18496-WH-18

103-RD

321-BR-18

310-PU-18

955-GN-18

310-PU-18430-BU-18

311-WH-18

C538-OR-18

139-OR-18

521-YL-18

311-WH-18

311-WH-18

200-BK-18

430-BU-18200-BK-18

491-PK-18200-BK-18

A499-BU-18

210-BK

430-BU-18

K904-GN-18

A769-GY-18A768-BU-18L978-GY-18

763-BU-18L977-YL-18491-PK-18

496-WH-18

616-BU

495-GN-18

K906-GN-18L974-GN-18A771-PU-18L971-GN-18

322-GY

OR

311-WH-18310-PU-18

200-BK-14

200-BK-18

2341 1

432306-GN-18

OR

OR

OR

OR

OR

GN

1

GN

F846-PU-18G848-GN-18

GN

YL

N923-GY-18C538-OR-18

YL

FUSE5A 139-5345 20A 9W-144610A 9W-1442 30A 8T-963615A 9W-1441

YL

521-YL-18

WH

WH

198-PK-18198-PK-18

496-WH-18200-BK-18

C537-GN-18

C468-BU-18

A

A B

B

A768-BU-18

WH

K997-BU-18

521-YL-18

NOTE D: NOT NECESSITY FOR ELECTRIC OPENABLE WINDSHIELD.

THIS SCHEMATIC IS FOR THE 345B-2 EXCAVATOR.

COMPONENTS ARE SHOWN INSTALLED ON A FULLYOPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.

NOTE B: USE WITH COLD WEATHER.

NOTE F: NOT USE WITH FINE SWING CONT. SW.

N923-GY-14

A587-YL-18

ANTENNA CABLE111-4846

BKOR

GROUND STRAP7G-1060

CHASSIS PLATFORM

L970-GY-18

24

954-GN-18N923-GY-18

521-YL-18

51 6

998-BR-18

K909-BU-18

304-WH-8

103-RD

C468-BU-18788-YL-18A762-PU-18

893-GN-18

893-GN-18

200-BK-18

C

893-GN-18

892-BR-18

892-BR-18

103-RD

892-BR-18

103-RD

WH-18WH-18

200-BK-10

1818

325-PK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

56

200-BK-18

4

200-BK-18

321

521-YL-18

K904-GN-18

200-BK-18321-BR-18

A499-BU-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18L974-GN-18

A771-PU-18

L971-GN-18

200-BK-18200-BK-18

311-WH-18

200-BK-18

788-YL-18

A762-PU-18

K906-GN-18

L974-GN-18A771-PU-18

L971-GN-18

200-BK-18

499-GY-18

235-BK-14

TRAVELPRESS SW106-0179

IMPLEMENTPRESS SW106-0179

SWINGBRAKE SOL121-1491

B

12

12

21

B

TRAVEL SPEEDSOL121-1491

TRENCHING SOL121-1490

12

LEVEL FINISHSOL121-1490

ENG/PUMP CONTSOL111-9916

12

12

B

21

BOOM RAISEPRESS SW106-0180

B

12

B

B

B

B

N923-GY-18

370-BU

200-BK-18

524-BU118-GY

200-BK-18

315-GN-18

575-YL-18576-PK-18

200-BK

200-BK

N923-GY-18

A425-YL-18

A425-YL-18

954-GN-18235-BK-14

K905-RD-14L970-GY-18

L970-GY-18K905-RD-14

114-RD

200-BK-14200-BK-14

8630-BU-18

200-BK-14

152-BU180-GN-14

180-GN-14152-BU

524-BU118-GY

638-WH

152-BU-18

152-BU

K906-GN-18

952-OR-18

F846-PU-18955-GN-18

G848-GN-18N923-GY-18

N923-GY-18

961-BR-18

G848-GN-18

955-GN-18

F846-PU-18ATCH INDICATOR143-3421

200-BK-18

A

F

5 64231

A425-YL-18

304-WH-8

1

200-BK

101-RD-4

152-BU

109-RD-4

C B

B

11

1

12

892

C B

16531011

7

200-BK-18

200-BK-18

200-BK-18

HH 132-1827 A-4

21325-PK-18

HH B

521-YL-18

L970-GY-18

120-YL

546-BU-18

547-OR-18

C538-OR-18

C537-GN-18

210-BK

633-BU-18

135-BU

E793-BU-18

L977-YL-18

E793-BU-18

763-BU-18

L978-GY-18

200-BK-18

200-BK-18

K997-BU-18

200-BK-18

200-BK-18

200-BK-18

EE(NOTEE BB)))AAAAAA

E794-YL-18

491-PK-18

495-GN-18

322-GY616-BU

496-WH-18

K909-BU-18

1

GROUND STRAP128-8886

2

210-BK

210-BK

615-YL-18

615-YL

135-BU

135-BU

1120-YL

200-BK

139-OR-18

200-BK-18

34

3

200-BK-14

ECMGNDSTRAP

5678

HH

9

F400-GY-18

109-RD-4

308-YL

200-BK

189-RD-14

521-YL-18

308-YL

K909-BU-18

A770-PK-18

412-BU-18

168-RD-10

103-RD

320-RD-18

149-PU

615-YL

A588-GN-18

A587-YL-18

308-YL

200-BK

304-WH-8

135-BU

524-BU

210-BK

200-BK-14

E794-YL-18

10

200-BK-18

152-BU-18

200-BK

B

CHASSIS

K904-GN-18430-BU-18K906-GN-18

763-BU-18

139-OR-18

152-BU

112 109 4

499-GY-18

124-GN

3

S

-

633-BU-18

F718-BU-18

147-PU-18

196-BUK909-BU-18A587-YL-18A588-GN-18

791-PK-18615-YL

786-GN-18149-PU

320-RD-18

A770-PK-18

RD-00

+

A

A769-GY-18

200-BK-18

A768-BU-18

RD-00

A499-BU-18

200-BK-18

F

8

ENG OIL PRESS F400-GY-18

GND

USER DEFN SHUTDOWN

D789-WH

D789-WH

D790-OR

D790-OR

D790-OR

A701-GYD791-YL

D791-YL

D789-WH

A706-GY

A706-GY

101-RD-4

A701-GY

109-RD-8

A702-PU

2

A702-PU

1

F

403-GN-18

403-GN-18

403-GN-18403-GN-18

BAT

L977-YL-18

763-BU-18

L978-GY-18A768-BU-18

200-BK

A769-GY-18

200-BK-18

590-GY-18

501-GN-18

A586-OR-18

786-GN-18

791-PK-18

113-OR-18

308-YL-18

307-OR-18

105-RD

A758-BR-18

A757-GY-18

A756-BU-18

A755-PK-18

576-PK-18

575-YL-18

578-BU-18

200-BK-18

124-GN-18

K915-GN-18

200-BK-18

310-PU-18

A769-GY-18

A768-BU-18

K906-GN-18

185-YL-18

K909-BU-18

K907-BU-18

A770-PK-18

200-BK-18

MTR

235-BK-18

235-BK-18

308-YL-18

A758-BR-18

A757-GY-18

A756-BU-18

A755-PK-18

K912-GN-18

K911-PK-18

K915-GN-18

A703-BR

K907-BU-18

403-GN-18

K904-GN-18

496-WH-18

430-BU-18

495-GN-18

491-PK-18

321-BR-18

C468-BU-18

763-BU-18

A762-PU-18

788-YL-18

A771-PU-18

200-BK-14

200-BK-18

200-BK-18

12

200-BK-14

200-BK-18

200-BK-18

18

200-BKK

A703-BR

200-BK

A850-WH-18

A849-OR-18

200-BK

200-BK-18

18

18

A704-GN

200-BK

N923-GY-14

A704-GN

119

200-BKK

E/P CONT126-2973

C468-BU-18

A705-BU

7

200-BK-18

C537-GN-18

A705-BU

A425-YL-18

J

N923-GY

177-RD-14

177-RD-14

998-BR-18

L978-GY-18L974-GN-18

A

114-RD

114-RD

112-PU-4

952-OR-18

S

2865

177-RD-14

4

200-BK-18

M748-OR-18

M748-OR-18

200-BK-18

200-BK-18

200-BK-18

PK-18

200-BK-18

200-BK-18

AZ

18

200

BK

18

320-RD-18

320-RD-18

320-RD-18

N919-GN-18N920-BU-18

N924-WH-18

A756-PU-18

34

3

A

547-OR-18

198-PK-18

154-RD-18

112-PU-14

112-PU-14

112-PU-14

320-RD-18

151-GN-18

L977-YL-18

633-BU-18

N921-YL-18N922-OR-18

200-BK-18

3536

499-GY-18

499-GY-18

X 150-6961 A-3

S

1112

G304-WH-8

STARTERMOTOR6V-0890

200-BK-18

CHASSIS

C468-BU-18

200-BK-18

MOTOR

320-RD-18

CC

A771-PU-18

4

2022

L38

892-BR-18

893-GN-18

998-BR-18

F718-BU-18

F717-YL-18

C912-GN-18

200-BK-18

A499-BU-18

A

J

59 8 2 10

12

116

L971-GN-18

G848-GN-18

1

150-RD-18

L973-GN-18

3

F846-PU-18

180-GN-14

E794-YL-18E793-BU-18

123-WH-14

2325

C912-GN-18

K997-BU-18

K997-BU-18

K997-BU-18

K997-BU-18

K997-BU-18

L970-GY-18

L971-GN-18

L977-YL-18

L974-GN-18

L978-GY-18

L969-WH-18

L968-OR-18

L972-BU-18

A587-YL-18

189-RD-14

200-BK-18

+12V

LIGHT

E793-BU-18E794-YL-18

1112

1

893-GN-18

2

892-BR-18

345678910

513-OR-18

2

200-BK-18

B

109-RD-4101-RD-4

151-GN-18

200-BK

616-BU

101-RD-4

200-BK-18

101-RD-4109-RD-4

200-BK-18

110-RD-14

101-RD-4109-RD-4

321-BR-18

109-RD-8

200-BK-18

304-WH-8

3

ATCHTRAVEL ALARM3E-7738

B

12

BK/PKBK

308-YL

308-YL

615-YL

607-PK

4

111-RD-14

115-PK

115-PK

115-PK

115-PK

1

114-RD

114-RD

114-RD

607-PK

607-PK

200-BK-18

200-BK-18

149-PU

607-PK-18

56

149-PU-18149-PU-18

E794-YL-18

E793-BU-18

2

322-GY

DECELACCEL

7

616-BU

A588-GN-18

200-BK-18

345

K997-BU-18

2627

2830

J

A

6

56 43 12

313233

8

2

8

74

A

J

A588-GN-18200-BK-14

615-YL

320-RD-18A770-PK-18

154-RD-18

110-RD-14151-GN-18

196-BU

5 712 863

A

J

150-RD-18A588-GN-18

A755-PK-18

A757-WH-18

10

K909-BU-18

K909-BU-18

K909-BU-18A770-PK-18E794-YL-18E793-BU-18892-BR-18893-GN-18196-BU

G AB CD E F

200-BK-18

893-GN-18

H J

892-BR-18

200-BK-18151-GN-18150-RD-18A588-GN-18A587-YL-18

615-YL

200-BK

616-BU320-RD-18

200-BK-18

200-BK-18K909-BU-18

111-RD-14

SENSOR COM

200-BK-18200-BK-18

200-BK-18

200-BKK

A587-YL-18322-GY

154-RD-18

177-RD-4

177-RD-4

200-BK-18

1273456

1

1

998-BR-18

E455-BR-18

88

NN

NN

K976-OR-18

954-GN-18

K975-WH-18K974-PU-18K973-BR-18

A758-BR-18

N924-WH-18

177-RD-4

3940

1011

7

21

4

8293

37

177-RD-4

4

3215

6

311-WH-18

A424-WH-18 SENSOR O.W.D.SIGNAL OUT

SIGNAL IN

E455-BR-18

A425-YL-18A424-WH-18

L973-GN-18

311-WH-18

L969-WH-18

L968-OR-18

F717-YL-18

K997-BU-18

120-YL

412-BU-18

K997-BU-18

200-BK-18

F717-YL-18

A

439-YL-18

AA

439-YL-18

A499-BU-18

MOTOR

WAWW SHER7T-8890

ATCH AUX CKT

105-RD

892-BR-18

196-BU

151-GN-18

BATTERY3T-5760

POS NEGNEGPOS

ATCHBATTERY3T-5760(NOTE C)

PROX SW3T-3132

AC2(ON/OFF)121-1491

SOLR1/R2

125-8075

F/C SOL(PROP.)111-9916

AUX PRESSSW

131-9203

951-PK-18

NN

HAMMER 2SOL (ON/OFF)

116-3413

A 21

A425-YL-18A425-YL-18A424-WH-18

A588-GN-18

4

168-RD-10

200-BK

B

103-RD

112-PU-14

112-PU-14

NN

955-BU-18

C1 221

18

A848-PK-18

A847-YL-18

NN

4 3

1

K997-BU-18

24

NNNN

PP

AC1(ON/OFF)121-1491

1 2 5

RD

YL

955-BU-18

200-BK-14

200-BK

954-GN-18

103-RD

140-BU

952-OR-18

149-PU

112-PU-14112-PU-14

BK

BU

103-RD-18

WH

K997-BU-18

615

101-RD-4

L974-GN-18

PP

L978-GY-18L977-YL-18

506-PU

521-YL-18

521-YL-18

412-BU-18

F400-GY-18

499-GY-18

200-BK

200-BK-18

GROUND

SPEAKER

RH

-SPEAKER

RH

+SPEAKER

LH

-SPEAKER

LH

+

A762-PU-18

MEMORY

+12V

B+

12V

7812

893-GN-18C912-GN-18

788-YL-18

1

F718-BU-18

CAT DATA LINK (-)CAT DATA LINK (+)

THROTTLE

+B

546-BU-18

320-OR-18

1 43

D791-YL

A499-BU-18

439-YL-18

SPARESPARE

SMART BOOM186-4639

L971-GN-18

H

AG

615-YL-18

615-YL-18

21

200-BK-18

SPARESPARESPARE

M747-PU-18

SPARESOLENOID COMMON

FAN CONT SOL

AF AG

M744-PK-18

M746-YL-18

198-PK-18

200-BK-18

315-GN-18

2

546-BU-18

NN

1

200-BK-18

547-OR-18

198-PK-18

547-OR-18

198-PK-18

MULTISWITCH JOYSTICK (RH)NOTE E

206-2408

RIGHT SW

546-BU-18

198-PK-18

LEFT SW

J

HORN SW128-2134

A/C UNIT126-3375

DISABLE SW

+5V

191-WH-14

SENSOR COMMONFUEL TEMP

2

INTAKE MANF AIR TEMPCOOLANT TEMPOIL PRESSUREATM PRESSURE

2

950-BR-18

BOOST PRESSUREENG SP/TMG

2

116-BR-14

ENG SP/TMG COMMON

112-PU-14

+V ENG SP/TMG

112-PU-14

200-BK-18

315-GN-18

115-PK

SENSORFUEL TEMP

L970-GY-18

196-BU

SENSORINTAKE MANFAIR TEMP

SENSORCOOLANT TEMP

C

SENSOROIL PRESSURE

NN

BR

65

1

3

SENSORATM PRESSURE

118-GY

24

151-GN-18

SENSORBOOST PRESSURE

SENSORSPEED/TIMING

168-RD-10

110-RD-14

149-PU

140-BU

B

129-BU

A

124-GN-14

PRESSURE SW106-0179

952-OR-18

1 2

NN

200-BK-18

ENG SP/TMGENG SP/TMG COMMON

1

179-BU

113-OR-18

200-BK-18

113-OR-18

A

J 110-RD-14

F400-GY-18

GND STRAP132-1805

M743-GN-18200-BK-18

320-RD-18

+V ENG SP/TMG

200-BK

200-BK

BOOST PRESSURE

115-PK

112-PU-14

C

112-PU-14112-PU-14

32

168-RD-10

151-GN-18

C B

177-RD-10

200-BK-10

154-RD-18

ATM PRESSURE

149-PU

OIL PRESSURE

A755-PK-18

A756-BU-18

A757-GY-18

COOLANT TEMP

INTAKE MANF AIR TEMP

+5V

196-BU

SENSOR COMMON

SENSOR COMMON+5V

+5VSENSOR COMMON

SENSOR COMMON

151-GN-18

+5V

+5V

168-RD-10

SENSOR COMMON

149-PU140-BU

FUEL TEMPSENSOR COMMON+5V

548-GY-18

549-PK-18

C

200-BK-14

BA

ABC

CB

ABC

A

ABC

C

INJECTOR 1INJECTOR 2INJECTOR 3INJECTOR 4

A758-BR-18

INJECTOR 5

1

ABC

B

H

291

37

2

2320815933036

211 221

INJECTOR COM 5&6

INJECTOR COM 1&2INJECTOR COM 3&4

INJECTOR 6

51727

K907-BU-18

K915-GN-18

L968-OR-18

L969-WH-18

308-YL-18

6

L972-BU-18

A758-BR-18

A757-GY-18

A756-BU-18

A755-PK-18

615-YL-18615-YL-18

615-YL

121822

615-YL

549-PK-18

198-PK-18

548-GY-18

198-PK-18

42

A

H

31

5 3

139-OR-18

6

508-PU-18

180-GN-14

509-WH-18

511-BR-18

CHASSIS

512-GN-18

B

28

CC

114-RD

GG(NOTE B)

200-BK-18325-PK-18

34

118-GY

200-BK-18

200-BK

ENG CONT

200-BK-18

X

105-RD

200-BK-10

MM

112-PU-14

F

952-OR-18

F400-GY-18

C912-GN-18

200-BK615-YL

C912-GN-18

BU

200-BK

200-BK-18

GY

YL

C912-GN-18

521-YL-18

185-YL-18

113-OR-18

200-BK-18

1

191-WH-14

221

547-OR-18

198-PK-18

135-BU

M743-GN-18

F717-YL-18

633-BU-18

210-BK

A

C468-BU-18

BK-00

M746-YL-18

M744-PK-18

42

F717-YL-18

A

H

31

F717-YL-18

152-BU-18

124-GN

509-WH-18

508-PU-18

511-BR-18

512-GN-18

112-PU-14

112-PU-4

FOR INSP LAMP9R-7941

114-RD

115-PK

200-BK-18

F718-BU-18

A

177-RD-10

177-RD-14

177-RD-14

177-RD-14

150-RD-18

111-RD-14

154-RD-18

115-PK

578-BU-18

F718-BU-18

A768-BU-18

N923-GY-18

578-BU-18

F718-BU-18

952-OR-18

N923-GY

N923-GY-14

177-RD-14

952-OR-18

200-BK

200-BK

200-BK

198-PK-18

200-BK

506-PU

200-BK

322-GY

322-GY

42351 6

C537-GN-18

1

235-BK-18

A588-GN-18

E564-PK-18

E564-PK-18

780-PU-18

E565-BU-18

E562-PU-18

E562-PU-18

E562-PU-18

322-GY

114-RD

548-GY-18

198-PK-18

PP 160-0974 I-7

2

E562-PU-18

549-PK-18

200-BK-18

L972-BU-18

G 125-4868 A-2

779-WH-18

E564-PK-18

E564-PK-18

LOCK RELAY 1 SWATCH-QC SAFETY

PRIORITY RELAYATCH-QC SAFETY LEVER

RELAY COIL

200-BK-18

159-RD-14

159-RD-14

177-RD-14

177-RD-14

177-RD-10

105-RD185-YL-18113-OR-18

B 242-0489 F-10

NN 144-5561 H-6

TT 116-0237 D-4 (NOTE F)

V 144-1180 A-6

129-BU

508-PU-18

200-BK-18

ATCH-QC SAFETY LEVER "ON"

177-RD-4

200-BK-18

GG 116-0242 G-11 (NOTE B)FF 116-0080 G-11 (NOTE B)EE 128-8898 G-11 (NOTE B)CC 125-4727 G-11BB 116-0080 G-11AAAA 128-8884 G-11

CABLE AS.

E562-PU-18

WIRE AS.

M 117-7028 C-6K 125-4848 B-1J 218-4697 H-4H 230-1613 F-4

F 154-8149 C-6E 130-6568 C-5D 245-4635 E-9C 242-0028 C-11

IDENT PART NO. LOC

HARNESS AS.

E562-PU-18

A588-GN-18

S 136-4731 H-3T 116-0096 A-3

E564-PK-18

A 242-0488 C-2

SS 144-1179 A-6

U 116-0098 A-4

P 170-6848 A-3

177-RD-14

E564-PK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

322-GY 322-GY

200-BK

495-GN-18

E564-PK-18

200-BK

509-WH-18

200-BK

159-RD-14

616-BU

A770-PK-18

607-PK

998-BR-18

616-BU

998-BR-18

152-BU

607-PK

GB

K

320-RD-18

147-PU-18

616200

149-PU

786-GN-18

120-YL

511-BR-18

200-BK-14

12111098

200-BK-14

615-YL

200-BK

200-BK

7

200-BK

512-GN-18

6543

200-BK-14

21

791-PK-18

200-BK-18

N923-GY-18

M743-GN-18

G848-GN-18

WH

YL

F846-PU-18

955-BU-18

952-OR-18

RABBIT

2 WAWW Y

1 WAWW Y

PS

961-BR-18

616-BU200-BK

200-BK200-BK

200-BK-14200-BK-14

200-BK-18

616-BU

151-GN-18

A588-GN-18

A587-YL-18

C538-OR-18

E564-PK-18

K909-BU-18

196-BU

GN

C537-GN-18

325-PK-18

780-PU-18

118-GY

129-BU

L977-YL-18

L974-GN-18

140-BU

168-RD-10

779-WH-18

235-BK-18

E565-BU-18

LOCK RELAY 2 SW

BKYL

386-PK

151-GN-18

306-GN

308-YL

GG (NOTE B)

RD-00

633-BU-18

200-BK-18

116-BR-14

129-BU

L971-GN-18

196-BU

412-BU-18

499-GY-18

21

G

G

FUEL LEVELSENSOR105-9911

C538-OR-18

ATCHREFUELINGLEVEL SW5C-6108

X

ATCH-QC SAFETY

B

21

ATCHBOOM LAMP153-2521

K

607-PK

546-BU-18

B

38

19181716141312

72

5M747-PU-18

6

D

A/CRELAY149-5050

AK

200-BK-18

5

9

XXBB

R2

MAIN RELAY213-0772

DIODE121-4871

G

B D

B

B

XX

AB

42

31

HORN RELAY149-5050

START RELAY125-1302

NEUTRALSTART RELAY149-5050

126

7

TIMER RELAY111-4870

9

43

952-OR-18

11

10

2

8

1

5

YY

VV

OUT 2

GNDIN 1

IN 2

+BOUT 1

952-OR-18

177-RD-14

952-OR-18

140-BU

116-BR-14

150-RD-18150-RD-18

AAABB

NOTE A

NOTE A

AC

12

200-BK

80AjjjjAD

BREAKER 1171-2210

jj

185-YL-18

118-GY

307-OR

115-PK

129-BU

L970-GY-18

A755-PK-18

N924-WH-18

546-BU-18

547-OR-18

548-GY-18

549-PK-18

A756-PU-18

A757-WH-18

A758-BR-18

JJ

A

234 1

6

114-RD

115-PK

198-PK-18

JJ

AA

JJ

K976-OR-18

547-OR-18

546-BU-18

439-YL-18

K975-WH-18

K974-PU-18

K973-BR-18

168-RD-10

150-RD-18

200-BK

200-BK-14

2

189-RD-14

110-RD-14

1

RREELLAAYY__22

105-RD

7

R1

114-RD

K905-RD

JJ

NN

53 6 149-PU

1 4 2 12

JJ

ATCH-FOOTSWITCHPEDAL-RH

ATCH-FOOTSWITCHPEDAL-LH

87654321

JJ

NN

185-YL-18

113-OR-18

140-BU

307-OR

120-YL

147-PU-18

160-PU

179-BU

196-BU

176-YL

K905-RD

191-WH-14

129-BU

149-PU

105-RD

112-PU-14

200-BK-14

RREELLAAYY__11

315-GN-18

200-BK-14

K912-GN-18K911-PK-18

403-GN-18

191-WH-14

615-YL-18

K911-PK-18K912-GN-18A586-OR-18590-GY-18501-GN-18

A755-PK-18

A756-BU-18

A757-GY-18

A758-BR-18

L972-BU-18

200-BK-14103-RD-18

118-GY

A

615-YL-18

120-YL

403-GN-18

8

633-BU-18

210-BK524-BU

638-WH

139-OR-18200-BK-14

135-BU

103-RD-18

512-GN-18511-BR-18509-WH-18508-PU-18

615-YL

118-GY

615-YL

K997-BU-18

524-BU506-PU

590-GY-18501-GN-18A586-OR-18

103-RD103-RD

103-RD-18

191-WH-14

508-PU-18509-WH-18

R4RREELLAAYY

E562-PU-18

110-RD-14

179-BU

118-GY

5

150-RD-18

4

511-BR-18

32

512-GN-18

118-GY

129-BU

139-OR-18120-YL

150-RD-18

1

154-RD-18

113-OR-18

196-BU

112-PU-14

112-PU-14

189-RD-14

111-RD-14

112-PU-14

150-RD-18

961-BR-18

152-BU

112-PU-14

200-BK-18

308-YL-18

L969-WH-18

L968-OR-18

K915-GN-18

K907-BU-18

A

160-PU

A

113-OR-18

168-RD-10

180-GN-14

116-BR-14

124-GN-14

159-RD-14

103-RD

159-RD-14

113-OR-18

103-RD

159-RD-14

160-PU315-GN-18

REFUELING PUMP30A

10A

SSTTAARRTT AAIIDD5A

15A

10A

10A10A

EE//PP CCOONNTT

AAUUXX CCKKTT

FFIINNEE SSWWIINNGG

CCIIGGAARR LLIIGGHHTTEERR

1122VV 55AA SSOOCCKKEETTLLUUBBRRIICCAATTOORR

D

BIO PUMP

HHYYDD LLOOCCKK SSWWHYD LOCK SOL

5A

15A

10A

AD80A

VV

10

BOOM LAMP RELAY149-5050

912

11

7

1

AAUUXX CCKKTT

WWAAWWW SSHHEERR//WWIIPPEERRAA//CC RREELLAAYY

5A

IINNSSPP LLAAMMPP

RRAADDIIOO

BBAACCKKUUPPHHOORRNN//QQUUIICCKK CCOOUUPPLLEERR

10A

210-BK

AUX CKT

KKEEYY SSWW

15A

15A

10A

6

8

32

54

HORN7T-0969

10A

10A

15ACCHHAASSSSIISS LLAAMMPPOO.WW.DD.

BBOOOOMM LLAAMMPPTTIIMMEERR RREELLAAYY10A

CCAABB LLAAMMPP

A A

7 8165432

DDOOMMEE LLAAMMPP

10A10A

AA//CC //HHEEAATTEERR

SSWWIITTCCHH PPAANNEELL

10A

10A

5A

CHASSISLAMP RELAY149-5050

7

159-RD-14

A588-GN-18

159-RD-14

H H

12

AL

A587-YL-18

AL

A758-BR-18

A757-WH-18

A756-PU-18

A755-PK-18

N923-GY-14

952-OR-18

F846-PU-18

G848-GN-18

955-BU-18

954-GN-18

K973-BR-18

K

K974-PU-18

CHASSISLAMP153-2523

ATCHBOOM LAMP153-2521

K975-WH-18

K976-OR-18

21

549-PK-18

HORN7T-0970

548-GY-18

547-OR-18

546-BU-18

N924-WH-18

L970-GY-18

200-BK-14

6 8 17 4 5 3 2

R3

954-GN-18

135-BU

CBA

403-GN-18

FAN SPEEDCONT SOL

INJSOL6

152-BU

INJSOL5

INJSOL4

118-GY

A499-BU-18

152-BU

200-BK-14

439-YL-18

F

576-PK-18

MONITOR +B OUT

L972-BU-18

A755-PK-18

L968-OR-18

763-BU-18

A756-BU-18

A771-PU-18

L969-WH-18

L971-GN-18

A757-GY-18

L970-GY-18

788-YL-18A762-PU-18

430-BU-18

321-BR-18F400-GY-18

INJSOL3

INJSOL2

491-PK-18495-GN-18

A758-BR-18

496-WH-18

308-YL-18

200-BK

9

12V SOCKET9R-7941

200-BK-14

615-YL

310-PU-18

200-BK-14

L977-YL-18

103-RD-18

103-RD-18

BMOTOR

638-WH

A

C

47685

152-BU-18

2

200-BK

118-GY

DOME LAMP096-0721

3

615-YL

103-RD-18

524-BU

590-GY-18

501-GN-18

129-BU-18

403-GN-18

961-BR-18

INJSOL1

RELAY

307-OR-18

307-OR-18

AK

NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED

AT LEAST 1 TURN PER 25MM.

(892-BR, 893-GN) (E793-BU, E794-YL)

VV 150-6967 D-9YY 150-6966 D-9

307-OR

575-YL-18

XX 149-5060 E-9

AD 167-3479 G-7

200-BK-18

200-BK-18

200-BK-18

200-BK

200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18200-BK-18

F717-YL-18

200-BK-18

235-BK-18

200-BK-18200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-14

200-BK200-BK-18

200-BK

200-BK-14

A588-GN-18

200-BK-18

200-BK200-BK

892-BR-18

892-BR-18893-GN-18

11

K997-BU-18

235-BK-18

K911-PK-18

K912-GN-18

C468-BU-18

K907-BU-18

K915-GN-18

K911-PK-18K912-GN-18

103-RD-18

615-YL-18

A586-OR-18

200-BK-18

1

L909-BU-18L908-OR-18

K904-GN-18

K905-RD-18

235-BK-18

200-BK

E562-PU-18E565-BU-18E565-BU-18E562-PU-18

L974-GN-18

C537-GN-18

200-BK-18

200-BK

200-BK

512-GN-18

511-BR-18

509-WH-18

508-PU-18

C538-OR-18

103-RD-18

QC BUZZER113-4683

QC SAFETYROTARY SW155-2715

BKBU

FACTORYADJ CONN

GNBN

114-RD

THROTTLE DIAL S1

A

A

12 4 3

THROTTLE DIAL S2THROTTLE DIAL S3THROTTLE DIAL S4

ECM THRT

EPR VALVE (+)

GOV ACTR (B)

GOV ACTR FDBK

COOLANT LEVEL SWTRAVEL SPEED SOLENG SPEED SENSOR (-)ENG SPEED SENSOR (+)

TRENCHING SOLIMPLEMENT SW

ENG OIL LEVEL SW

FUEL LEVEL SENSOR

FRONT PUMP PRESS SENSORHYD OIL LEVEL SWAIR CLEANER SENSOR

HYD OIL TEMP SENSOR

RS485 - (VALVE CONT)RS485 + (VALVE CONT)

RS232C (GND)RS232C (RX)

COOLANT SENSOR

9

2010

28

312613302935402

6

39

6

24252215

ALTERNATOR (R TERM)

RS485 - (RH JOYSTICK)

738

12

TRAVEL ALARMENG OIL PRESS SW

36

SWING BRAKE SOL

23

EPR VALVE (-)

17

218

RS485 + (LH JOYSTICK)7

CAB

8 RS485 - (LH JOYSTICK)

RS485 + (PEDAL)910

RS485 + (SEMI AUTO)

RS485 - (PEDAL)RS485 + (RADIO CONT)17

HYD TANK PRESS. SW

RS485 + (MONITOR)

RS485 - (SEMI AUTO)

HYD TANK INDICATOR

RS485 + (RH JOYSTICK)

RS485 - (MONITOR)

27

18

RS232C (RX)

TRAVEL SW

HYD OIL FILTER INDICATOR

DIGITAL OUT (-)

18 RS485 - (RADIO CONT)

CAT DATA LINK (+)19

+B+B

AIR INDICATOR

FINE SWING SW

ELEC GOV THROTTLE DIAL

RS485(+)

BOOM RAISE PRESS SWLEVEL FINISH SOLENG POWER CHANGE SOL

OPTION PRESS SW

3233

25

KEY SW ON

CAT DATA LINK (-)

26

12

40

2

4

2827

LOW IDLE SW

21

20

11122

343242314131615

5

3635

29

31

30

39

38

37

GNDGND

HAMMER PRESS. SW

RS232C (TX)

KEY SW START

A

LUNCH BOX LIGHT

2 3 4 5 61 87

OPTION SW37

43

OPTION SENSOR (PWM)

1

1619

5

OPTION SENSOR (PWM)

3233

DEGITAL OUT (-)DEGITAL OUT (-)

14

11

34

ATCH SPEAKER(L)7Y-5505

ATCH SPEAKER(R)7Y-5505

6 108 125247

CONVERTER131-0327

7654

310-PU-18

3 81 25 4 3 2 16

F

F

F

F

F E E

A A A

GND

24V BAT IN MEM

24V SW. IN

LIGHT OUT (DC 12V)

12V MEM OUT

GND

12V SW. OUT

LIGHT IN (DC 24V)

6

AB 149-5059 D-9

JOY STICK +B OUT

-00

RD-

RD-00

A

CHASSIS

K909-BU-18

K905-RD

BB

EE (NOTE

AAAA

321-BR-18

615-YL-18

115-PK

189-RD-14

154-RD-18

111-RD-14150-RD-18

A770-PK-18A769-GY-18A768-BU-18

jj 167-3478 E-9

BA

5

K906-GN-18

578-BU-18

307-OR

189-RD-14

786-GN-18

AC

C468-BU-18

A762-PU-18

788-YL-18

403-GN-18

495-GN-18

496-WH-18

491-PK-18

A769-GY-18

763-BU-18

L978-GY-18

A771-PU-18

K906-GN-18

430-BU-18

K904-GN-18

8630-BU-18

147-PU-18

L973-GN-18

200-BK-14

H

1 2 65

235-BK-14

DISCONNECT SW.7N-07187N-0719(NOTE B)

K904-GN-18

322-GY

200-BK-18

BU

491-PK-18

496-WH-18

200-BK-18

112-PU-4

412-BU-18200-BK-18

430-BU-18

180-GN-14

F400-GY-18

893-GN-18

892-BR-18

140-BU

310-PU-18

ATA DATA LINK (-)

321-BR-18

ATA DATA LINK (+)

AF 145-0176 A-11

C468-BU-18A762-PU-18788-YL-18403-GN-18

495-GN-18496-WH-18491-PK-18A769-GY-18

892-BR-18

893-GN-18

521-YL-18

F400-GY-18

412-BU-18

499-GY-18

495-GN-18

109-RD-4

491-PK-18

321-BR-18C468-BU-18763-BU-18A762-PU-18788-YL-18

A771-PU-18

403-GN-18

A587-YL-18

200-BK-14

1

235-BK-14

4

GN

954-GN-18

K905-RD-14

140-BU

2

168-RD-10

76981011

43

5

1

12

4039

2

HYD LOCK SOL RELAY149-5050

32

200-BK-18

26

BACKUPRESISTOR102-8017

YY

ALT BREAKER171-2210

NOTE A

NOTE A

CABLAMP RELAY149-5050

A

RELAYPANEL

322-GY

25

24

499-GY-18

21

200-BK-18

AK 231-1737 I-8AC 231-1736 F-8

B

200-BK-14

306-GN

306-GN

386-PK

HYD TANKPRESS SW107-0615

12

AE

1SIGNAL3

24

+BSIGNALGROUND

HYD OILFILTER SW143-8037

AE

B AE

4

11

10

12

8

9

7

6

1

GY

RDBK

A

893-GN-18

K904-GN-18

K906-GN-18

L974-GN-18

A771-PU-18

L971-GN-18

L972-BU-18200-BK-18

AUX BACKUP SW

CBA191-WH-14

549-PK-18

101-RD-4

499-GY-18

200-BK-18

GYPUBR

REDWHITEORANGEYELLOWPINK

ABBREV COLOR

BLACKGRAYPURPLEBROWN

DESCRIPTIONSYMBOL

CONNECTOR

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

BLADE, SPADE, RING,OR SCREW TERMINAL

BKPKYLORWHRD

GNBU

GREENBLUE

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE,COMPONENT

L# CIRCUIT GROUPINGDESIGNATION

N924-WH-18

N923-GY-14

2

5

3

310-PU-18

ATCHSUCTION LINESHUTOFF LIMIT SW3E-5181

AE

K997-BU-18

HYD OILFILTER SW143-8037

19

GROUND

16

SIGNAL

14

152-BU

13

+B4

180-GN-14

1110

200-BK

3835

2

33

2

7

124-GN

200-BK

200-BK

200-BK-18

200-BK

200-BK-14

E794-YL-18

491-PK-18

152-BU

6 8

2

5

E793-BU-18

495-GN-18

198-PK-18

A587-YL-18

954-GN-18

E565-BU-18

E562-PU-18

1

955-BU-18

G848-GN-18

F846-PU-18

952-OR-18

4

180-GN-14

A425-YL-18

B

A424-WH-18

C

200-BK-14

1

AEAE

12

4

200-BK

124-GN-18

638-WH

200-BK

A537-PK-18

21200-BK-18

200-BK-18

506-PU

AE

506-PU

HYD OILTEMP SENDER4I-5394

A424-WH-18A425-YL-18

152-BU

638-WH8630-BU-18

576-PK-18

575-YL-18

C

A770-PK-18

A769-GY-18

A768-BU-18

K906-GN-18

L973-GN-18

578-BU-18

307-OR-18

308-YL-18

791-PK-18

786-GN-18

185-YL-18

ATCH ROTATING BEACON LAMP

113-OR-18

A586-OR-18

501-GN-18

590-GY-18

23

HYD OILLEVEL SW111-4760

2

1

SS AE

180-GN-14

892-BR-18

3 SIGNAL

152-BU

8630-BU-18

K909-BU-18

322-GY

200-BK-18

616-BU

496-WH-18

495-GN-18616-BU

200-BK-18

304-WH-8

495-GN-18200-BK-18

616-BU

200-BK-18

A499-BU-18

322-GY

ATCHSEAT WITHSEAT HEATER111-6458

1 1

325-PK-18

118 2 129

10

11 432

12 982 76543 1014 561 733

HH

AA

H

2

A

H

4

A

616-BU

L977-YL-18

763-BU-18

L978-GY-18

A768-BU-18

A769-GY-18

200-BK-18

200-BK-14

A537-PK-18

124-GN-18

200-BK-18

114-RD

21

L969-WH-18

321-BR-18

198-PK-18

780-PU-18

MULTISWITCH JOYSTICK (LH)199-2443

RIGHT SW

548-GY-18

200-BK-18

A770-PK-18

L968-OR-18

200-BK-18

198-PK-18

109-RD-4

200-BK-18

200-BK-18

200-BK

A425-YL-18

191-WH-14

N924-WH-18

200-BK

200-BK

200-BK-18

200-BK-18

3

8630-BU-18

615-YL-18

615-YL-18

200-BK-18

AG 170-6985 A-10

200-BK-14

A425-YL-18

A424-WH-18

E562-PU-18E565-BU-18

E562-PU-18E565-BU-18

E562-PU-18

177-RD-4

JJ 144-2177 H-6

115-PK

200-BK-14

200-BK-18

200-BK-18

124-GN

124-GN

124-GN

615-YL-18

A

615-YL-18

7 2

575-YL-18

576-PK-18

578-BU-18

L973-GN-18

152-BU-18

200-BK-18

200-BK-18

K907-BU-18

200-BK-18

200-BK-18

615-YL-18

615-YL-18

200-BK-18

8630-BU-18

ATCH ROTATINGBEACON SW

H

(NOTE F)TT

N923-GY-14

N924-WH-18

615-YL-18

200-BK-18

191-WH-14

K909-BU-18

200-BK-18

200-BK-18

L16

615-YL-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

185-YL-18

F718-BU-18

E565-BU-18E562-PU-18

439-YL-18

998-BR-18

200-BK-18

H

HH

K915-GN-18

21638-WH

200-BK

524-BU524-BU

L978-GY-18

615-YL-18

615-YL-18

N923-GY-14

200-BK-18

615-YL-18

E562-PU-18E565-BU-18

A769-GY-18

F718-BU-18

152-BU-18

615-YL-18

200-BK-18

A768-BU-18

F

A

K906-GN-18

998-BR-18

E565-BU-18

615-YL-18

185-YL-18

200-BK

200-BK

152-BU-18

310-PU-18

ATCH AUX SW

615-YL-18

615-YL-18

200-BK-18

H

ATCH STARTAID SW111-4784

E565-BU-18

185-YL-18

168-RD-10

ATCH WAWW RMINGWINDSHIELD SW

138-5130 (NOTE E)

H

200-BK-18

E562-PU-18

200-BK-18

ATCH AUX HYDCONT SW111-4787

HHH

ATCH O.W.D.132-1828

H

BACKUPEPR VALVE SW114-0421

H H

BACKUPTHRT SW110-7884

ATCH SEATHEATER SW111-4783

H

118-GY118-GY

118-GY

506-PU

A424-WH-18

200-BK-18

200-BK-18

E562-PU-18

E565-BU-18

E565-BU-18E562-PU-18

200-BK-18200-BK-18

200-BK-18E562-PU-18E565-BU-18

200-BK-18200-BK-18

167-3625 V03

200-BK-18

LOW PRESSURESOL (A1)121-1491

HIGH PRESSURESOL (A2)156-9513

BK-1821

C

C

C

311-WH-18

C

788-YL-18

A762-PU-18

ALTERNATOR3E-7577

101-RD-4

ENG OILLEVEL SW111-4759

12

21

C

304-WH-8

C

E

ATCHSTART AIDCOOLANT TEMP SW3E-6425

C912-GN-18

ENG SPEEDPICKUP6V-2455

788-YL-18

B+

RALT

A/C CLUTCHSOL113-3499

ATCHSTART AIDSOL3E-6332

12

B

177-RD-14

189-RD-14

189-RD-14

189-RD-14

AIR CLEANER SW162-6208

A762-PU-18WH-18

BK

RD

200-BK

200-BK-18

COOLANTLEVEL SW096-0744

160-PU

B

B

325-PK-18

638-WH

607-PK

607-PK607-PK

607-PK

200-BK

200-BK-4

200-BK-4

109-RD-4

109-RD-4

101-RD-4

304-WH-8

C

322-GY

200-BK-18

F717-YL-18F718-BU-18

F717-YL-18

BKBK

AZ 200-0931 F-9

607-PK

179-BU

308-YL-18

200-BK-18

200-BK-18

200-BK

200-BK-18

A758-BR-18

HIGH PRESSURESOL (A3)156-9513

200-BK-18

780-PU-18780-PU-18

11

200-BK-18

307-OR-18

A757-GY-18A756-BU-18

780-PU-1

315-GN-18

A755-PK-18

200-BK-18

A

21

200-BK-1

200-BK-18

1

124-GN

200-BK-18

185-YL-18

AF

31

2

200-BK-18

32

A

615-YL-18

105-RD

ATCHSUCTION LINESHUTOFF LIMIT SW3E-5181

152-BU-18

A537-PK-18

WH-18WH-18

WH-18WH-18

1432

2

200-BK-18

330-YL-18

330-YL-18AEV

386-PK

330-YL-18

308-YL-18

54

O.W.D. BUZZER

32

1

1

M744-PK-18

200-BK-18

200-BK-18

200-BK-18

200-BK-18

M743-GN-18

2341

1N923-GY-14

200-BK-18

308-YL

308-YL

308-YL

306-GN

386-PK

386-PK

386-PK

386-PK

306-GN

M747-PU-18

952-OR-18

200-BK-14

780-PU-18

308-YL-18

200-BK103-RD-18

633-BU-18139-OR-18210-BK

120-YL

135-BU

412-BU-18

780-PU-18

615-YL-18

K976-OR-18

615-YL

K975-WH-18K974-PU-18K973-BR-18

N919-GN-18N920-BU-18N921-YL-18N922-OR-18

546-BU-18

548-GY-18549-PK-18

200-BK

M744-PK-18

547-OR-18

952-OR-18N923-GY

G848-GN-18

A849-OR-18A850-WH-18

951-PK-18

950-BR-18

A847-YL-18A848-PK-18

F846-PU-18

585-YL-18200-BK

2

NOTE E: ALL 345 B2 MACHINES ARE EQUIPPEDWITH THIS VALVE GP JOYSTICK (RH) ATCH.

5

2216104211593

24

20

19

6

MEDIUM PRESS SOL R2

18

111723

12

307-OR-18

17

8

13

105-RD

14

THROTTLE POS SW

NN

E/P CONTRE/P CONTRE/P CONTRE/P CONTR

THROTTLE POS SW

AUX PILOT MAN AC1

FLOW CONTROL SOL

RH - JOYSTICK

GROUNDAUX PILOT MAN AC2

PROX SW

MEDIUM PRESS SOL R1

LH - JOYSTICKLH - JOYSTICK

HAMMER 2 SPEED SOL

FLOW CONTROL SOL

ROCKER SW CSL

RH - JOYSTICK

PRESSURE SWAUX CKT POWER SUPPLY

THROTTLE POS SW

200-BK-18

THROTTLE POS SW

200-BK-18

779-WH-18

200-BK-18779-WH-18

177-RD-4

177-RD-4

177-RD-4

200-BK

118-GY524-BU

160-PU160-PU

103-RD-18200-BK-18

200-BK-18103-RD-18

F

LL

954-GN-18

H

LL 145-7213 D-2

N924-WH-18

N923-GY-14

N924-WH-18

177-RD-4

160-PU

546-BU-18

547-OR-18

307-OR308-YL

308-YL

307-OR

200-BK-14

A

779-WH-18200-BK-18

200-BK-18780-PU-18

7

780-PU-18200-BK-18

HYDLOCK SOL121-1491

780-PU-18

306-GN

200-BK-18 200-BK-1

M747-PU-18

1

12

3 5 4

103-RD

6 28

780-PU-1

200-BK-18780-PU-18

200-BK-18

307-OR

ATCH AUX CKT

403-GN-18

OPERATOR STATION

308-YL

180-GN-14

200-BK-14

A424-WH-18A425-YL-18

321-BR-18

200-BK-14200-BK-14

A769-GY-18A768-BU-18L978-GY-18763-BU-18L977-YL-18

A499-BU-18

496-WH-18

616-BU

12

147-PU-18L973-GN-18

607-PK

200-BK-18113-OR-18791-PK-18

E562-PU-18

786-GN-18

A586-OR-18501-GN-18590-GY-18

M744-PK-18

M746-YL-18

UPPER WIPER MOTOR131-0399

200-BK-18

179-BU

FM615-YL

K976-OR-18K975-WH-18

322-GY

103-RD

495-GN-18

491-PK-18

306-GN

961-BR-18

315-GN-18

K997-BU-18

6

103-RD

103-RD

AE 199-1250 A-6

168-RD-10

168-RD-10

ATCH-AUX/BACKUPRELAY145-6907

200-BK-14

L970-GY-18

N924-WH-18

546-BU-18547-OR-18

893-GN-18

200-BK-18

168-RD-10

499-GY-18

168-RD-10

548-GY-18549-PK-18

K974-PU-18K973-BR-18

954-GN-18

955-BU-18

G848-GN-18F846-PU-18

952-OR-18

-

N923-GY-14

A424-WH-18

LEFT SW

L971-GN-18

H

S

M747-PU-18

A771-PU-18

A755-PK-18A756-PU-18A757-WH-18A758-BR-18

A424-WH-18

A424-WH-18

179-BU

L974-GN-18

403-GN-18

403-GN-18

403-GN-18

M

+BL. CHASSISL. BOOMHYD TK IND

WAWW SHW. LOWW. INT

GND

A424-WH-18

179-BU

F716-WH-18

F716-WH-18

F716-WH-18

179-BU

F716-WH-18

403-GN-18

K906-GN-18

200-BK-18

961-BR-18

A

K905-RD-18K905-RD-18

A

A

+

200-BK-18

412-BU-18

K905-RD-18

615-YL

K904-GN-18

S4S3S2S1

COM

CAB LAMP5I-8250

OPTION SW

ATCH-AUX/HYDCONTROLLER122-9897

A425-YL-18A424-WH-18

H

A424-WH-18

A499-BU-18

SWITCH PANEL128-8909

KEY SW9G-7641

H

A425-YL-18

A/C PHOTOSENSOR128-2162

THROTTLEPOS SW106-0107

A425-YL-18

MOTOR

R

CSB

200-BK-18

OFF

200-BK-18

ONST

200-BK-18

H

ONE TOUCHLOW IDLE SW

A424-WH-18

MM

MM

998-BR-18

A755-PK-18

A756-BU-18

A757-GY-18

A758-BR-18

A758-BR-

A757-GY-

A756-BU-

A755-PK-

L970-GY-

N924-WH-

546-BU-1

547-OR-1

548-GY-1

549-PK-18

198-PK-18

A587-YL-18

954-GN-18

955-BU-18

G848-GN-18

F846-PU-18

952-OR-18

N923-GY-

200-BK-1

L42

L15L15 L15

L15

L15

L60

L60

L60

L60

L59L40

L52

L59

L52

L52

L52

L49L49

L49

L55

L51

L51

L28

L56

L56

L55

L38

L47

L47

L38

L47

L38

L38

L34

L34

L25

L19

L20

L3

L45

L3

L46

L45

L23

L45

L20

L19

L25

L3L19

L20

L35

L46

L35

L25

L35

L46

L35

L46

L35

L23

L35

L4

L23

LL4455

L4L3L25

L19

L20

L3L4

L20L19L25

L33

L43

L16

L33

L31

L36

L9

L8

L12

L13

L13L12L11

L8L9

L32L31

L32

L30L10

L10

L11

L30

L16

L54

L54

L43

L43

L16

L8

L31

L36

L10

L16

L54

L43

L11

L13

L13L12L11

L9L8

L9

L8

L12

L1

L1

L1

L6

L4L3L25L19L20

L20

L19

L20L19L25L3L4

L4L3

L25

L20

L19

L6

L19

L20

L25

L3

L4

L25

L19

L20

L25

L2

L6 L6 L6

L2

L4

L3 L2

L27

L27

L26

L26

L14

L18

L3

L18L3

L19L21

L20

L19

L20

L21

L22

L22

L14

L14

L14

L3

L19L21

L25

L18

L21

L18L3L19L21L20 L20

L21L19L3L18

L25

L21

L18

L18

L21

L25

L5 L5

L15

L15

L15L15 L15