364 42rle@hat

8/3/2019 364 42RLE@hat

1/8

42RLE RWD 4 Speed

D

C

E

B

82

A

070034 530

510

777 540

378

520 181

778

311 310 211 670177 047

050 574 880

Input Clutch

Hub

500

Input Shaft

120 100 876 142* 860 100120 861

140

Underdrive

Clutch

O.Dr. Clutch

891100 120 150 892* 571 220 221

Reverse

Clutch

Underdrive Hub

883 630 968 332 333 978

568

124 104

2-4 Clutch

863 154* 885* 114 134

Low / Reverse Clutch

371

494

493

895 678

383

999

770

074

309

0Master

K

0Master

K

0Overh

781

0Bush

0Paper &

K

40Tech

Man

www.hoorani.com011 Email : [email protected] Tel : 0097165431766/5434990

8/3/2019 364 42RLE@hat

2/8

010

300

765

779

379

RWD 4 Speed

A

82

42RL

331 862 971

560

330 961

O.Dr. / Rev.

Piston

331 554

Input Clutch

Retainer

341 875 980 970 960 877

564

232

334B

334A

340

484

2-4 Hub

w/Sun Gear

Front

Planet

052 570 052

213*214

039578

039882 582 882 594

O.Dr. Hub Ring Gear Rear Planet

238 614 241

058584

583

251 252

Rear Sun

Gear

893 977 967338 339 957 329567

278

260*

279 795

191

937

936

935191

O.Dr. Accum.

191

952

951950

191

Underdrive

Accum.

936B

370A

438370A

436

740

072

Valve Body 994

995

Park Pawl

931B931

191932

191

934

2-4 Accum.

930

342

420

016

490

996

991-2

760

347

410791

951B

947

949355

945

896

946B

946

191

191

Low / Rev.

Accum.


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PART # PAPER & RUBBER KIT QTY REFERENCE #

82000A ..........Paper & Rubber Kit, 42RLE 4 Speed RWD 2003-Up ............................................................ 1 ..............................

PART # OVERHAUL KIT QTY REFERENCE #

82001 ............. Sub Kit, 42RLE 2003-Up ................................ ............................. ............................. .............. 1 ............................. .

82002A .......... Overhaul Kit, 42RLE 2003-Up (For 2003 Bonded Underdrive Piston Sell # 92960)(For

.......................2004-Up Bonded Piston Kit Sell # 82960BK).......................................................................... 1 ..............................

PART # MASTER L/STEELS KIT QTY REFERENCE #

82004A .......... Master L/Steels Kit, 42RLE 2003-Up (For 2003 Bonded Underdrive Piston Sell # 92960)

.......................(For 2004-Up Bonded Piston Kit Sell # 82960BK) .................................................................. 1 ..............................

PART # MASTER W/STEELS KIT QTY REFERENCE #

82006A .......... Master W/Steels Kit, 42RLE 2003-Up (For 2003 Bonded Underdrive Piston Sell # 92960)

.......................(For 2004-Up Bonded Piston Kit Sell # 82960BK) .................................................................. 1 ..............................

PART # FILTERS QTY REFERENCE #

82010A .......... Filter, 42RLE 4 Speed RWD 2003-Up (Jeep, Liberty & Wrangler) .......................................... 1 ..............................52852913AB

82016A .......... Filter/Plate, 42RLE Solenoid Assembly To Valve Body 2003-Up ............................................ 1 ..............................3878313

PART # BUSHINGS QTY REFERENCE #

92030A .......... Bushing Kit, 42RLE 2003-Up .................................................................................................. 1 ..............................

12034 .............Bushing, 42RLE Pump Body (Babbit) 2003-Up ...................................................................... 1 ..............................2466796

92039A .......... Bushing, 42RLE Clutch Hub 2003-Up ......................... ............................ ............................. .. 1 ........................... ...

92047A .......... Bushing, 42RLE Input Shaft (Rear) (.605"OD) 2003-Up........................................................ 1 ..............................

92050 .............Bushing, 42RLE Input Clutch Hub (Front) 2003-Up ................................................................ 1 ..............................4377170

S92050 .......... Bushing, 42RLE Input Clutch Hub (Front) 2003-Up (Sonnax) (Has A Tighter ....................... 1 ..............................

....................... Tolerances Than The OEM) Uses Tool # T-92003-TL

T-92003-TL ....Bushing Tool, 42RLE For S92050 (Sonnax)...........................................................................1 ..............................

92052A ..........Bushing, 42RLE Overdrive Clutch Hub (.283" Tall) 2003-Up ................................................. 1 ..............................4659617

S92052EA......Bushing, 42RLE Overdrive Clutch Hub (1 Piece)(Fits Hub With .937ID) 2003-Up (Sonnax)1 ..............................92004-L

S92052EB ......Bushing, 42RLE Overdrive Clutch Hub (1 Piece)(Fits Hub With .941ID) 2003-Up (Sonnax)1 ..............................

92058 .............Bushing, 42RLE Rear Planet 2003-Up .................................................................................... 1 ..............................4412230

PART # METAL CLAD SEALS QTY REFERENCE #

12070A ..........Seal, 42RLE Front (With Flange) 2003-Up ............................................................................ 1 ..............................

92072 .............Seal, 42RLE Linkage/Valve Body Stem Seal) (Rubber) 2003-Up .......................................... 1 ..............................4412836

12074J ...........Seal, 42RLE Extension Housing 4x4 (2.568"OD) 2003-Up ................................................... 1 ..............................

PART # FRICTION CLUTCH QTY REFERENCE #

92100A .......... Friction, 42RLE Overdrive Clutch (.071") (Tan) 2003-Up ......................................................4 ..............................4505629

92100B .......... Friction, 42RLE Underdrive & Reverse Clutch (.073") 2nd Design (High Energy) .............. 2-6 ............................4531678

.......................2003-Up

92104 .............Friction, 42RLE 2-4 Clutch (.086") (High Energy) 2003-Up ................................................... 4 ..............................4377125

92114 .............Friction, 42RLE Low/Reverse Clutch (.072") (High Energy) 2003-Up .................................. 5 .............................. 4567573

PART # STEEL CLUTCH QTY REFERENCE #

92120 .............Steel, 42RLE Overdrive, Underdrive & Reverse Clutch (.068") 2003-Up............................ 3-8 ............................4659053

92124 .............Steel, 42RLE 2-4 Clutch (.101") 2003-Up ............................................................................... 4 ..............................4659054

92134 .............Steel, 42RLE Low/Reverse Clutch (.067") 2003-Up .............................................................. 5 ..............................4659055

PART # PRESSURE PLATES QTY REFERENCE #

82140A .......... Pressure Plate, 42RLE Overdrive Clutch (.342") 4 Teeth (4.530"ID) 2003-Up...................... 1 ..............................

92140A .......... Pressure Plate, 42RLE Overdrive Clutch (4 Lugs) 2003-Up ................................................. 1 ..............................4531556

92142B .......... Pressure Plate, 42RLE Underdrive Clutch (.235") 2003-Up .................................................. 1 ..............................4723683

92142BA ........ Pressure Plate, 42RLE Underdrive Clutch (.245") 2003-Up .................................................. 1 ..............................

92142C ..........Pressure Plate, 42RLE Underdrive Clutch (.255") 2003-Up .................................................. 1 ..............................4723682

92150A .......... Pressure Plate, 42RLE Reverse Clutch (.355" Thick) At The Edge 2003-Up ........................ 1 ..............................4531905

92150B .......... Pressure Plate, 42RLE Reverse Clutch (.186" Thick) 2003-Up ............................................. 1 ..............................4531925

92154D ..........Pressure Plate, 42RLE Low/Reverse Clutch (.250") 2003-Up .............................................. 1 .............................. 4897454AA

42RLE RWD 4 Speed


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PART # VALVE BODY KITS QTY REFERENCE

T92167 ...........Shift Kit, 42RLE 1989-Up (Transgo) ....................................................................................... 1 ..............................

PART # SEALING RINGS QTY REFERENCE

92177T ...........Ring, 42RLE Input Shaft (1.443"OD) (Teflon) 2003-Up .......................................................... 3 ..............................4446543

12179A .......... Ring, 42RLE Stator (2.062"OD) (Metal) (Seal Plated) 2003-Up ............................................ 4 ..............................

82181A .......... Use 12179A .......................... ............................ ............................. ............................. ............ 4 .......................... ....

92191 .............Ring, 42RLE Accumulator Non-Rotating (1.013OD)(Graphite) 2003-Up ............................ 2-8 ............................444654492191K .......... Ring Kit, 42RLE (8 Accumulator & 4 Stator Rings) 2003-Up .................................................1 ..............................

PART # WASHERS & BEARINGS QTY REFERENCE

92211 .............Bearing, 42RLE Stator To Input Drum (1.713ID) 2003-Up .....................................................1 ..............................4412209

82213 ............. Race, 42RLE Overdrive Hub To 2-4 Hub (6 Inner Teeth) (3 Slot) .......................................... 1 ..............................

.......................(Use 92213 Thru 92213J)

92213 .............Race, 42RLE Overdrive Hub To 2-4 Hub (.039") (3 Slot) 2003-Up .......................................1 .............................. 4431662

92213A ..........Race, 42RLE Overdrive Hub To 2-4 Hub (.048") (3 Slot) 2003-Up ....................................... 1 .............................. 4431663

92213B .......... Race, 42RLE Overdrive Hub To 2-4 Hub (.057") (3 Slot) 2003-Up ....................................... 1 .............................. 4431664

92213C ..........Race, 42RLE Overdrive Hub To 2-4 Hub (.066") (3 Slot) 2003-Up ....................................... 1 .............................. 4431665

92213D ..........Race, 42RLE Overdrive Hub To 2-4 Hub (.074") (3 Slot) 2003-Up ....................................... 1 .............................. 4431666

92213E...........Race, 42RLE Overdrive Hub To 2-4 Hub (.083") (3 Slot) 2003-Up ....................................... 1 .............................. 4431667

92213F ........... Race, 42RLE Overdrive Hub To 2-4 Hub (.091") (3 Slot) 2003-Up ....................................... 1 .............................. 4431668

92213G ..........Race, 42RLE Overdrive Hub To 2-4 Hub (.100") (3 Slot) 2003-Up ....................................... 1 ..............................4431669

92213H ..........Race, 42RLE Overdrive Hub To 2-4 Hub (.109") (3 Slot) 2003-Up ....................................... 1 .............................. 443167092213HA ........Race, 42RLE Overdrive Hub To 2-4 Hub (.117") (3 Slot) 2003-Up ........................................ 1 .............................. 4431671

92213J ...........Race, 42RLE Overdrive Hub To 2-4 Hub (.126") (3 Slot) 2003-Up ....................................... 1 ..............................4431672

82214A .......... Washer, 42RLE Overdrive Hub To 2-4 Hub (4 Tab) (1.335"ID) 2003-Up ............................... 1 ..............................

.......................Can Use 92214

82220A .......... Washer, 42RLE Underdrive Hub To Overdrive Hub (5 Tab) .050" Thick (1.335"ID) .............. 1 ..............................

.......................2003-Up (Can Use 92220)

82221A .......... Race, 42RLE Underdrive Hub To Overdrive Hub (3 Tab) .031" Thick (1.180"ID) .................. 1 ..............................

.......................2003-Up (Can Use 92221)

92232 .............Bearing, 42RLE Rear Sun Gear To Rear Planet (#241) (1.790"OD) 2003-Up ....................... 1 .............................. 4467262

82238A .......... Bearing W/Races, 42RLE Front Planet To Rear Sun Gear (.139" Thick) (2.292"OD) .......... 1 ..............................

.......................2003-Up (Can Use 92238)

82241A .......... Use 92232 ............................. ............................ ............................ ............................. ............. 1 .......................... ....

82251A .......... Use 92279 ............................. ............................ ............................ ............................. ............. 1 .......................... ....

82252A .......... Use 92278 ............................. ............................ ............................ ............................. ............. 1 .......................... ....

62260 .............Shim, 42RLE Output Shaft To Rear Bearing (5.17-5.19mm) ..................................................1 ..............................5280020

62260A .......... Shim, 42RLE Output Shaft To Rear Bearing (5.20-5.22mm) ..................................................1 ..............................528002162260AA .......Shim, 42RLE Output Shaft To Rear Bearing (5.23-5.25mm) .................................................. 1 ..............................5280022

62260B .......... Shim, 42RLE Output Shaft To Rear Bearing (5.26-5.28mm) ..................................................1 ..............................5280023

62260BA ........Shim, 42RLE Output Shaft To Rear Bearing (5.29-5.31mm) .................................................. 1 ..............................5280024

62260C ..........Shim, 42RLE Output Shaft To Rear Bearing (5.32-5.34mm) .................................................. 1 ..............................5280025

62260CA ........Shim, 42RLE Output Shaft To Rear Bearing (5.35-5.37mm) .................................................. 1 ..............................5280026

62260D ..........Shim, 42RLE Output Shaft To Rear Bearing (5.38-5.40mm) .................................................. 1 ..............................5280027

62260DA ........Shim, 42RLE Output Shaft To Rear Bearing (5.41-5.43mm) .................................................. 1 ..............................5280028

62260E...........Shim, 42RLE Output Shaft To Rear Bearing (5.44-5.46mm) .................................................. 1 ..............................5280029

62260EA ........ Shim, 42RLE Output Shaft To Rear Bearing (5.47-5.49mm) .................................................. 1 ..............................5280030

62260F ........... Shim, 42RLE Output Shaft To Rear Bearing( 5.50-5.52mm) .................................................. 1 ..............................5280031

62260FA ........Shim, 42RLE Output Shaft To Rear Bearing (5.53-5.55mm) .................................................. 1 ..............................5280032

62260G .......... Shim, 42RLE Output Shaft To Rear Bearing (5.56-5.58mm) .................................................. 1 ..............................5280033

62260GA .......Shim, 42RLE Output Shaft To Rear Bearing (5.59-5.61mm) .................................................. 1 ..............................5280034

62260H ..........Shim, 42RLE Output Shaft To Rear Bearing (5.62-5.64mm) .................................................. 1 ..............................5280035

62260HA ........Shim, 42RLE Output Shaft To Rear Bearing (5.65-5.67mm) .................................................. 1 ..............................5280036

62260HB ........Shim, 42RLE Output Shaft To Rear Bearing (5.68-5.70mm) .................................................. 1 ..............................528003762260HC ........Shim, 42RLE Output Shaft To Rear Bearing (5.71-5.73mm) .................................................. 1 ..............................5280038

62260J ........... Shim, 42RLE Output Shaft To Rear Bearing (5.74-5.76mm) .................................................. 1 ..............................5280039

62260JA ........Shim, 42RLE Output Shaft To Rear Bearing (5.77-5.79mm) .................................................. 1 ..............................5280040

62260JB ......... Shim, 42RLE Output Shaft To Rear Bearing (5.80-5.82mm) .................................................. 1 ..............................5280041

62260JC.........Shim, 42RLE Output Shaft To Rear Bearing (5.83-5.85mm) .................................................. 1 ..............................5280042

62260L ...........Shim, 42RLE Output Shaft To Rear Bearing (5.85-5.88mm) ..................................................1 ..............................5280043

62260LA ........Shim, 42RLE Output Shaft To Rear Bearing (5.89-5.91mm) .................................................. 1 ..............................5280044

62260M ..........Shim, 42RLE Output Shaft To Rear Bearing (5.92-5.94mm) .................................................. 1 ..............................5280045

62260MA .......Shim, 42RLE Output Shaft To Rear Bearing (5.95-5.97mm) ..................................................1 ..............................5280046

62260N ..........Shim, 42RLE Output Shaft To Rear Bearing (5.98-6.00mm) .................................................. 1 ..............................5280047

62260NA ........Shim, 42RLE Output Shaft To Rear Bearing (6.01-6.03mm) .................................................. 1 ..............................5280048

62260P...........Shim, 42RLE Output Shaft To Rear Bearing (6.04-6.06mm) .................................................. 1 ..............................5280049

RWD 4 Speed 42RL


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PART # WASHERS & BEARINGS (Continued) QTY REFERENCE #

32273 .............Cup Race, 42RLE Case To Output Shaft (#278) 2003-Up .....................................................1 ..............................4567022

32274 .............Bearing, 42RLE Case To Output Shaft (#279) 22 Rollers (1.497"ID) 2003-Up ..................... 1 .............................. 4567025

32274K .......... Bearing/Race Kit, 42RLE Case To Output Shaft (#278 & #279) 22 Rollers 2003-Up............ 1 ..............................

92278 .............Cup Race, 42RLE Rear Planet To Case (#252) 2003-Up ....................................................... 1 ..............................4412234

82278A .......... Use 32273 Or 32274K ......................... ........................... ........................... ............................ . 1 ............................ ..

92279 .............Cone Bearing, 42RLE Presses On Rear Planet (#251) 2003-Up ........................................... 1 ..............................4412235

82279A .......... Use 32274 Or 32274K ......................... ........................... .......................... ............................. . 1 ........................... ...

PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #

82300A .......... Gasket, 42RLE Bottom Pan 2003-Up ........................... ............................ ............................. .. 1 ..............................

92309 .............Gasket/Washer, 42RLE Pump Bolt 2003-Up........................................................................... 5 ..............................

92310 .............Gasket, 42RLE Pump 2003-Up ............................................................................................... 1 ..............................4412844

32311 .............O-Ring, 42RLE Pump 2003-Up................................................................................................ 1 ..............................4659945

92329 .............Gasket, 42RLE Low/Reverse Piston Retainer 2003-Up ........................................................ 1 ..............................4431649

92330B .......... O-Ring, 42RLE Overdrive & Reverse Clutch (Inner) 2003-Up ............................................. 1-2 ............................5033158

92331B .......... Lip Seal, 42RLE Overdrive & Reverse Clutch (Outer) 2003-Up .......................................... 1-2 ............................4412875

92332A .......... D-Ring, 42RLE 2-4 Clutch (Inner) 2003-Up ............................................................................ 1 ..............................4659376

92333A .......... D-Ring, 42RLE 2-4 Clutch (Outer) 2003-Up ........................................................................... 1 ..............................4659374

92334AA .......O-Ring, 42RLE Input Clutch Rear (.103") Red (Inner) 2003-Up ............................................. 1 ..............................6502269

92334BA ........O-Ring, 42RLE Input Clutch Front (.103") Blue (Inner) 2003-Up ............................................ 1 ..............................6502271

92338A ..........D-Ring, 42RLE Low/Reverse Clutch (Inner) 2003-Up ........................................................... 1 ..............................4659856

92339A ..........D-Ring, 42RLE Low/Reverse Clutch (Outer) 2003-Up .......................................................... 1 ..............................4659855

92341A ..........Lip Seal, 42RLE Underdrive Clutch (Outer) 2003-Up ............................................................. 1 ..............................453140892347CA ........Grommet, 42RLE PRNDL Switch To Case (Thick 1.420OD For Case Connector Hole)

....................... (Rubber) 2003-Up ............................. ............................ ............................ .............................. 1 ............................ ..

82371A .......... O-Ring, 42RLE Filler Tube (.990"OD) 2003-Up ....................................................................... 1 ..............................

92379 .............O-Ring, 42RLE Filter 2003-Up ................................................................................................. 1 ..............................4412844

PART # TECHNICAL MANUALS QTY REFERENCE #

82400A .......... Technical Manual, 42RLE 4 Speed RWD 2003-Up ................................................................. 1 ..............................

PART # ELECTRICAL COMPONENTS QTY REFERENCE #

62410B .......... Sensor, 42RLE Nuetral Safety/Manual Position (9 Prong) 2003-Up ...................................... 1 ..............................

82420A ..........Solenoid Pack, 42RLE Shift (4 Bolts To Valve Body) 2003-Up .............................................. 1 ..............................4800171AA

82436A ..........Speed Sensor, 42RLE Output (3 1/2" Long) (2 Blade Connector) (Has An Extended .......... 1 ..............................52854001AA

.......................Tip) 2003-Up

72438A .......... Speed Sensor, 42RLE Input Speed Sensor 2003-Up ............................................................. 1 ..............................4799061AB92484 .............Screened Orifice, 42RLE In Overdrive/Reverse Piston 2003-Up .......................................... 1 ..............................4531903

PART # MISCELLANEOUS COMPONENTS QTY REFERENCE #

82490A .......... Vent, 42RLE Case 2003-Up (Can Use 92996) ....................................................................... 1 ..............................

44490 .............Case Vent Tube, 42RLE.......................................................................................................... 1 ..............................

PART # HARD PARTS QTY REFERENCE #

92500A .......... Pump, 42RLE (4 Ring Stator) 2003-Up ................................................................................... 1 ..............................4567869AB

62510B .......... Pump Body W/Gears, 42RLE (.495 Thick Gears) ................................................................. 1 ..............................

92520A ..........Stator, 42RLE (Pump Cover) (4 Ring) 2003-Up (Cast # 4377161 Or 4567666) .................... 1 ..............................

62520A ..........Stator, 42RLE (Pump Cover) ............................................... ........................... ......................... 1 ............................ ..

PART # PUMP COMPONENTS QTY REFERENCE #

92530B .......... Pump Gear Set, 42RLE (12 Teeth Inner Gear) (.495" Thick) 2003-Up .................................. 1 ..............................

92540 .............By-Pass Valve, 42RLE (In Case Under Pump) 2003-Up ........................................................ 1 ..............................4539880

PART # HARD PARTS (Continued) QTY REFERENCE #

92554B .......... Drum, 42RLE Input Clutch Retainer 2003-Up .......................................................................... 1 ..............................4659935

92560A ..........Piston Kit, 42RLE Overdrive & Reverse Clutch 2003-Up ....................................................... 1 ..............................

92564 .............Piston Kit, 42RLE Underdrive Clutch 2003-Up........................................................................ 1 ..............................

82567A ..........Piston Kit, 42RLE Low/Reverse Clutch (1.150" Thick Piston) 2003-Up ................................ 1 ..............................

82568A .......... Piston Kit, 42RLE 2-4 Clutch 2003-Up .................................................................................... 1 ..............................

42RLE RWD 4 Speed


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82570A .......... Hub, 42RLE Overdrive & Reverse (Has Round Bottom Grooves Where The Square ......... 1 ..............................

.......................Teeth Frictions Ride) (Can Use 92570A)

92570A ..........Hub, 42RLE Overdrive & Reverse (1.160"OD Shaft) 2003-Up ............................................. 1 .............................. 4559993

92571 .............Hub, 42RLE Underdrive Clutch With Solid Shaft 2003-Up .....................................................1 ..............................4431615

92574A .......... Hub, 42RLE Input Clutch (For 4 Ring Stator) 2003-Up ........................................................... 1 ..............................

82578A ..........Hub & Sungear, 42RLE 2-4 Clutch (1.160"ID Bushing) (Has Round Bottom Grooves .......... 1 ..............................

.......................Where The Square Teeth Frictions Ride) (Can Use 92578A)

92578A ..........Hub & Sun Gear, 42RLE 2nd-4th Clutch (1.160"ID Bushing) 2003-Up .................................. 1 ..............................4659618AB

92582A ..........Planet, 42RLE Front (With Heat Treated Splines) 2003-Up .................................................... 1 ..............................4567539AB

62583B .......... Planet Kit, 42RLE (Some)(With .230 Thick Park Gear) (Contains: #570, 578, 582, 594, 614,...................... . 584) 2003-Up ....................... ........................... ........................... ............................. ................ 1 ........................... ...

82584AA .......Planet, 42RLE Rear With Outout Shaft (5 Gear With .360 Thick Park Gear) .......................1 ..............................

62584B .......... Planet, 42RLE With Output Shaft (5 Gear With .230 Thick Park Gear) 2003-Up ................. 1 ..............................4659111

92594 .............Ring Gear, 42RLE Rear Planet 2003-Up ................................................................................. 1 ..............................4799794

92614 .............Sun Gear, 42RLE Rear Planet 2003-Up .................................................................................. 1 ..............................4377080

82630A ..........Retainer, 42RLE 2-4 Clutch Piston (.955" Thick) (6 1/2"OD) 2003-Up ................................... 1 .............................. 5102880AA

62670 ............. Input Shaft, 42RLE (10 7/8" Long) 2003-Up........................................................................... 1 ..............................4626452

82678A .......... Shaft, 42RLE Output 2WD 2003-Up ....................................................................................... 1 ..............................

82678B .......... Shaft, 42RLE Output 4x4 (7 1/8" Long) With Threaded Hole In The Rear Of The Shaft ...... 1 ..............................52852915AA

.......................2003-Up

62740CA ........Valve Body, 42RLE (Less Solenoid Pack) With PRNDL Switch (Cast # 4659403) ............... 1 ..............................52854169AA

....................... (PRNDL Switch Is Black Switch On Valve Body) Has A Coil Spring Under Case

.......................Connector 2003-Up

PART # VALVE BODY COMPONENTS QTY REFERENCE

S92741CS-1 ..Valve, 42RLE Solenoid Switch (Oversize) (Sonnax) Must Use T-F-92835-TL Reamer ....... 1 ..............................

T-F-92835-TL . Reamer, For S92741CS-1 ......................... ............................ ............................. ..................... 1 ........................... ...

PART # HARDPARTS (Continued) QTY REFERENCE

82760A ..........Case, 42RLE (Double Starter) (17 1/8" Long) 2003-Up ......................................................... 1 ..............................5101881AA

82765A .......... Pan, 42RLE Bottom (13 Bolts) 2003-Up ................................................................................. 1 ..............................52852912AB

82770B .......... Extension Housing, 42RLE 4x4 (7 5/8" Long) (Cast # 52854195 AB) 2003-Up ................... 1 ..............................52852986AB

92777K .......... Bolt Set, 42RLE Pump To Case (5 Pieces) 2003-Up ..............................................................1 ..............................

92778K .......... Bolt Set, 42RLE Pump Body To Stator (6 Pieces) 2003-Up .................................................... 1 ..............................

82779AK ........Bolt Set, 42RLE Bottom Pan (13 Pieces) 2003-Up (Can Use 92279K) .................................. 1 ..............................

82781AK ........Bolt Set, 42RLE Extension Housing (11 Pieces) 2003-Up ..................................................... 1 ..............................

82782AK ........Bolt Set, 42RLE Valve Body To Case (13 Pieces) 2003-Up .................................................. 1 ..............................

62791 .............Bolt, 42RLE MPLS Sensor To Valve Body 2003-Up ...............................................................1 .............................. 6506245AA

82792AK ........Bolt Set, 42RLE 2-4 Accumulator Cover (2 Pieces) 2003-Up (Use 82793AK) ..................... 1 ..............................

82793AK ........Bolt Set, 42RLE Filter To Valve Body (2 Pieces) 2003-Up (Also Fits 42RLE 2-4 Accumulator....................... Cover To Valve Body) .......................... ............................ ............................ ........................... 1 ........................... ...

62795 .............Nut, 42RLE Output Shaft 2003-Up.......................................................................................... 1 ..............................6502476

44839 .............Magnet, 42RLE Pan (Rectangular) 2003-Up .......................................................................... 1 ..............................

82860A ..........Snap Ring, 42RLE Holds Underdrive Pressure Plate In (.090" Thick) (6 5/16"OD) ............... 1 .............................. 4659934

.......................2003-Up

92861 .............Snap Ring, 42RLE Overdrive Pressure Plate (Bottom) .061" Thick (Wavy) .......................... 1 ..............................4505621

.......................(6 7/8"OD) 2003-Up

92862 .............Snap Ring, 42RLE Holds Spring To Piston (.060" Thick) (5.325"OD) 2003-Up ......................1 ..............................4412203

82863A ..........Snap Ring, 42RLE Holds Low/Reverse Clutch Pressure Plate In Case (.076" Thick)

.......................(7OD)(Oval Shaped) 2003-Up (Can Use 92863A) ............................................................... 1 ..............................4799858AA

92875 .............Snap Ring, 42RLE Holds Input Clutch Retainer In (.095" Thick) 2.595"OD ............................ 1 ..............................6507226AA

.......................(With 2 Eyelets) 2003-Up

82876A ..........Snap Ring, 42RLE Under The Underdrive Pressure Plate (.076" Thick) (5.955"OD) ............ 1 .............................. 4412307

.......................2003-Up

92877 .............Snap Ring, 42RLE Holds Underdrive Retainer In (.077" Thick) 2.286"OD ............................. 1 ..............................6501715

.......................(With 2 Eyelets) 2003-Up92880 .............Snap Ring, 42RLE Holds Input Shaft To Hub (.061" Thick) 1.030"OD (Wire Type) ............... 1 .............................. 6501702

.......................2003-Up

92882 .............Snap Ring, 42RLE Front Planet To Rear Ring Gear (.061" Thick) 4.720"OD ......................... 1 ..............................6035238

.......................2003-Up

82883A ..........Snap Ring, 42RLE Holds 2-4 Clutch Retainer In (.065" Thick) (7"OD) 2003-Up .................... 1 ..............................4505591

82885A ..........Snap Ring, 42RLE Under Low/Reverse Clutch Pressure Plate (.039" Thick) (Wavy) ......... 1 ..............................4412395

.......................2003-Up

92891 .............Snap Ring, 42RLE Overdrive Pressure Plate (Top) (.069" Thick) 2003-Up ........................... 1 .............................. 4531411

92892 .............Snap Ring, 42RLE Holds Reverse Pressure Plate In (.061" Thick) 2003-Up ........................ 1 .............................. 4377195

92892A ..........Snap Ring, 42RLE Holds Reverse Pressure Plate In (.071" Thick) 2003-Up ........................ 1 .............................. 4412871

92892B .......... Snap Ring, 42RLE Holds Reverse Pressure Plate In (.081" Thick) 2003-Up ........................ 1 .............................. 4412872

92892C ..........Snap Ring, 42RLE Holds Reverse Pressure Plate In (.090" Thick) 2003-Up ........................ 1 .............................. 4412873

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PART # HARD PARTS (Continued) QTY REFERENCE #

92893 .............Snap Ring, 42RLE Holds Low/Reverse Piston In (.062 Thick) (3.485OD) 2003-Up........... 1 ..............................6501853

82895A ..........C-Clip, 42RLE Output Shaft Retainer (.135" Thick) (1.095"OD) 2003-Up .............................. 1 .............................. 52852916AA

82930 ............. Use 92950A ........................... ............................ ............................ ............................. ............ 1 .......................... ....

82932 .............Use 92937 ............................................................................................................................... 1 ..............................

82931 .............Use 92951 or 92951B ............................................................................................................. 1 ..............................

82935 ............. Use 92950A ........................... ............................ ............................ ............................. ............ 1 .......................... ....

82936 .............Use 92951 or 92951B ............................................................................................................. 1 ..............................

92937 .............Piston, 42RLE Overdrive, Underdrive & 2-4 Accumulator (Aluminum) 2003-Up (Takes....................... Two 72191AT Teflon Rings) ........................ ........................... ........................... ................... 1-3 ............................ 4446620

S92937-1K .....Sleeve Kit, 42RLE Overdrive, 2-4, Low/Reverse, Underdrive Accumulator 1989-03 (Sonnax)

.......................(Contains: Piston, Sleeve, 2 O_Rings, 2 Teflon Seals)(Restores OEM Shifts) ..................... 1 ..............................

92937A ..........Piston, 42RLE Overdrive, 2-4, Low/Reverse & Underdrive Accumulators (Bonded)

....................... 2004-Up ........................ ............................. ............................ ............................. ................... 1-4 ............................

S92937K ........Sleeve Kit, 42RLE Overdrive, 2-4, Low/Reverse, Underdrive Accumulator 1989-03 (Sonnax)

.......................(Contains: Piston, Sleeve, 2 Springs, 2 O-Rings, 2 Teflon Rings)(Provides Shorter Than

....................... OEM Shifts) ......................... ........................... .......................... .............................. ................. 1 .......................... ....

92937HDK......Piston, 42RLE Overdrive, 2-4 & Underdrive Accumulator (Aluminum) 2003 (With Rubber

....................... O-Rings) (Southeast) .......................... ............................ ............................. ........................ 1-3 ............................

92945 .............Accumulator Assembly, 42RLE Low/Reverse 2003-Up ........................................................ 1 ..............................

92946 .............Spring, 42RLE Low/Reverse Accumulator (Outer) 2003-Up ................................................. 1 ..............................

92946B .......... Spring, 42RLE Low/Reverse Accumulator (Inner) 2003-Up .................................................. 1 ..............................

92947 .............Piston, 42RLE Low/Reverse Accumulator 2003-Up (Aluminum)........................................... 1 ..............................

92949 .............Retainer, 42RLE Low/Reverse Accumulator 2003-Up (Aluminum) ....................................... 1 ..............................4431617

92949A ..........Retainer, 42RLE Low/Reverse Accumulator 2004-Up (Bonded) .......................................... 1 ..............................92950A ..........Accumulator Assembly, 42RLE Overdrive, Underdrive & 2-4 Accumulator........................ 1-3 ............................

.......................(With 2 Springs) 2003-Up

92951 .............Spring, 42RLE Overdrive, Underdrive & 2-4 Accumulator (Outer) 2003-Up ....................... 1-3 ............................4471880

92951B .......... Spring, 42RLE Overdrive, Underdrive & 2-4 Accumulator (Inner) 2003-Up ........................ 1-3 ............................

82952 .............Use 92937 ............................................................................................................................... 1 ..............................

92957 .............Retainer, 42RLE Low/Reverse Clutch Piston (Tin) 1989-03 .................................................. 1 ..............................4431648

92957A .......... Retainer, 42RLE Low/Reverse Clutch Piston (Tin) 2004-Up (With Bleeder) ......................... 1 ..............................4800255AA

92960 .............Piston, 42RLE Underdrive Clutch (With Molded Rubber) 2003-Up ........................................ 1 ..............................4431612

82960BK ........Piston Kit, 42RLE (Contains: 92960, 82967B, 92968D Clutch Pistons & Four 92937A,

..................... .. One 92949A Accumulator Pistons) 2004-Up .......................... .......................... ..................... 1 ........................... ...

92961 .............Piston, 42RLE Overdrive/Reverse Clutch (8 Lug Overdrive Pressure Plate) 2003-Up ...... 1-2 ............................5013476

82967A ..........Piston, 42RLE Low/Reverse Clutch (Aluminum) (1.150" Thick) 2003 ................................... 1 ..............................

82967B .......... Piston, 42RLE Low/Reverse Clutch (Bonded) 2004-Up ........................................................ 1 ..............................

92968 .............Piston, 42RLE 2-4 Clutch (.668" Thick)(Aluminum) 2003-Up ................................................. 1 ..............................4883078

92968D ..........Piston, 42RLE 2-4 Clutch (Bonded)(.665 Thick) 2004-Up ....................................................1 ..............................

92970 .............Spring, 42RLE Underdrive Clutch Return (3.002"OD) (2.250" Tall) 2003-Up ........................ 1 ..............................437717792971 .............Spring, 42RLE Overdrive & Reverse Clutch Return (.063" Thick) (4.992"OD) ................... 1-2 ............................4412202

.......................(8 Fingers) 2003-Up

92977 .............Spring, 42RLE Low/Reverse Clutch Return (.072" Thick) (5.390"OD)(8 Fingers)

.......................2003 Only ................................................................................................................................ 1 ..............................4412261

82977B ..........Spring, 42RLE Low/Reverse Clutch Return (.075 Thick)(5.715OD)(10 Fingers)

....................... 2004-Up ......................... ............................ ............................ ............................. ..................... 1 ........................... ...

92978 .............Spring, 42RLE 2-4 Clutch Return (.063" Thick) (6 1/2"OD) (8 Fingers) 2003-Up.................. 1 ..............................4412248

92980 .............Housing, 42RLE Underdrive Piston 2003-Up.......................................................................... 1 ..............................4431610

82994A .......... Park Rod Actuator, 42RLE (.513" Wide Roller) 2003-Up ........................................................ 1 ..............................52852956AA

82995A .......... Park Pawl Assembly, 42RLE (With .380"OD Pin) 2003-Up .................................................... 1 ..............................

92966 .............Case Vent, 42RLE ................................................................................................................... 1 ..............................

82996A ..........Fitting, 42RLE Cooler Line (Screw-In Type) (24mm Hex Head) 2003-Up .............................. 2 ..............................

82999A ..........Oil Tube, 42RLE Case To Extension Housing 2003-Up (Jeep) ..............................................1 ..............................52854177AA

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RWD 4 Speed 42RL

Subject:

Code 1781, fourth-clutchswitch-circuit error

Unit:Chrysler 45RFE

Essential Reading:

Rebuilder

Shop Owner

Center Manager

Diagnostician

R & R

Author:

Frank C. Kuperman,Phoenix RemanufacturedTransmissions

45RFE Mystery Code 1781

This is another one o those rustrating and mind-boggling codes that you do

everything to try to get rid o but it seems to always come back. The worst

part about this code is that it will not appear when the vehicle is in your

shop. Unortunately, the code is intermittent and its requency is erratic.

We have seen vehicles in which the code is as requent as every 50 miles or as in-

requent as 500 miles ater

delivery to the customer. The

code is described as a ourth-

clutch switch-circuit error,

and when the code is present

the vehicle will go to limp

mode. The frst logical choice

to troubleshoot would be thesolenoid pack, and then in-

spection o the wiring. In the

past we have even gone as

ar as replacing the solenoid

pack, but, o course, the code

came back down the road.

So, what is the prob-

lem? you ask. Well, the

source o this code isnt elec-

trically related, nor does it

have anything to do with the

solenoid pack. The problem

actually lies in the valve

body; specifcally, a checkball

in the location shown in fg-ures 1 and 2. A portion o the

checkball will get sheared o

(see Figure 3), and when the

ball seats on the damaged

area a 1781 code will ollow,

as the ball will not seal com-

pletely.

In some instances pieces o

this ball can fnd their way

into the manual valve and

bind it up; however, this is

extremely rare. The good

news is that this problem will

not cause urther damage to

the transmission internals. Assoon as the code is cleared the

transmission will resume its

shiting perectly.

I hope that this little tidbit

will save you time and

money and, most important,

lower your stress level! TD

Shift Pointers

Figure 3

Figure 2

Figure 1

2006 Transmission Digest


364 42rle@hat

Documents