37th john player memorial lecture design of strong, tough & affordable engineering alloys
Post on 21-Dec-2015
219 views
TRANSCRIPT
37th John Player Memorial Lecture
Design of strong, tough & affordable engineering alloys
Fe
Ru
Os
Hs
Fe
Ru
Os
Hs
6d 2s
ferrite
austenite
DISPLACIVE
RECONSTRUCTIVE
c
r
s
1
Surface 1 Surface 2
Srinivasan & Wayman, 1968
50 µm
50 µm
UPPER BAINITE(High Temperature)
LOWER BAINITE(Low Temperature)
Carbon supersaturated plate
Carbon diffusion into austenite
Carbon diffusion into austenite and carbide
precipitation in ferrite
Carbide precipitation from austenite
5004003000
1
2
Temperature / °C
D
eca
rburi
stio
n t
ime /
s
Fe-0.4C wt%
TAe3Ae1
o
Carbon Concentration
T1
T1
Ae3'
T'o
x
Carbon in austenite
Tem
pera
ture
0.20.10.0250
300
350
400
450
500
Carbon in austenite / mole fraction
Temperature / °C
Ae3'TT'o o
UPPER BAINITE(High Temperature)
LOWER BAINITE(Low Temperature)
Carbon supersaturated plate
Carbon diffusion into austenite
Carbon diffusion into austenite and carbide precipitation in ferrite
Carbide precipitation from austenite
0.2 µm
30020010000
10
20
30
40
50
60
70
Test temperature / °C
Charpy impact / Jwith
carbides
1 µm
Carbide-free alloys
Fe 0.4C 2Si 3MnFe 0.2C 2Si 3MnFe 0.4C 2Si 4Ni
wt %
2001000-100-2000
10
20
30
40
50
60
700.4C-3Mn-2Si
Test temperature / °C
Charpy impact / J
Very poor toughness!
50 µm
Carbon
x x T_0
54321300
400
500
600
Carbon / at.%
Fe-CFe-Ni-Si-C
Fe-Mn-Si-C
T-zero curves
50 µm
0.4C-3Mn-2Si0.4C-4Ni -2Si0.2C-3Mn-2Si
Impact Energy
2001000-100-2000
10
20
30
40
50
60
70
Test temperature / °C
120010008006004002000
Pearlite
Martensite
Bainite
kilocycles to Crack Initiation
Yates, Jerath
Yates, Jerath
100806040200
Pearlite
Martensite
Bainite
RailWheel
Rolling Contact Wear Rate (mg/m of slip)
Advances in carbide-free bainitic steels
250020001500100020
40
60
80
100
120
140
160
180
Ultimate tensile strength / MPa
Fract
ure
tou
ghness
/ M
Pa √
m
18 wt% Ni maraging steel
QT
an apple weighs 1 Newton
1 m
= 1 Pa
1201008060402000
2000
4000
6000
8000
10000
Fibre or Whisker Diameter / µm
Tensile Strength / MPa
"Scifer"
Whisker
1201008060402000
2000
4000
6000
8000
10000
Fibre or Whisker Diameter / µm
Tensile Strength / MPa
"Scifer"
Whisker
Scifer, 5.5 GPa with ductility!
Kobe Steel
Atom probe image of Scifer,
5.5 GPa steel wire
Bhadeshia and Harada, 1993
1 Denier: weight in grams, of 9 km of fibre
10 Denier
Scifer is 9 Denier
200 °C for 20 days 200 °C for 20 days
2.5 GPa2.5 GPa
Caballero, Mateo & Bhadeshia
Advances in carbide-free bainitic steels
250020001500100020
40
60
80
100
120
140
160
180
Ultimate tensile strength / MPa
Fract
ure
tou
ghness
/ M
Pa √
m
18 wt% Ni maraging steel
QT
www.msm.cam.ac.uk
0 50 100 150 200
Pressure / kbar
800
400
0
ε
1200
1600
0 50 100 150 200
Pressure / kbar
800
400
0
ε
1200
1600 Bundy (1965)