38...160 7b431 pin - transfer plate alignment 161 7e195 ball - check 162 7z490 plate - transfer...

6/28/2019 Direct-Hit -- Search

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ASSEMBLY: TRANSAXLE (AUTOMATI...ASSEMBLY: TRANSAXLE (AUTOMATIC TRANSAXLE/TRANSMISSION REFERENCE MANUAL - 6F50)307-03 Automatic Transaxle/Transmission Reference Manual - 6F50 2007 Edge/MKXASSEMBLY Procedure revision date: 03/17/2011

Transaxle

Special Tool(s)

2-6 Spring Compressor 307-584 (includes 307-584/1 and 307-584/2)

Bearing Cup Installer 307-576

Compressor, Forward Clutch Spring 307-574 (includes 307-574/1 and 307-574/2)

Converter Seal Installer 307-575

Cover Axle Seal Installer 307-582A

Depth Micrometer 303-D075 (D92P-4201-A) or equivalent

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C)

Drawbar (Heavy Duty Threaded) 204-029 (T77F-1176)

Handle 205-153 (T80T-4000-W)

Installer, Transfer Gear Bearing 307-541

Manual Lever Retaining Pin Installer 307-592



Manual Lever Seal Installer 307-581

Oil Dam Seal Installer 307-583

Shim Gauge, Differential/Transfer Gear Bearing 307-591 (includes 307-591/1, 307-591/2 and 307-591/3)

Material

Item SpecificationMERCON® V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12(Canada)

MERCON® V

Ultra Silicone Sealant TA-29

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Disassembled Views



Item Part Number Description1 7902 Torque converter assembly2 7F401 Seal assembly - converter hub3 1177 Seal assembly - transaxle differential (front)4 7J287 Bolt - M8 x 30 (converter housing)5 W704941 Studbolt - M8 x 30 (converter housing)6 7005 Torque converter housing7 7H389 Plug - transmission orifice cup8 W711931 Bolt - torque converter housing9 7G099 Washer - drive sprocket thrust10 7G273 Washer - driven sprocket support thrust11 7G249 Sprocket and chain assembly - pump12 7L323 Seal - support assembly-to-torque converter13 7D014 Washer - stator support thrust14 7A108 Support and gear assembly - stator15 7J284 Bolt - hex head stator support feed tube16 7J330 Bolt - Torx head stator support feed tube17 7N147 Transmission fluid feed tube assembly - stator support18 7J246 Gasket - feed tube19 7F363 Support assembly - torque converter reactor20 7J246 Seal - stator support assembly21 7J285 Bolt M8 x 2522 7048 Seal assembly - input shaft



23 7N281 Ring - input bearing retainer24 7A452 Bearing assembly - main drive gear front25 7F342 Gear - final drive input26 7B364 Nut - bearing retainer27 7A098 Filter - transmission fluid28 7Z302 Seal - transmission fluid filter29 7A103 Pump assembly - transmission fluid30 7J283 Bolts - M6 x 2531 7A248 Seal - pump32 7978 Baffle - sump33 4067 Shim - transaxle differential bearing34 4222 Cup - differential bearing35 7F465 Differential and gear assembly36 4221 Bearing - differential assembly37 7J286 Bolt M10 x 2538 7F343 Gear - transaxle final drive output39 4207 Gear and case - differential assembly40 4221 Bearing - differential assembly41 4222 Cup - differential bearing42 7L276 Fluid dams - transfer shaft tube43 7A209 Tube - transfer shaft44 7H367 Shim - transfer shaft roller bearing45 7H344 Cups - transfer shaft roller bearing46 7H348 Gear and bearing assembly - transfer shaft47 7H338 Cone and roller assembly - transfer shaft bearing48 7059 Ring - transaxle final drive retaining49 7H348 Gear assembly - transfer shaft50 7H349 Gear - transfer shaft input51 7H346 Gear - transfer shaft output52 7A233 Gear - output shaft parking53 7D419 Plate - parking rod guide54 7D071 Shaft - parking pawl55 7D070 Spring - parking pawl return56 7A441 Pawl - parking brake57 7H389 Plug - transaxle case orifice58 7J387 Reservoir - transmission fluid59 7L280 Seal - transmission fluid reservoir60 7D412 Pin - parking pawl abutment61 7G101 Abutment - parking pawl actuator62 7A010 Plugs - transaxle drain63 7B362 Pin - transaxle case dowel64 7005 Case65 7G342 Tag - transaxle service identification66 W711892-S441 Nut - M1067 7A256 Lever - manual control68 7F337 Seal assembly - manual control shaft69 7H103 Sensor assembly - Output Shaft Speed (OSS)70 7N266 Seal - valve body71 7J282 Bolts - M6 x 6372 7E332 Spring assembly - manual valve detent



73 7H557 Sensor - Transmission Range (TR)74 7A232 Rod assembly - park pawl actuator75 7B210 Pin - manual control lever76 1177 Seal - transaxle differential77 7M102 Bearing assembly - thrust78 7B067 Hub assembly - planetary carrier79 7D064 Sun gear and shell assembly - planetary carrier80 7D491 Carrier and gear assembly - planetary81 7M022 Shell - planetary carrier82 7N470 Carrier - planetary gear83 7L487 Ring - planetary carrier guide84 7C122 Snap ring - planetary carrier85 7G211 Gear - front planetary ring86 7H375 Bearing and race assembly - forward planetary carrier thrust87 7F241 Bearing and race assembly - forward planetary sun gear thrust88 7G231 Gear - forward planetary sun89 7L192 Carrier and ring gear assembly - forward planetary90 7A153 Ring gear - planetary91 7H318 Retainer - snap ring92 7D055 Carrier assembly - forward planetary93 - Clutch assembly - forward94 7C096 Bearing - forward planetary sun gear thrust (rear)95 7G177 Bearing - front planetary carrier thrust96 7D491 Gear and carrier assembly - front97 7D392 Ring gear assembly - forward98 7H361 Snap ring - forward planetary ring gear99 7G226 Carrier - front planetary gear100 7A262 Piston assembly - forward clutch101 7B070 Spring - forward clutch piston return102 7H365 Ring - forward clutch balance piston snap103 7B070 Spring - forward clutch cushion104 7B442 Plates - forward clutch (steel)105 7B164 Plates - forward clutch (friction)106 7A089 Clutch - low one-way107 7D483 Ring - low One-Way Clutch (OWC)108 7B066 Plate - low reverse clutch pressure109 7B164 Plates - low reverse clutch (friction)110 7B442 Plates - low reverse clutch (steel)111 7B066 Plate - low reverse clutch pressure112 7B066 Plate - intermediate clutch pressure113 7B164 Plates - intermediate clutch (friction)114 7B442 Plates - intermediate clutch (steel)115 7E085 Spring - intermediate clutch cushion116 7A019 Sun gear and shell assembly - front planetary gear assembly117 7H351 Hub assembly - direct clutch118 7C096 Bearing - direct clutch hub thrust119 7D483 Snap ring - Overdrive (O/D) clutch120 7B066 Plate - O/Dpressure121 7B164 Plates - O/Dpressure (friction)



122 7B442 Plates - O/Dpressure (steel)123 7D483 Snap ring - direct clutch124 7B066 Plate - direct clutch pressure125 7B164 Plates - direct clutch (steel)126 7B442 Plates - direct clutch (friction)127 7E085 Spring - direct clutch wave128 7C122 Snap ring - balance piston129 7H360 Piston - balance130 7F222 Spring - O/Dclutch piston return131 7A262 Piston - O/Dclutch132 7A548 Seal - O/Dclutch piston outer (front)133 7A548 Seal - O/Dclutch piston outer (rear)134 7A548 Seal - O/Dclutch piston inner135 7G384 Hub and shaft assembly - input direct and overdrive clutch136 7A548 Seal - direct clutch piston outer137 7C099 Seal - direct clutch piston inner (front)138 7C099 Seal - direct clutch piston inner (rear)139 7F235 Return spring assembly - direct clutch140 7A262 Piston assembly - direct clutch141 7F283 Cylinder - direct clutch piston142 7C122 Snap ring - direct clutch piston cylinder143 7C122 Snap ring - reverse clutch piston return spring144 7B070 Spring - reverse clutch piston return145 7D402 Piston - reverse clutch146 7D483 Snap ring - intermediate clutch return spring147 7F222 Spring - intermediate clutch piston return148 7E005 Piston - intermediate clutch149 7D019 Seals - transaxle cover150 7H026 Bearing - turbine shaft thrust151 7223 Gasket - cover assembly152 7222 Cover assembly153 7J289 Bolts - M6 x 30154 7M101 Sensor assembly - Turbine Shaft Speed (TSS)155 7J356 Bolt - M6 x 25156 7A100 Body assembly - main control valve157 7A099 Body assembly - lower main control valve158 7Z490 Plate assembly - lower valve body separator159 7A091 Body - main control valve160 7B431 Pin - transfer plate alignment161 7E195 Ball - check162 7Z490 Plate - transfer plate separator163 7H195 Plate - transfer164 7J291 Bolt - M6 x 35165 7Z490 Cover assembly - main control valve body166 7H200 Plate - solenoid filter167 7Z369 Body assembly - solenoid168 7J295 Bolt - M6 x 95169 7J364 Bolt - M6 x 42170 7J293 Bolt - M6 x 80171 7F396 Gasket - main control cover


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172 7B329 Seal - solenoid body-to-main control cover173 7A228 Tube - transmission fluid inlet174 7G004 Cover assembly - main control175 W708442 Stud - hex flange176 7A020 Indicator - fluid level

All vehicles

1. If the transfer shaft fluid dam and bearing race were removed during disassembly, assemble the Handle 205-153 and the OilDam Seal Installer 307-583 and install a new transfer shaft fluid dam on the special tool.

2. Using the Handle 205-153 and the Oil Dam Seal Installer 307-583, install the transfer shaft fluid dam in the transaxle case.

3. Inspect the transfer shaft fluid dam to be sure it is seated evenly into the transaxle case.

4. Using the Bearing Cup Installer 307-576, press the transfer shaft bearing cup in the transaxle case.

5. If removed, install a new differential bearing race on the Bearing Cup Installer 307-576.



6. Using the Bearing Cup Installer 307-576, Transfer Gear Bearing Installer 307-541 and Drawbar 204-029, press the differentialbearing cup in the transaxle case.

7. Install the park pawl abutment and the pins.

8. Install the park pawl and the pin.

9. Install the park pawl spring.



10. Install the park pawl pin retainer and the 2 bolts.Tighten to 12 Nm (106 lb-in).

11. Slide the park pawl over and install the park pawl actuator rod.

12. Lubricate a new manual shaft seal and the Manual Lever Seal Installer 307-581 with petroleum jelly and install the seal on theManual Lever Seal Installer 307-581.

13. Using the Manual Lever Seal Installer 307-581, install the manual lever shaft seal in the transaxle case.

14. Install the Transmission Range (TR) sensor.1. Position the park pawl actuating rod in the TRsensor detent plate.2. Install the TRsensor in the transaxle case.



15. Install a new TRsensor locking pin in the transaxle case.

16. Using the Manual Lever Retaining Pin Installer 307-592, drive the TRsensor locking pin into the transaxle case.

17. Install a new O-ring seal on the reservoir. Lubricate the seal with clean transmission fluid.

18. Install the transmission fluid reservoir and the 2 bolts.Tighten to 12 Nm (106 lb-in).

38...160 7b431 pin - transfer plate alignment 161 7e195 ball - check 162 7z490 plate - transfer...

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