3974202

VOLVO

WIRING DIAGRAM S40 (04-)/V50TP 3974202

2004

Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable Curtain)Warning!Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC in order to avoid: 1. Personal injuries when performing repair work. 2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.

Is the vehicle equipped with SRS/SIPS bag/IC ?Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the dashboard above the glove compartment. SRS vehicles from 1993 and onward also have explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).

General recommendations Be especially careful when working on or around SRS, SIPS, and IC components. Make sure that no wires are pinched, frayed, or pierced. Never install accessories by the sensors. Where applicable, work on the steering wheel, steering shaft, or steering gear must be done in accordance with the methods in the SRS section of VADIS. Certain components of the aforementioned systems must be grounded while working. Read the appropriate sections in VADIS. Install no accessories in the areas between the A and B posts, the B and C posts, and the C and D posts.

Test terminalData link connector in the passenger compartment.

Changes introduced up to October 2003 Any changes made to the vehicles after this date are not included in the manual. If necessary refer to service bulletins.

Volvo models are sold in versions adapted for different markets. These adaptations depend on factors such as legal requirements, taxation, and market demands. This manual may therefore include illustrations and text that do not apply to the vehicles in your country.

Volvo Car Corporation

Table of Contents 1:2Vehicles with SRS (Airbag)/SIPS bag/IC (Inflatable Curtain) ......................................................... Abbreviations ................................................................. How to use the wiring diagrams 1:2............................... Electrical distribution 1:2................................................

Group 32 Generator and voltage regulator2 5 6 8 Power supply ............................................................... 52 Power supply, Diesel ................................................... 53

Group 33 Starting systemStarting system ............................................................ 54 Starting system, Diesel ................................................ 55

FusesEngine compartment distribution box F1-F8................. 10 Engine compartment distribution box F9-F18............... 11 Engine compartment distribution box F20-F32............. 12 Engine compartment distribution box F33-FH1 ............ 13 Central Electronic Module (CEM) F43-F52................... 14 Central Electronic Module (CEM) F53-F66................... 15 Central Electronic Module (CEM) F67-F86................... 16 Battery, PF1-PF2 .......................................................... 17

Group 35 LightingHigh and low beam ...................................................... High and low beam (Bi-Xenon) .................................... Manual beam length adjustment.................................. Automatic head light leveling (Bi-Xenon) ..................... Position/parking lights,Tail lights.................................. Position/parking lights, Tail lights (Bi-Xenon)............... Fog lights ..................................................................... Fog lights LHD, Japan ................................................. Brake lights .................................................................. Reversing lights ........................................................... Interior lighting 1:2 ....................................................... Instrument and control illumination .............................. Follow-me-home lighting.............................................. Auxiliary light................................................................ 56 57 58 59 60 61 62 63 64 65 66 68 69 70

RelaysIgnition switch and relays............................................. Engine compartment distribution box R2-R14 ............. Central Electronic Module (CEM) R15-R18................. Relays - soldered......................................................... 18 19 20 21

Ground connectionsOverview...................................................................... 31/3 - 31/10 ................................................................. 31/11 - 31/66 ............................................................... 31/67 - 31/84 ............................................................... 31/88 - 31/114 ............................................................. 31/115 - Ground connections in chassis...................... 22 23 24 25 26 27

Group 36 Additional electrical equipmentRain Sensor ................................................................ Direction indicators and warning lights ........................ Direction indicators and warning lights (Bi-Xenon) ...... Windshield wiper/washer ............................................. Headlight washer ......................................................... Wiper/washer, rear window ......................................... Horn ........................................................................ Electronic immobilizer / Steering Column Lock Module (SCL)............................................................... Anti-theft alarm ............................................................ Accessory Electronic Module (AEM)............................ 71 72 73 74 75 76 77 78 79 80

Control modulesOverview of locations................................................... Overview of designations............................................. Central Electronic Module (CEM) 1:2 .......................... Low speed CAN data communication 1:2.................... LIN data communication 1:2 ........................................ High speed CAN data communication......................... Data communication MOST......................................... Start Control Module (SCU)......................................... Accessory Electronic Module (AEM) ........................... 28 29 30 32 34 36 37 38 39

Group 37 Wiring and fusesDiagnostics system ...................................................... 12V outlet..................................................................... Towbar cable harness, 4-pin........................................ Towbar cable harness, 7-pin........................................ Towbar cable harness, 13-pin ..................................... 81 82 83 84 85

Group 23 Fuel systemEngine management system, 5-cyl 1:2........................ Engine management system, 5-cyl Turbo 1:2 ............. Engine management system, Diesel 1:2 ..................... Emission control, 5-cyl................................................. Emission control, 5-cyl Turbo ...................................... 40 42 44 46 47

Group 38 InstrumentsSeat belt reminder ....................................................... 86 Driver information module............................................ 87

Group 26 Cooling systemCooling fan................................................................... 48 Cooling fan Diesel........................................................ 49

Group 39 OtherAudio 1:2 ................................................................... Cellular phone 1:2 ....................................................... Multimedia & traffic information .................................. Subwoofer.................................................................... Handsfree .................................................................... 88 90 92 93 94

Group 27 Engine controlCruise control................................................................ 50 Cruise control, Diesel.................................................... 51

TP3974202 S40 (04-)/V50 2004

Table of Contents 2:2Group 43 TransmissionAutomatic transmission AW55-51................................ 95 Shift interlock ............................................................... 96 Transmission M66 ....................................................... 97

Group 87 Climate controlsParking heater, auxiliary heater ................................ Climate control system 1:2......................................... Climate control system, Diesel 1:2............................. Climate control system PTC element......................... Relay, electric engine heater ..................................... 121 122 124 126 127

Group 59 Brake systemBrake control system ................................................... 98 Brake control system & STC........................................ 99 Brake control system & DSTC ................................... 100

Group 88 Internal equipmentSupplemental Restraint System (SRS) 1:2 ............... 128 Rearview mirror with Auto-dimming ........................... 130

Group 64 SteeringElectronic power steering .......................................... 101

Connectors............................................... 131 Junction points ........................................150

Group 83 Doors and openingsCentral locking, front doors ....................................... Central locking, rear doors......................................... Central locking, trunk lid/tailgate................................ Child safety lock......................................................... Central locking, fuel filler flap..................................... Signal receiver, remote-control, central locking......... Power windows, front doors....................................... Power windows, rear doors ...................................... Power sunroof............................................................ 102 103 104 105 106 107 108 109 110

Cable harness routing in vehicleEngine harness, Gasoline 5 cyl .................................157 Engine harness, Gasoline 5-cyl Turbo........................157 Engine compartment harness .....................................158 Dashboard harness ....................................................159 Infotainment harness ..................................................160 Floor harness.............................................................. 161 Roof harness, S40 ......................................................162 Roof harness, V50 ......................................................163 Tunnel harness ...........................................................164 Drivers door harness..................................................165 Passenger door harness............................................. 165 Right rear door harness ..............................................166 Left rear door harness ................................................166 Trunk lid/tailgate harness, S40 ...................................167 Trunk lid/tailgate harness, V50 ...................................167

Group 84 Exterior decorative elements etc.Power door mirrors .................................................... 111 Heated door mirrors................................................... 112 Heated rear window................................................... 113

Group 85 Interior equipmentPower drivers seat with memory function, left .......... Power drivers seat with memory function, right ........ Power seat, LHD left.................................................. Power seat, LHD right................................................ Power seat, RHD right ............................................... Power seat, RHD left ................................................. Heated seats ............................................................. 114 115 116 117 118 119 120

Component illustrations ..........................168 Index ......................................................... 208 List of components 1:4

TP3974202 S40 (04-)/V50 2004

Explanations AbbreviationsGroups Group 23 Group 26 Group 27 Group 32 Group 33 Group 35 Group 36 Group 37 Group 38 Group 39 Group 43 Group 59 Group 64 Group 83 Group 84 Group 85 Group 87 Group 88 = Fuel system = Cooling system = Engine controls = Generator and voltage regulator = Starting system = Lighting = Additional electrical equipment = Wiring and fuses = Instruments = Other = Transmission = Brake system = Steering = Doors and openings = Exterior decorative elements etc. = Interior equipment = Climate controls = Internal equipment Other AUDIO AUTO DIESEL DSTC ECC E.E EXT. X HISPEED L.E LHD LOSPEED MAN MMS PCL GASOLINE RHD RTI SRS STC T W/O 4CYL 5CYL Colors BK BN BU GN GY LGN OG PK RD VT WH YE = Black = Brown = Blue = Green = Gray = Light Green = Orange = Pink = Red = Violet = White = Yellow = Audio system = Automatic transmission = Diesel = Dynamic Stability Traction Control = Electronic climate control system = Early edition = Extended X-feed = High speed data bus = Late edition = Left-hand drive = Low speed data bus = Manual transmission = Mass Movement Sensor = Power Child Lock = Gasoline = Right-hand drive = Road Traffic Information = Airbag = Stability Traction Control = Turbocharged engine = Without = 4-cylinder engine = 5-cylinder engine

Ignition switch symbols X S 15 15l 30 50 = Accessories (audio position) = Powered upon insertion of key = Contact remains connected during start = Contact is broken while starting = Constant power from the battery = Start

Countries/Markets A AUS B CDN CH D DK E EU/OS FIN GB ISR J KOR N NL S USA WEU = Austria = Australia = Belgium = Canada = Switzerland = Germany = Denmark = Spain = Markets outside USA and Canada = Finland = Great Britain = Israel = Japan = Korea = Norway = Netherlands = Sweden = United States of America = Western Europe

TP3974202 S40 (04-)/V50 2004

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How to use the wiring diagrams 1:2The descriptions below apply in general to all wiring diagram manuals, although not all sections are necessarily contained in this manual.

A. Component designationEvery component has a component designation that consists of two parts. The first part is a type number that describes the type of component in question, for example 3/xx. The second part of the designation is a serial number, e.g. x/2. Together, this constitutes a component designation, e.g. 3/2. At the end of the manual is a list of components, where, with the help of the component designation, you can read off the name of the component, for example, 3/2 = light switch.

B. Junction pointsThe wiring diagrams contain numbered junction points, e.g. 63/352. This manual contains a section with a list of junction points. This list shows all the components that are connected to each junction point. The location of the junction points is shown in the "Cable harness routing in vehicle" section.

C. ConnectorsConnectors provide a bridge between two cables harnesses and are described in the "Connectors" section.

D: Electrical distributionOperation of the fuses and relays is shown in the "Electrical distribution" section.

List of type numbersThe list shows which type of component that respective type numbers refer to, for example, 3/x = switch, 6/x = electric motor, etc. 1 2 3 4 5 6 7 8 9 10 11 15 16 17 18 19 20 27 31 63 64 Battery Relay Switch Control module Driver information module Electric motor Sensor Actuator Heating element Lamp Fuse Electrical distribution rail/box Audio Service/diagnostics Contact reel Meter Ignition component/shunt Optics Ground connection Junction point Connector

E. Data communicationTodays cars contains CAN and MOST networks that transfer information. Connections to these networks are not shown in their entirety in the respective wiring diagram. Complete information on CAN and MOST communication is found in the section "Control modules".

F. AbbreviationsA number of different abbreviations are used in the manual. These are explained in the section "Abbreviations".

G. Component locationThere is a section at the end of the manual in which the appearance and location of components is described in numerical order.

TP3974202 S40 (04-)/V50 2004

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How to use the wiring diagrams 2:2A4/28 AUTO

E

C

F

B

D30+

List of symbols= System voltage1

TCMA:7 WH-RD

64/90 33

RD

64/111 2

3/156WH-RD A:2

GSM

3/155

15/311

LIN

F42

F182

= Ground connection via wiring = Ground connection on component/chassis = Screened wire = Junction point = Twisted cable

CANA:6 A:8

LIN

4/56E:22 E:21 RD-BU RD-YE

CEMD:14 D:15 F:16 F:14 1

2/80R2

CAN

F792

GN-YE

64/90 10

GN-YE E:14

LIN

C:45GN-BK

= Electrical connection63/211S40 V50GN-BK GN-BK

MAN

S40

GN-BK GN-BK

V50

= VariantC:1BACK UP FOG

10/48

1

10/55

3/10

10/182TURN

A:3STOP

A:2TAIL

C:2FOG

C:3

C:1

C:3

C:4

A:2TAIL

A:3STOP

10/17TURN

= CAN communication = CAN high data signal (CAN H) = CAN low data signal (CAN L) = MOST communication

MAN

A:4BK

C:4

BACK UP

C:2

A:4

V50

V50

63/5310/55 10/48

10/18BK

C:3TURN

A:3 A:2TAIL STOP

C:1 C:2BK BKFOG BACK BACK

C:4 C:3TAIL FOG

A:4 A:1STOP

C:1

10/17

TURN

UP

UP

GND

GND2

GND2

GND

C:4

A:4

S40

S40

A:2

C:2

= LIN communicationBK BK

31/52

31/11

31/12

= DIN cable, coaxial cable, etc. = Data communicationCAN

= CAN communication = Connection with distribution box

G

= Further connection to...10/17-18

1 1

= Connector between cable harnesses = Connector connected to component

TP3974202 S40 (04-)/V50 2004

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Electrical distribution 1:2 Overview1/1 12V

BK

6/2550

A:1

31/3BK 1 1

M31/431 RD B:1 B+

30

B:1

PF22 2

PF1

6/26

RD

G31 RD L A:3

15/31

RD-OG

3

5 2

F12RD-OG

1

2/82R10

F14 F17 F10

F13 64/90=15/31ARD-GN 1 2 5 3 3 RD-BK BK 5 2 BK-RD GY 4 11

2/35R13 GN-RD

6 BK

63/120

F24

1

2/142R5

63/121BK

64/90=15/31ARD-OG RD-OG 1 2 5 3 BK-BU 21

F9RD-OG

2/32R14

GN-BU GN-BU

41 12 RD

F34 F33 F35 F32

31/114

GN-YE 5 CYL T 35

W/O T

63/13GN-YE 40 14 39

DIESEL

GN-YE

GN-BU BK-WH

F36

PETROL

GN-BU GN-YE

A

BTP3974202 S40 (04-)/V50 2004

64/90=15/31A

GY

GN-YE

CD E8

GN-BU

Electrical distribution 2:2 Overview

ARD-BU

15/31

B2/17R2 1 2 5 BK-BU

C DEDIESEL

BK-WH

F20RD-OG

3

64/111 F26 F3 F30 F31 F2 F16 64/90=15/31ARDRD-WH RD

RD RD-OG RD

5

RD-OG

F6 F23 F4 F181 2 5

23

3/1

B:7 3050 S

5 X 15

B:2

B:5

B:1

RD-BU

RD-BU

R11

A:42

A:15

A:30

R4 RD-OG 1 2 5 3 E:22 RD-YE E:21 E:20 E:23

A:17

2/34

YE

F27

3

2/22

GN-WH

RD-GN

GY-BK

17 18 64/90=15/31AGN-YE

BK-YE

B:3

CEM

G:18

E:9CAN

F29RD-GN RD-BK RD-WH

2/182R9 1 2 5 3 BK-YE BK-RD G:9 G:11

E:30LIN

F11

4/56

F8 F7 F1 F5 F21

GN-BU

PETROL

13 64/90=15/31A

GN-BU

GY

TP3974202 S40 (04-)/V50 2004

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Fuses Engine compartment distribution box F1-F8

F19 F30 F24 F21 F20 F22 F31 F25 F32 F33 F34 F35 F36 F29

F8

F7 F1 F2

F15 F13 F11 F9 F17 F16 F14 F12 F10

F3 F4 F5 F6

F18

F28 F27 F26 F23

15/31 Engine compartment distribution boxNo. Fuse functionF1 F2 F3 4/71 6/71 2/193 F45 F48-F49 F60-F61 F62-F63 F68-F69 F84-F85 2/63 4/56 8/134 F58-F59 F74 F77 9/41 4/109 4/16 4/16 Cooling fan control module Electrical Power Steering Module (EPS) Relay, comfort functions Fuse in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Relay, high beam Central Electronic Module (CEM) Solenoid, reverse interlock, manual Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) PTC element, Diesel Glow plug control module Brake Control Module (BCM), pump Brake Control Module (BCM), valves continues

via2/193 2/193 2/193 2/193 4/56 2/63 -

A50 80 60

F4

60

F5 F6 F7 F8

80 60 30 20

TP3974202 S40 (04-)/V50 2004

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F19 F30 F24 F21 F20 F22 F31 F25 F32 F33 F34 F35 F36 F29

F8

F7 F1 F2

F15 F13 F11 F9 F17 F16 F14 F12 F10

F3 F4 F5 F6

F18

F28 F27 F26 F23

15/31 Engine compartment distribution boxNo. Fuse functionF9 F10 F11 F12 F13 F14 F16 2/32 Main relay, engine management system F32-F36 Fuses in the engine compartment distribution box 4/31 2/182 6/104 2/82 9/2 6/25 4/110 2/159 16/105 F43 F64 F65-F67 6/1 2/80 2/89 4/56 F46-F47 F56-F57 F79 F81-F83 F86 Fan control module Relay, headlight washer motor Pump, high pressure headlight washer Relay, heated rear window Heated rear window Starter motor Trailer Module (TRM) Relay, infotainment Audio Module (AUD) Fuse in the Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Wiper Motor Module (WMM) Relay, reversing lights Relay, interior lighting Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) continues

via2/32 2/182 2/82 2/35 2/159 2/89 2/80 2/89

A30 40 20 30 30 40 30

F17 F18

30 40

TP3974202 S40 (04-)/V50 2004

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F19 F30 F24 F21 F20 F22 F31 F25 F32 F33 F34 F35 F36 F29

F8

F7 F1 F2

F15 F13 F11 F9 F17 F16 F14 F12 F10

F3 F4 F5 F6

F18

F28 F27 F26 F23

15/31 Engine compartment distribution boxNo.F20

Fuse function2/17 16/10 16/11 4/7 4/28 4/46 9/38 2/35 3/1 4/46 4/56 F44 F51-F54 F73 8/3 2/34 10/5 10/6 4/46 6/26 8/6-8/10 Relay, horn Horn 1 Horn 2 Combustion Preheater Module (CPM) Transmission Control Module (TCM) Engine Control Module (ECM) Heated fuel filter, Diesel Relay, starter motor Start Control Module (SCU) Engine Control Module (ECM) Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) Fuses in the Central Electronic Module (CEM) Fuse in the Central Electronic Module (CEM) Electromagnetic clutch, climate control system Relay, front fog lights Fog light, front left Fog light, front right Engine Control Module (ECM), Diesel Generator, Diesel Injectors, Gasoline continues

via2/17 2/17 2/42 3/1 4/56 3/1 3/1 3/1 3/1 3/1 2/22 2/34 2/34 -

A15

F21 F23 F24 F26

20 10 20 15

F27 F29

10 15

F30 F31 F32

3 10 10

TP3974202 S40 (04-)/V50 2004

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Fuses Engine compartment distribution box F33-FH1

F19 F30 F24 F21 F20 F22 F31 F25 F32 F33 F34 F35 F36 F29

F8

F7 F1 F2

F15 F13 F11 F9 F17 F16 F14 F12 F10

F3 F4 F5 F6

F18

F28 F27 F26 F23

15/31 Engine compartment distribution boxNo. Fuse functionF33 2/142 6/114 7/15 7/82 Relay, pre-heater, fuel filter, Diesel Vacuum pump Heated oxygen sensor, front Heated oxygen sensor, rear

via8/84 8/119 2/64

A20

F34

4/46 Engine Control Module (ECM) 8/77 Control valve, fuel volume, Diesel 8/133 Control valve, fuel pressure, Diesel 20/3 -20/7 Spark plug and ignition coil 2/22 6/67 7/17 8/18 8/19 8/28 8/81 8/68 8/82 8/131 8/132 9/32 4/46 7/51 10/65 10/69 Relay, climate control system Pump, fuel leakage control Mass airflow sensor (MAF) EVAP valve Solenoid, variable valve timing, intake Turbocharger control valve Solenoid, variable valve timing outlet Bypass valve, Diesel Solenoid, variable turbo geometry, Diesel Cut-off valve, expansion tank, Diesel Control valve, intake, Diesel PTC resistor, oil trap Engine Control Module (ECM) Accelerator pedal sensor Auxiliary light, front right Auxiliary light, front left

10

F35

10 E.E 15 L.E

F36 FH1

10 20

TP3974202 S40 (04-)/V50 2004

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Fuses Central Electronic Module (CEM) F43-F52F43

F37

F42

F65

F64 F86

4/56 Central Electronic Module (CEM)No. Fuse functionF43 16/46 16/60 16/107 4/9 9/1 9/25 3/111 5/1 10/29 10/97 10/102 10/22 10/114 10/115 2/16 2/92 2/93 6/2 6/2 6/32 4/9 7/93 10/1 10/2 4/112 4/113 9/41 4/16 RTI Display Phone Module (PHM) Media Player Module (MPM) Supplemental Restraint System Module (SRS) Front 12V outlet Rear 12V outlet Switch unit, lights Driver Information Module (DIM) Glove compartment lighting Courtesy lighting, left Courtesy lighting, right Ceiling light Vanity mirror lighting, left Vanity mirror lighting, right Relay, rear window wiper Relay, windshield washer motor Relay, rear window washer motor Washer pump Washer pump Rear window wiper motor Supplemental Restraint System Module (SRS) Occupant Weight Sensor (OWS), USA/CDN Lamp housing, front left, beam length adjustment Lamp housing, front right, beam length adjustment Control module, gas discharge lamp master, left Control module, gas discharge lamp slave, right PTC element, Diesel Brake Control Module (BCM) continues

via2/92 2/93 2/16 -

A15

F44 F45 F46

10 15 5

F47

5

F48

15

F49 F51

10 10

F52

5

TP3974202 S40 (04-)/V50 2004

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F37

F42

F65

F64 F86

4/56 Central Electronic Module (CEM)No. Fuse functionF53 F54 F56 F57 6/71 4/28 6/26 16/35 4/46 4/56 17/13 2/64 4/113 10/64 4/112 10/68 9/12 9/13 4/33 3/129 16/49 16/94 16/139 7/182 16/46 16/93 16/105 16/107 16/108 3/112 16/1 Electrical Power Steering Module (EPS) Transmission Control Module (TCM) Generator Siren Control Module (SCM) Engine Control Module (ECM) Central Electronic Module (CEM) Data link connector Relay, auxiliary light (accessory) Control module, gas discharge lamp slave, right High beam, right Control module, gas discharge lamp master, left High beam, left Seat Heater Module (SHM), drivers side Seat Heater Module (SHM), passenger side Sunroof control module Right Rear Door Module (RDM) Traffic Message Channel Module (TMC) AM/FM Tuner Module (AFM) Global Positioning System Module (GPS) Remote control IR sensor, RTI RTI Display Control module, cellular phone handsfree Audio Module (AUD) Media Player Module (MPM) Multimedia Module (MMM) Climate Control Module (CCM) Infotainment Control Module (ICM) continues

via4/56 3/9 3/9 3/60 -

A10 10 10 15

F58

10 E.E 7.5 L.E 10 E.E 7.5 L.E 15 15 20 20 5

F59 F60 F61 F62 F63 F64

F65

5

F66

10

TP3974202 S40 (04-)/V50 2004

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F37

F42

F65

F64 F86

4/56 Central Electronic Module (CEM)No. Fuse functionF67 F68 F69 16/79 3/254 7/149 6/48 6/95 6/96 6/102 6/103 7/159 3/217 3/218 3/219 4/33 8/48 10/22 4/83 4/78 17/19 8/48 10/48 10/55 3/128 3/127 3/126 3/27 3/26 4/52 3/26 3/27 4/52 10/24 Subwoofer Module (SUB) Steering Wheel Module (SWM) Rain Sensor Module (RSM) Damper motor, recirculation Damper motor, temperature, left-hand side Damper motor, temperature, right-hand side Damper motor, defroster Damper motor, floor/ventilation Air quality sensor Belt buckle contact, left rear Belt buckle contact, center rear Belt buckle contact, right rear Sunroof control module Auto-dimming rearview mirror Ceiling light Fuel pump control module, gasoline Accessory Electronic Module (AEM) 12V outlet, cargo compartment Auto-dimming rearview mirror Reversing light, right Reversing light, left Left Rear Door Module (LDM) Passenger Door Module (PDM) Drivers Door Module (DDM) Switch unit, power passenger seat Switch unit, power drivers seat Power Seat Module (PSM) Switch unit, power drivers seat Switch unit, power passenger seat Power Seat Module (PSM) Cargo compartment lighting

via2/23 2/80 -

A15 5 5

F73

5

F74 F77 F79

15 15 5

F81 F82 F83 F84 F85 F86

20 25 25 25 25 5

TP3974202 S40 (04-)/V50 2004

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Fuses Battery, PF1-PF2

PF1

PF2

1/1 BatteryNo. Fuse functionPF1 PF2 6/25 6/26 F1-F14 F16-F18 F20-F21 F23-F24 F26-F27 F29-F31 Starter motor Generator Fuses in the engine compartment distribution box Fuses in the engine compartment distribution box Fuses in the engine compartment distribution box Fuses in the engine compartment distribution box Fuses in the engine compartment distribution box Fuses in the engine compartment distribution box

via-

A150 150

TP3974202 S40 (04-)/V50 2004

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Relays Ignition switch and relaysA3 1

BPosition Terminal

30

15

Key Out

X X X X X X X X X X X X X X

4

0 I II III

8

Relays, general The diagram indicates two or three different designations for the relays position. This is described below.

A

B C

50

S

X

2 1(86)

1 3(30)

A = Corresponds to the position on the back of the relay box (wiring side) B = Corresponds to the position on the relay. C = An old designation that may be found on the relay.

2(85) 4

5(87) 3

4(87a) 5

TP3974202 S40 (04-)/V50 2004

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Relays Engine compartment distribution box R2-R14

R9

R6

R12

R10

R7 R3 R1

R14

R13

R11

R8

R5

R4

R2

15/31 Engine compartment distribution boxPosR2 R4 R5 R9 R10 R11 R13 R14

Relay function2/17 2/34 2/142 2/182 2/82 2/22 2/35 2/32 Relay, horn Relay, front fog lights Relay, pre-heater, fuel filter Relay, headlight washer motor Relay, heated rear window Relay, climate control system Relay, starter motor Main relay, engine management system

TP3974202 S40 (04-)/V50 2004

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Relays Central Electronic Module (CEM) R15-R18R18 R15

4/56 Central Electronic Module (CEM)PosR15 R18

Relay function2/23 2/193 Fuel pump relay, gasoline Relay, comfort functions

TP3974202 S40 (04-)/V50 2004

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Relays - soldered Central Electronic Module (CEM) R1 - R11B

4/56 Central Electronic Module (CEM)PosR1 R2 R7A R7B R8 R11A R11B

Relay function2/89 2/80 2/92 2/93 2/63 2/16 2/159 Relay, interior lighting Relay, reversing lights Relay, windshield washer motor Relay, rear window washer motor Relay, high beam Relay, rear window wiper Relay, infotainment

TP3974202 S40 (04-)/V50 2004

21

Ground connections Overview

31/102 31/80 31/119Diesel

31/4

31/89 31/88 31/102 31/112Petrol

31/3

31/112

31/114

31/110

31/52

31/83

31/84

31/6

31/10

31/115

31/116

31/66

31/67

31/11

31/12

TP3974202 S40 (04-)/V50 2004

22

Ground connections 31/3 - 31/1031/31/1

Left MacPherson strut towerBattery

31/41/1

EngineBattery

31/63/111 4/102 6/28 10/1 10/2 17/13

A-post, drivers sideSwitch unit, lights Steering Column Lock Module (SCL) Motor, passenger compartment fan Lamp housing, front left Lamp housing, front right Data link connector

31/102/16 2/92 2/93 2/193 3/95 3/112 3/117 3/156 3/173 4/33 4/56 6/2 6/48 6/95 6/96 6/102 6/103 6/117 7/159 8/48 8/134 9/1 9/25 10/29 10/114 10/115 10/150

A-post, passenger sideRelay, rear window wiper Relay, windshield washer motor Relay, rear window washer motor Relay, comfort functions Spin control switch Climate Control Module (CCM) Switch unit, ceiling light Gear Selector Module (GSM) Switch, trunk lid/tailgate private lock Sunroof control module Central Electronic Module (CEM) Washer pump Damper motor, recirculation Damper motor, temperature, left-hand side Damper motor, temperature, right-hand side Damper motor, defroster Damper motor, floor/ventilation Interior temperature sensor Air quality sensor Auto-dimming rearview mirror Solenoid, reverse interlock, manual Front 12V outlet Rear 12V outlet Glove compartment lighting Vanity mirror lighting, left Vanity mirror lighting, right Rear reading light

TP3974202 S40 (04-)/V50 2004

23

Ground connections 31/11 - 31/6631/1110/18 16/79 16/105 16/139

Rear left sideLamp housing, rear left Subwoofer Module (SUB) Audio Module (AUD) Global Positioning System Module (GPS)

31/124/78 4/110 6/37 10/17 17/19

Rear right sideAccessory Electronic Module (AEM) Trailer Module (TRM) Lock motor, fuel filler flap Lamp housing, rear right 12V outlet, cargo compartment

31/523/10 4/28 4/46 8/3 9/38

Left MacPherson strut towerReversing light contact Transmission Control Module (TCM) Engine Control Module (ECM) Electromagnetic clutch, climate control system, Diesel Heated fuel filter, Diesel

31/663/26 3/27 3/76 3/78 3/85 3/128 4/52 6/32 6/35 9/12 9/13 10/3 10/19

Left B-postSwitch unit, power drivers seat, LHD Switch unit, power passenger seat, RHD Lock unit, left rear door Lock unit, trunk lid/tailgate Power window switch, left rear door Left Rear Door Module (LDM) Power Seat Module (PSM), LHD Rear window wiper motor, V50 Fuel pump, auxiliary heater Seat Heater Module (SHM), drivers side, LHD Seat Heater Module (SHM), passenger side, RHD License plate lighting, S40 Auxiliary brake light, V50

TP3974202 S40 (04-)/V50 2004

24

Ground connections 31/67 - 31/8431/673/26 3/27 3/77 3/86 3/129 4/52 7/93 9/12 9/13

Right B-postSwitch unit, power drivers seat, RHD Switch unit, power passenger seat, LHD Lock unit, right rear door Power window switch, right rear door Right Rear Door Module (RDM) Power Seat Module (PSM), RHD Occupant Weight Sensor (OWS), USA/CDN Seat Heater Module (SHM), drivers side, RHD Seat Heater Module (SHM), passenger side, LHD

31/804/16

Left MacPherson strut towerBrake Control Module (BCM), valves

31/833/1 3/6 3/254 4/103 5/1 17/13

A-post, drivers sideIgnition switch Switch, hazard warning flashers Steering Wheel Module (SWM) Remote Entry (RRX) Driver Information Module (DIM) Data link connector

31/844/56 7/51 7/149 8/31 8/32 16/1 16/46 16/60 16/93 16/107 16/108

A-post, passenger sideCentral Electronic Module (CEM) Accelerator pedal sensor Rain Sensor Module (RSM) Airbag igniter, passenger side Igniter, airbag stage 2, passenger side Infotainment Control Module (ICM) RTI Display Phone Module (PHM) Control module, cellular phone handsfree Media Player Module (MPM) Multimedia Module (MMM)

TP3974202 S40 (04-)/V50 2004

25

Ground connections 31/88 - 31/11431/889/32 20/3 20/4

EnginePTC resistor, oil trap Spark plug and ignition coil Spark plug and ignition coil

31/8920/5 20/6 20/7

EngineSpark plug and ignition coil Spark plug and ignition coil Spark plug and ignition coil

31/102 Front member2/192 Relay (230V), electric engine heater

31/110 Right MacPherson strut tower4/7 4/113 6/1 6/104 7/4 7/5 8/127 10/2 10/6 Combustion Preheater Module (CPM) Control module, gas discharge lamp slave, right Wiper Motor Module (WMM) Pump, high pressure headlight washer Brake fluid level sensor Washer fluid level sensor Pressure switch, climate control system, Diesel Lamp housing, front right Fog light, front right

31/112 Right MacPherson strut tower9/41 PTC element, Diesel

31/114 Left MacPherson strut tower2/142 3/62 4/71 4/109 4/112 6/71 6/114 10/1 10/5 16/10 16/11 16/35 Relay, pre-heater, fuel filter Hood alarm contact Cooling fan control module Glow plug control module Gas Discharge Lamp Module (GDL), master Electrical Power Steering Module (EPS) Vacuum pump, gasoline Lamp housing, front left Fog light, front left Horn 1 Horn 2 Siren Control Module (SCM)

TP3974202 S40 (04-)/V50 2004

26

Ground connections 31/115 - Ground connections in chassis31/115 Left A-post3/126 3/127 4/83 Drivers Door Module (DDM), LHD Passenger Door Module (PDM), RHD Fuel pump control module, RHD, gasoline

31/116 Right A-post3/126 3/127 4/83 Drivers Door Module (DDM), RHD Passenger Door Module (PDM), LHD Fuel pump control module, LHD, gasoline

31/119 Left MacPherson strut tower4/16 Brake Control Module (BCM)

Grounded directly to chassis3/47 4/9 6/25 8/3 8/33 8/34 8/55 8/56 8/66 8/67 8/128 8/129 10/19 16/16 16/49 16/94 16/141 16/142 Parking brake contact Supplemental Restraint System Module (SRS) Starter motor Electromagnetic clutch, climate control system, gasoline Igniter, belt tensioner, drivers side Igniter, belt tensioner, passenger side Igniter, left rear belt tensioner Igniter, right rear belt tensioner Igniter, left inflatable curtain Igniter, right inflatable curtain Drivers belt force limiter Passenger belt force limiter Auxiliary brake light, S40 Window antenna amplifier Traffic Message Channel Module (TMC) AM/FM Tuner Module (AFM) Interference filter, rear window, left Interference filter, rear window, right

TP3974202 S40 (04-)/V50 2004

27

Control modules Overview of locationsRRX RSM BCM AQS GDL TCM DMM ECM WMM

DIM SWM DDM 17/13 PSM

SCM SHM

MMM

LDM CPM SRS

GDL

EPS AUD SCU CEM

GPS

MPM

PDM

SUB SHM AFM TMC AEM TRM PHM RDM GSM OWS

CCM SCL BSC

ICM

TP3974202 S40 (04-)/V50 2004

28

Control modules Overview of designationsUnitAEM AFM AQS AUD BCM BSC CCM CEM CPM DDM DIM DMM

Designation4/78 16/94 7/159 16/105 4/16 7/164 3/112 4/56 4/7 3/126 5/1 Accessory Electronic Module (AEM) AM/FM Tuner Module (AFM) Air Quality Sensor (AQS) Audio Module (AUD) Brake Control Module (BCM) Body Sensor Cluster (BSC) Climate Control Module (CCM) Central Electronic Module (CEM) Combustion Preheater Module (CPM) Drivers Door Module (DDM) Driver Information Module (DIM) Damper Motor Module (DMM) -6/48 Damper Motor Module (DMM), recirculation -6/95 Damper Motor Module (DMM), left-hand side -6/96 Damper Motor Module (DMM), right-hand side -6/102 Damper Motor Module (DMM), defroster -6/103 Damper Motor Module (DMM), floor/ventilation 4/46 6/71 Engine Control Module (ECM) Electrical Power Steering Module (EPS) Gas Discharge Lamp Module (GDL) -4/112 Control module, gas discharge lamp (GDL), master, left -4/113 Control module, gas discharge lamp (GDL), slave, right 16/139 3/156 16/1 3/128 16/108 16/107 7/93 3/127 16/60 4/52 3/129 4/103 7/149 4/102 16/35 3/1 Global Positioning System Module (GPS) Gear Selector Module (GSM) Infotainment Control Module (ICM) Left Rear Door Module (LDM) Multimedia Module (MMM) Media Player Module (MPM) Occupant Weight Sensor (OWS) Passenger Door Module (PDM) Phone Module (PHM) Power Seat Module (PSM) Right Rear Door Module (RDM) Remote Entry (RRX) Rain Sensor Module (RSM) Steering Column Lock Module (SCL) Siren Control Module (SCM) Start Control Module (SCU) Seat Heater Module (SHM) -9/12 Seat Heater Module (SHM), drivers side -9/13 Seat Heater Module (SHM), passenger side 4/9 16/79 3/254 4/28 16/49 4/110 6/1 17/13 Supplemental Restraint System Module (SRS) Subwoofer Module (SUB) Steering Wheel Module (SWM) Transmission Control Module (TCM) Traffic Message Channel Module (TMC) Trailer Module (TRM) Wiper Motor Module (WMM) Data link connector

ECM EPS GDL

GPS GSM ICM LDM MMM MPM OWS PDM PHM PSM RDM RRX RSM SCL SCM SCU SHM

SRS SUB SWM TCM TMC TRM WMM 17/13

TP3974202 S40 (04-)/V50 2004

29

Control modules Central Electronic Module (CEM) 1:24/56A:10 E:3 E:2 E:1 A:3 C:39 E:29 C:38 D:12 D:9 D:7 C:11 A:38 A:7 C:20 H:5 C:45 A:39 B:29 B:31

F44 F52 F53 F54 F51

A:17

15+

F47 F86 F46 2/89R1

F:17 F:13

F79 2/80R2

F:4 E:40 E:9 A:33 A:35 G:1 B:1 H:2

F:2 F:3 F:1 B:32

A:40 C:10 G:3 B:17 G:26 H:23 C:9 D:4 E:38 E:39 E:13 B:10 A:1 B:14 D:5 C:7 B:5 C:13 C:12 E:10 H:21 C:8 C:2 E:25 E:37 A:41 H:6 B:3 C:6 B:6 C:14 G:2 A:25 C:3 C:4 D:3 H:1 H:22 G:11 G:9 G:18 A:32 B:11 B:12

B:18 H:19 H:20 H:18 E:41 E:14 A:42

CEM

G:19 B:30 B:28 F:22 F:24

G:28 F:5

CAN

F:7 B:4 B:2 B:19 G:27

LIN

B:23 B:22 B:21 F:31 F:28 A:15 G:23 G:12 G:21 F:19 F:18 F:21 F:20 B:27 A:34 B:26 F:12

ATP3974202 S40 (04-)/V50 2004

B30

Control modules Central Electronic Module (CEM) 2:2

A4/56B:16 B:15 F:16 F:14 B:8 B:9 G:15 G:14 F:30 F:15 B:24 B:25 A:16 C:18 H:4 H:8 H:24 G:16 G:32 C:34 C:33 E:30 C:22 A:23 C:28 C:43 C:42 C:37 A:43 C:46 A:44 H:7 A:45 E:12 A:28 D:10 A:14 E:8 C:21 BK BK E:27 E:11 D:8 G:30 C:41 C:27 A:21 A:29 C:40 C:17 E:28 C:16 A:8 E:36 BK BK A:18 C:25 C:31 C:24 A:4 A:9 C:44 C:30 C:29 D:14 C:23 H:3

B

B:13

CEM

H:17 G:31 G:7 G:22 G:6 G:13 G:24

CAN

C:1 F:9 F:25

LINF73 F48

G:29 A:30

X+

E:21

30+ (1)

2/16R11A E:18

30+ (5)

F77 F45 F60 F61E:22

30+ (2)

F49 F80 F69 F68

2

4 5

1

2/193R18

2/93R7B

2/92R7A

F59 F58

2/63R8

F55 F66 F65 F67 2/23R15 1 3 2 5 4

F81R11B

63/25

63/12

2/159

F63

E:20

30+ (3)

F74 F56 F83 F82 F57 F43 F64 F85 F84 F62

E:23

30+ (4)

C:32

31/10

31/84

TP3974202 S40 (04-)/V50 2004

31

Control modules Low speed CAN data communication 1:2

4/52PSMB:4 B:3CAN

WH GN

2 1

64/30 12 11

GY-RD BU-RD

3/126DDMA:3 A:12CAN

WH BK

64/41 3 4

GY-RD BU-RD

63/220 63/221

4/9SRSA:53 A:56 BU-RD GY-RD GY-BK BU-YE

A:52CAN

A:51

GY-RD

BU-RD

4/110 63/228TRMGY-RD B:1 B:2

7/93OWS

USA/ CDN1 10GN WH

CAN

64/31 9 10

BU-RD

CAN

63/229WH GY-RD GN

BU-RD

64X/322 1 2WH GN WH GN A:4 A:3

4/78AEM

CAN

GY-RD BU-RD GY-RD BU-RD

3/127

64/43 3 4

PDMWH BK A:3 A:12CAN

16/60PHM1 2 4 7 # 5 8 0 3 6 9

4/56A:12 A:11 GY-OG BU-BK

F:30

F:15

64/12 5 6

CEMGY-OG BU-BK B:24 B:25CAN

B:8CAN LIN

GY-BK BU-YE

B:9

A B4/7CPM

17/13

3CAN

G:16 11 BU-RD GY-RD B:15 B:16 G:32

GY-RD BU-RD

A:4 A:5CAN

TP3974202 S40 (04-)/V50 2004

32

Control modules Low speed CAN data communication 2:2

5/1DIMBU-WH GY-VT 9 10CAN

16/1ICMA:10 A:9 GY-RD BU-RD

3/112CCMC/F

A:7CAN

10 8 11 9CAN

A:8

A B

GY-BK BU-YE

TP3974202 S40 (04-)/V50 2004

33

Control modules LIN data communication 1:2

4/28TCMA:7LIN LIN

WH-RD

64/90 33

RD

64/111 2

3/156WH-RD 2

GSM

3/155

4/113GDLECU SLAVE

4/112GDLECU MASTER

3/1SCU

LIN

LIN

16/352

LIN

SCMA:2

A:11

A:11

A:12WH-RD

LIN

4/56WH-BK G:1

WH-GN

4/102CEMB:17 WH-GN WH-GN 4

SCL

WH-RD

G:26

63/339GLIN LIN

6/1 LHDWMM

6/1 RHDWMM

1LIN LIN

4

4/103RRXWH-GN WH-GN G:3 A:35 WH 5

LIN

7/149RSM3 WH-GN H:23

LIN

TP3974202 S40 (04-)/V50 2004

34

Control modules LIN data communication 2:2

9/12SHM

9/13SHM

6/48 RHD 6/95 6/103

DMM2 YE

LIN A:2

LIN A:2

BU

LIN

64/304WH

BU

64/31RHD RHD WH-GN

4

7/159 RHD ECCAQS

WH LHD 2 YE

LHD WH-GN

3/112 7 6 64/112LINWH-GN WH

CCMC/F

6/48 LHD 6/96 6/102

64/545 32 VT

WH

WH

12 LIN

DMM

63/83 6WH-GN

63/11

WH-GN

7

3/254LINSWM

7/159 LHD ECCAQS

16/1VT

2

ICMA:2 WH-BU C:5 LIN

LIN

LIN

3/126DDMA:13 LIN BK

3/127PDM

64/41 11

64/43 11

BK

A:13LIN

WH-GN

WH-GN

WH-GN

RHD

RHD

LHD

3/128LDM6 LIN BK

LHD

WH-GN

3/129RDM

64/45 1

64/47 1

BK

6LIN

TP3974202 S40 (04-)/V50 2004

35

Control modules High speed CAN data communication4/28TCMA:8CAN

4/46ECMGY-RD BU-RD B:57 B:44 B:58 B:45CAN

A:6

5 cyl

GY-RD

4/16BCM11 15 25CAN

GY-RD BU-RD BU GY

63/222

GY-RD BU-RD

64/90 15 1

63/223

29

7/164BSC2 1CAN

64/113 17 18 4/46GY BUGY-RD BU-RD

BU-RD

ECMGY-RD BU-RD A:A4 A:A3CAN

DSTC

Diesel

6/71 63/216 63/215EPSBU-RD GY-RD A:2 A:3CAN

3/254SWM

C:8 C:9BU-RD GY-RDCAN

4/56BU-RD GY-RD G:14 G:15

4 5 64/112CEM

CAN

17/13CAN

6 GY-RD 14 BU-RD B:11 B:12 F:14 F:16 BU-RD GY-RD

TP3974202 S40 (04-)/V50 2004

36

Control modules Data communication MOST

16/1

ICM16/107 MPM

CAN

A:1M

A:2M O O OG OGO

B:1OG O

B:2O

16/60

2O O

1 64/979O O

PHM16/108 MMM

O

OG

OG

D:2 O D:1 OCAN

OG OG

OG OG

O O

C:1 C:2

1 2 4 7 # 5 8 0

3 6 9

O

O

O

2OG OO

1 64/977AOO

O

OG

16/105 AUDD:2 D:1 O O O OG OG OG OG A:3O O O O

16/94OG O O C:1 C:2 O

AFM

16/79 SUB

A:1O

2O

1 64/978O

2O

1 64/979GO

O

O

B:1

B:2OG OG

O OG OG

16/139 GPS

O

O C:2 C:1 O

OG

O

D:1

16/105 AUD

16/49TMCC:2 O OG O C:1 OG O C:2

16/94AFM

OG

O

D:2

C:1

O

OG

O

TP3974202 S40 (04-)/V50 2004

37

Control modules Start Control Module (SCU)

F26RD

3/1INHIBIT KEY IN

B:7

SCU3 0 2 1 3 PATS MODULE

30

0 2 1

IMOBILIAIZER SUPPLY

LINGROUND B2 B4 POWER B1

B05

50

S

15

A:1

A:3

A:2

RD-GN

RD-GN

RD-BK

RD-BK

BK-YE

GY-BK GN-WH

B:2 B:3

B:8

B:6

B:5

WH-GN

YE

B:1

X

4/102

31/83 63/339GWH-GN

SCLWH-GN 4

LINA:42 A:17 A:30

B:13

A:15

B:17

4/56

1

1

1

1

1

CEM

1

F442

F522

F532

F542

F512

F732

LIN

A:10

E:3

E:2

E:1

A:3

C:39

E:29

C:38

A:16

C:18

H:4

TP3974202 S40 (04-)/V50 2004

38

Control modules Accessory Electronic Module (AEM)

A:1

A:3

B:26

B:50

A:2

A:4

B:1

B:25

PosA:1 A:2 A:3 A:4 B:5 B:11 B:15 B:16 B:33 B:34

FunctionElectrical distribution Electrical distribution CAN communication CAN communication Electric engine heater Handsfree, audio disengage Alarm signal Alarm signal Alarm signal Alarm signal

TypeGround Feed Input/output signals Input/output signals Steering, alternating current feed Input signal Output signal Output signal Output signal Output signal

TP3974202 S40 (04-)/V50 2004

39

Group 23 Fuel system Engine management system, 5-cyl 1:230+ 15/311

F92 BK-BU

64/9021

BK-BU

A4/46A:5 A:71 A:13 A:94

7/156 P

1 2 3 4

BN-BU WH-GN YE-BU WH-BU

ECM

RD-OG

RD-OG

8/6GN-YE

2 1 2 1 2 1 2 1

BK-WH

A:84

R14 2(85)

2/323(30)

BU

A:83CAN

8/71(86) 5(87) GN-YE

BK-GN

A:82

8/81 1 1 1 1

63/98

GN-YE BK-BU

F332

F362

F342

F352

F322 GN-YE

8/9

A:81

8/10GN-BU GN-BU GN-BU GN-YE GN-YE

2 1

BK

A:80

5 CYL W/O TA:23 A:70 A:93 A:3

GN-WH

41

12

14 GN-BU

39

64/90GN-YE GN-BU

7/17

MAF

8/84 P

1 2

2 3 4 5

GY BN-BU WH-RD BN-BU

1

63/54 7/16GN-WH L. E. GN-RD

1 2 1 2 3 1

YE-VT BN-WH BN BK GY BK-GN

A:67 A:22 A:69 A:4 A:16 A:91

9/322 1

7/81 P

6/114

1

7/6

P

7/24GN-BU

1 2 1 2

WH-BK BN-YE WH-RD BN-RD

A:46 A:20 A:62 A:21

7/25YE-RD

2 BK

20/3BK BK-WH L. E. 3

4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

GN-BU WH GN-BU YE-RD WH-RD GN-BU A:59 A:58

20/4BK 3

63/121

31/88

20/5BK 3

63/103

YE-RD

63/97

YE-RD WH-BK

A:12 A:60

GN-BU YE-RD WH-BU GN-BU YE-RD WH-GN A:35 A:34

20/6BK BK 3

20/7BK 3

31/89 63/120

6/120

ETA

1 2 3 4 5 6

GN-RD BK-OG YE BN-BU WH-BU YE-BU

A:75 A:74 A:24 A:72 A:15 A:96

BK

GN-BU GN-YE

31/114

B C40

TP3974202 S40 (04-)/V50 2004

Group 23 Fuel system Engine management system, 5-cyl 2:230+ 15/311 1 1 1

F23

F262

F42

F182

A4/46

BK-BU

2

RD-BU

B:16

5 64/111

4/56

E:22

RD-YE E:21 1 1

ECMRD

RD B:7 3050 S

RD

3/1

F745 X 15

F572 A:28

CEM2/23R15 GY-BK A:42 2

2

CAN

B:2

63/56RD B:54 B:41 B:30 B:26 RD

5 4

64/90RD MAN GN-WH GN-YE GY

CANGN-WH GN-GY GY 5 E:40 E:10 1 3

23 8 37 28

7/51

BK-YE

5 CYL W/O T

1 2 3 4 6

YE WH BN

G:22 G:31 G:7

LIN

C:16

E:41 OG-WH

E:28

7

64/1113/9

2

64/113B:20 WH-BK

24

WH-BK

7

WH-BK 1

B:58 B:45 B:57

BK-YE

GN-WH

OG

64/51

14WH-BK

7GN-WH

8BK-OG

63/25

B:44

1

2

3

63/12

4/834 5

B:1 B:2 B:3

BK-YE BK-YE BK-YE

63/53GN-YE GN-OG BK BK

B:4 B:6

GN-BU GN-BU

BK-OG

BK-OG

63/651 3 4 2

RHD

LHD

6/33M5 6

B C

GN-BU

BK-RD

31/84

31/52

31/116

31/115

31/10

BK

BK

TP3974202 S40 (04-)/V50 2004

41

Group 23 Fuel system Engine management system, 5-cyl Turbo 1:230+ 15/311

F92 BK-BU

64/9021

BK-BU

A4/46A:15 A:66 A:44 A:91 A:51

7/156 P

1 2 3 4

BN-BU GN-RD YE-BU WH-BU

8/28RD-OG RD-OG GN-BU R14 2(85)

2 1 2 1 2 1 2 1 2 1 2 1

BN-YE

ECM

2/323(30)

8/6GN-YE

BK-WH

A:1

1(86)

5(87) GN-YE

8/7 8/8 63/98GN-YE

BK-YE

A:25

CAN

BK-GN

A:3

1

1

1

1

1

F332

F362

F342

F352

F322

8/9GN-YE

BK-BU

A:2

GN-YE

8/10GN-BU GN-BU GN-BU GN-YE GN-YE

BK-OG

A:26

63/13GN-WH

7/17 64/90GN-YE GN-BU 2 1 2 3 4 1 2 1

MAF3 4 5 BN-BU WH-RD BN-RD A:62 A:18 A:63

5 CYL T

41

12

14

39

8/84 P

GN-BU

1 2

63/54GN-WH L. E.

7/165P

BN WH-GN GY BK-GN BN-WH WH-VT BK-GN

A:39 A:87 A:17 A:38 A:67 A:42 A:33

7/16

GN-RD

9/322 1

7/6P

7/24

6/114

1

1 2 3 4 1 2

WH-BK BN-YE BN-RD WH-RD WH-RD BN-RD

A:80 A:56 A:79 A:55 A:77 A:53

2 BK 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1

7/25GN-BU GN-BU

20/3BK BK-WH L. E. 3

WH GN-BU WH-RD GN-BU

A:82

63/121 31/88BK

20/4BK 3

A:58

20/5BK 3

63/103WH-BK A:35

GN-BU WH-BU GN-NU WH-GN A:59 A:83

20/6BK 3

20/7 63/120 31/89BK 3

6/120

ETA M

BK

1 2 3 4 5 6

GN-RD BK-OG WH-BU BN-BU WH-BU YE-BU

A:75 A:40 A:19 A:74 A:88 A:65

GN-BU GN-YE

31/114

B C42

TP3974202 S40 (04-)/V50 2004

Group 23 Fuel system Engine management system, 5-cyl Turbo 2:230+ 15/311 1 1 1

F23

F262

F42

F182

A4/46

BK-BU

2

RD-BU

B:16

5 64/111

4/56

E:22

RD-YE E:21 1 1

ECMRD

RD B:7 3050 S

RD

3/1

F745 X 15

F572 A:28

CEM2/23R15 GY-BK A:42 2

2

CAN

B:1

63/56RD B:54 B:41 B:30 B:26 RD

5 4

64/90RD MAN GN-WH GN-YE GY

CANGN-WH GN-GY GY 5 E:40 E:10 1 3

23 8 37 28

7/51

7

64/1113/9

OG-WH

T

BK-YE

5 CYL

1 2 3 4 6

YE WH BN

G:22 G:31 G:7

LIN

C:16

E:41

E:28

2

64/113B:20 WH-BK

24

WH-BK

7

WH-BK 1

B:58 B:45 B:57 B:44 GN-WH WH-BK BK-OG BK-YE

GN-WH

OG

64/51

14

7

8

63/25

1

2

3

63/12

4/834 5

B:1 B:2 B:3

BK-YE BK-YE BK-YE

63/53GN-YE GN-OG BK BK

B:4 B:6

GN-BU GN-BU

BK-OG

BK-OG

63/651 3 4 2

RHD

LHD

6/33M5 6

B C

GN-BU

BK-RD

31/84

31/52

31/116

31/115

31/10

BK

BK

TP3974202 S40 (04-)/V50 2004

43

Group 23 Fuel system Engine management system, Diesel 1:230+ 15/311 1 1

F62

F242

F92 BK-BU 1 2 3

64/9021

BK-BU YE-VT WH-VT BN-WH 2 1

B:H3 C:E3 C:C1 C:D4 B:M3 C:M3 C:L3 C:M2 C:L1 B:J1 C:M4 C:L2 C:M1 C:L4

4/46

7/172

8/132R14 2(85)

8/6 8/7

2 1 2 1

GN-BK GN-YE BK-WH GN-YE BK-YE BK-BU GN-YE BK-BU GN-YE BK-OG

RD-OG

RD-BK

2/323(30)

RD-OG

GN-BK

ECM

8/1311(86) 1 1 5(87) 1 1 GN-BU

2 1

8/8 8/9

2 1 2 1

F362

F342

F352

F332

CAN

8/68 2/1423(30) R5 1(86)

2 1

BK-BU

B:G1

RD

GN-BU

8/82GN-BU

2 1

BK-BU

B:M1

GN-RD

5(87)

2(85)

7/17

4 CYL

MAF2 3 1 WH-BU BN-BU WH-RD B:C1 B:G2 DIESEL C:H3 B:L4

6

64/90GN-BU GN-BU

64/9014 12

GN-RD

GN-BU GN-BU

GN-BU

4

63/54 8/77

8/133

2 1

BK-BU

9/382

GN-YE GN-BU

1

2 1 1 2 1 2 3 1

BK-BU WH BN YE-GN BN-GN WH-GN BK-GN 1 2 WH-BU BN-BU

B:M4 C:A2 C:G1 C:E2 C:D1 C:B1 C:F3 C:A3 C:J1

GN-BU

7/16 7/71 P

BK

63/53 7/6BK BK-YE WH-BUP

7/154

64/902 16 3 2 1 1 2 1 2 3 1 2 3

BK-YE WH-BU YE-RD WH-RD BN-RD WH-VT BN-WH BN-YE YE-BK WH-BK WH-GN BN-GN YE-GN

B:E1 B:D4 C:F4 C:B4 C:F1 B:A2 B:G3 B:E4 B:D1 B:C4 C:B2 C:B3 C:A4

7/25 4/109GLOW PLUGDRIVER N

4

8

3

RELAY BOX

7/77DRIVER N DRIVER N DRIVER N

7/193GND

PUISSANCE MOS

PUISSANCE MOS

PUISSANCE MOS

PUISSANCE MOS

5

GLOW P4

GLOW P3

GLOW P2

GLOW P1

7

6

2

1

GN-OG

GN-OG

GN-OG

GN-OG

BK-YE

7/162 63/121

P

27

26

25

24

64/90BK

GN-OG

GN-OG

GN-OG

GN-OG

63/120 64/600 8/1205 6 1 3 4 YE-GN WH-GN BN-GN BK-GN GN-BK B:E2 B:D2 B:C3 B:L2 B:M2

1

2

3

4

GN-OG

GN-OG

20/252

20/242

20/232

20/222

BK

1

1

GN-OG

GN-OG1 1

BK

M

31/114

31/52

A B44

TP3974202 S40 (04-)/V50 2004

Group 23 Fuel system Engine management system, Diesel 2:230+ 15/311 1 1

F30 4/462

F262

F182

5 64/111

4/56

RD-YEE:21 1

ECMRD

RDB:7 3050 S

RD

3/1

F575 X 15

CEM

2

CAN

B:2

B:G4 A:E2 A:E4 A:C3 A:F3

RD WH-GN GN-WH GN-BU GY

64/90 13 7 8 37 28

GY-BK

A:42

WH-GN GN-WH GN-BU GY 5

G:30 E:40 E:10

CAN

7/51

4 CYL DIESEL

1 2 3 4 6

YE WH BN

G:22 G:31 G:7

LIN

E:41

E:28

3/9BK-YE

OG-WH2 1

A:A4 A:A3

OG

7BK-YE

64/111

63/12

GN-YEA:G4 BK A:H4 BK B:K2 BK C:H4 BK C:J4 BK C:K4 BK

63/53BK

C:K2 GN-YE C:K3 GN-YE C:J3 GN-YE

63/65

A B

GN-BU

64/90 41

GN-OG

BK

31/84

31/52

TP3974202 S40 (04-)/V50 2004

45

Group 23 Fuel system Emission control, 5-cyl

30+ 15/311

F92RD-OG RD-OG

2/323(30)

R14 1(86)

BK-BU 5(87) 2(85)

1

1

F332 2

F35 64/113 13 11

2/22:1

GN-BU

GN-BU WH-VT

64/51GN-BUGN-YE GN-BU WH-VT

10WH-VT

12GN-BU

2

6/67

4

64/90 40

14 4/46

21 26

GN-BU

BK-BU

WH-VT

M3YE-VT BK-WH

1

GN-BU

63/54GN-YE

8/181

ECM2 BK-OG A:53

B:16 B:23

64/51 9YE-VT

11BK-WH

GN-BU

CANB:46 1 2 BK-OG A:78 B:33 BN-WH YE-VT

8/19

64/90 27

YE-VT

64/113 10

25

BK-WH

12

GN-YE

63/61 7/15 1 2 3 4GN-YE BU WH BK-YE A:76 A:48 A:47

5 CYL W/O T

B:58 B:45 B:57 B:44

O2

A:17 A:19

YE-BK BN-RD WH-VT

1 2 3

7/172

7/82 1 2 4 3BN-RD WH-RD BN-BU A:49 A:68 A:11

A:63

O2

TP3974202 S40 (04-)/V50 2004

46

Group 23 Fuel system Emission control, 5-cyl Turbo

30+ 15/311

F92RD-OG RD-OG

2/323(30)

R14 1(86)

BK-BU 1 1 5(87) 2(85)

F332 2

F35

2/22:1

GN-BUGN-BU

GN-BU

63/13GN-YE GN-YE

64/113 13 11WH-VT

GN-YE

GN-BU WH-VT

64/51 10WH-VT

12GN-BU

64/90 35

40

14GN-BU

21 26BK-BU

4/46B:16 BK-WH A:96 B:23

2WH-VT

6/67

4

8/81GN-BU GN-YE

1 2

M3 1BK-WH YE-VT

GN-YE

GN-BU

63/54

8/191 2 A:72

ECMBK-RD

64/51 9YE-VT

11BK-WH

GN-BU

CANB:46 1 2 BK-OG A:50 B:33 BN-WH YE-VT

8/18

64/90 27

YE-VT

64/113 10

25

BK-WH

12

7/15 4 3 5 1 2 6BK-YE GN-YE BU WH GY WH A:93 A:69 A:94 A:70 A:73

5 CYL Turbo

B:58 B:45 B:57 B:44

O2

A:16 A:36

YE-RD BN-WH WH-VT

1 2 3

7/172

7/82 2 1 4 3BN-RD GN-YE WH-RD BN-RD A:92 A:43 A:49

A:60

O2

A:13 A:37 A:61

YE-BK BN-YE WH-BK

1 2 3

7/173

TP3974202 S40 (04-)/V50 2004

47

Group 26 Cooling system Cooling fan30+

1

15/31

F12

OG-BU

1

4/71 64/904 WH 34 BN-RD YE-RD WH-VT WH-RD B:7

4/46

ECM 5 cyl

7/8 P+ 2

1 3 2

32 29 19

BN-RD YE-RD WH-RD

B:47 B:31 B:51 B:58

GN-YE

BK

B:45 B:57 B:44

6/29

1

CAN

7/161 2 2

YE-VT BN-WH BN-WH WH-VT

W/O T T W/O T T

A:67 A:22 A:42

BK

63/120

31/114

BK

TP3974202 S40 (04-)/V50 2004

48

Group 26 Cooling system Cooling fan Diesel30+

1

15/31

F12

OG-BU

1

4/71 64/904 WH 34 WH-RD A:B2

4/46

8/1192 BK-RD + 2 3 1 BK-YE 5 BK-YE A:H2

ECM Diesel

8/127H

GN-YE

2 1

BK-BU

BK

19

BK-BU

A:D2

BK-BU

42 1

L

6/29

1

A:A4 A:A3

CAN

63/109

BK-BU

7/162 1 2 WH BN C:A2 C:G1

BK

63/120

BK

63/108

BK

31/114

31/110

BK

TP3974202 S40 (04-)/V50 2004

49

Group 27 Engine control Cruise control4/56 2/193:31

30+ 4/16 7/124 15/311 11

BCM1 3 2 RD WH BN 22 3 21 15

F682

F92

CANRD-OG RD-OG1 BK-WH C:4

A:45

OG-BK

3/254

2/321(86)

R14 3(30)

C:1

SWMD:1 F:5 F:6 F:3

3/4 18/4B:3 B:2 B:5 A:1 A:2 A:3

SWS2(85) 5(87)

C:8 C:9

D:3 D:4

63/30CAN

F362

4/46

63/5

B:45 B:58

ECM

6/120

ETA1 2

5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O T 5CYL W/O T

GN-RD BK-OG YE BN-BU WH-BU YE-BU

A:75 A:74 A:24 A:72 A:15 A:96

CANB:16 B:26 BK-BU GY

M

3 4 5 6

64/90 21 28

GY

6/120

ETA1 2

5CYL T 5CYL T 5CYL T 5CYL T 5CYL T 5CYL T

GN-RD BK-OG WH-BU BN-BU WH-BU YE-BU

A:75 A:40 A:19 A:74 A:88 A:65

M

3 4 5 6

BK

7/1231 2 3 YE WH BN G:12 G:23 G:21 G:15

4/565

BK-BU

7/516 GN-YE

CEM

G:31 G:7 G:22

WH BN YE BK-YE

2 3 1 4

MAN

G:14 F:16 F:14

CAN

7 64/111

BK-YE

63/12BK

31/83

31/84

TP3974202 S40 (04-)/V50 2004

50

Group 27 Engine control Cruise control, Diesel4/56 2/193:31

30+ 4/16 7/124 15/311 11

BCM1 3 2 RD WH BN 22 3 21 15

F682

F92

CANRD-OG RD-OG1 BK-WH C:4

A:45

OG-BK

3/254

2/321(86)

R14 3(30)

C:1

SWMD:1 F:5 F:6 F:3

3/4 18/4B:3 B:2 B:5 A:1 A:2 A:3

SWS2(85) 5(87)

C:8 C:9

D:3 D:4

63/30CAN

F362

4/46

63/5

A:A3 A:A4

ECM

CANB:H3 A:F3 BK-BU GY

64/90 21 28

GY

BK

4/565

BK-BU

7/516 GN-YE

3/39

2

GN-YE

G:21

CEM

G:31 G:7

WH BN YE BK-YE

2 3 1 4

BN

G:24 G:15 G:14 F:16 F:14

G:22

MAN

3

CAN

7 64/111

BK-YE

63/12BK

31/83

31/84

TP3974202 S40 (04-)/V50 2004

51

Group 32 Generator and voltage regulator Power supply

PF2BK BK

RD 2

1/1 12V

1

PF1

RD 2

15/311

31/4 31/3

-

+

1

A:1

6/25

B:1

F262

MRD

3/1

RDB:7 3050 S 5 X 15 B:3

RD

5 64/111

B:1

B+

6/26

GN-WH

4/56 4/56 7/31 BN

A:17

CEM1 2BN G:6 1

F542 WH WH G:13

CAN

2

VOLT. REG.

LIN

E:1 A:3

GN-YE

15/31 4/28A:11 WH-RD GN-YE

64/90 3 36

GN-YE WH-RD 2 1 WH-RD 2 1

TP3974202 S40 (04-)/V50 2004

52

Group 32 Generator and voltage regulator Power supply, Diesel

BK BK

1/1 12V

PF1

RD 2

31/4 31/3

-

+

1

A:1 RD 2

6/25

B:1

PF2

1

MRD

15/31

1

F312

RD

4/56 7/3

CEM1 2 BN WH

20 64/90

1 2

BN WH

G:6 G:13

CAN

LIN

6/26RD

B:1

B+

VOLT. REG.

A:3

A:1

A:2

4/46

ECMBU GY A:A1 B:H4

DieselCAN

TP3974202 S40 (04-)/V50 2004

53

Group 33 Starting system Starting system15/311 1

F132 2

F26RD

RD-GN

5 64/111RD

2/353(30)

R13 1(86)

B:7 3050 S

3/15 X 15

5(87)

2(85)

64/904RD B:1

B+

6/26

GN-BU

A:1

B:1

31

L A:3

RD

M

4/56

E:9 A:42 GY-BK

RD 2 2

CEMB:17

BK-RD

6/25

GN-BU

G

GN-BU

BK-RD

64/90 GY 11 GY

B:2

31

4/46

ECM

B:15 GY-WH

PF21

PF11

B:8

CAN

CAN

1/1 12VLING:21 G:23 G:12 BN WH YE 3 2

MAN7/123

AUTO1 A:5

4/28

TCM

BK

BK

CAN

A:9

BK-YE

63/53

31/4

31/3

BK

31/52

TP3974202 S40 (04-)/V50 2004

54

Group 33 Starting system Starting system, Diesel

15/31

2/35R13 1 1 1 3

F262

F132 2 5

RD-GNRD RD RD

BK-RD

4

GY

11 64/90GY

5 64/1112 2GY

PF11

PF21

RD

3/1

B:7 3050 S

5 X 15

BK-RD

4/46

B:2

GY-BK

1/1 12V

ECMA:D1

DieselCANA:42 E:9

4/56

CEMRD A:1BK BK

6/26 B:1

B:1

6/25G:21 GN-YE

CAN

3/39

2

MAN

MG:24 BN 3

31/4

31/3

TP3974202 S40 (04-)/V50 2004

55

Group 35 Lighting High and low beam30+ 3/254

SWM

15/311 1

5/1

DIMF4CAN

10 9

F182

2

C:7

CANWH-VTRD-BU

RD-YE

4/56

B:31

E:22

E:21

E:25

CEM

B:2 E:37

B:8 B:9CAN

2/63R8

LIN

1

1

F592

F582

E:27

E:11

A:28

10/70

10/68

BK 4

BK

10/66

10/1-

10/2-

10/64

4

M+ L

BK

LOW

HIGH

PARK

TURN

M+ L

LOW

HIGH

PARK

TURN

9 GN-BK

3

9

3 GN-OG GN-WH

GN-VT

63/121

63/1093/111

63/25LIGHTS ON 1 = ST. LAMPS 2 = LOW BEAM FF = FRONT FOG RF = REAR FOG SEARCH ILL. DIMMER FUEL LID SWITCH

BK

63/120

BK

63/108HLLB

0

1 2

0

FF

RF

0

6

11

BK

BK

63/6BK

31/114

31/10

31/110

31/6

BK-GNRHEOSTAT SYM_L GND 7 2

TP3974202 S40 (04-)/V50 2004

H. LEVELING POS.0 HLLA 8

EXTRA

PARK

3

1

56

Group 35 Lighting High and low beam (Bi-Xenon)30+ 3/254

SWM

15/311 1

5/1

DIM

F42CAN

F182

10 9

C:7 WH-VT

RD-BU

RD-YE

CAN

4/56

B:31

E:22

E:21

A:40

CEMB:8 B:9

B:2 B:4 E:37

2/63G:26 R8

CAN

GN-BK

1

1

F59E:27 2 A:28 WH-RD GN-BK GN-VT BK

F582 E:11 BK

10/1

9AUX. MAIN HIGH BEAM ACTUATOR

10/2

9AUX. MAIN HIGH BEAM ACTUATOR LOW MI VDRTL

GN-OG

LOW MI VDRTL

ELEC. BALLAST

MLEVELING

ELEC. BALLAST

MLEVELING

3 GY-RD

6 BN-RD

12

11 WH-GN WH-RD

2 WH-BU

8 BK GN-OG

3 GY-RD

6 BN-RD

12

11 WH-GN WH-RD

2 WH-BU

8

GN-BK

63/93GN-OG

63/92GN-BK B:1 B:6 B:5 B:3

B:1

B:6

B:5

B:3

A:5 A:9 A:12

4/112

B:4

4/113A:5 A:10 A:11

GDL MASTERLIN

A:10 BK A:11

63/121WH-BK

63/109

BK

GDL SLAVELIN

B:4

A:9

BK

63/253/111LIGHTS ON 1 = ST. LAMPS 2 = LOW BEAM FF = FRONT FOG RF = REAR FOG SEARCH ILL. DIMMER FUEL LID SWITCH

BK

BK

63/120

63/108

0 POS.0 HLLA

1 2 PARK

0

FF 3

RF

BK-GN0 2

14 BK BK

6

5

11 BK

BK-BU

LIN

63/6BK

31/114

31/10

31/110

31/6

TP3974202 S40 (04-)/V50 2004

57

OG-BK

E:25

TURN

PARK

TURN

PARK

H. LEVELING HLLB 8

RHEOSTAT

SYM_L

EXTRA

GND

7

1

Group 35 Lighting Manual beam length adjustment30+ 15/311 1 1

F262

F182

F42

RD

RD

5 64/111RD-BU RD-YE

3/1

B:7 3050 S

5 X 15

3/111B:3LIGHTS ON 1 = ST. LAMPS 2 = LOW BEAM FF = FRONT FOG RF = REAR FOG SEARCH ILL. DIMMER FUEL LID SWITCH

4/56

GN-WH

H. LEVELING

A:17

E:21

E:22

RHEOSTAT

0

1 2

0

FF

RF

0

SYM_L

EXTRA

POS.0

HLLB

PARK

HLLA

GND

CEMF512

3

7

8

2

1

14

10

11

CAN

A:40

BU

E:29

GN-YE

BK

BK

63/9110/1+

12+

12

10/2

6/38

ML

6/39LOW HIGH PARK TURN

ML

LOW

HIGH

PARK

TURN

6

10

6

10

BU BK

63/106 63/124

BU BK

BU

64/1118 9

BK

BK

63/6BK

31/6

BK

LIN

OG-BK

1

TP3974202 S40 (04-)/V50 2004

58

Group 35 Lighting Automatic head light leveling (Bi-Xenon)30+ 15/311 1 1

F42

F182

F262

RD-BU

RD-YE

4/56

E:22

E:21

CEM2/63R8

3/1

RDB:7 3050 S

RD

5 64/111

5 X 15

WH-RD

G:26

CAN1 1 1 A:17

B:3

LIN

GN-WH

F592 2

F582

F51

E:27 GN-BK

E:11

E:29 GN-OG

10/1AUX. MAIN HIGH BEAM ACTUATOR LOW MI VDRTL

10/2MLEVELING AUX. MAIN HIGH BEAM ACTUATOR LOW MI VDRTL

ELEC. BALLAST

ELEC. BALLAST

MLEVELING

GN-YE

GN-BK

WH-GN

GN-OG

WH-GN

WH-RD

WH-RD

WH-BU

GY-RD

GY-RD

WH-BU

GN-YE

BN-RD

WH

GN-BK

B:3 B:4

B:2

B:7

B:8

GN-OG

B:3 B:4

B:2

B:7

WH

BN

BN

63/92

63/93

BN-RD

B:1

B:6

B:5

B:1

B:6

A:5

A:5

4/112

GDL MASTERLIN A:12 A:1 A:4 A:3 A:2

4/113A:6 A:11 A:10 GN-YE WH-BK BK BK

63/91G

GN-YE

A:6 A:11 A:10

GDL SLAVELIN

63/121BK BK

63/109

WH

WH

BN

YE

63/120

63/108

63/89

7/121

E. E. 64/113BN

1 4 5

BN WH YE

YE

21 19 20

BN WH YE

64/50 7 8 9

BN 1 WH 4 YE 5

7/120

63/90

BK

BN WH YE

27 19 20

BN WH YE

31/114

BK

L. E. 64/113

31/110

B:5

B:8

GN-YE

TURN

TURN

PARK

PARK

3

6

12 11

2

8 5

4

10

3

6

12 11

2

8 5

4

10

TP3974202 S40 (04-)/V50 2004

59

Group 35 Lighting Position/parking lights, Tail lights30+ 15/311 1

F42

F182


RD-BU

RD-YE

H. LEVELING POS.0 HLLB HLLA 8

RHEOSTAT

0

1 2

0

FF

RF

0

SYM_L

EXTRA

PARK

GND

3

7

2

1

4/56

E:22

E:21

14

5

11

CEM

G:14 G:15 F:16 F:14

A:40 B:4

OG-BK BK-BU

CAN

E:13 G:2

10/11

10/1+

4

BK

BK

C:13

C:14

C:12

+

MOG-BKL

LOW

HIGH

PARK

TURN

ML

LOW

HIGH

PARK

TURN

7 OG-BU

7

64/48

5OG

OG-GN

63/109

OG-BK

OG-WH

10/52

10/51

OG

10/18TURN STOP

A:2TAIL FOG BACK

10/17BACK FOG

10/44

S40

OG-WH

TAIL STOP TURN

3

UP

UP GND2 GND

BK

GND

GND2

A:4

10/45

10/3

1

2

A:4

A:2

63/196

10/52

10/51

10/44

10/45

V50 10/17FOG BACK BACK FOG

BK

BK

10/18

C:2

C:4

TAIL

TAIL

1 64/48BKC:4

UP

UP

C:2

63/108

63/120BK

BK

63/12131/6BK

BK BK BK

BK

63/172BK BK

31/66

31/11

31/12

31/110

31/114

63/6

BK

10/2

10/12

LIN

4

TP3974202 S40 (04-)/V50 2004

60

Group 35 Lighting Position/parking lights, Tail lights (Bi-Xenon)30+ 15/311 1

F42

F18

10/11

2


10/1

10/12


10/2

RD-BU

RD-YE

ELEC. BALLAST

MLEVELING

ELEC. BALLAST

MLEVELING

TURN

TURN

PARK

PARK

7

7

4/56

E:22

E:21

CEME:13

D:14 D:15 F:16 F:14

G:2

OG-BUOG-GN

CAN

A:40 B:2


LIN

B:4

H. LEVELING

C:13

C:14

C:12HLLB

RHEOSTAT

OG-BK

0

1 2

0

FF

RF

0

SYM_L

EXTRA

POS.0

PARK

HLLA

GND

3

7

8

2

1

64/48

OG-WH

5OG-BK

OG-BK BK-GN BK-BU OG

14

6 5

11

10/3

1

2 OG OG-WH

BK

BK

10/51 10/52

10/44 10/45

10/51

10/52

10/18A:3STOP TURN

10/17C:3FOG

10/18A:3STOP TURNTURN STOP

10/17FOG BACK BACK FOG

A:2TAIL

C:2

C:1 C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:2TAIL TAIL

10/44

A:4STOP TURN

BACK UP

10/45

3

63/109BK

UP

UP GND2 GND

GND

GND2

A:4

C:4

C:2

A:4

A:4

A:2

V50 63/196BK

S40

1

64/48

63/108BK

BK BK BK

BK

63/172BK BK BK

31/66

31/11

31/12

31/6

31/110

63/6

31/114

TP3974202 S40 (04-)/V50 2004

63/120

BK

BK

63/121

BK

BK

61

Group 35 Lighting Fog lights30+RD-GN RD-OG

5/1

15/311 1 1

DIMF42

F182

F292

10 9

2/34R4

1 2

3 5

CAN

RD-BU

RD-YE

BK-YE

GN-WH

10/51GN-WH

10/61

4/562

E:21

E:22

G:9


2

CEMH. LEVELING POS.0 HLLB HLLA 8 RHEOSTAT

0

1 2 PARK

0

FF 3

RF

0 GND

SYM_L

EXTRA

7

2

1

8

3

1

7

11

CAN

A:32 B:23 B:22

GN-BU BK-YE BK-YE GN-OG GN-YE GN-YE RHD BK BK

BK

LIN

B:6

C:6 LHD GN-YE

GN-YE

63/10910/46

10/18TURN

10/53

63/121A:3STOP

A:2TAIL

C:2

C:3BACK

C:1UP

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17TURN

FOG

V50

V50

63/6

BK

A:4

C:4

C:2

A:4

LHD

RHD

BK

BK

63/10810/46

C:3STOP

A:3 A:2TAIL

C:1 C:2FOG BACK

C:4 C:3 A:4TAIL FOG

A:1STOP

C:1TURN

TURN

BACK

S40UP

S40UP GND2 GND

BK

GND

GND2

C:4

A:4 BK BK

A:2

C:2

31/114

BK

10/17

31/11

31/12

31/6

31/110

BK

10/18

10/53

63/120

BK

TP3974202 S40 (04-)/V50 2004

62

Group 35 Lighting Fog lights LHD, Japan30+RD-GN RD-OG

5/1

15/311 1 1

DIMF42

F182

F292

10 9

2/34R4

1 2

3 5

CAN

RD-BU

RD-YE

BK-YE

GN-WH

10/51GN-WH

10/61

4/562

E:21

E:22

G:9


2

CEMH. LEVELING POS.0 HLLB HLLA 8 RHEOSTAT

0

1 2 PARK

0

FF 3

RF

0 GND

SYM_L

EXTRA

7

2

1

8

3

1

7

11

CAN

A:32 B:23 B:22

GN-BU BK-YE BK-YE GN-OG BK BK

BK

LIN

B:6

C:6

GN-YE

GN-YE

3 10X/18CGN-YE

63/109

63/12110/53

10/18TURN

10/46

A:3STOP

A:2TAIL

C:2

C:3BACK

C:1UP

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17TURN

63/6

FOG

V50

V50

BK

A:4

C:4 BK BK

C:2

A:4

10X/18C

1GN-YE

63/10810/46 10/17A:1STOP

C:3STOP

A:3 A:2TAIL

C:1 C:2FOG BACK

10X/18C 4 S40

2 10X/17CBACK

C:4 C:3 A:4TAIL FOG

C:1TURN

TURN

S40UP GND2 GND

UP

BK

GND

GND2

C:4

A:4 BK

A:2

C:2

4 10X/18C

BK

BK

2 10X/17C

BK

31/114

BK

31/11

31/12

31/6

31/110

BK

10/18

10/53

63/120

BK

TP3974202 S40 (04-)/V50 2004

63

Group 35 Lighting Brake lights30+ 15/311 1

F42

F182

RD-BU

4/56

E:22

RD-YEE:21 1

CEMD:14 D:15 F:16

F572 OG-WH E:28

3/9

2

CANF:14 E:41

OG

1

LIN

V50C:7

OG-YE

64/48 OG-YE 2

S40D:5

OG-YE 1

10/19

C:3

C:4

16/142

S40

V50

5

V50 S40OG OGOG-BK OG-BK BK

BK

63/196BK

S40 V50

1 64/48

10/18TURN

10/50

10/43A:2TAIL

A:3STOP

C:2FOG

C:3BACK

C:1UP

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17TURN

A:4

C:4

C:2

A:4

BK-WH

BK

V50

V50

10/50

BK

63/172

10/18TURN

C:3

A:3 A:2TAIL

C:1 C:2FOG BACK

10/17BACK

C:4 C:3 A:4FOG

10/43

A:1STOP

C:1TURN

TAIL

STOP

UP

UP

GND

GND2

GND2

GND

C:4

A:4 BK BK

A:2

C:2

31/11

31/12

BK

S40

S40

31/66

TP3974202 S40 (04-)/V50 2004

64

Group 35 Lighting Reversing lights30+ 4/28 AUTO

15/31A:7

TCMWH-RD

64/90 33

RD

64/111 2

3/156WH-RD 2

GSM

3/155

1

1

F42LIN

F182

CANA:6 A:8

LIN

4/56E:22 E:21 RD-BU RD-YE

CEMD:14 D:15 F:16 F:14 1

2/80R2

CAN

F792

GN-YE

64/90 10

GN-BU E:14

LIN

C:45

MAN

GN-BK

S40

GN-BK GN-BK

63/211V50GN-BK

S40 V50

GN-BK

10/181TURN

10/48

2

10/55

3/10

A:3STOP

A:2TAIL

C:2FOG

C:3

C:1

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17TURN

MAN

A:4

C:4

BACK UP

C:2

A:4

BK

V50

V50

63/53

10/55

10/18BK

10/48

C:3TURN

A:3 A:2TAIL STOP

C:1 C:2

C:4 C:3TAIL

A:4 A:1STOP

C:1

10/17

BK

FOG

BACK

BK

BACK

FOG

TURN

UP

UP

GND

GND2

GND2

GND

C:4

A:4

S40

S40

A:2

C:2

31/52

BK

31/11

31/12

BK

TP3974202 S40 (04-)/V50 2004

65

Group 35 Lighting Interior lighting 1:230+ 15/311 1 1

F182

F262

F42

RD

5 RD

64/111

3/110/25OG-BU 4 2 RD-YE

B:7 3050 S

5 X 15

B:1 YE

4/56OG-BU

E:21

A:30

RD-BU E:22

A2/89OG-BU V50 R1

64/4813

3/784 3 BK-BU BK-RD 6 8 BK-BU BK-RD

10/244 2 OG-BU S40

63/173F:24

CEM1 1 1

M

1 2

BK

63/196

BK

1 OG-BU C:20

F86 F47 F462 2 2 1

F732

D:7 BK A:38

10/97OG OG 1 2 BK

CAN

63/172OG 1

10/1022 BK A:25

63/139BK OG

LIN

2

1

10/115

10/29BK-BU D:3 OG H:4 D:12 A:283 2 1 2 1 2 1

1

3

OG

63/10A:12 A:14 A:2

10/22

10/114

1 On 2 Off 3 Ctsy MAP READING

3/1171 3

A:1 BK-YE

A:9

A:11

10/1502 3 OG-YE 1

BK

BK

BK

63/214GBK OG-YE OG-YE OG-YE OG-YE BK BK BK

BK

63/213

63/2531/66

31/10

TP3974202 S40 (04-)/V50 2004

66

Group 35 Lighting Interior lighting 2:2

64/411

BK

A:18

3/126DDM

4/56

A:2CAN

A1 1

A:3

A:9

A:14

F82 F832 2 C:31 OG-YE

BK

64/417 BK

BK

LHD RHD

BK-OG BK

64/452

CEM

C:24

3/74OG-WH

412 2 1FEEDBACK LOCK

3/76MDLOCK UNLOCK CLOCK CHILD LOCK

4

MUNLOCK CLOCK

MDLOCK

12

21

LOCK FEEDBACK

2 1

64/41LHDAJAR

64/43

1 LHD 8 RHD BK F:19 BK-YE

1

CAN

BK BK-BU BK-BU

BK

F:21

F:20 F:18

64/472 BK

63/192A

2

64/43 64/456

BK

BK

LIN

3/75A:18 PDMCLOCK UNLOCK

412FEEDBACK LOCK

3/77

412 2 1

3/12721

MUNLOCK DLOCK

MCLOCK

MBKLOCK CHILD

CAN

A:12

1 LHD 8 RHD

AJAR

8

LHD

BK

63/192

7

64/43

BK

6

64/47

RHD

LHD

BK

BK

BK

63/171

BK

31/115 31/116

31/67

31/66 31/116 31/115

BK

63/172

BK

BK

A:9 A:14

TP3974202 S40 (04-)/V50 2004

67

BK

A:3

FEEDBACK LOCK

DLOCK

AJAR

BK

BK

AJAR

Group 35 Lighting Instrument and control illumination30+ 15/311 1

5/1

DIM

10 9

F42

F182

RD-BU

RD-YE

CAN

3/126DDMA:3 D:12 CAN A:13 A:3 A:12 A:13

3/127PDM

CAN

LIN

LIN

4/56

E:22

E:21

3/128LDM

3/129RDM

CEM

2/89R1 LIN

6

6LIN

F:15 F:30


B:8 B:9

CAN

1

F46LIN2H. LEVELING POS.0 HLLB HLLA 8

RHEOSTAT

0

1 2

0

FF

RF

0

SYM_L

EXTRA

PARK

GND

3

7

2

1

B:21

A:1

A:38

13

12

9

11

63/139OG OG OG-BU

OG-BU

63/15BK-RD

OG-BU

64/25G 3

OG-BU

3/112

CCMC/F

BK8 10

63/6

1

3/953 2 4 YE-RD YE-GN

4 5

YE-RD YE-GN

2 3

9

11 BK BK

63/86

63/25BK

31/10

BK

2

BK

CAN

31/6

TP3974202 S40 (04-)/V50 2004

68

Group 35 Lighting Follow-me-home lighting30+

15/311

F182

4/561

RD-YEE:21 1

F832 C:31

F822 C:24

64/41

1BK

64/43

OG-WH

OG-YE

1BK

3/126

A:18

3/127

A:18

DDMA:3 A:12 B:13 B:12 BK-RD BK A:3 A:12

PDMB:13 B:12 BK-RD BK

CAN

CAN

A:9

A:9

BK

6/62MEM Y

BK

6/63MF My Mx MFMEM Y MEM X

My Mx

MEM X

10/148

10/149

7 64/41

7 64/43

BK

BK

BK

31/115

RHD

31/116

31/116

RHD31/115

LHD

LHD

BK

TP3974202 S40 (04-)/V50 2004

69

Group 35 Lighting, Accessories Auxiliary light30+ 15/31RD 1 1

F152RD-BU

F42

E:22

4/56

1

2/63R8

FH12 1

CEM

F582

CAN

LIN

RD

D:8

D:9

A:28

GN

3/601 2

GN-RD BK 1 30 2 86

63/25

2/64

87

87 5 3

85 4 BK RD

RD

RD

1

1

BK 2

BK 2

10/69BK

10/65

31/52 31/10

BK

TP3974202 S40 (04-)/V50 2004

70

Group 36 Additional electrical equipment Rain Sensor30+ 15/311 1

F32 2RD

F26

3/254

5/1

SWM

DIM3/1

5 64/111RD

B:730 50 S

C:8 C:9

10 9

5 X 15

B:3

CAN

CAN

4/56

RD-OG

E:20

GN-HW

A:17

CEM2/1931 5 4 3 2 R18 1

F69 7/1492 1 3 2 BK MMS MMS OG-BK WH-GN BK BK G:3 H:7 H:23 D:10

CAN

RSM

LIN

LIN

63/214E

A:28

A:14

WH-GN

BK

6/1

WMM MLIN

63/251 LHD 4 RHD

BK

63/12

3 LHD 2 RHDBK BK BK

63/108BK

31/110

31/10

31/84

TP3974202 S40 (04-)/V50 2004

71

Group 36 Additional electrical equipment Direction indicators and warning lights3/254SWM9 C:8 C:9CAN

30+ 5/1DIM

15/311 1

F182CAN

F42

10 RD-BU E:21 E:22 C:24 1 1 OG-WH RD-YE

4/56OG-YE C:31

1 64/41BK

64/433/127 PDMBK

1A:18 A:3 A:12

F83A:18 2

F82

3/126A:3 A:12 B:12 B:6

CEM

2

DDM

CANB:6

CAN LIN

CAN

B:12

BK-BU

BK

A:9

A:9

6/62MEM Y

10/15MF

E:38

C:9

B:19

B:3

C:10

E:39

6/63My MFMEM Y

10/16

BU-OG

BK-OG

My Mx

BU-RD

BU-RD

BU-RD

BU

BU

BU

MEM X

3/60 1

3

1 BK

10/1-

10

4 5

10/2-

10

4

10/13

M+ L

LOW

HIGH

PARK

TURN

M+ L

LOW

HIGH

PARK

TURN

BK-OG

6 9 BK BK

3

7 12 1

6 9

3

7 12

1 BK

63/121

10/18 10/54TURN

BK

TAIL STOP FOG BACK

63/5

C:3

A:3 A:2

C:1 C:2

C:4 C:3 A:4TAIL BACK FOG

A:1STOP

C:1

10/17 10/47

TURN

UP

UP

63/120

GND

GND2

GND2

GND

C:4

A:4

A:2

C:2

BK

BK

BK

64/41 7

63/108

S40

S40

BK

63/109

10/14

MEM X

Mx

7 64/43

10/18 10/54TURN

A:3STOP

A:2TAIL

C:2FOG

C:3BACK

C:1UP

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17 10/47TURN

V50

V50

BK

BK

BK

BK

BK

A:4

C:4 BK BK

C:2

A:4

RHD

31/116 31/115 31/114

31/11

31/83

31/12

31/110 31/116 31/115

RHD

LHD

LHD

BK

BK-BU

BK

TP3974202 S40 (04-)/V50 2004

72

Group 36 Additional electrical equipment Direction indicators and warning lights (Bi-Xenon)30+ 3/254SWM9 C:8 C:9CAN

5/1DIM

15/311 1

F182CAN

F42

10 RD-BU E:21 E:22 C:24 1 1 OG-WH RD-YE

4/56OG-YE C:31

1 64/41BK

64/433/127 PDMBK

1A:18 A:3 A:12

F83A:18 2

F82

3/126A:3 A:12

CEM

2

DDM

B:12 B:6

CANB:6

CAN LIN

CAN

B:12

BK-BU

BK

A:9

A:9

6/62MEM Y

10/15MF

E:38

C:9

B:19

B:3

C:10

E:39

6/63My MFMEM Y

10/16

BU-OG

BK-OG

My Mx

BU-RD

BU-RD

BU-RD

BU

BU

BU

MEM X

3/6BK

3

1 BK

0 1

10/13


10/15

10/14


10/2

ELEC. BALLAST

MLEVELING

MEM X

Mx

ELEC. BALLAST

MLEVELING

BK

1

BK-OG

1

10/18

63/121

TAIL

63/5

C:3STOP

A:3 A:2

C:1 C:2FOG BACK

C:4 C:3 A:4TAIL BACK FOG

A:1STOP

C:1

10/17 10/47

10/54

UP

63/120

GND

GND2

GND2

GND

C:4

A:4

A:2

C:2

BK

BK

BK

64/41 7

63/108

S40

S40

BK

UP

7 64/43

10/18 10/54TURN

A:3STOP

A:2TAIL

C:2FOG

C:3BACK

C:1UP

C:3

C:1BACK UP FOG

C:4

A:2TAIL

A:3STOP

10/17 10/47TURN

V50

V50

BK

BK

BK

BK

A:4

C:4 BK BK

C:2

A:4

RHD

31/116 31/115 31/114

31/11

31/83

31/12

31/110 31/116 31/115

RHD

LHD

LHD

BK

TP3974202 S40 (04-)/V50 2004

63/109

TURN

TURN

BK

BK-BU

BKTURN PARK

TURN

PARK

BK

73

Group 36 Additional electrical equipment Windshield wiper/washer30+ 15/311 1 1

F172

F262

F32

WH-GN

WH-GN

6/1 LHD

6/1 RHDRD-OG5 X 15 B:3

WMM MLIN

4 1 3 BK

1 4

WMM MLIN

63/108

BK

2

3/1

RD

RD

5 64/111

B:7 3050 S

WH-GN

WH-GN

GN-WH

4/56

G:3

A:17

E:20

R18

2/193

4

5

1

CEM

3

2

2

1

F48

4cyl

64/79V

CAN

R7 A

R7 B

YE-BK

F68

YE-BK

5cyl 2

6/2

LINBK

E:12 1 E:8 WH-BK 5cylWH-BK

4cyl F:16 F:14 A:28 A:45

64/79V WH-BK 13/254

BK

OG-BK

C:1

SWM

C:8

63/25BK-WH

C:9

63/5

C:4CAN

BK

31/110

3974202

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