39m-49m boom cab install. 5.00 new 39m-49m boom cab install pre 2008 note: remove panel from mack...
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39M-49M BOOM CAB INSTALL
5.00
NEW 39M-49M BOOM CAB INSTALL PRE 2008
NOTE: Remove panel from MACK truck to modify as shown.
Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003
NOTE: Install parts into panel as shown.
1.50 3.001.501.75
11.75
10.20
½ hole X 3
5/8 hole X 1 13/32 hole X 1
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2
3
NEW 39M-49M BOOM CAB INSTALL PRE 2008
NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender
NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown.
CAUTION do not pinch harness when cab is lowered.
NOTE: Re-install panel into MAC cab
NOTE: Connect (-) 12V to the battery on off selector switch, Off side as shown.
NOTE: Connect 12V power cable to (+) 12V fused side on Mac battery tray
NOTE: Install Reed marker light harness and12V battery harness in MAC frame rail using tiewraps.
NEW 39M-49M BOOM CAB INSTALL PRE 2008
12VDC + (BATT))
DY1 DY2GND -
Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130 2……..75654 End Barrier……………. EL 0005 3……..72820 Allen Bradley Terminal..EL 0005 4……..72824 Jumper………………….EL 0005 5……..82821 Allen Bradley Rail……...EL 0005
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2
12 V +
12 V +
24 V +
24 V +
24 V +
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4
NEW 39M-49M BOOM CAB INSTALL PRE 2008
Find # Parts qty 1 mack trailer plug 1 2 mack tailight plug 2 3 86531 cable 14 AWGx5C 2.5F 4 85618 cable 16AWGx2C 10F 5 625105 #10 ring lug 2 6 800935/842405 male/fem 1 bullet lug 7 85617 cable 14AWGX4C 12F
6.00”
RUNNING LIGHTS…..
BACK-UP HORN…….
1
SIDE VIEW
5
6
#1#2#3
#4YELL/GRN
P/N 86531 CABLE
3
RIGHT TAIL LIGHT
2
A
B
C
D
E
#1---B/UP
#2---R/LIGHT
LEFT TAIL LIGHT
#3---BRAKE/RH#4---SPARE
#5---GND
#1
A
B
C
D
E
#1---B/UP
#2---R/LIGHT#3---BRAKE/LH#4---SPARE
#5---GND
10.00’
#1--(+)#3--(-)
LIC PLATELIGHT
YEL/GRN
YEL/GRN
AB
CD
#4#1
#3
#4#2
WIRE #
WIRE #
7.00’
GROUND………...….
BOOM TRUCK MARKER LIGHT HARNESS ASSY
5.00’
GND
2.50’
4
P/N 85617 CABLE
P/N 85617 CABLE
P/N 85618 CABLE
7
7
RUNLIGHTSL / TURN BRAKE
R / TURN BRAKEBACK -UP
FRONT VIEWMAC PLUG
1A B
D C
2
NEW 39M-49M BOOM CAB INSTALL PRE 2008
NEW 39M-49M BOOM CAB INSTALL
NEW BOOM POWER HARNESS
Instructions: Cut cable as directed for appropriate boom size.
Find # Parts qty 1 801359 fuse holder WH 0452 1 2 801360 50A fuse WH0452 1 3 85617 cable 14 AWGX4C 30FT
30 FT
49MNEW Boom
+
-
#1,#2
#3, Yell,Grn
1FTShrink
6”Shrink
54”Loom
25 FT
+
-
#1,#2
#3, Yell,Grn
1FTShrink
6”Shrink
54”Loom39M
NEW Boom
3
3
1 2CUT OFF12INWIRE
1 2CUT OFF12INWIRE
32”
42”
32”
42”
CB38BATT
CB43IGN
GND REVPWR
NEUTPWR
CB23IGN
MAC PANEL
MAC PANEL
MACHORNRELAY
RPM+
RPM_
+ -
PTO
LIGHT
40 34
31
32
ON/OFF
Q36 34
21
34
34
22
34
Q35
PUMP DRIVE
CONTROL BOX
#2 #3A+ A -
GRN/YELLSPARE
MAC ECM
J1-7
J1-8
J2-10
J1-6
RPM +RPM - PTO
SPEED INVERTERON/OFF
#1
HORNRELAY 12VDC
A12
SPARE
NOTE* Cut terminal rail 3”
NEW 39M-49M BOOM CAB INSTALL PRE 2008
NEW 39M-49M BOOM CAB INSTALL
BOOM CONTROL BOX
NEW 39M-49M BOOM CAB INSTALL
BOOM CONTROL BOX
NEW 39M-49M BOOM CAB INSTALL 2009
NOTE: Remove panel from MAC truck to modify as shown.
Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003 4 Switch Guard
NOTE: Install parts into panel as shown.
5/8 hole X 1
13/32 hole X 1
1
2
3 4
NOTE: Re-install panel in cabAs shown.
BOOM POWER
BOOM DRIVE
BOOM PUMP
NEW 39M-49M BOOM CAB INSTALL PRE 2009
NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender
NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown.
CAUTION do not pinch harness when cab is lowered.
STAGE 1
NEW 39M-49M BOOM CAB INSTALL 2009
NOTE: #1 Install Reed marker light harness in MAC frame rail using tie wraps.
#2 Install 12V battery harness in MAC frame rail using tie wraps.
#3 Install 14 AWG, 4C 85617 Wire (cut 50 feet). From MAC cab to Boom control box.
NOTE: Connect (-) 12V to frame ground junction point, Or ground on Battery.
NOTE: Connect (+) 12V to the battery on off selector switch, Connect to the off side as shown.50 AMP IN-LINE FUSE
NEW 39M-49M BOOM CAB INSTALL
12VDC + (BATT)
DY1 DY2
GROUND STUD
Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130
1
12VDC + CONTROL
BOX
12VDC + INVERTER SWITCH (CAB)
12V-24VINVERTER
12V-24VINVERTER
CONTROL BOX CONNECTIONS
NEW 39M-49M BOOM CAB INSTALL
RPM - RPM +
NOTE: Connect wire #1, RPM + to J1-7 Terminal block #2, RPM – to J1-8 Terminal block Shown below
12V
12V
12V
24V
24V
GND
NEW 39M-49M BOOM CAB INSTALL NOTE:
JUNCTION BOX17……B/BOX PLUG 218……B/BOX PLUG 231……S79A (POWER ON CAB)33……S79A (POWER ON CAB)34……S19,S79B,S79A (CAB)37……+24V38……J4,J5,J6,J8FQ…...NOT USED (CAB)FT……NOT USED (CAB) 45A…..SB440……GROUND10.1….J8OPENOPENOPENOPENQ3.5…S79B (CAB)Q3.6....S19 (CAB)38……+24VA12…..HORN (CAB)21…….S19 (CAB)22…….S79B (CAB)OPENOPENOPEN
OPENOPEN
C/BOX PLUG 2…..31C/BOX PLUG 2…..33C/BOX PLUG 2…..34C/BOX PLUG 2…..37C/BOX PLUG 2…..38C/BOX PLUG 2….FQC/BOX PLUG 2…..FTC/BOX PLUG 2…45A
GROUND……..40C/BOX PLUG 2...10.1
OPENOPENOPENOPEN
C/BOB PLUG 1..Q3.5C/BOX PLUG 1..Q3.6
+24V……38C/BOX PLUG 2…A12
DT14……21DT13……22
OPENOPENOPEN
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25X1
NEW 39M-49M BOOM CAB INSTALL
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J1……12.0J2……12.1
ST1…..12.3DT7….Q2.3DT3…105CDT4…106CDT1…107CDT2…111C
(24V) DT3…….37(24V) J2,J4,J8,J5,J6...38
DT7,DT8,DT9,DT10,DT11,DT12,DT13,DT14…40J4…….12.5J5…….12.6J6…….12.7
SA11,SA12….13.0SA11….13.2SA12….13.3DT8….Q2.7DT9….Q3.0DT10…Q3.1DT11…Q3.2DT12…Q3.3
DT13,DT14…Q3.4SB3,SB4……..45
SB3…...44A
12.0…..C/BOX PLUG 112.1…..C/BOX PLUG 112.3…..C/BOX PLUG 1Q2.3….C/BOX PLUG 1105C…C/BOX PLUG 1106C…C/BOX PLUG 1107C…C/BOX PLUG 1111C…C/BOX PLUG 137…….C/BOX PLUG 238…….C/BOX PLUG 240…….GROUND12.5…..C/BOX PLUG 112.6…..C/BOX PLUG 112.7…..C/BOX PLUG 113.0…..C/BOX PLUG 113.2…..C/BOX PLUG 113.3…..C/BOX PLUG 1Q2.7….C/BOX PLUG 1Q3.0….C/BOX PLUG 1Q3.1….C/BOX PLUG 1Q3.2….C/BOX PLUG 1Q3.3….C/BOX PLUG 1Q3.4….C/BOX PLUG 145…….C/BOX E-STOP44A…..C/BOX E-STOP
JUNCTION BOX
X2
NEW 39M-49M BOOM CAB INSTALL
X1 X2JUNCTION BOX