3bse062592 en integrated process and power automation

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ABB GroupMay 5, 2010 | Slide 13BSE062592

Electrical Integration with System 800xA

Integrated Process and Power AutomationABB Open Control Systems 2010-05-05


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Outline

What is Electrical Integration?

ABBs solution: Integrated Process and Power Automation

Customer benefits

References


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Outline



Customer benefits

References


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Electrical Integration is the integration of ProcessAutomation and Power Automation into one system

Process Automation

Process Instrumentation

Measurement and control ofpressure, temperature, flow

Process Electrification

Monitoring and control of motors,pumps, fans

Power Automation

Substation Automation

Protection, monitoring andcontrol of generators,transformers, switchgear

Power Management

Advanced control of power

distribution


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What is Electrical Integration?Electrical components in the plant

Power Generation

Transformer

Transformer

Generator

Protection &Control IED

Protection& ControlIED

VariableSpeedDrive

VariableSpeedDrive

MotorController

LVSwitchgear

Transformer

Transformer

Gridconnection

Protection &Control IEDs


LV

MV

HV

Motors


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Power Generation

Transformer

Transformer

Generator



VariableSpeedDrive

VariableSpeedDrive

MotorController

LVSwitchgear

Transformer

Transformer

Gridconnection



LV

MV

HV

Motors

ProcessAutomation


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Power Generation

Transformer

Transformer

Generator



VariableSpeedDrive

VariableSpeedDrive

MotorController

LVSwitchgear

Transformer

Transformer

Gridconnection



LV

MV

HV

Motors

Power

Automation

ProcessAutomation


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What is Electrical Integration?Users of Electrical Integration

Power Plants

Where power is generated

Process Plants

Where power is consumed to run theprocess

Power Generation

Power ConsumptionPowertransmissionand distribution


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What is Electrical Integration?Objectives of Electrical Integration

Power Plants

Optimized utilization of generating

capacity

Process Plants

Oil & Gas

Maximize production keep the process running

Pulp & Paper, Metals & Mining

Manage electricity as a raw material cost

Power Generation

Powertransmissionand distribution

Power Consumption


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Electrical IntegrationTraditional approach


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Many protocols,lack of globalstandard

Separate systemfor powerautomation

Organizationalbarriers among

process and powerdepartment

Device specificsolutions ofintegration into DCS

A lot of hardwiringneeded

Lack of informationfrom electricaldevices


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Outline



Full Plant Integration with System 800xA

Electrical Integration Based on Open Standards

Complete Portfolio from ABB

Customer benefits

References


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Integrated Process and Power AutomationElectrical Integration with System 800xA


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Full PlantIntegration withSystem 800xA


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ElectricalIntegrationBased on OpenStandards



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Integrated Process and Power automationFull Plant Integration with System 800xA

Commoninformation

management

Centralized

Historian andData Archiving

Common assetmanagement

Commonsystem

architecture

Common engineering Commonoperations


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Integrated Process and Power AutomationElectrical Integration Based on Open Standards

System 800xA fully supports open standards for bothProcess and Power Automation

Power Automation

IEC 61850

Process Electrification

Profibus, Profinet, Modbus, Modbus TCP, DeviceNet

Process Instrumentation

Foundation Fieldbus, Hart, Wireless Hart, Profibus


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What is IEC 61850?

Global standard for substation automation systems

Benefits

Provides interoperability between Protection & ControlIEDs (Intelligent Electronic Devices)

Open and flexible standard for future extensions

Future proof by choice of Ethernet based communicationfor cost effective, fast and reliable data transmission


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Integrated Process and Power AutomationComplete Portfolio from ABB

Main Electrical

Contractor

Main Automation

Contractor

Integrated Process and Power Automation

ControlSystem

HV/MV

PowerDistri-bution

LV

PowerDistri-bution

Intelli-

gentSwitch-gears

Drives Motors SafetySystems TelecomSystems

Intelli-gent

FieldInstru-ments

Analyzers ConsultingServices

Expertise andConsulting services

O li


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Outline



Customer benefits

Reduced Investment Costs

Improved Operator Effectiveness

Reduced Maintenance Costs

Increased Plant Availability

References

C B fi


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Customer BenefitsReduced Investment Cost

C t B fit


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C t B fit


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C stomer Benefits


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Customer Benefits


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Reduced system footprint by one integrated system

Reduced wiring with Ethernet based solutions

Shortened project execution and commissioning time by using

standardized control logic, libraries and testing

Reduced project risk by choosing ABB with complete portfolio,experience and know how in both power and automation

Customer Benefits


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Customer BenefitsImproved Operator Effectiveness

Power groupProcess group

Customer Benefits


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Process group Power group


Customer Benefits


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Customer Benefits


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Customer Benefits


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Same operator interface for process and power group enablescollaboration

Consistent operating philosophy reduces risk of errors

Common access point for both process and power data providesfaster error analysis

Customer Benefits


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Customer BenefitsReduced Maintenance Costs

*Survey completed by ARC Advisory Group

Customer Benefits


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"



Typical AssetManagement areas*

Customer Benefits


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!

"



Extending AssetManagement into

electrical equipment

Typical AssetManagement areas*

Customer Benefits


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Customer Benefits


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Custo e e e tsReduced Maintenance Costs

Customer Benefits


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Customer Benefits


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Customer Benefits


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ProcessInstrumentation

Substationequipment

ProcessElectrification

equipment

Customer Benefits


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ProcessInstrumentation

Substationequipment

ProcessElectrification

equipment

Common user environment for operations & maintenance

Relevant actionable provided to the right person includingoperators, engineers, and maintenance personnel

Troubleshoot problems more quickly

Customer Benefits


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Customer Benefits


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Customer BenefitsC


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Customer BenefitsR d d M i C


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Reveal previously hidden critical plant equipment status

Electrical device health information is lost with legacy systemintegration methods

With IEC 61850 and open fieldbus standards, the hidden criticalplant electrical equipment health is now revealed

Customer BenefitsR d d M i t C t


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Maintain only one interface to CMMS

Maintenance planning more efficient

Single source for maintenance analysis

Spend less time planning & more time doing

Customer BenefitsIncreased Plant Availability


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System 800xA is widely used as integrated orstandalone Power Management System

Power Management Systems is used for

industrial plants with

In-plant generation

Critical Loads

Insufficient reliability of grid supply Typical Power Management functionality: Fast

load shedding

Ensure at any time the availability of electrical

power to all critical loads in the plant

Switching off non-essential loads in case of ashortage of power in the plant

Typical response time: < 100 ms



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ABB GroupMay 5, 2010 | Slide 52


2.2 1.8 1.8 2.13.3

2.50.1

1.5

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5.7

MW MWMW MW

MW

MW

MW

Hz

kV



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2.2 1.8 1.8 2.13.3

2.50.1

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MW MWMW MW

MW

MW

MW

Hz

kV

Generator trip



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0.0 1.8 1.8 2.13.3

2.50.1

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MW MWMW MW

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MWMW

Hz

kV



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0.0 1.8 1.8 2.13.3

2.50.1

1.54.8

3.9

MW MWMW MW

MW

MWMW

Hz

kV

Fast load shedding



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0.0 1.8 1.8 2.13.3

2.50.1

1.54.8

3.9

MW MWMW MW

MW

MWMW

Hz

kV

Fast load shedding



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0.0 1.8 1.8 2.13.3

2.50.1

1.54.8

3.9

MW MWMW MW

MW

MWMW

Hz

kV

Fast load shedding

Avoidance of black-outs with System 800xA based

Power Management SystemsFaster load shedding than hardwired with IEC 61850

high speed protocol

Quality monitored load shedding signals

Reconfiguration without rewiring



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Reduced Investment Costs

Improved Operator Effectiveness



Outline


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Customer benefits

References

Repar Refinery, Petrobras, Brazil

Flsj Hydro Power Station, E.ON. Sweden

Integrated Process and Power AutomationReferences


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Global Installations Across All Industries

Oil, Gas, Petrochemical

Power Generation

Metals and Mining

Chemical

Pulp and Paper

Integrated Process and Power AutomationREPAR Refinery, Petrobras, Brazil


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y, ,

Customers need

Refinery process control and power management

Single plant interface, integrated operations and maintenance

ABB solution


Integrated Process Automation and Power Management System


IEC 61850 integration of ABB and Schweitzer Protection & Control IEDs


DCS, PMS, IEDs

Customers benefits

30% less engineering hours due to reuse of engineering data

15% savings in installation time with standardization of solution

20% savings in training costs with improved visibility of onesystem

Integrated Process and Power AutomationFlasjo Hydro Power Plant, E.ON, Sweden


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j y

Customers need

Hydro power plant process control and substation automation

High availability unmanned station with remote operations

ABB solution


Integrated Process Automation and Substation Automation System


IEC 61850 integration of ABB Protection & Control IEDs


DCS, SAS, LV Switchgear, IEDs

Customers benefits

Cost effective solution, short installation time

Standardized concept for coming hydro power renewals

Reduced maintenance costs with remote access to plant data


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