3d laser machines sitec
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3 D - C N C - L A S E R M A C H I N ES – I N M O D U L A R A N D C O M P AC T D E S I G N
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Y O U R S U C C E S S I S O U R B U S I N E S S – R I G H T F R O M T H E W O R D G O
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Cerified according to: ISO 9001
ISO 14001
ISO/TS 16949
VDA 6.4
SITEC Industrietechnologie GmbH, with its head of-
fice in Chemnitz, is closely connected to the long
and successful tradition of the Saxon machine and
tool building industry.
Over the past 20 years we have become proven
specialists in the development and construction
of laser machines and the optimisation of the use
of laser in flexible production processes.
Our practical and interdisciplinary research and de-
velopment leads directly to the system solutions re-quired by the demanding work performed by our
customers. Our solutions are distinguished by their
high degree of flexibility and precision and their
certified quality.
L A S E R M A C H I N E S – L S S E R I E S | L A S E R S P E C I A L M A C H I N E S | A U T O M AT I O N | E C M | P R O D U C T I O N
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Application development
We understand ourselves as independent partner for the technological solution of your laser machining
jobs right from technology development to prototype manufacture. In our LTC Laser Technology Centre,highly-qualified application engineers develop your solution ready for series production – target-oriented
and competent.
S Y S T E M S O L U T I O N S F O R O U R P R O D U C T S – M A K I N G E C O N O M I C S E N S E
L A S E R M A C H I N E S O F L S S E R I E S I N D I V I D U A L LY M A T C H E D
Jig-and-fixture construction
Development and manufacture of part-specific
fixtures take place laser-compatible and process-safe.
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C O N S O L E
for easy-to-use automation
PORTAL
an intelligent combination featuring
highly dynamic precision engineering
C R O S S T A B L E
Basis for micro-applications
CY
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Our standard SITEC LS laser machine is available in
four different sizes to match the dimensions and
volumes of the components being machined withthe corresponding axis lengths:
LS 43 400 x 300 x 200 mm
LS 55 500 x 500 x 300 mm
LS 64 600 x 400 x 300 mm
LS 108 1,000 x 800 x 400 mm
LS SERIES – COMPACT AND VARIABLE AT THE SAME TIME
Standard Configuration
- constructive design of basic machine for laser-material machining with fibre-guided systems,optionally equipped with direct-beam laser
- basic mechanical structure consisting of cut hard stone for a vibration
damped and precision acceptance of rotational and linear axes
- welded-steel framing
- steel plate machine panelling conforming with laser protection class 1 (passive, active optional)
- compact design with an integrated switch cabinet and a swivelling operating panel
- lockable front sliding door with a laser protection window (100 x 200 mm)
- integrative 19“ inserts
- a magnetic valve, a switch for monitoring the pressure and a manual suspended particle gas flow control system for the inert gas
- extractor mechanically prepared
- preparation for process-specific working gas
- interface for work piece fixtures as a fastening plate with drill patterns and alignment pins
- machine control: Siemens, Beckhoff, Eckelmann
LS 43 LS 55 LS 64 LS 108
C - Console • •
P - Portal • • •
X - Cross Table • •
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Console – The Flexible Solution
for easy-to-use automation.
Portal – The Compact Solution
an intelligent combination featuring highly dynamic precision engineering.
C H A R A C T E R I S T I C I N D ES I G N
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Cross Table – The Special Solution
for customised lasers and laser applications.
The standard configuration of your machine is defined by
a mated combination consisting of the machine’s dimensi-
ons, the arrangement of its axes and the selection of the
laser source and the process optics.
Process-specific equipment packages round off the
machine’s configuration.
Numerous individual options allow the equipment to be
configured.
U S E R - S P E C I F I C I N P E R F O R M A N C E
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Laser
Standard
Machine LS
Laser Beam Source and Process Optics
Equipment Packages
Process
Individual
Options
Equipment PackagesEfficiency
IndividualOptions
Individual
Options
G R E A T V A R I E T Y W I T H S Y S T E M
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Y O U R S P E C I A L S O L U T I O N I N T H E E Q U I P M E N T P A C K A G E
EQUIPMENT PACKAGES – PROCESS
Welding- speed dependent frequency and pulse-width-modulation
- speed dependent laser performance control1
- process gas
- machine integrated pressed air preparation,
incl. valve to control cross jet
Cutting
- capacitive distance control 2
- speed dependent laser performance control- cutting table
- cutting gas
Hardening
- temperature controlled laser performance control 3
- pyrometer
EQUIPMENT PACKAGES – EFFICIENCY
Dynamicfor forward feed speeds of up to 80 m/min
- linear direct drive
- linear measuring system
Precision
for a perfect repeating accuracy of +/- 2µm
- precision measuring system
- interferometric axis measurement
Automation
for the automatic integration of your laser process
with the use of the VARIOMODUL ® - modular system
(loading and unloading, joining, exerting pressure, checking, labelling…)
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Laser
Standard
Machine LS
Laser Beam Sourceand Process Optics
Equipment Packages
Process
Equipment Packages
Efficiency
IndividualOptions
IndividualOptions
IndividualOptions
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I N D I V I D U A L O P T I O N S
Machine-specific
- swiveling door
- height-adjustable working table- active protection cabin
- hand wheel
- T-slot clamping plate
- pneumatically assisted lifting door
- NC rotational axis with worm drive
- NC rotational axis with torque motor
- NC rotating swivelling unit
- mechanical or automatic swivelling unit
for laser head- three-jaw chuck
- cutting table
- suction removal
- air knife
- scavenging air for steel pipe
Process-specific
- speed dependent frequency and
pulse-width-modulation- speed dependent laser performance control
- welding monitoring system 1
- temperature dependent laser performance
control
- pyrometer
- capacitive distance control
- added gas
- seam tracking
- automatic, NC programmable flow control- automatic, NC programmable pressure control
Control-specific
- Siemens controls
- Eckelmann controls- Beckhoff controls
- 16 additional M commands
- cross hairs generator with camera
- MDE/BDE systems, Traceability*
- remote service
- VarioTab
3D Machining
- CAM - Systems- 5-axis coordinates transformation
* More informationen to MDA/PDA systems, traceability in brochure AUTOMATION
2D-Laser machining 2.5D-Laser machining 3D-Laser machining
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* More informationen to VARIOMODUl® in brochure AUTOMATION
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E F F I C I E N C Y I N C R E A S E T H A N K S T O A U T O M A T I O N
In line with manual loading, the LS series offers you a variety of
automation variants. As a matter of course, the entire system
complies with the demands made on laser safety classes.
- integration of tube and coil feeding systems
- integration of standard palletising systems
- flexible combination of LS 64C and LS 108C with
various VARIOMODUL ® elements
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Travel (mm)
X axis
Y axis
Z axis
Performance specifications
positioning accuracy (µm)1
repeating accuracy (µm)1
max. forward feed (m/min)
acceleration (m/s2)
ultimate load (kg) 8
Dimensions (mm)
width
depth
height with lifting door closed/open
Installation data (without laser) supply voltage
power frequency
Subject to technical changes
(…) optional
1 per axis X, Y at 300 mm length, up to
2 with Equipment Package Precision
3 with Equipment Package Dynamic up to4 for axis arrangement Console
5 for Siemens and Beckhoff controls
7 only in conjunction with suitable
process specific optics
8 all componets upon adapter plate
(including fixture)
O V E R V I E W O F T E C H N I C A L D AT A A N D O P T I O N S
Width
H e i g
h t
l i f t i n g
d o o r o p e n
H e i g h t
l i f t i n g
d o o r c l o s e d
Depth
LS 43P LS 55P LS 55X LS 64C LS 108P LS 108C
400 500 500 600 1,000 1,000
300 500 500 400 800 800
200 300 300 300 400 400
± 30 ± 30 (± 10 2 ) ± 30 (± 10 2 ) ± 30 (± 20 2 ) ± 30 (± 10 2 ) ± 30 (± 20 2 )
± 15 ± 15 (± 2 2 ) ± 15 (± 2 2 ) ± 15 (± 102 ) ± 15 (± 2 2 ) ± 15 (± 10 2 )
8 20 (50 3, 5 ) 20 (50 3, 5 ) 20 30 (80 3, 5 ) 30
3 3 (10 3, 5 ) 3 (10 3, 5 ) 3 5 (10 3, 5 ) 5
50 50 50 100 150 300
1,900 1,900 1,900 1,600 2,400 2,500
1,200 1,200 1,500 2,100 2,400 3,100
2,400/3,100 9 2,400/3,100 9 2,500 /3,100 9 2,050 /2,600 2,300 /2,400 2,500 /3,100
3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V 3 AC 400 V
+ PE + N + PE + N + PE + N + PE + N + PE + N + PE + N
50/60 50/60 50/60 50/60 50/60 50/60
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Machine-specific Individual Options
swiveling door 4
height-adjustable working table 4
active protection cabin
hand wheel
T-slot clamping plate
pneumatically assisted lifting door
NC rotational axis with worm drive
NC rotational axis with torque motor
NC rotating swivelling unit
mechanical or automatic
swivelling unit for laser head
three-jaw chuck
cutting table suction removal
air knife
scavenging air for steel pipe
compressed air conditioning (fixture)
intergrated DMC scanner
reduced transport dimensions
for LS43P, LS 55P and LS 55X
Laser Beam Source and Process Optics
selection of the optimal laser beam source
(YAG, fibre, disc, CO2, diode…)
Integration of your existing
laser beam source
process optics
cutting optics
welding optics
drilling optics
scanners
mirrors
optical fibre
manual / automatic beam switch
collision protection system equipment for direct beam lasers
Special Equipment Automation
tube feeding systems
coil feeding systems
palletising systems
VARIOMODUL® elements
Your other requests
Process-specific Individual Options
speed dependent frequency and
pulse-width-modulation
speed dependent laser
performance control 7
welding monitoring system 7
temperature dependent laser
performance control 7
pyrometer
capacitive distance control 7
added gas
seam tracking 7
automatic, NC programmable
flow control automatic, NC programmable
pressure control
Control-specific Individual Options
Siemens controls
Eckelmann controls
Beckhoff controls
16 additiona l M commands
cross hairs generator with camera
MDA/PDA systems
remote service
VarioTab
3D Machining
CAM systems
5-axis coordinates transformation
Equipment Package – Process
Welding
- speed dependent frequency and
pulse-width-modulation
- speed dependent laser performance control
- added gas
- machine integrated pressed air preparation,
incl. valve to control cross jet
Cutting
- capacitive distance control
- speed dependent laser performance control
- cutting table
- cutting gas
Hardening- temperature controlled laser performance control
- pyrometer
Equipment Package – Efficiency
Dynamic 5
- linear direct drive
- linear measuring system
Precision
- precision measuring system
- interferometric axis measurement
Automation 4
- integration and equipment of the
VARIOMODUL® - modular system
C O N F I G U R E Y O U R I N D I V I D U A L L A S E R M A C H I N E
Basic laser machine version
LS 43P LS 55P LS 55X LS 64C LS 64X LS 108P LS 108C
Contact
Company Name
Phone
Simply send your selection made per fax to: +49 (0) 371.4708.240 or per email to: [email protected]
Have you any questions regarding selection? Call us – we will be pleased to advise you at: +49 (0) 371.4708.241
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We will also provide you with our comprehensive
service after the commissioning of your equipment.
The SITEC customer service offers you an immedi-
ate support service day and night.
Through the regular maintenance and prompt re-
pair of your equipment, we can guarantee you a
high degree of availability of your machine.
Spare parts service
- central spare parts management
- definition of spare part packages
- provision of special spare parts
as arranged
Product-Support
- 24 h call-out service
- immediate assistance by phone
- remote diagnosis using our Tele-Service
- service calls for maintenance or disturbances
- preventative maintenance work
Process-Support
- training
- production assistance
- technology adaptation
- process optimisation
- equipment retrofitting
S E R V I C E P A R T N E R S .
Q U I C K A N D P R O F E S S I O N A L .
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T H E S I T E C S U C C E S S F O R M U L A : H I G H - P E R F O R M A N C E C U S T O M I S E D L A S E R T E C H N O L O G Y
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LASER MACHINING
- Laser machine LS series
- Laser special machines to
welding, cutting, hardening,
drilling, structuring, scribing
AUTOMATION
- Fully automatic lines
- Rotary transfer machines
- Robot solutions
- Interlinked systems
ELECTROCHEMICAL METALWORKING
- Machines and fixtures to
deburring, sinking, drilling,
structuring, marking
SERIES PRODUCTION
- laser machining
- electrochemical metalworking- mechanical manufacture V
e r s i o n
: L S 1 3 0 4
e n
SITEC Industrietechnologie GmbH
Bornaer Straße 192
D - 09114 Chemnitz
Phone: +49 (0) 371.4708.241
Fax: +49 (0) 371.4708.240
e-mail: [email protected]
Internet: www.sitec-technology.de