3d scanning for 3d printing: making reality digital and then physical again, part 2 by michael...
DESCRIPTION
Using a series of compelling case studies, this updated presentation enhanced from just a year ago, will highlight the evolution, current capabilities, and future possibilities for realizing the potential of 3D scanning for 3D printing. Discussion will include background and observations on the business of 3D scanning and 3D printing with clues to leveraging the explosion of 3D for other downstream design, analysis, and visualization demands. The practical challenges for converting 3D scan data into 3D print-ready files will also be discussed.TRANSCRIPT
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© Copyright 2014 FARO The information contained herein is subject to change without notice.
3D Scanning for 3D Printing:
Making Reality Digital, and then Physical Again, Part 2
Michael Raphael
Founder and CEO
Direct Dimensions, Inc.
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Biography – Michael Raphael
Education
• B.S. in Engineering Science & Mechanics (VT)• Masters in Engineering Administration (GWU)
Career
• Liaison Engineer at Martin Marietta (Lockheed Martin)• Roles in engineering and quality departments• Created Advanced Quality Technologies group to resolve
engineering and manufacturing problems• Co-developed the electrogoniometer (FaroArm!) in 1989
Direct Dimensions
• Founded DDI in 1995 as ’one-stop 3D scanning shop’
Professional Life
• Author for LiDAR News – numerous articles on scanning• Contributor to Wohler’s Report – the 3D Scanning section • Active with many 3D conferences: SPAR, CMSC, RAPID, etc.
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Offers a wide range of services & tools for the 3D scanning and printing worlds
Overview of Direct Dimensions, Inc.
Rapid Solutions to 3D Problems:
• 20-year experts in coordinate metrology for reverse engineering & inspection
• 1000’s of 3D laser scanning and point cloud processing projects
• 3D CAD & BIM modeling, and visualization/animation
• Processing of 3D data for reproductions and 3D printing
• Product sales and application support and training
• Specialized 3D applications and process development
• Creators of ShapeShot 3D Photo Booth
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Offers a wide range of services & tools for the 3D scanning and printing worlds
Overview of Direct Dimensions, Inc.
History and experience:
• Participated in the development of the Faro Arm PCMM
• Founded Direct Dimensions in 1995 to provide 3D solutions to the aerospace industry
• Maintains a comprehensive arsenal of 3D scanners, measurement tools, and software
• Completed thousands of project across various industries and applications served
• Today, 25+ employees with vast professional expertise and real-world 3D experience
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Offers a wide range of services & tools for the 3D scanning and printing worlds
Overview of Direct Dimensions, Inc.
Key industries served:
• Most Industrial Applications
• Military & Defense
• Buildings & Facilities (AEC/BIM)
• Art, Sculpture, Museum
• Historic Preservation
• Entertainment and TV/Movie VFX
• Digital Fabrication & 3D Printing
• Model Preparation for 3D Printing
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3D PRINTING & SCANNING Gartner's Hype Cycle
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3D PRINTING & SCANNING Gartner's Hype Cycle
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Both over 20 years old, actually 30 years old
• largely industrial with recent consumer interest
• Was $100K+ equipment cost with now sub-$1K
Range of objects
• physical world has huge size & complexity variation
Massive change over last 3 years
• “desktop” and personal 3D scanning
• 123D Catch and Xbox Kinect
Future – what’s next?
• who needs 3D scanning and why?
• what will be the ‘killer apps’?
3D Scanning vs. 3D Printing
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Traditional 3D Printing & Additive Manufacturing
• Visual aids for engineers,
designers, sales, medical, etc.
• Presentation models, such as
architectural or prototypes
• Prototypes for assembly fit checks
• Patterns for tooling and castings
• Guides for surgery procedures
• Functional short run production
• Education and research
• Other
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Main 3D Printing Processes and Materials
PROCESS SYSTEMS MATERIALS
Material Extrusion - FDMStratasys Dimensions, uPrint
MakerBot Replicator
ABS
PLA
Material Jetting – jetting
drops of material (like inkjet)
Vat photo-polymerization
(light cured)
Objet Connex
Stratasys Polyjet
Multiple plastics or resins
various color and
transparancies
Binder Jetting – glue binds
layered materials
Z Printer
Projet x60 Series
Projet 4500
Composite powders
Plastics
Full color
Sheet Lamination MCORColors, cuts and glues sheets
of paper
Selective Laser Sintering
(SLS)EOS
3D Systems ProX and sPro
Selectively fusing powder
materials – Nylon,
polystyrene, metals
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What else is being 3D printed?
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Projecting the future for 3D printingMarket Research and Analysis - Source: Pete Basiliere, Research Director at Gartner
�Growing demand for easy-to-use tools and materials
� Prices to drop with competitive pressures and higher unit sales
� Advances in 3D printers & scanners, design tools, and
materials will reduce the cost and complexity of creating 3D
printed item
� Businesses are only now beginning to fully comprehend ways
in which a 3DP can be cost-effectively used in their
organizations
�Makers and hobbyists will contribute to some form of “plug
and play” tool — that will be key to driving consumer sales in
future
3D printing remains a emerging market, despite high levels of hype:
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Considerations
� Define your niche: What customers
will you best serve?
� What role: Will you print as a service,
sell the equipment or both?
� Which Equipment & Materials?
� Content: Where will it come from?
Who will own it?
� Data repair: How will you address the need for scan data processing
into 3D printable files?
“…making stuff is going to become more localizable. ..more objects can be manufactured closer to the end customers.” (Peter Weijmarshausen, CEO Shapeways –BARRONS.COM 5/9/14)
Microsoft 8.1 has added a "direct pipeline" from 3D printing applications to 3D printers-(PC Magazine – 7/2/13)
About HP - The company believes that 3D printing is a natural progression of its 2D printer business, where it has a sizeable share. (FORBES.COM – 3/28/14)
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3D Scanning – Building content
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NYC Hotel Courtyard: Scan to Model to Print
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NYC Hotel Courtyard: Scan to Print
� Four Focus3D 120 scans taken at NYC hotel
� Total time on-site about 40 minutes
� Data sufficient for preliminary architectural
modeling of courtyard and portions of
surrounding buildings
� Point cloud converted into 3D CAD model
� 3D CAD fabricated by 3D printing
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3D Scan to Revit (BIM) to 3D print example
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Feature Replication
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Feature Replication
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Building Documentation
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3D Scanning
The DDI technicians scanned four different sculptures: the Amun, the Headless Princess, the Scribe, and a Kneeling King Tut. An articulating arm-based laser line scanner provided high accuracy and real-time feedback to assure complete capture before heading back to Baltimore to process the raw scan data.
Ancient Sculptures
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3D Modeling
For the post-processing, we used Innovmetric’s PolyWorks Modeler software to create highly accurate watertight 3D digital models of each of the ancient pieces.
Ancient Sculptures
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Data Analysis
During both the scanning and modeling processes, specific attention was paid to fine cracks and other imperfections in the original pieces. These are the qualities that would make the reproductions more accurate and realistic.
Ancient Sculptures
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Final Product Ancient Sculptures
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Half-Scale RP ModelCase Study I Digital Historic Preservation I Tomb of the Unknowns
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Creating the Final ModelCase Study I Digital Historic Preservation I Tomb of the Unknowns
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Team “Scantasia”
3D Scanning Museum Sculptures for Conservation, Restoration, and Awesome
Interactive 3D Online Display
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http://shpws.me/qB6j
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http://shpws.me/qBrD
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http://sketchfab.com/dirdim
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https://sketchfab.com/nm5l43hgca
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Team Scantasia
Deliverables to The Walters Art Museum
• Demonstration of various types of 3D scanning
• Accurate 3D documentation for conservators & curators
• Various outlets for 3D model presentation to public:• Shapeways for 3D printing
• Sketchfab for interactive online 3D viewing
• WordPress integration to existing website content
http://dirdim.sketchfab.me/folders/artbytes-2014-from-walters-art-museum
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6 ft. Youthful Franklin
3D Scanned Onsite
1
23D Computer Model
from 3D Scanning
Digital
Fabrication
from 3D
Model3
Laser Etched Crystal
8 and 12 inch
3D Printed Patterns:
8 Inch Bronze
Replica4
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Life-Sized Sculpture
of Teddy Roosevelt
3D Scanned in Museum
High Resolution
3D Digital Model
1
3
24
Casting Pattern made with 3D Printing
6” Stone Replica
with Faux Bronze Finish
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23D Digital Model of
Rosetta Stone
Hieroglyphs
Extreme High Resolution 3D
scanning of the direct cast
replica of the Rosetta Stone 1
3High Resolution
Casting Pattern made
with 3D Printing
412 and 15 inch Cast Stone
Rosetta Stone Replicas
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High Resolution Scanning of a
Moth and the Resulting
Cast Silver Pendant
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2
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Click image for link to main Vogue story
Behind the scenes story #2 Story #3 Story #4
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Liars Music Video
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1. ShapeShot 3D Photo Booth automatically
captures face in 3D in high-res and accurately
4. Files sent to our service providers for fulfillment
2. Instantly view your personal on-line
gallery and on ShapeShot mobile app
3. Buy personalized products from our
ShapeShot online Marketplace web store
3D Photo Booth
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Thank You