3_principle of measurement2
DESCRIPTION
ingenieria petroleraTRANSCRIPT
Internal Use Only
Cement Bond Evaluation
Physics Of Measurement&
Log Quality Control
Internal Use Only
Physics of Measurement
Internal Use Only
Knowledge Review
Internal Use Only
CBL-MSG Measurement Principle
Acoustic Signal
Times
Amplitude
T0
- T0 : Firing Pulse
|--- Resulting Sound--|
- Resulting Sound wave : as recorded at the Receivers
Internal Use Only
Basic CBL Principle Similar to a Ringing
BellWhen Fluid is behind Casing, pipe is free to vibrate [ loud sound ]When the casing is bonded to hard cement,casing vibrations are attenuated proportionally to bonded surface
GoodGoodBondBond
NoNoCementCement
Internal Use Only
CBL Measurement PrincipleBasic Tool Configuration• 1 Transmitter – 2 Receivers
– 3 ft Receiver for Pipe Bond Measurement
– 5 ft Receiver for MSG Analysis
• TOOL MUST BE CENTRALIZED!
3 ft
5 ft
Tx
R3
R5
Internal Use Only
Cement Bond Evaluation
Pipe Bond
Internal Use Only
Pipe Signal• Defined as: The amplitude of the first arrival (E1) in mV.• Is a function of cement bond to casing• Measured at the three foot receiver
– Amplitude inversely proportional to degree of cement bond to casing
• Provides means of calculating travel time• Selection of E1 is dependent upon user input and must
be established in software in order to be properly analyzed!
Internal Use Only
Measurement Gates• To identify and analyze E1 and properly calculate
travel time the user must define two measurement gates in the acquisition software.– Amplitude Gate– Travel Time Gate
Internal Use Only
Free Pipe Amplitude
T
5
3
2
•When the casing is free of cement then it is free to vibrate.•This is known as Free Pipe. The amplitude of the first arrival is known as Free Pipe Amplitude.•Measurement gates are set according to free pipe values.
Travel Time
Amplitude
Internal Use Only
Waveform Time AnalysisCASING ARRIVALS TRAVEL TIME
T Casing = 57 sec/ftT Cement = 75 sec/ftT Formation ≈ 100 sec/ftT Fluid ≈ 189 sec/ft
TTC = FLUID + CASING + FLUID
3 in x 189 s/ft 3in x 189 s/ft
= + 3 ft x 57 s/ft + 12 in/ft
12 in/ft
= 265.5 s
Internal Use Only
Amplitude Gate• The amplitude gate is setting according to free pipe
travel time values determined by casing size.• TT – 10uS• Gate Width should be 32 – 40 uS wide.• Allows us to pinpoint and focus on the E1 Peak.
Internal Use Only
PIPE AMPLITUDE VS TRAVEL TIME Casing size Casing wt Pipe amp Travel time 4 1/2” 9.5 81 m.v 254 usec 11.6 81 m.v 254 usec 5 ” 15 76 m.v 258 usec 18 76 m.v 258 usec 5 ½” 17 72 m.v 269 usec 20 72 m.v 269 usec 7” 23 62 m.v 289 usec 26 62 m.v 289 usec 9 5/8” 53.5 51 m.v 332 usec
• NOTE: WhileFree pipe amplitude is a fixed value based on casing size, but, travel time is tool dependent.
Internal Use Only
The travel time and amplitude gates are independent of each other
Travel Time
E1
Internal Use Only
Travel Time Gate • The travel time gate functions in the same manner as the
amplitude gate but adds an additional threshold control.– Travel Time Gate set at TT-10us– Gate Width 32 – 40 uS– Threshold Level 90% Bond or better.
• Client may specify.
• Travel time is then calculated by the software by recording the time elapsed from firing to the time that the first peak crosses the threshold within the specified interval.
• Essential for determining proper Travel Time• Travel time is a LQA Curve
– Can identify eccentralization– Indicator of good cement bond to casing
Internal Use Only
Incorrect travel time due to road noise
E1NOISE
CORRECT TT
TT LOG
Internal Use Only
Pipe Amplitude Measurement PrinciplePipe Amplitude Definition• Amplitude of First Arrival in mV• Measured at 3 ft Receiver• It is a function of the Casing-
Cement Bond3 ft
Tx
R3
R5 Travel Time Definition• Time elapsed from T0 to First
detected Arrival (above threshold level)
• T T is used as Log Quality Control Indicator
Internal Use Only
Cement Bond Evaluation
Micro Seismogram (MSG)
Internal Use Only
Waveform Time AnalysisFORMATION ARRIVALS TRAVEL TIME
2” T Casing = 57 sec/ftT Cement = 75 sec/ftT Formation ≈ 100 sec/ftT Fluid ≈ 189 sec/ft
TTF = FLUID + CEMENT + FORMATION + CEMENT + FLUID
3 in x 189 s/ft + 2 in x 75 s/ft = 2 x + 3 ft x
100 s/ft 12 in/ft= 419.5 s
Internal Use Only
The MSG SignalMSG: MicroSeismoGram• 5 ft Receiver for MSG Analysis• Allows easy differentiation
between casing and formation arrivals
5 ft
Tx
R3
R5
Internal Use Only
MSG Algorythm Principle• Recorded Waveform at one
depth (Total Energy)
• Waveform is cut for only Positive Peaks (Clipped X-Y)
• Rotated 90 Degrees• Peaks are compared to a Grey Scale• Peaks are shaded and presented from Top View• Final Picture Vs Depth is obtained
Internal Use Only
Essential Calculations• Operational Considerations
– Travel Time Calculation• [(CSID-ToolOD) X T Fluid uS/In)] X 2 + (T Steel X Distance)
– 3’ Amplitude and Threshold Gate Settings• Gate open = TT-10uS• Gate Width = 32-40us• Threshold set at 1mV
– 5’ Gate settings• 3’TT + 114 uS• Threshold set at 1mV
– Radial Mapping Receiver Amplitude and Threshold Gates• 3’TT – 57uS• Threshold set a 1mV
Internal Use Only
Wellbore and Waveform Response
Transmitter
3 ft Receiver
5 ft Receiver
Transmitter
3 ft Receiver
5 ft Receiver
Transmitter
3 ft Receiver
5 ft Receiver
Transmitter
3 ft Receiver
5 ft Receiver
Internal Use Only
Cement Bond Evaluation
Log Outputs &
Examples
Internal Use Only
CBL-MSG Standard Outputs Presentation
•Transit Time TT in micro-seconds [s]•Pipe Amplitude in millivolts [mV ]•MSG Microseismogram [wafeform visual representation]•Gamma Ray [GAPI]•Casing Collar Locator
Internal Use Only
CBL-MSG Standard Outputs
•Transit Time TT in micro-seconds [ms]• Log Quality Control
•Pipe Amplitude in millivolts [mV ]• Quantitative measurement of waveform energy
•MSG Microseismogram [wafeform visual representation]
• Qualitative Analysis of sound• Qualitative indicator of the presence of solid materials between the casing and the formation
•Gamma Ray and CCL as auxiliary curves for Correlation
Internal Use Only
Free Pipe
Internal Use Only
Free Pipe
• LQC– “Chevron Effect” visible in MSG– Free Pipe Amplitude corresponds with known values– Travel Time is correct for tool specifications– Pipe Amplitude decreases in collars– Travel Time increases in collars.– Depth matching between Chevrons, Pipe Amplitude, Collars
and Travel Time
Internal Use Only
Free PipeGAMMA RAY
0 150TRAVEL TIME
200 300
AMPLITUDE0 100
AMPLIFIED AMPLITUDE0 10
CBL WAVEFORM-20 20
CCL
Y50
Y75
ChevronFP Amp
Collar
TT
DEPTH MATCH
Internal Use Only
Good Bond
• LQC– Low Pipe Amplitude– Travel Time
• Stretching• Cycle Skipping
– MSG • Missing Casing Line (Good Bond To Casing)• Presence of Shear and Formation Waves (Good Bond To
Formation)– Gamma Ray follows MSG
• Depth Match
Internal Use Only
Shear Waves
Stonely WavesLow Pipe Amplitude
Cycle Skipping
Gamma Ray Depth Match
Internal Use Only
Cement Bond Evaluation
• Practical Exercises– Take Warrior .db files (Provided By Instructor)
• Set up service in recalculate• Set gates at proper values for casing size and tool• Adjust gates and playback logs to alter outputs
Internal Use Only
Cement Bond Evaluation
Factors Effecting The Log
Internal Use Only
Tool Eccentering
Internal Use Only
Tool Eccentering
Causes for Eccentralization5
3
2
T
• Improper Equipment Selection• Centralizers vs Casing Size
• Missing or Broken Centralizer(s)
• Weak Centralizers in deviated wells
• Tool damaged and or bent• Damaged Casing
Internal Use Only
Eccentering
3 FT
TIME AXIS
TRANSMITTER FIRING
TOOL ECCENTRALIZATION CAUSES SIGNAL AMPITUDE TO REDUCE DUE TO DESTRUCTIVE INTERFERENCE.
Internal Use Only
Eccentering Analysis
There will be destructive interference from different sound paths
Waveform from close tool side to casing
If the tool is eccentered
Threshold T0
TT
Short Path WaveformResulting Waveform
Waveform from far tool side to casing
Delayed Waveform
Result is a Bad Log
not recoverable in Recalculation
Normal Waveform
Resulting waveform has lower amplitudeResembling a zone of Good Cementbut with shorter Transit Time [≈ 4 s
less]
Internal Use Only
CBL Amplitude Vs Tool Eccentering
Internal Use Only
Quality Checks for Travel Time CurveCentralization is critical to proper tool performance.
¼” of eccentralization can cause up to a 50% reduction in signal of E1 due to destructive interference.
Eccentralized logs cannot be fixed by recalculation.
The Travel Time should not vary by more that +/- 4 microseconds from the free pipe travel time. It should be fairly straight with little or no wobble and should Increase in the collars.
The free pipe travel time for the log can be found in the chart book inside the manual for the tool you are using. Travel Time seen in free pipe should reflect the value specified in the manual or calculated.
Internal Use Only
Effects Of Good Cement
Internal Use Only
Stretching
E1 decreases and TT is detected on a non linear portion of E1
Delta T STRETCHING is the TT increase from its value in free pipe
In cases of Good Cement
Threshold
E1T0
TT
Free Pipe Signal
TT’
T
Good Bond Signal
Internal Use Only
TT Cycle Skipping
E1 could not reach Detection Threshold LevelT T skips to the end of the gate window........this is known
as CYCLE SKIPPING
In cases of very Good Cement
Threshold
E1 E3
E2
T0
TT TT
Internal Use Only
Micro Annulus&
Channeling
Internal Use Only
Micro AnnulusDefinition: Is a gap a few thousandths of an inch wide between the
casing and cement often caused by shrinkage of casing after cement sets
Often will provide hydraulic isolation. It will usually not pass any substantial volume of liquid.
Casing can be pressured up while logging to expand the casing and close the gap (typically 1000-2000 psi)
The 5 typical causes of a micro-annulus are:• Thermal Micro Annulus.
• Produced Micro Annulus.• Induced Micro Annulus
• Constraining Forces• Special Coatings on Casing
Internal Use Only
Micro AnnulusE1 amplitude resembles a poorer bond than
actual• Only a pressure pass can be done to
eliminate the micro annulus
Pipe Amplitude: Poor Bond
T
5
3
2
Internal Use Only
Channeling/Irregular Bond• If problems occur during the cementing
process or borehole conditions disturb the cement during the cementing process then portions of the casing may become less bonded than the rest.
Pipe Amplitude: Poor BondT
5
3
2
Internal Use Only
Channeling
• Causes– Problems encountered during the cementing process;
• Equipment Failure• Cement Contamination• Loss of continuity while pumping
– Infiltration of the cement by formation fluids or gasses.– Washouts– Poor Mudcake Removal– Casing Centralizers
Internal Use Only
Zero Pressure applied at surface
Internal Use Only
With 2000 psi surface pressure applied
Internal Use Only
With PressureWithout Pressure
Internal Use Only
Fast Formation
Internal Use Only
Fast Formation
T
5
3
2
Fast Formation ArrivalsIn cases of good cement andformation slowness < steel
slownessformation arrival arrives first
The transit time and CBL amplitude
will be affected
T Dolomite= 43.5 sec/ftT Limestone = 47.5 sec/ftT Anhydrite = 50.0 sec/ft
Internal Use Only
Fast Formation
T
5
3
2
•In fast formation the Pipe Amplitude and Travel Time will be the values of the formation and not the casing.•In the presence of FF arrivals, CBL Evaluation is possible, but, difficult. Since the arrivals of E1 is that of the formation and not from the casing special precautions must be taken.•Know the environment you are logging in!•In most cases the CBL tools used in these type environments are modified to delay the waveform by 130uS.
Internal Use Only
CBL Qualitative InterpretationCONDITION TRANSIT
TIMEPIPEAMPLITUDE
MSG
Free Pipe NORMAL HIGH Casing ArrivalsUsually No Formation Arrivals
Good Bond to Casing & Formation
NORMAL to HIGH / NOISY
LOW No Casing ArrivalsFormation Arrivals
Good Bond to CasingNot to Formation
NORMAL to HIGHCAN BE NOISY
LOW No Casing ArrivalsNo Formation Arrivals
Poor Bond to Casing NORMAL MEDIUM to HIGH
Strong Casing ArrivalsNo Formation Arrivals
Microannulus NORMAL MEDIUM to HIGH
Formation ArrivalsCasing Arrivals
Channeling NORMAL MEDIUM to HIGH
Formation ArrivalsCasing Arrivals
Fast Formations LOW HIGH Formation ArrivalsNo Casing Arrivals
Eccentered Tool LOW LOW DEPENDS
Internal Use Only
Cement Bond Evaluations
Quantitative Analysis
Internal Use Only
CBL Quantitative Interpretation• ATTENUATION (Mathematical)
– Logarithm of E1 amplitude– Can be used to calculate values such as cement
compressive strength.– BOND INDEX
Attenuation in zone of interest [dB/ft]
BI =
Attenuation in best Cemented Section [dB/ft]
Internal Use Only
Bond Index
Internal Use Only
Zone Isolation Based on Bond Index
55 66 77 88 99 1010
3030
2525
2020
1515
1010
55
Bond Index = 70 %Bond Index = 70 %
Bond Index = 60 %Bond Index = 60 %
Bond Index = 80 %Bond Index = 80 %
Casing O.D. [in]
Interval
[ft]
Internal Use Only
CBL Quantitative Interpretation
M1 ChartCasing Data
O.D. 7”, 29 lbm/ft
Cement Compresive
Strength3000 psi
Casing Thickness[from tables] .408 in
CBL value for 100% Bond
[minimum expected amplitude]
70% Bond Index ?
CBL value for 70% Bond
Internal Use Only
CBL Calibrations• Prior to running the tool in to the well calibrations
must be performed!• Calibrations are divided into two major categories
– Surface• Master Calibrations• Pre-Job• Post Job
– In Hole• Normalization
• A customers well should never be used to master calibrate a tool unless no other option is available.
Internal Use Only
CBL Calibrations• Gamma Ray
– Calibrate gamma ray using standard Thorium Blanket.• GR Calibrations should be;
– Master calibrated in shop– Pre-Survey conducted on location prior to conducting log– Post-Survey conducted after log is complete
• Acoustics– Each tool will have a series of calibrations that need to be performed
prior to use.– Some tools have more calibration sets than others– Minimum calibration should be;
• Pipe Zero• Pipe Amplitude
Internal Use Only
CBL Calibrations
• Acoustic Calibrations cont.– Calibrations should be performed in a calibration fixture or in
a test well.– Calibrations performed in a client’s well are normalizations.– Perform CBL Air calibrations with suspended in air and not
making contact with any object.
Internal Use Only
Internal Use Only
Cement Bond Evaluation
Radial Cement Bond Tool
Internal Use Only
Radial Bond Log • CBL with sectored receivers
• Provides Information on Radial Continuity of Bonding or Channels.
• Amount of receivers and spacing will be tool dependent.
• Sectored receivers location (Distance from transmitter) will also be tool dependent.
Internal Use Only
2 ¾” PROBE RADIAL CBL TOOL
TRANSMITTER
3 FT RECVR5 FT RECVR
CCLGR
3 FT RECVR DIVIDED IN TO 8 SEGMENTS COVERING 45 DEG SECTOR EACH.
Internal Use Only
RCBL Receiver Placement• Radial Cement Bond Tools Receiver Configuration differs
between manufacturer’s.– Probe Tool- The segmented receivers are placed at the three
foot interval and the CBL Amplitude curve is a calculated average of the segmented receivers.
– CSS and Tekco Segmented Bond Tools have a separate receiver portion of the sonde located 2 foot from the transmitter that provides the radial image.
• It is important to note that if the radial mapping receivers exist as a separate portion of the sonde then travel time for these receivers will be less than the calculated 3 foot TT.
Internal Use Only
RCBL Gate Settings• The process of setting the gate for E1 of three foot receiver signal
remains the same as Dual Receiver Tools, however, the gates for the individual segments must be set on appropriate E1 respectively.
• Dependent on the tool the receiver placements will be a varying distance from the transmitter. Therefore, gate placement will have to be recalculated from the base TT measurement based on the distance from Transmitter to Receivers.
• Example: CSS 1 11/16” Bond Tools Radial Receivers are located 2 feet from the transmitter. Therefore, there is one foot less of steel casing for the sound wave to travel before reaching the receivers. Recalculation for appropriate gate settings would be:– 3’TT – 57uS = Radial 3’ Amplitude Gate Open– Gate width will remain the same as will the threshold level.
Internal Use Only
2 3/4” RCBL TOOL What is the data collected by RCBL ?• 3 ft waveform • 5 ft waveform ( MSG waveform ) • 8 waveforms for 8 segment receivers • calibration waveform • Travel time and Pipe amplitude comes from 3 ft and MSG
comes from 5 ft signal
Internal Use Only
Standard CBL-MSG Presentation
•Includes;•GR, CCL, 3FT Amplitude, Travel Time, MSG• Pipe Amplitude is driven by omni-directional receiver which only displays the sum of the waveform energy received.
Internal Use Only
Radial Mapping Image
•8 Radial Mapping Receivers•Allows for greater definition of pipe bond by directionally receiving the pipe amplitude signal.
Internal Use Only
Comparison
Internal Use Only
Cement Bond Evaluation
Log Header
Internal Use Only
10/14/01 @ 03:30
2840 72250 Sks
Class A 14.72 % Gel
Fresh 11.5 ppg
Primary
Internal Use Only
CompanyWell Name
Date and Time Logged
Depth per Logger
Bottom Hole Temperature
Bit Sizes used Sizes of casing run
Internal Use Only
Type and density of fluid in Casing
Top of Cement
Quantity, weight, and type cement pumped
Date & Time Cement Job10/14/01 @ 03:30
250 SksClass
A14.7
2 % GelFresh 11.5 ppg
Primary
Type and weight of displacement fluid
Other Services Run when Bond Log generated
Internal Use Only
Header (Equipment & Logging)
Internal Use Only
Header (Equipment & Logging)
Explanation of unusual events during logging
Was pressure applied while running the log?
Internal Use Only
COMMON ACRONYMSTravel Time….TT…TT2…TT3…SRT..E1 TTCollar Locator….CCLGamma Ray….. GRPipe Amplitude…SA2Bond Index….BIMicro-Seismogram… VDL…MSG..SpectrumCasing Thickness….THAVMaximum Impedance….ZMAXMinimum Impedance….ZMINAverage Impedance….ZAVG… AVE ZDeviation….INCL.. DEVRelative Bearing….RB… REL BEAREccentricity….ECTYOvality….OVALMud Impedance…MUD IMPEDCaliper…CALIBorehole Volume…BHVAnnular Hole Volume….AHV