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    Use of COTS Components

    in Academic Space Projects

    Prof. Dr. Volker GassFederico BelloniSEREC event, Dbendorf, June 28, 2013

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    Swiss Federal Institute of Technology

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    1946 - 1968 EPUL - Ecole Polytechnique de

    lUniversit de Lausanne

    Since 1969 EPFL - Ecole Polytechnique Fdralede Lausanne

    1853 Creation of the Ecole spciale dela Suisse Franaise based on Ecole

    Centrale Paris

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    EPFL in numbers (2012 figures)

    9306 Students - of which 2041 Ph.D.

    358 Professors

    2982 Administrative and Technical Staff

    Federal Budget 575 Million CHF

    External Financing 228 Million CHF

    Total Budget 803 Million CHF

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    A steady increase

    0

    1000

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    7000

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    9000

    1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010

    2012 : 9306 studentsNb of students *

    2012

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    Activities 2013

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    Academic activities Minor in space technologies Master in space

    technologies Doctoral activities Educational outreach andtraining

    Technological activities Space Technologydevelopment Mesure de positionnement Review of Swiss scientificneeds Technology verificationstudies

    Promotion & Representation Promotion of space activities, e.g. executive report 2012 Survey of Swiss academic and industrial competences Support to the Swiss space community ESA THAG Swiss delegation ESA/ESTEC mandate

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    Swiss Space Center Members

    8Status: 03.2013

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    Projects

    CHEOPS- Exo-Planet Characterization

    CleanSpace One- Orbital Debris Removal

    CubETH- ultra high displacement measurement using GNSS- High level of miniaturization

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    Space Environment

    Vacuum- ~108 Pa- Outgassing problem

    Thermal- In LEO ~16 thermal cycles/day- -50 to + 80 C

    Radiations- Van Allen Belts with trapped electrons and protons- South Atlantic Anomaly

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    Radiation Effects

    Total Ionizing Dose - TID- Charge generation in insulating layers. Due to electrons and protons.- Parameter drift, increased leakage currents. Eventual functional failure

    Displacement Damage Dose - DDD- Disruption of crystal lattice due to protons.- Reduced gain, increased ON resistance,

    reduced charge transfer efficiency in CCDs Single Event Effect SEE

    - Dense path of localised ionization from asingle particle hit due to cosmic rays and highenergy protons.- Variety of transient and permanent SEE

    Single Event Latch-up - SEL Single Event Upset - SEU Single Event Burnout - SEB Single Event Transient - SET

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    COTS, Rad Tolerant and Rad Hard

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    COTS Rad Tolerant Rad Hard

    Design and

    production

    Process and designlimit the radiation

    hardness,No lot radiation

    controls

    Design assures rad hardnessup to a certain level,

    No lot radiation controls

    Designed and processed forparticular hardness levelWafer lot radiation tested

    Total Dose 2 to 10 krad 20 to 50 krad > 200 krad to >1 Mrad

    SEU Threshold LET

    SEU Error Rate

    5 Mev/mg/cm2

    10-5 errors/bit-day20 Mev/mg/cm2

    10-7 to 10-8 errors/bit-day80-150 Mev/mg/cm2

    10-10 to 10-12 errors/bit-day

    Risk Customer performs radtesting, evaluate and

    assumes all risk

    Usually tested for functionalfail only

    Customer evaluate risk

    Mitigated by the design

    Cost Low1-100$

    Medium100-1000$

    High1000-10000$

    Source: NASA - Space Radiation Effects on Electronic Components in Low-Earth Orbit

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    COTS vs. Rad Hard BoardsGomsapce

    NanoMind A712DTyvak

    Intrepid Pico-ClassBAE Systems

    RAD750 extended 6U-220 cPCI single board

    computer

    Application CubeSat CubeSat Curiosity rover (MSL)

    CPU ARM736DMIPS@40MHz

    Atmel AT91SAM9G20440 DMIPS@400Mhz

    RAD750260 DMIPS@133 MHz

    Memory 2 MB RAM2 GB Flash

    128 MB SDRAM512 MB Flash

    36 MB SRAM4 MB EEPROM

    Radiation Not specified Not specifiedLatch-up protection

    >100 kradLatch-up immune

    Size [mm2]

    Mass [kg]

    Power [W]

    96 x 600.050< 0.3

    83 x 940.055< 0.3

    233x2202.0

    < 25

    Cost 6000 CHF ~6600 CHF ~200000 CHF (in 2002)14

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    Swisscube

    Developed in 2005 2009, by EPFL, HES-SO, FHNW and UniNE students Launched in September 2009 still active

    - Only a sun sensor died in October 2011 Four MSP430F1611

    - 8 MHz 16 bit microcontroller- Very reliable in space Power supply

    - Direct Energy Transfer, simple and reliable- No latch up protection- Redundant batteries design

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    Swisscube Batteries

    Batteries doesnt like extreme temperatures, thermal cycles and vacuum COTS Lithium Polymer Varta batteries Reliable design with:

    - Two independent batteries- Thermal control to maintain constant temperature (-5 to 20 C)- Box to avoid batteries inflation- Low DOD to avoid fast degradation- Redesigned battery protection circuit

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    CubETH Avionics

    New CubeSat in development for GNSS Earth Observations:- ETHZ Science- HSLU and HSR payload- EPFL with HES-SO satellite

    Reuse as much as possible of Swisscube design- MSP430 for critical functions- Same power and batteries system

    Some new development to increase performances- New CDMS design with 48 MHz ARM cortex M3 microcontroller- New CDMS flight software C/OS same as Curiosity rover (MSL)- Improved communication board (for highest data rate)

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    COTS Limits ?

    In 2013 NASA has successfully flown two Nexus One mobile phones- With 1 GHz ARMv7 processor

    Many high performances FPGA, DSP andMicrocontroller has flown in CubeSat showingtheir reliability for short term mission

    Educational satellite can assume high risk- Allowing to test in space components and technologies that can be used in realsatellites

    The only limitation is the time to test and validate the designs

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    Terms and abbreviation

    CDMS -> Control and Data Management System DOD -> Deep Of Discharge DMIPS -> Dhrystone Million Instructions Per Second DSP -> Digital Signal Processor FPGA -> Field-Programmable Gate Array LET -> Linear Energy Transfer SEU -> Single Event Upset

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    Backup

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    Our world begins where most peoples world ends