4 hp thru 60 hp 4-stroke warranty flat rate manual

Printed in U.S.A. 90-889420 1-304

4 HP THRU 60 HP4-STROKE

WARRANTY FLAT RATE MANUAL

This Flat Rate Manual includes all Mercury and Mariner Outboard Models and is your guide for completingwarranty labor claims. The flat rate times are listed in hours and tenths-of-hours.

Troubleshooting and test times are listed in appropriate sections.

Flat rate times were developed from studies using normal shop hand tools and special tools listed in the Spe-cial Tool Catalog and following published Service Manual procedures.

This Flat Rate Manual supersedes all previous flat rate manuals.

This manual also may serve as a guide for non-warranty repairs.

Flat Rate Table Instructions - Four Stroke Outboards

Explanation of Table

All Mercury Marine products have a flat rate table which is used to complete warranty claims for labor reimbursement.

The times listed for each repair include all operations and procedures required to complete that job. The times are listed in hours and tenthsof hours.

Mercury Marine warranty labor reimbursement is computed at your approved warranty labor rate currently on record.

The tables are arranged by engine sub-systems and related accessories, e.g. ignition systems, powerhead, remote control, etc.

Each area has a diagnostic flat rate code in addition to the removal, and replacement flat rate code for failed parts.

Diagnostic time needs to be listed along with the removal and replacement time to properly complete most warranty claims. For example: replac-ing an ignition coil on a four-stroke outboard will have two codes listed on the claim: CA12 coil/each and CA18 ignition system diagnostics/test.

Repairs requiring an outside expense such as machining, welding, or painting will require the dollar amount to be entered as outside labor. Ifyou have entered a sublet labor amount you must send/fax the receipt to the appropriate Warranty Department at Mercury Marine with a copyof the claim.

When a repair requires the replacement of more than one part in a related procedure use the flat rate that covers the entire repair. For example:powerhead replacement on four-stroke outboards code CP51 includes removing and replacing the powerhead and its components. Do notuse component codes in addition to OP51. This would result in overlapping of flat rate codes which is not allowed.

When a repair requires more than one part in unrelated failures, file a separate warranty claim for each repair.

To Use The Table

Find the engine sub-system being repaired.

Enter the appropriate diagnostic and the removal and replacement code on the claim.

For repairs that are not specified in the table or to request additional time beyond the established flat rate, you may use the code NJC (no jobcode) and manually record the time in hours and tenths of an hour. All claims using an NJC code for labor will require a detailed explanationin the failure description area in order to support the claimed labor. All NJC coded claims will be reviewed.

UFOFailureMode

00

03

07

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15

19

24

40

65

Description

Service Bulletin Adjustment

Assembled Wrong

Broken / Cracked

Corroded / Pitted

Does Not Function

Fastener Broke

Loose / Fell Off

Fix Program

Bushing Failed

Damaged (Shipping/Handling)

25 Machined Wrong

31 Seized / Stuck

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805 ��)�%�� ) �� CR15 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

805 ��)�%�� ) � $�"( CR16 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

318 �� $� � �$" � � � � CR20 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

318 �� $� � �$" � �� !��" CR21 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

318 �� $� � �$" � � &�"# CR22 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

335 ��(�"� �$ ! �'�$�� CR23 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

346 � �� " CR24 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

316 �%$"�� $ ! �'�$�� CR25 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

346 ��" $$�� ( �%$$ � CR26 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

126 �"�� '�$�� CR27 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

725 ��" $$�� $ ��# CR28 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

–– � �$" � �� #$��#$ CR19 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

351 �� $� � �$" � �"��## �� " �(�'�$��

CR29 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Machined Wrong

24 Loose / Fell Off

19 Fastener Broke

15 Does Not Function

UFOFailureMode

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03

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25

65

Description


Assembled Wrong

Broken / Cracked


27 Paint / Finish Bad

40 Fix Program

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904 �� CC11 1.5 1.5 1.5 1.5 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3

904 �� CC13 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

907 �� CC14 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

905 �� CC15 0.3 0.3 0.3 0.3 0.1 0.3 0.3 0.3 0.3 0.3 0.3 0.3

906 �� CC16 1.0 1.0 1.0 1.0 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3

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315 �� CS10 0.4 0.4 – – 0.5 – – – – – – –

315 �� CS11 0.5 0.5 0.5 0.5 0.1 0.5 0.5 – – – – –

336 �� CS12 0.5 0.7 0.7 0.7 0.4 0.7 0.7 – – – – –

315 �� CS13 1.0 1.0 1.0 1.0 0.4 1.0 1.0 – – – – –

315 �� CS14 – – – – 0.2 – – – – – – –

Fastener Broke

Contaminated (Debris)

65

Loose / Fell Off

Contaminated (Water)

Electrical Connection Loose

Does Not Function

Fuel Leak

UFOFailureMode

00

03

07

08

09

12

15

24

63

Description


Assembled Wrong

Broken / Cracked

Brush Failed

Burnt


17

19

40

22

15

11

UFOFailureMode

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Description


Assembled Wrong

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Fix Program

Fix Program

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Corroded / Pitted

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399 ��"�'# ��&� CA11 0.4 0.7 0.7 0.7 0.3 – – – 0.6 – – –

306 �#� � �� CA12 0.2 0.2 0.2 0.2 0.5 0.2 0.2 0.2 0.2 0.2 0.2 0.2

435 � ,*�� #)�% CA13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 – 0.1 0.1 0.1

409 � ,*�� CA14 0.3 0.3 0.3 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.3

323 �'�'#% CA15 – 0.6 0.6 0.6 – 0.5 0.5 0.5 0.5 0.5 0.5 0.5

325 ��*�'��#+�� CA16 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.4 0.5 0.5 0.5

329 �%��% CA17 0.4 0.2 0.2 0.2 – – – – 0.2 – – –

–– ��"�'�#" �,&'�! ��"#&'��&' CA18 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

342 �%�"�&��' �#&�'�#" ��"&#%��#� CA19 0.4 – – – 0.3 0.2 0.2 0.2 – 0.2 0.2 0.2

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703 ��%�(%�'#% ��$ �� CF10 – – – – – – 0.1 – 0.1 0.1 0.1 –

703 ��%�(%�'#% ��$��% ��"�� CF11 1.0 1.0 1.0 1.0 0.3 1.0 1.1 – 1.2 1.1 1.1 –

703 ��%�(%�'#% ��$��% �� CF12 – – – – – – 0.6 – 0.6 0.6 0.6 –

754 �(� �(!$ ��$ �� - �� CF13 0.2 0.2 0.2 0.2 0.1 0.3 0.3 0.3 0.3 0.3 0.3 0.3

754 �(� �(!$ ��$��% CF14 – 0.5 0.5 0.5 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5

723 �%�!�% �( � CF15 0.3 0.3 0.3 0.3 0.1 0.3 0.3 0.3 0.3 0.3 0.3 0.3

–– �(� �,&'�! ��"#&'��&' CF16 0.3 0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5

718 �"'�� "��# � CF17 0.3 0.5 0.5 0.5 0.4 0.5 0.5 0.5 – 0.5 0.5 0.5

718 ��% �(""� CF18 – 0.1 0.1 0.1 – 0.2 0.2 0.2 0.4 0.2 0.2 0.2

711 �%��'��%�� $�%�'#% CF19 – 0.2 0.2 0.2 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2

711 �(� �� '�% CF20 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.1

713 �(� ��"�& CF21 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 – 0.2 0.2 0.2

799 �� %��'��% ��"��(�� CF22 0.5 – – – 0.2 0.1 0.1 0.1 – 0.1 0.1 0.1

799 �(� ��(�� #(&�"� CF24 – – – – 0.2 – – – – – – –

Assembled Wrong

Broken / Cracked

Fastener Broke

40

Fuel Leak

Shorted / Open


UFOFailureMode

00

02

03

07

11

12

15

22

32

Description


Air Leak


17

19

31 Seized / Stuck

Does Not Function

Corroded / Pitted

Fix Program

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731 �� CI12 0.2 0.2

732 ��&$�� '�� ' # �%%)� � � � �

CI13 0.7 0.7

735 �'�� !��&"$% CI14 0.3 0.3

757 �'�� $�%%'$� ��'��&"$ CI15 0.2 0.2

617 �!��!� ""��!& �� #�$�&'$� �� !%"$ CI16 0.1 0.1

739 ��$"&&�� "%�&�"! ��!��$ �� CI17 0.7 0.7

740 ��#"$ ��#�$�&"$ � � � � CI18 0.6 0.6

774 ��!��"�� $ �� #�$�&'$� �� !%"$ CI69 0.7 0.7

759 �'�� ""��$ CI23 0.2 0.2

760 �� $ "!&$"� � �� CI24 0.1 0.1

738 ��!��"�� %"�'&� �$�%%'$� �� !%"$ CI66 0.7 0.7

727 ��$"&&�� "�) CI25 0.8 0.8

718 !�'�&�"! ��!��"�� %%� ��) CI26 0.6 0.6

771 !&�� !��$ CI27 0.1 0.1

– ��!"%&��% CI75 0.5 0.5

356 ��! �"(�$ ��) CI28 0.2 0.2

773 �'�� %&$��'&�"! ��!��"�� CI29 0.6 0.6

Assembled Wrong

Broken / Cracked

Brush Failed

Fastener Broke

65

Loose / Fell Off



UFOFailureMode

00

03

07

08

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12

15

24

63

Description


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17

19

40

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707 ��$"�� CE22 – 0.2 0.2 0.2 – 0.3 0.3 0.3 0.3 0.3 0.3 0.3

331 �$�"�� "��## CE24 0.5 – – – 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0

314 �( �'�$�� ) ��#� � %�$ CE25 – 0.7 0.7 0.7 – 0.7 0.7 0.7 0.7 0.7 0.7 0.7

345 �%$"�� $�"$ �'�$�� CE27 – 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4 0.4

330 ��%��$ "��$��" CE30 0.2 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2

321 �$�"$�" � $ " ��!��" CE33 – 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

321 �$�"$�" � $ " ��!�� CE34 – 0.2 0.2 0.2 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2

322 �$�"$�" ��(�� CE35 – 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2

324 �$�"$��$ ! �'�$�� " CE36 0.3 0.3 0.3 0.3 0.1 0.3 0.3 0.3 0.3 0.3 0.3 0.3

–– ��%��#�� CE37 – 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

112 �"�� " CE39 – – – – 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

–– ��$"�� (#$�� #$��#$ CE40 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

127 � '�" �"�� ( ) �� CE45 – – – – – 0.3 0.3 0.3 0.3 0.3 0.3 0.3

399 �" %�� "�� CE46 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

419 �� "�##%"� ��" �'�$�� CE47 0.2 0.2 0.2 0.2 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2

419 �� "�##%"� ��$ " ��$ CE48 0.2 0.2 0.2 0.2 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2

747 �� "�� CE49 – 0.2 – – – – – – – – – –

335 ��(�"� �'�$�� " CE50 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

335 ��(�"� �'�$�� ) �� $� � �$" � CE51 – 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

126 �"�� '�$�� ) �� $� � �$" � CE52 – – – – – 0.5 0.5 0.5 0.5 0.5 0.5 0.5

125 �"�� '�$�� ) � '� CE53 – – – – – 0.5 0.5 0.5 0.5 0.5 0.5 0.5

354 �$�"$�" �� " CE54 – – 0.3 0.3 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3

926 �&�"��$ ��"� CE41 – – – – 0.5 – – – – – – –

00

02

03

10

11

14

15

19

25


Air Leak

Broken / Cracked

Corroded / Pitted

Does Not Function

Detonated / Scored

Casting Flaw

Fix Program


Machined Wrong

04 Bearing Spalled

07

Assembled Wrong

24

12


26

31

33

65

Oil Leak

Seized / Stuck

Spun

Fastener Broke

Loose / Fell Off


38 Water Leak

40

17

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402 �$##��(�#� �$� CP36 3.8 3.1 3.1 3.1 2.8 3.0 3.0 3.0 3.0 3.0 3.0 3.0402 �$##��(�#� �$� �� CP37 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2411 �-!�#��& �� . ��%��& . �� CP39 1.0 2.3 2.3 2.3 2.0 2.5 3.0 3.0 3.2 3.2 3.2 3.2412 �-!�#��& �� ' �( . �� CP40 0.6 0.8 0.8 0.8 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0502 �)(�& ,��)'( �$*�&��' �( CP41 – 0.6 0.6 0.6 0.6 0.4 0.4 0.4 0.4 0.4 0.4 0.4424 �$+�& ��! ��! CP42 3.7 1.5 1.5 1.5 1.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4418 ��! �)"% �''�"�!- CP43 3.5 1.0 1.0 1.0 0.7 1.1 1.1 1.1 1.1 1.1 1.1 1.1438 �-!�#��& �� $*�&��' �( . �� CP44 – 0.3 0.3 0.3 0.1 0.3 0.3 0.3 0.3 0.3 0.3 0.3405 �&�# '��( CP45 3.7 2.5 2.5 2.5 3.3 2.5 2.5 2.5 2.6 2.6 2.6 2.6420 ��'($#��#�'��&�#�' . �#� CP46 3.8 3.0 3.0 3.0 3.3 3.1 3.2 3.2 3.2 3.2 3.2 3.2420 ��'($#��#�'��&�#�' �� CP47 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2413 �&�# '��( �$+�& ��&�#� CP48 3.7 2.6 2.6 2.6 3.3 2.6 2.7 2.7 2.7 2.7 2.7 2.7413 �&�# '��( �%%�& ��&�#� CP49 3.7 2.6 2.6 2.6 3.3 2.6 2.7 2.7 2.7 2.7 2.7 2.7414 ��! ��!(�& CP50 – 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2–– �$+�&�� %!�� CP51 – 2.5 2.5 2.5 1.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0–– �$+�&�� )�!� CP52 3.8 3.8 3.8 3.8 3.3 4.0 4.4 4.4 4.6 4.6 4.6 4.6606 ��&"$'(�( CP53 0.2 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2410 �%%�& ��! ��! CP54 3.7 1.5 1.5 1.5 1.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4–– �#�!-'�'��'( CP55 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7401 ��"'��(��! ��! . �� CP56 – 1.2 1.2 1.2 1.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0427 ��!*� �%&�#� ��#�� CP57 0.7 1.5 1.5 1.5 1.0 1.4 1.4 1.4 1.4 1.4 1.4 1.4427 ��!*� �%&�#� �� (�$#�! CP58 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2426 ��!*��!*� �)�� #�� CP59 – 1.7 1.7 1.7 1.1 1.6 1.6 1.6 1.6 1.6 1.6 1.6426 ��!*��!*� �)�� CP60 – 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2425 �$� �& �&"��( CP61 0.2 1.2 1.2 1.2 0.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8444 ��"�#� ��& ��!( CP62 – 0.6 0.6 0.6 0.3 0.5 0.5 0.5 0.7 0.5 0.5 0.5444 ��"�#� &�*� ��& CP63 – 0.7 0.7 0.7 0.4 0.8 0.8 0.8 0.8 0.8 0.8 0.8444 ��"�#� &�*�# ��& CP64 – 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.3444 ��#'�$#�& �''-� CP65 – – – – – – – – 0.2 – – –426 ��!*� ��)'("�#( CP66 0.2 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.6 0.6 0.6 0.6754 �)�! �)"% ��" �$!!$+�& CP67 – – – – – – – – – – – –401 ��"'��(��! ��! �� CP68 – – – – – – – – – – – –426 ��!*� �� . �#� CP69 – – – – – – – – – – – –426 ��!*� �� (�$#�! CP70 – – – – – – – – – – – –426 ��!*� �� %%� ��# . �#� CP71 – – – – – – – – – – – –

722 ��! �)"% �!��#.�% +�(� ��)�!�

CP72 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

722 ��! �)"% �!��#.�% +�(� ��%!��"�#(

CP85 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

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25


Broken / Cracked

Corroded / Pitted

Does Not Function

Casting Flaw

Fix Program

Machined Wrong

04 Bearing Spalled

07

Assembled Wrong

24

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31

65

Seized / Stuck

Fastener Broke

Loose / Fell Off


40

17

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Description

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509 �� #�! ��#� CD21 1.4 1.4 1.4 1.4 – 2.0 2.0 2.0 2.0 2.0 2.0 2.0

903 �� !��# CD22 0.5 0.5 0.5 0.5 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5

207 �!�%�"��# ��$"�� CD23 2.0 2.0 2.0 2.0 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0

408 �� $�# CD24 1.5 1.5 1.5 1.5 0.5 1.8 1.8 1.8 1.8 1.8 1.8 1.8

408 �&�! �$�#" � �� CD25 0.2 0.2 0.2 0.2 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3

116 �%�!"� �� $"� �� CD28 0.5 0.5 1.6 1.6 0.3 – – – – – – –

807 �&�%�� !��# CD30 1.5 1.5 2.0 2.0 1.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5

808 �&�%�� $�� CD31 2.0 2.0 2.2 2.2 1.5 1.9 1.9 1.9 1.9 1.9 1.9 1.9

224 � �! ��# ��# CD32 1.0 1.0 1.0 1.0 1.0 – – – – – – –

809 ��! �!� � ��!� � �� CD33 1.0 1.0 1.0 1.0 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0

128 �#��!�� $�� CD34 0.2 0.2 0.4 0.4 – 0.4 0.4 0.4 0.4 0.4 0.4 0.4

902 ��!!(�� CD35 0.2 0.2 0.3 0.3 – – – – – – – –

801 ��)��# CD36 0.3 0.3 0.3 0.3 1.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3

722 �� "�!%��! CD37 – 1.4 1.5 1.5 – 2.0 2.0 2.0 2.0 2.0 2.0 2.0

903 �� !�& CD38 0.2 0.2 0.2 0.2 0.2 – – – – – – –

599 �'��$"# �� CD39 1.4 1.4 1.4 1.4 0.5 – – – – – – –

414 �� #!��!��$ CD40 – 1.5 1.5 1.5 0.6 2.2 2.2 2.2 2.2 2.2 2.2 2.2

506 �'��$"# �� CD41 – – – – – 2.2 2.2 2.2 2.2 2.2 2.2 2.2

– ��)��#�� "#��"# CD42 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

611 ��#�! �$�� CD43 – – – – 1.0 – – – – – – –

104 ��# �#� �! CD44 – – – – 0.3 – – – – – – –

00

03

04

12

15

24

25

40

95

06

07

59

19

26


Broken / Cracked

Corroded / Pitted

Does Not Function

Fix Program

Machined Wrong

Bearing Spalled

Assembled Wrong

Oil Leak

Bushing Failed

Vibration

Fastener Broke

Loose / Fell Off

Blocked or Clogged

00

03

10

15

19

25


Broken / Cracked

Corroded / Pitted

Does Not Function

Casting Flaw

Fix Program

Machined Wrong

07

Assembled Wrong

24

12


31

65

Seized / Stuck

Fastener Broke

Loose / Fell Off


40

17

UFOFailureMode

Description

UFOFailureMode

Description

�� !��" ��

�� !��!��

�

� � �

� ��

� �

�� #�

��

� �

��!

��%��!

��

��

� �$��

��

��%��!

��

��

��

��

��

��!

205 $�(�%��& CG11 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5

211 ��$ �"'%�!� �%%*� + � � � CG12 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

211 ��$ �"'%�!� ��"$ ��#��$ CG13 2.0 2.0 2.0 2.1 2.0 2.0 3.0 3.0 3.0 3.5 3.5 3.5 3.5

211 ��$ �"'%�!� ��%�� CG14 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.6 1.6 1.6 1.6

202 �$"#%��& "$ �$�� $$��$ CG15 0.8 0.8 0.8 0.5 0.8 0.8 0.7 0.7 0.7 1.1 0.8 1.1 1.1

224 ��& ��& + �")�$ CG16 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

250 ��& ��& �'%��!� CG17 0.9 0.9 0.9 0.7 0.9 0.8 0.5 0.5 0.5 0.8 0.8 0.8 0.8

609 ��&�$ �' # CG18 1.0 1.0 1.0 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

–– ��$ �"'%�!� ��!"%&��%& CG20 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

211 ��$ ��& + � � � CG24 – – – – – – – – – 2.0 – 2.0 2.0

�� !��" ��

��

��!��!��

�

� �

��

� ��

� �

�� #�

��

��

� �$�

��

� �$��

��

��

��

��!

��

��

123 �!'�� %� ��(� CH39 – – 0.3 – 0.3 0.3 0.3 0.3 0.3 0.3 0.3

111 ��'�� ' #� �!��"�� CH40 – – 1.1 – 1.1 1.1 1.1 1.1 1.1 1.1 1.1

110 ��#�� $� "&"$ CH41 – – 1.0 – 1.0 1.0 1.0 1.0 1.0 1.0 1.0

105 ��'�� *��!��$ CH42 – – 1.5 – 1.5 1.5 1.5 1.5 1.5 1.5 1.5

109 ��'�� ' #� �!��"�� !��$� "&"$

CH43 – – 1.3 – 1.3 1.3 1.3 1.3 1.3 1.3 1.3

130 � � � �"��$ �$ CH44 – – 1.0 – 1.0 1.0 1.0 1.0 1.0 1.0 1.0

–– �� " #��&� �$� �*%&� CH45 – – 0.8 – 0.8 0.8 0.8 0.8 0.8 0.8 0.8

–– �$� �*%&� ��!"%&��%& CH46 – – 0.5 – 0.5 0.5 0.5 0.5 0.5 0.5 0.5

*Diagnosis Not Allowed

NOTE: R & R of Complete System included in all of the Above

Printed in U.S.A. Page 1 90-889421 602

75 HP THRU 225 HP4-STROKE

WARRANTY FLAT RATE MANUAL

This Flat Rate Manual includes all Mercury and Mariner Outboard Models and is your guide for completingwarranty labor claims. The flat rate times are listed in hours and tenths-of-hours.

Troubleshooting and test times are listed in appropriate sections.

Flat rate times were developed from studies using normal shop hand tools and special tools listed in the Spe-cial Tool Catalog and following published Service Manual procedures.

This Flat Rate Manual supersedes all previous flat rate manuals.

This manual also may serve as a guide for non-warranty repairs.

Flat Rate Table Instructions - Four Stroke Outboards

Explanation of Table

All Mercury Marine products have a flat rate table which is used to complete warranty claims for labor reimbursement.

The times listed for each repair include all operations and procedures required to complete that job. The times are listed in hours and tenthsof hours.

Mercury Marine warranty labor reimbursement is computed at your approved warranty labor rate currently on record.

The tables are arranged by engine sub-systems and related accessories, e.g. ignition systems, powerhead, remote control, etc.

Each area has a diagnostic flat rate code in addition to the removal, and replacement flat rate code for failed parts.

Diagnostic time needs to be listed alongwith the removal and replacement time to properly completemostwarranty claims. For example: replac-ing an ignition coil on a four-stroke outboard will have two codes listed on the claim: CA12 coil/each and CA18 ignition system diagnostics/test.

Repairs requiring an outside expense such as machining, welding, or painting will require the dollar amount to be entered as outside labor. Ifyou have entered a sublet labor amount you must send/fax the receipt to the appropriate Warranty Department at Mercury Marine with a copyof the claim.

When a repair requires the replacement of more than one part in a related procedure use the flat rate that covers the entire repair. For example:powerhead replacement on four-stroke outboards code CP51 includes removing and replacing the powerhead and its components. Do notuse component codes in addition to OP51. This would result in overlapping of flat rate codes which is not allowed.

When a repair requires more than one part in unrelated failures, file a separate warranty claim for each repair.

To Use The Table

Find the engine sub-system being repaired.

Enter the appropriate diagnostic and the removal and replacement code on the claim.

For repairs that are not specified in the table or to request additional time beyond the established flat rate, you may use the code NJC (no jobcode) and manually record the time in hours and tenths of an hour. All claims using an NJC code for labor will require a detailed explanationin the failure description area in order to support the claimed labor. All NJC coded claims will be reviewed.

UFOFailureMode

00

03

07

12

15

19

24

40

65

Description


Assembled Wrong

Broken / Cracked

Corroded / Pitted

Does Not Function

Fastener Broke

Loose / Fell Off

Fix Program

Bushing Failed


25 Machined Wrong

31 Seized / Stuck

59

Page 3

PartFailureCode

Remote Control/Steering Cables

FlatRateCode

7590

115EFI

225V-6EFI

805 Ride-Guide Cable - Rack CR15 1.5 1.5 1.5

805 Ride-Guide Cable - Rotary CR16 1.5 1.5 1.5

318 Remote Control R & R CR20 1.3 1.3 1.3

318 Remote Control Maj. Repair CR21 1.8 1.8 1.8

318 Remote Control Covers CR22 0.2 0.2 0.2

335 Lanyard Stop Switch CR23 0.8 0.8 0.8

346 Lock Bar CR24 0.3 0.3 0.3

316 Neutral Stop Switch CR25 1.5 1.5 1.5

346 Throttle Only Button CR26 0.2 0.2 0.2

126 Trim Switch CR27 0.5 0.5 0.5

725 Throttle & Shift Cables CR28 1.0 1.0 1.0

---- Control Diagnostic/Test CR19 0.5 0.5 0.5

351 Remote Control Harness and/or KeySwitch CR29 1.5 1.5 1.5

PartFailureCode

CoversFlatRateCode

7590

115EFI

225V-6EFI

904 Bottom Cowl CC11 0.5 0.5 0.5

904 Top Cowl CC13 0.5 0.5 0.5

907 Decals Remove & Replace CC14 1.5 1.5 1.5

905 Cowl Latch -- Each CC15 0.3 0.3 0.3

906 Lower Cowl Bottom Seal CC16 0.7 0.7 0.7

PartFailureCode

Manual StarterFlatRateCode

7590

115EFI

225V-6EFI

315 Manual Starter Pinion Gear CS10 -- -- --

315 Manual Starter Replace CS11 -- -- --

336 Manual Starter Rope CS12 -- -- --

315 Manual Starter Rewind Spring CS13 -- -- --

PartFailureCode

MiscellaneousFlatRateCode

7590

115EFI

225V-6EFI

929 Install Heli-Coil CM11 0.5 0.5 0.5

929 Remove & ReplaceBroken/Seized Fasteners - Each CM12 0.5 0.5 0.5

Machined Wrong

24 Loose / Fell Off

19 Fastener Broke

15 Does Not Function

UFOFailureMode

00

03

07

25

65

Description


Assembled Wrong

Broken / Cracked


27 Paint / Finish Bad

40 Fix Program

PartFailureCode

Ignition SystemFlatRateCode

7590

115EFI

225V-6EFI

399 Magneto Base CA11 1.2 1.2 0.7

306 Coil / Each CA12 0.2 0.2 0.5

435 Flywheel Cover CA13 0.1 0.1 0.1

409 Flywheel CA14 0.3 0.3 0.4

323 Stator CA15 0.8 0.8 0.7

325 C.D.I./Switchbox/ECM CA16 0.2 0.2 1.0

329 Trigger CA17 -- -- --

---- Ignition System Diagnostic/Test CA18 0.5 0.5 0.5

342 Crankshaft Position Sensor/Coil CA19 1.3 1.3 0.7

PartFailureCode

Fuel SystemFlatRateCode

7590

115EFI

225V-6EFI

703 Carburetor Replace (One) CF09 0.7 -- --

703 Carburetor Replace Ea. Add. CF10 0.2 -- --

703 Carburetor Repair (One) CF11 1.2 -- --

703 Carburetor Repair Ea. Add. CF12 0.5 -- --

754 Fuel Pump Replace - Each CF13 0.3 0.3 0.5

754 Fuel Pump Repair CF14 0.5 0.5 0.5

723 Primer Bulb CF15 0.3 0.3 0.3

---- Fuel System Diagnostic/Test CF16 0.5 0.5 0.5

718 Intake Manifold CF17 -- -- 4.2

718 Air Funnel CF18 0.3 0.3 --

711 Breather/Oil Separator CF19 -- -- --

711 Fuel Filter CF20 0.1 0.1 0.2

713 Fuel Lines CF21 0.2 0.2 0.3

799 Oil Breather Line/Tube CF22 0.2 0.2 --

726 Throttle Control Linkage CF23 -- -- 0.5

Fastener Broke


65

Loose / Fell Off



Does Not Function

Fuel Leak

UFOFailureMode

00

03

07

08

09

12

15

24

63

Description


Assembled Wrong

Broken / Cracked

Brush Failed

Burnt


17

19

40

22

15

11

UFOFailureMode

00

03

07

40

Description


Assembled Wrong

Broken / Cracked

Fix Program

Fix Program

Does Not Function

Corroded / Pitted

Assembled Wrong

Broken / Cracked

Fastener Broke

40

Fuel Leak

Shorted / Open


UFOFailureMode

00

02

03

07

11

12

15

22

32

Description


Air Leak


17

19

31 Seized / Stuck

Does Not Function

Corroded / Pitted

Fix Program

Page 6

PartFailureCode

ElectronicFuel Injection

FlatRateCode

115EFI

225V-6EFI

731 ECM -- R & R CI12 0.2 1.0

732 Electric Fuel Pump Assy. --R & R CI13 0.7 1.7

735 Fuel Injectors CI14 0.3 --

757 Fuel Pressure Regulator CI15 0.2 1.0

617 Engine Coolant Temperature (ECT) Sensor CI16 0.1 0.5

739 Throttle Position Sender (TPS) CI17 0.3 0.7

740 Vapor Separator -- R & R CI18 0.6 2.0

774 Manifold Air Temperature (MAT) Sensor CI69 0.1 0.1

759 Fuel Cooler CI23 0.2 1.0

760 Idle Air Control (IAC) CI24 0.2 0.7

738 Manifold Absolute Pressure (MAP) Sensor CI66 0.2 0.1

727 Throttle Body CI25 0.4 2.5

718 Induction Manifold Assembly CI26 0.6 2.5

771 Intake Silencer CI27 0.2 0.3

-- Diagnostics CI75 0.5 0.5

356 Main Power Relay CI28 0.2 0.5

735 Fuel Injectors - Each Bank CI30 -- 0.7

799 Step Motor Idle Speed Control CI31 -- 0.5

127 Injection Pump Relay CI32 -- 0.2

Assembled Wrong

Broken / Cracked

Brush Failed

Fastener Broke

65

Loose / Fell Off



UFOFailureMode

00

03

07

08

09

12

15

24

63

Description


Burnt

17

19

40

Does Not Function

Corroded / Pitted


Fix Program

Page 7

PartFailureCode

Electrical SystemFlatRateCode

7590

115EFI

225V-6EFI

707 Electric Choke CE22 0.2 -- --

331 Internal Harness CE24 0.8 0.8 2.9

314 Key Switch - Dash Mount CE25 0.7 0.7 0.7

345 Neutral Start Switch CE27 0.4 0.4 0.7

330 Regulator/Rectifier CE30 0.4 0.4 1.6

321 Starter Motor Repair CE33 1.0 1.0 1.2

321 Starter Motor Replace CE34 0.3 0.3 0.7

322 Starter Relay/Solenoid CE35 0.2 0.2 0.7

324 Start/Stop Switch - Tiller CE36 0.3 0.3 --

---- Gauges/Each CE37 0.5 0.5 0.5

112 Trim Sender CE39 0.3 0.3 0.5

---- Electrical System Diagnostic/Test CE40 0.3 0.3 0.3

127 Power Trim Relay/Each CE45 0.2 0.2 0.7

399 Ground Wire/Each CE46 0.2 0.2 0.2

419 Oil Pressure Sender Switch CE47 0.2 0.2 0.7

335 Lanyard Switch Tiller CE50 0.2 0.2 --

335 Lanyard Switch - Remote Control CE51 0.3 0.3 0.3

126 Trim Switch - Remote Control CE52 0.5 0.5 0.5

125 Trim Switch - Cowl CE53 0.5 0.5 0.5

354 Starter Pinion Gear CE54 0.3 0.3 0.3

00

02

03

10

11

14

15

19

25


Air Leak

Broken / Cracked

Corroded / Pitted

Does Not Function

Detonated / Scored

Casting Flaw

Fix Program


Machined Wrong

04 Bearing Spalled

07

Assembled Wrong

24

12


26

31

33

65

Oil Leak

Seized / Stuck

Spun

Fastener Broke

Loose / Fell Off


38 Water Leak

40

17

UFOFailureMode

Description

Page 8

PartFailureCode

PowerheadFlatRateCode

7590

115EFI

225V-6EFI

411 Cylinder Head - Each CP39 -- -- 5.5412 Cylinder Head Gasket - Each CP40 2.1 2.1 2.6502 Outer Exhaust Cover/Gasket CP41 0.4 0.4 0.5424 Lower Oil Seal CP42 3.9 3.9 6.8418 Oil Pump Assembly CP43 1.3 1.3 3.0438 Cylinder Head Cover/Gasket - Each CP44 0.4 0.4 0.8405 Crankshaft CP45 4.7 4.7 7.5420 Piston/Rings/Bearings - One CP46 5.5 5.5 5.8420 Piston/Rings/Bearings Ea. Add. CP47 0.4 0.4 0.4413 Crankshaft Lower Bearing CP48 4.0 4.0 6.3413 Crankshaft Upper Bearing CP49 4.0 4.0 6.3414 Oil Filter CP50 0.2 0.2 0.3---- Powerhead Replaced CP51 4.5 4.5 6.5---- Powerhead Rebuild CP52 6.7 6.7 8.5606 Thermostat CP53 0.2 0.2 0.5410 Upper Oil Seal CP54 3.9 3.9 6.8---- Analysis/Test CP55 1.0 1.0 1.0401 Camshaft/Oil Seal - Each CP56 1.5 1.5 2.7427 Valve Spring - One CP57 2.2 2.2 --427 Valve Spring Each Additional CP58 0.2 0.2 --426 Valve/Valve Guide (One) CP59 2.7 2.7 --426 Valve/Valve Guide Ea. Add. CP60 0.5 0.5 --425 Rocker Arm/Shaft CP61 -- -- --444 Timing Gear Belt CP62 1.1 1.1 1.2444 Timing Drive Gear CP63 1.5 1.5 1.5444 Timing Driven Gear CP64 0.2 0.2 2.5444 Tensioner Assy. CP65 0.2 0.2 1.0426 Valve Adjustment CP66 -- -- --754 Fuel Pump Cam Follower CP67 1.2 1.2 --401 Camshaft/Oil Seal Add. CP68 0.4 0.4 --426 Valve Pad - One CP69 2.0 2.0 --426 Valve Pad Eadh Add. CP70 0.1 0.1 --426 Valve Pad Opp. Bank - One CP71 0.3 0.3 --722 Oil Sump Clean-Up CP72 2.0 2.0 2.0427 Valve Spring One - Port Head CP73 -- -- 3.6

427 Valve Spring Each Additional -Port Head CP74 -- -- 0.2

00

02

03

10

11

14

15

19

25


Air Leak

Broken / Cracked

Corroded / Pitted

Does Not Function

Detonated / Scored

Casting Flaw

Fix Program


Machined Wrong

04 Bearing Spalled

07

Assembled Wrong

24

12


26

31

33

65

Oil Leak

Seized / Stuck

Spun

Fastener Broke

Loose / Fell Off


38 Water Leak

40

17

UFOFailureMode

Description

Page 9

PartFailureCode

Powerhead(continued)

FlatRateCode

7590

115EFI

225V-6EFI

427 Valve Spring One - Starboard Head CP75 -- -- 3.6

427 Valve Spring Each Additional -Starboard Head CP76 -- -- 0.2

426 Valve/Valve Guide One - Port Head CP77 -- -- 3.7

426 Valve/Valve Guide Each Additional -Port Head CP78 -- -- 0.3

426 Valve/Valve Guide One -Starboard Head CP79 -- -- 3.7

426 Valve/Valve Guide Each Additional -Starboard Head CP80 -- -- 0.3

426 Valve Pad One - Port Head CP81 -- -- 3.0

426 Valve Pad Each Additional -Port Head CP82 -- -- 0.3

426 Valve Pad One - Starboard Head CP83 -- -- 3.0

426 Valve Pad Each Additional -Starboard Head CP84 -- -- 0.3

PartFailureCode

Mid SectionFlatRateCode

7590

115EFI

225V-6EFI

509 Adaptor Plate/Exhaust Manifold CD21 3.0 3.0 6.4

903 Clamp Bracket CD22 0.5 0.5 1.2

207 Driveshaft Housing CD23 3.5 3.5 6.2

408 Top Mount CD24 3.5 3.5 3.9

408 Lower Mounts / Each CD25 0.2 0.2 3.9

807 Swivel Bracket CD30 3.0 3.0 4.9

808 Swivel Pin/Tube CD31 3.0 3.0 4.7

224 Upper Shift Shaft CD32 2.5 2.5 2.7

809 Tiller Arm Repair/Replace CD33 1.0 1.0 --

128 Steering Tube CD34 0.4 0.4 0.4

722 Oil Reservoir/Pan/Sump CD37 3.7 3.7 6.4

414 Oil Strainer/Pickup CD40 3.5 3.5 6.5

506 Exhaust Pipe CD41 3.9 3.9 6.4

-- Mid-Section Diagnostic/Test CD42 0.3 0.3 0.3

611 Water Tube CD43 -- -- 5.7

104 Tilt Stopper CD44 -- -- 0.7

223 Shift Rod Bracket / Each CD45 -- -- 0.7

00

03

10

15

19

25


Broken / Cracked

Corroded / Pitted

Does Not Function

Casting Flaw

Fix Program

Machined Wrong

04 Bearing Spalled

07

Assembled Wrong

24

12


31

65

Seized / Stuck

Fastener Broke

Loose / Fell Off


40

17

UFOFailureMode

Description

00

03

04

12

15

24

25

40

95

06

07

59

19

26


Broken / Cracked

Corroded / Pitted

Does Not Function

Fix Program

Machined Wrong

Bearing Spalled

Assembled Wrong

Oil Leak

Bushing Failed

Vibration

Fastener Broke

Loose / Fell Off

Blocked or Clogged

UFOFailureMode

Description

Page 11

PartFailureCode

Gear HousingFlatRateCode

7590 115

EFI

225V-6EFI

205 Driveshaft CG11 1.5 1.5 2.7

211 Gear Housing Assy. - R & R CG12 0.7 0.7 1.1

211 Gear Housing Major Repair CG13 3.5 3.5 3.7

211 Gear Housing Reseal CG14 1.6 1.6 2.9

202 Propshaft or Brg. Carrier CG15 1.1 1.1 2.2

224 Shift Shaft - Lower CG16 0.8 0.8 1.9

250 Shift Shaft Bushing CG17 0.8 0.8 1.9

609 Water Pump CG18 1.0 1.0 1.9

---- Gear Housing Diagnostic/Test CG20 0.3 0.3 0.3

211 Gear Set - R & R CG24 2.0 2.0 4.1

810 Anode / Trim Tab CG25 -- -- 0.2

929 Speedometer Hose CG26 -- -- 0.8

699 Cover - Water Inlet Plate CG27 -- -- 0.2

699 Plate Assy Seal - Rubber Guide CG28 -- -- 0.7

00

03

10

15

19

25


Broken / Cracked

Corroded / Pitted

Does Not Function

Casting Flaw

Fix Program

Machined Wrong

07

Assembled Wrong

24

12


31

65

Seized / Stuck

Fastener Broke

Loose / Fell Off


40

17

UFOFailureMode

Description

Page 12

PartFailureCode

Single RamPower Trim System

FlatRateCode

7590

115EFI

123 Manual Release Valve CH39 0.3 0.3

111 **Rebuild Pump/Manifold CH40 1.1 1.1

110 **Replace Trim Motor CH41 1.0 1.0

105 **Rebuild Cylinder CH42 1.5 1.5

109 **Rebuild Pump/Manifold andTrim Motor CH43 1.3 1.3

130 **R & R Rocker Arm CH44 1.0 1.0

---- *R & R Complete Trim System CH45 0.8 0.8

---- Trim System Diagnostic/Test CH46 0.5 0.5


**R & R of Complete System included

PartFailureCode

Triple RamPower Trim System

FlatRateCode

225V-6EFI

---- *R & R Complete Trim System CH31 2.5

110/111 **Motor & Pump CH32 1.8

110 **Pump Motor Armature CH33 2.7

105 **Tilt Cylinder (Center) - Replace CH34 2.7

105 **Tilt Cylinder (Center) - Rebuild CH35 2.7

118 Trim Ram (Side) - Replace Each CH36 --

109 **Trim Manifold CH37 2.4

111 **Pump & Valve Body Assembly CH38 2.7

123 Manual Release Valve CH39 0.3

---- Diagnosis & Bleeding System CH30 0.8

107 Hydraulic Line - Each CH23 0.5


**R & R of Complete System included

00

03

04

12

15

24

25

40

95

06

07

59

19

26


Broken / Cracked

Corroded / Pitted

Does Not Function

Fix Program

Machined Wrong

Bearing Spalled

Assembled Wrong

Oil Leak

Bushing Failed

Vibration

Fastener Broke

Loose / Fell Off

Blocked or Clogged

00

03

10

15

19

25


Broken / Cracked

Corroded / Pitted

Does Not Function

Casting Flaw

Fix Program

Machined Wrong

07

Assembled Wrong

24

12


31

65

Seized / Stuck

Fastener Broke

Loose / Fell Off


40

17

UFOFailureMode

Description

UFOFailureMode

Description

Page 10

PartFailureCode

Gear HousingFlatRateCode

456

89.915

9.915

Bigfoot

25Big-foot

30404550

30403 cyl747ccEFI

4050Big-foot

405060

995cc

405060

995ccEFI

5060

995ccBigfoot

205 Driveshaft CG11 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5

211 Gear Housing Assy. - R & R CG12 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

211 Gear Housing Major Repair CG13 2.0 2.0 2.0 3.0 3.0 3.0 3.5 3.5 3.5 3.5

211 Gear Housing Reseal CG14 1.0 1.0 1.0 1.0 1.0 1.0 1.6 1.6 1.6 1.6

202 Propshaft or Brg. Carrier CG15 0.8 0.8 0.8 0.7 0.7 0.7 1.1 0.8 1.1 1.1

224 Shift Shaft - Lower CG16 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

250 Shift Shaft Bushing CG17 0.9 0.9 0.8 0.5 0.5 0.5 0.8 0.8 0.8 0.8

609 Water Pump CG18 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

---- Gear Housing Diagnostic/Test CG20 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

211 Gear Set - R & R CG24 -- -- -- -- -- -- 2.0 -- 2.0 2.0

PartFailureCode

Single RamPower Trim System

FlatRateCode

456

89.9232cc

9.915

323cc25

30403 cyl

30403 cyl747ccEFI

5060

995cc

405060

995ccBigfoot

405060

995ccEFI

123 Manual Release Valve CH39 -- -- .3 0.3 0.3 0.3 0.3 0.3 0.3

111 Rebuild Pump/Manifold CH40 -- -- 1.1 1.1 1.1 1.1 1.1 1.1 1.1

110 Replace Trim Motor CH41 -- -- 1.0 1.0 1.0 1.0 1.0 1.0 1.0

105 Rebuild Cylinder CH42 -- -- 1.5 1.5 1.5 1.5 1.5 1.5 1.5

109 Rebuild Pump/Manifold andTrim Motor CH43 -- -- 1.3 1.3 1.3 1.3 1.3 1.3 1.3

130 R & R Rocker Arm CH44 -- -- 1.0 1.0 1.0 1.0 1.0 1.0 1.0

---- *R & R Complete Trim System CH45 -- -- 0.8 0.8 0.8 0.8 0.8 0.8 0.8

---- Trim System Diagnostic/Test CH46 -- -- 0.5 0.5 0.5 0.5 0.5 0.5 0.5


NOTE: R & R of Complete System included in all of the Above

4 hp thru 60 hp 4-stroke warranty flat rate manual

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