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Energy powers Chemistry – Chemistry powers Energy Needs and Opportunities for BASF Wolfgang Weber BASF Brussels

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Page 1: 4 Weber Fol Japan 2014 July off - mayors.npfree.jpmayors.npfree.jp/wp-content/uploads/2014/07/20140712_Weber.pdf · European/German Energy Policies: EEG compensation volume ... Eligibilty:

Energy powers Chemistry –Chemistry powers EnergyNeeds and Opportunities for BASF

Wolfgang Weber BASF Brussels

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Energy & Climate Change: Essential for BASF

Risks

Opportunities

Regulatory Changes

■ Shrinking markets ■ Financial/cost burden

(i.e. by regulation: taxes, levies etc.)

■ Competitive advantages ■ Growing markets

Efficient production processes Products & tech to abate GHG emissions, e.g. energy efficiency, renewable energy

Climatic ChangesAdaptable sites and production processes Products & tech to adapt to climate change

Endangered sites (including customer & supplier industries)

2

GHG/energy intensive technologies Feedstock for chemical production

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321.01.2014

Infrastructure Verbund

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Ludwigshafen site (Data 2013)

■ Area Ludwigshafen site 10 km²

■ Production plants 160

■ Sales products 8,7 Mio. Quantity units/a

■ Length of quay ■ !■ !

6 km

■ Streets 115 km

■ Rails ■ ! 213 km

■ Pipes ■ ! 2600 km

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BASF Site Ludwigshafen Energy Balance 2013

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Steam Verbund at Ludwigshafen

Acrylic acid

Sulfuric acid

Urea

Buildings

CHP- Plant (40 – 50 %)

Adipinic acid

Process Heat (60 – 50 %)

Steam Consumer

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Energy Efficiency by Verbund (1976 = 100)

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Best Practices in Energy Efficiency

■ 140 p. internal manual published May 2012

■ Best Practice examples: energy generation, supply and use from several BASF sites

■ Approach:

■ Problem ■ Goal !

■ Target audience: engineering, maintenance, production

■ Facilitation and promotion of know-how exchange

■ Awareness for energy issues

8

u Solution u Benefit / investment u Contact

07.07.2014

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■ BASF and third party owned combined heat and power plants (CHP) (fuel efficiency almost 90%)

■ More than 70% of BASF’s electricity demand can be covered by electricity from CHP plants

Primary energy 1.0 Mill. toe CO2 emissions 2.4 mill. t CO2

Annual CHP savings* BASF Group 2011:

* Comparison: Conventional power and steam generation in separate plants based on natural gas.

BASF Co-Generation & Verbund Advantages

07.07.2014

Primary energy 1.5 Mill. toe CO2 emissions 3.5 mill. t CO2

Annual Verbund BASF Group 2011:

* Comparison: Conventional power and steam generation in separate plants based on natural gas.

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0

75

150

225

300

1990 1994 1997 2001 2005 2008 2012

10

BASF: lowered specific GHG Emissions

+107 %

-45 %-73 %

10

Development since 1990 Index 1990 = 100%, BASF Group w/o Oil and Gas

Production Volume

Absolute GHG Emissions

SpecificGHG Emissions

100

2012

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Integrated Renewables:Chemistry as key enabler

11© graphic arts BASF

Power Generation ■ Materials for wind turbines ■ Silver pastes for solar cells ■ Materials for next generation

solar cells

Power Storage ■ Battery materials and

components ■ Sodium nitrate for thermal

storage ■ Electrocatalysts and polymers

for water electrolyzers

Power Use ■ Magnetocaloric materials

for efficient cooling ■ Magnets,

superconducting wires for electric motors

Power Transmission ■ Materials and High Temperature

Superconductor wires

■ Dimethylether

from CH4 and CO2 as fuel substitute

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Seconds

Minutes

Hours

pi ca l d ur ati

o n of

st or ag e cy cl e

Power

1KW 10KW 100KW 1MW 10MW 100MW

A

Compressed Air

Super Capacitors

Gas Peaker

Li - Ion Batteries e.g. LiFePO4

Lithium-Sulfur Batteries

Pumped Hydro

Medium range, decentralized storage for energy supply

Long range, centralized storage for energy supply

Storage for grid stability

Advanced Sodium-Sulfur Battery

Days

BASF

BASF

BASF

Storage:BASF addresses key technologies

12

Zinc-Air BatteriesBASF

Nickel Metal Hydride BatteriesBASF

Chemical Storage (e.g. Hydrogen,…)BASF

Diesel Generator

Electrochemical Storage Alternative Storage

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European/German Energy Policies:EEG compensation volume (in total)

0

7.5

15

22.5

30

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

23.59

20.36

14.1913.35

8.33

5.274.884.33.732.922.31.911.631.150.9

13

Total surcharge cost in Bill. Euro

Source: BDEW

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RE surcharge 2014 procurement public grid Super-Cap procurement public grid on-site power existing

■ * Euro/MWh

■ Electro intensity

European/German Energy Policies:EEG: Complicated cost sharing 2014

14

100% (62,40*)

40% (24,96*)

15% (9,4*) 15%

(9,4*) 4% GVA** No cost,

guaranteed until 2016

Eligibilty: company is subject of EU sector list and electrictro-intensity/GVA >16%.

15%** (9,4*)

0,5% GVA**

** Min. 1 Euro/MWh

0,5*

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Conclusions

■ Industry to further increase their energy efficiency ➔ Potentials get smaller

■ German Energiewende has been a bet on increasing global energy prices ➔ Key assumption not been confirmed

■ German Government locked in high-cost policies (e.g. renewables) with long-term funding ➔ high energy prices/charges for customers

■ EU and German energy policies not aligned (e.g. EU ETS and German EEG): ➔ Reforms & better alignment between EU and German Bund/Länder

■ Industry provisions (e.g. no/lower surcharges) discussed ➔ Appropriate & EU compliant regulations necessary to allow for global competitiveness

■ Industry to deliver on energy efficiency products/services ➔ Increase support for real R&D rather than deployment; innovation friendly society

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