4.3l parts manual - marine power usa
TRANSCRIPT
4.3L PARTS
MANUAL
TL43V-0600
17506 Marine Power Industrial ParkPonchatoula, LA 70454
Parts Direct Line: (504) 386-3571 or (877) 388-9555Parts Direct Fax: (504) 386-0076
TABLE OF CONTENTS
Marine Power Parts Book 4.3 VORTEC / 262 CID
BASIC ENGINE BLOCK - INTERNAL / LOWER END .................................... 1-2 BASIC ENGINE BLOCK - INTERNAL / UPPER END .................................... 3-4 FLYWHEEL, STARTER & DRIVE GROUP ..................................................... 5 - FLYWHEELS - STARTERS - BELLHOUSINGS - COUPLERS, DAMPER PLATES - DUST COVERS, DRIVE LINE
LUBRICATION GROUP ................................................................................. 6 - OIL PANS - DIPSTICK TUBE, DIPSTICK, ETC. - OIL FILTERS - COOLERS, COOLER BRACKETS - OIL LINES & OIL BYPASS - DUAL OIL BASE, OIL BASE BRACKETS
COOLING GROUP ........................................................................................ 7-14 - HOSES - THERMOSTAT HOUSINGS - FRESH WATER TANKS, BRACKETS - THERMOSTATS, RECOVERY BOTTLE - GASKETS, BLOCK-OFF PLATES - COOLERS, FRESH WATER TEES - WATER PUMPS, BRACKETS, ACCESSORIES - LIFT BRACKETS, PULLEYS - SEAWATER PUMP & ACCESSORIES - RAW WATER & FRESH WATER FLOW DIAGRAMS
ELECTRICAL GROUP ................................................................................... 15-20 - ALTERNATOR, BRACKETS, BELTS - DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS - SENDERS, SWITCHES, RELAYS - IGNITION WIRES, WIRE LEADS - HARNESSES - INSTRUMENT PANEL, GAUGES - WIRING DIAGRAMS
EXHAUST GROUP ........................................................................................ 21 - MERC STYLE MANIFOLD, RISER, GASKETS
Marine Power Parts Book 4.3 VORTEC / 262 CID
TABLE OF CONTENTS(Continued)
CARBURETION ............................................................................................ 22-24 - FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR - HOLLEY CARBURETORS, FUEL LINES - INTAKE MANIFOLDS - GASKETS, BRACKETS - FLAME ARRESTORS, WEATHER COVER - CONTROL CABLE CLIPS, MISCELLANEOUS - ELECTRIC FUEL PUMP KIT
EFI - THROTTLE BODY INJECTION ............................................................ 25-31 - THROTTLE BODY DIAGRAM, INTAKE MANIFOLD - FUEL LINES - GASKETS - BRACKETS - HARNESSES - FUEL PUMPS - SENSORS, SENDERS, ECM MODULES - FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC. POWER STEERING GROUP ......................................................................... 32-33 - PUMPS & ACCESSORIES - POWER STEERING DIAGRAM
MOUNTING GROUP...................................................................................... 34 - ENGINE MOUNTS - GEAR MOUNTS - ISOLATOR MOUNT, TRUNION PINS
TRANSMISSIONS .......................................................................................... 35-36 - VELVET DRIVE & HURTH TRANSMISSIONS - GEAR LINES, COOLERS, SHIFT BRACKETS
CATALOG ALPHABETICAL INDEX ............................................................. 37-45 CATALOG NUMERICAL INDEX ................................................................... 46-55
MARINE POWER Direct Phone 504 - 386 - 3571 or 877 - 388 - 9555PARTS DEPARTMENT Direct Fax 504 - 386 - 0076
HOW TO USE THIS BOOK
This 4.3L Vortec Parts Book has been designed to assist our distributors, dealers and customers in locating the correct replacement part for their Marine Power engine. This manual is sorted in specific groups for easy reference. Please refer to the Table of Con-tents, Alphabetical or Numerical Index to locate a particular Marine Power part.
This manual also contains many commonly used parts for the 262 CID Pre-Vortec en-gine. Most parts fit both the 4.3L Vortec and the 262 CID engine.
As a reference, Marine Power utilizes 4.3V when referring to the Vortec engine and 262 when referring to the Pre-Vortec engine.
If the part you are looking for is not listed, please contact your nearest Marine Power distributor or dealer for further assistance.
Thank you for purchasing Marine Power products.
Happy Boating!
Marine Power Engine Descriptions: Base Base Engine or Long Block ParPac Partial Package - Base Engine with Additional Equipment SportPac Complete Inboard Engine EnPac Complete Inboard/Outboard Engine JetPac Complete Inboard Jet Engine
Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID
1
PART # DESCRIPTION PART # DESCRIPTION
0009-038 RING SET: PISTON 262 0017-092 BEARING: CAMSHAFT #3 SB
0009-349 RING SET: PISTON 4.3V >96 0017-090 BEARING: CAMSHAFT #1, #4 SB
0020-037 PISTON: 262 W/PIN 85-92 0007-958 BOLT: FUEL PUMP OPENING COVER SB
0009-037LK PISTON: 4.3V LC/LK 0309-021 COVER: FUEL PUMP OPENING
0009-036 CONNECTING ROD: V6 0309-020 GASKET: FUEL PUMP OPENING COVER
0009-066 BOLT: CONNECTING ROD V6 0007-961 BOLT: CR/SHF RR OIL SEAL HSG SB
0009-038 BEARING KIT: CONNECTING ROD V6 0009-961 BOLT: CR/SHF RR OIL SEAL HSG SB
0060-067 NUT: CONNECTING ROD V6/BB 0007-962 NUT: CR/SHF RR OIL SEAL RETAINER
0009-830 PLUG: ENGINE BLOCK OIL V6 0009-033 SEAL: CR/SHF REAR OIL 262 PRE-V
0025-910 PIN: CR/SHFT RR OIL SEAL HSG V6 0043-033 SEAL: CR/SHF REAR OIL 4.3 VORTEC
0009-830 PLUG: ENGINE BLOCK OIL V6 0025-610 GASKET: CR/SHF RR OIL SEAL 181/V6
0053-210F8 PLUG: WATER JACKET FREEZE V6/SB 0009-301 STUD: CR/SHF RR OIL SEAL RET 262
0065-843 VALVE: OIL FILTER BYPASS V6/6.5 0043-301 STUD: CR/SHF RR OIL SEAL RET 4.3V
0009-043 FITTING: OIL FILTER 0007-160 BOLT: FLYWHEEL SB
0905-001 FILTER: OIL ENPAC V6 0025-143F5 PIN: FLYWHEEL LOC 181/V6
0007-258 SHAFT: OIL PUMP DRIVE SB 0009-009 BEARING: CR/SHF REAR #4 262 PRE-V
Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID
2
Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID
3
PART # DESCRIPTION PART # DESCRIPTION
0009-100 VALVE COVER: 262 W/ OIL FILL 0007-028 BOLT: CYLINDER HEAD MED V6
0009-100RH VALVE COVER: 262 W/O OIL FILL 0007-029 BOLT: CYLINDER HEAD SHORT V6
0009-194LC VALVE COVER: 4.3V W/ OIL FILL 0003-015 SPARK PLUG: V6/350STD/BB
0009-195LC VALVE COVER: 4.3V W/O OIL FILL 0009-862 PLUG: ENGINE
0307-006 GROMMET: VALVE COVER 0009-175 VALVE: EXHAUST 262 PRE-V
0009-102 OIL CAP: 262 PRE-VORTEC 0017-175 VALVE: EXHAUST 4.3V/5.7V
0043-102 OIL CAP: 4.3V / 6.5 0009-174 VALVE: INTAKE 262 PRE-V
0009-286 BOLT: INTAKE MANIFOLD 262 PRE-V 0017-174 VALVE: INTAKE 4.3V/5.7V
0730-957 BOLT: INTAKE MANIFOLD 4.3V 0009-097 LIFTER: VALVE 262 91-95 (SET OF 8)
0009-249 MANIFOLD: INTAKE 262 PRE-V 2BBL 0043-097 LIFTER: VALVE 4.3V (SET OF 8)
0009-275 MANIFOLD: INTAKE 262 PRE-V 4BBL 0009-098 GUIDE: VALVE LIFTER
0009-275LK MANIFOLD: INTAKE 4.3 VORTEC 4BBL 0009-127 ROD: VALVE PUSH <95
Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID
4
NOTE: Engine Serial Number or GM Engine Block Number require to assure correct parts.
To locate engine block number:
Marine Power FLYWHEEL, STARTER, DRIVE GROUP 4.3 VORTEC / 262 CID
0009-141FLYWHEEL: 262 BM 14”
PRE-VORTEC
0009-142FLYWHEEL: 262 BM 12-3/4”
PRE-VORTEC
0043-141FLYWHEEL: 4.3V BM 14”
VORTEC
0172-000STARTER: 12-3/4” BOTTOM
MOUNT NR ENPAC(Requires (1) 0180-000 Bolt &
(1) 0181-001 Bolt)
0174-000STARTER: 14” BOTTOM MOUNT
NR ENPAC/JETPAC/SPORTPAC
(Requires (2) 0181-001 Bolts)
0100-000BELLHOUSING: INBOARD
GAS
0102-537PLATE: ACCESS
CAL JET BELLHOUSING
0102-538BELLHOUSING: CAL JET
14” TM
0105-000ADAPTER: CONEBERKLEY STYLE
7909-005DRIVE LINE: NW JET / CAL JET
0071-000DAMPER PLATE: SB 14”
0072-000DAMPER PLATE: SB 12-3/4”
PRE-VORTEC
0025-990F7COUPLER: FLEXPLATE 12-3/4”(YOKE ASSEMBLY INCLUDED)
0007-990F7COUPLER: FLEXPLATE 14”
(YOKE ASSEMBLY INCLUDED)
0151-010PLATE: STARTER BELLHOUSING
0025-999ADAPTER: FLYWHEEL
JET SB THIN
5
Marine Power MOUNTING GROUP 4.3 VORTEC / 262 CID
ENGINE MOUNTS
0032-001I6MOUNT: TRUNION
SHORT
0032-001MOUNT: TRUNION
MEDIUM
0032-001F12MOUNT: TRUNION
TALL
0032-002MOUNT: ENGINE
ENPAC
GEAR MOUNTS
0034-100MOUNT: GEARBW 71C / 72C
0034-210MOUNT: GEAR UNIVERSAL
BW 5000C & HURTHSTARBOARD
0034-215MOUNT: GEAR UNIVERSAL
BW 5000C & HURTHPORT
NOTE: THE GEAR MOUNTS LISTED ARE MOUNTS CURRENTLY IN USE.PLEASE CALL FOR PRICING AND AVAILABILITY ON PREVIOUSLY USED MOUNTS.
MISCELLANEOUS
1435-000MOUNT: ISOLATOR
0032-003I6PIN: ENGINE / GEAR 4.75”
0032-004PIN: ENGINE / GEAR 6”
34
Marine Power EXHAUST GROUP 4.3 VORTEC / 262 CID
EXHAUST MANIFOLD GROUP
0992-400RISER: MERC 4” IRON
0992-310N4GASKET: RISER MERC SB/BB RW
0501-001N4GASKET: BLOCK-OFF
SB/BB FW
0996-000MANIFOLD: EXHAUST
4.3V / 262
0992-635SPACER: RISER
MERC 3”
0992-660SPACER: RISER
MERC 6”
MOUNTING HARDWARE*BS00-620 BOLT: 3/8” x 1-1/4” SS*B000-676 BOLT: 3/8” x 4-3/8” *W0L0-006 WASHER: LOCK 3/8” STEEL
0000-800H7 FITTING: BRASS STRAIGHT 3/4”0000-815H7 FITTING: BRASS 90D 3/4”0000-888 PLUG: 3/4” STEEL
21
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID
CARBURETOR - GASKETS - FUEL LINES
0701-000J10CARBURETOR: HOLLEY 4160 V6
0703-262ADAPTER PLATE: CARB V6 HOLLEY
0705-004GASKET: CARB
HOLLEY 1/8”
0700-002GASKET: CARB
QUADRAJET
0430-008N9FUEL LINE: PUMP TO CARB 4160 V6/5.7V
0430-009N10FUEL LINE: PUMP TO
CARB 4160 4.3V
0430-004FUEL LINE: SEPARATOR TO FUEL PUMP
0303-016F1PUMP: FUEL ELECTRIC 7.5PSI
0303-018F4KIT: MOUNTING ELEC FUEL
PUMP
0701-120J10KIT: CARB REBUILD
HOLLEY V60702-284F11
WEDGE PLATE: HOLLEY
BRACKETS
0730-282N2BRACKET: FUEL/WATER
SEPARATOR ALL MODELS
0730-278N2BRACKET: FUEL PUMP
LOW PRESSURE1190-001N11
BRACKET: THROTTLE 4.3V
22
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID
MISCELLANEOUS
0950-102COVER: WEATHER 4.3V/5.7V
*S000-463STUD: WEATHER COVER WITH
WING NUT
0951-200G2FLAME ARRESTOR: CARB
181/V6/5.7
0952-002N6FLAME ARRESTOR: CARB
NW JET 2-1/2” TALL
INTAKE MANIFOLDS & GASKET
0009-249MANIFOLD: INTAKE
262 PRE-VORTEC 2 BARREL
0009-275MANIFOLD: INTAKE
262 PRE-VORTEC 4 BARREL
0009-275LKMANIFOLD: INTAKE
4.3 VORTEC 4 BARREL
0009-281GASKET: INTAKE MANIFOLD
262 / 4.3 VORTEC
ELECTRIC FUEL PUMP KIT
0430-014KIT: ELECTRIC FUEL PUMP HOLLEY 4160 4.3VDesigned to fit Holley V6 Carburetor 4160 Model
Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets, Fuel/Water Separator Base & Filter, Fuel Lines, Fit-tings, Bolts, Etc.
23
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID
CARBURETION - MISCELLANEOUS
0432-048BASE: FUEL/WATERSEPARATOR FILTER
0432-049FILTER: FUEL/WATER
SEPARATOR1450-100
HOSE: VENT TUBE0000-887
FITTING: VENT TUBE
0000-001O8CLIP: CONTROL CABLE SINGLE
0000-001CLAMP: CONTROL
CABLE CLIP
0000-002CLIP: CONTROL
CABLE DUAL
0000-003PIN: CONTROL
CABLE EYE
0000-004EYE: CONTROL
CABLE
0000-006BALL JOINT: CON-
TROL CABLE
0701-003N2VALVE: PCV HOLLEY
CARB SB
0730-006GROMMET: VALVE
COVER V6
24
Marine Power LUBRICATION GROUP 4.3 VORTEC / 262 CID
OIL PANS - GASKETS - DIPSTICKS & TUBES
0009-240OIL PAN: 262 STEEL
PRE-VORTEC
0009-245GASKET: OIL PAN
262 STEEL
0009-241OIL PAN: 4.3V ALUM
0009-246GASKET: OIL PAN
4.3 VORTEC
0009-001N5DIPSTICK: 4.3V >5/99
(28-3/4”)
0009-002N5 TUBE:DIPSTICK 4.3V >5/99
BRACKETS
1440-001BRACKET: GEAR COOLER TWIST
0791-006BRACKET: OIL COOLER 6”
OIL LINES1256-003E3
OIL LINE: 19.5” 90-901250-002E3
OIL LINE: 28” 90-901256-051F8
OIL LINE: 51” 90-90
1460-001OIL DRAIN: EZ METRIC
THREAD1460-000
OIL DRAIN: EZSTANDARD THREAD
0901-262BRACKET: DUAL OIL V6
MISCELLANEOUS
0904-000FILTER: OIL SPORTPAC
0905-001FILTER: OIL ENPAC
262/4.3V
0440-001COOLER: OIL
0440-549G3COOLER: OIL DUAL
5” X 9”0900-100
BASE: DUAL OIL0000-871
FITTING: REMOTE OIL SYSTEM (2 REQ)
0791-000CLAMP: OIL
COOLER
0521-000BYPASS KIT: OIL V6
0521-001COVER: OIL BYPASS ADAPT-
ER V60521-002
O-RING: ADAPTER COVER V6
0900-400KIT: OIL EXCHANGE
(Includes Pump, Mounting Bracket,
EZ OIl Drain)
6
0017-001P3DIPSTICK: 4.3V >8/00
0043-002P3TUBE: DIPSTICK 4.3V > 8/00
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
HOUSINGS
0210-000HOUSING: T-STAT
RAW WATER
0212-001HOUSING: T-STAT
MERC RW
0506-009F4HOUSING: FW
T-STAT
0509-004N11HOUSING: T-STAT
FWS
0505-009BASE: T-STAT HOUSING
FWS REAR MT SB
0505-002CAP: T-STAT HOUSING
FWS REAR MT SB
0506-006N5KIT: FW BYPASS SB
FW BYPASS
1458-003HOSE: SEAWATER PUMP TO
FW TANK V6/V8
1452-000F11HOSE: CIRC PUMP
1456-000HOSE: SEAWATER PUMP
TO T-STAT RW SB/BB
COOLING: HOSES
1455-017G8HOSE: FW TANK TO
MANIFOLD SB
1458-005HOSE: SEAWATER PUMP
TO COOLER
1458-004HOSE: RISER TO FW TANK
SB
1455-003HOSE: CIRC PUMP
TO TANK RM
1458-101P10HOSE: MANIFOLD TO T-STAT HOUSING MERC STYLE STBD
1458-102P10HOSE: MANIFOLD TO T-STAT
HOUSING MERC STYLE PORT
HWRF-016HOSE: SEAFLEX 1”
(Per Ft)
HWRF-020HOSE: SEAFLEX 1-1/4”
(Per Ft)
7
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
COOLING: GASKETS, BLOCK-OFF PLATE
0992-310N4GASKET: RISER MERC
STYLE RW
0501-001N4PLATE: BLOCK-OFF MERC
STYLE SB/BB FW
0505-007GASKET: T-STAT FWS UP-
PER
0505-027GASKET: T-STAT FWS
LOWER
0303-009GASKET: T-STAT ENGINE
V6/V8
TANKS & BRACKETS
0506-103F7TANK: FWS SB FRONT MOUNT
0505-103TANK: FWS SB REAR MOUNT
0506-114F6BRACKET: FWS
FRONT MOUNT RH SB
0506-115F6BRACKET: FWS
FRONT MOUNT LH SB
0505-014BRACKET: FWS
REAR MOUNT LH SB
0505-015BRACKET: FWS
REAR MOUNT RH SB
THERMOSTATS
0500-007THERMOSTAT: FW
REAR MOUNT 160D
0212-007THERMOSTAT: RW
MERC 142D
0500-007F6THERMOSTAT: FW
FRONT MOUNT 160D
0505-008SPACER: THERMOSTAT
REAR MOUNT
8
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
0509-101F4BOTTLE: RECOVERY
WITH HOLDING BASKET
0509-102BRACKET: RECOVERY
BOTTLE MOUNTING
RECOVERY BOTTLE & MOUNTING BRACKET
COOLERS, FW TEES, INLET TUBE
0441-103TUBE: COPPER INLET RW
NORTHWEST JET0440-549G3
COOLER: DUAL 5” X 9”
0000-850TEE: FRESHWATER RM
0440-001COOLER: ENGINE 5” X 1-1/4”
0000-852TEE: HEATER
ADAPTER 5/8” 90D
WATER PUMPS & ACCESSORIES
0017-071PUMP: CIRC WATER SB
0307-050GASKET: CIRC PUMP
(REQUIRES 2)
0566-000P8PUMP: SEAWATER
SB/BB
0573-000BRACKET: SEAWATER PUMP SB
0572-001BUSHING: SEAWATER PUMP
JABSCO PUMP REPLACEMENT PARTS
0566-001P8IMPELLER: JABSCOSEAWATER PUMP
0566-002P8GASKET: JABSCOSEAWATER PUMP 0566-003P8
COVER: JABSCO SEAWATER PUMP
0566-011P8SCREW: JABSCO
SEAWATER PUMP COVER (5 Required)
0566-004P8CAM: FULL JABSCOSEAWATER PUMP
0566-005P8SCREW: JABSCO CAM
0566-008P8LIPSEAL: JABSCOSEAWATER PUMP
0566-006P8SEAL: SPACER
JABSCO
9
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
JOHNSON PUMP REPLACEMENT PARTS
0563-020IMPELLER KIT: JOHNSON F5B
KIT INCLUDES:
0563-001IMPELLER: JOHNSONSEAWATER PUMP F5B
0562-002GASKET: JOHNSON
SEAWATER PUMP F5B/F6B
0563-003COVER: JOHNSON
SEAWATER PUMP F5B/F6B
0563-008LIPSEAL: JOHNSON
SEAWATER PUMP F5B/F6B
0563-009BEARING: JOHNSON
SEAWATER PUMP F5B/F6B
0563-013WASHER: JOHNSON
SEAWATER PUMP F5B/F6B
0563-011SCREW: JOHNSON
SEAWATER PUMP COVER F5B/F6B0563-012
SCREW: JOHNSONSEAWATER PUMP CAM F5B/F6B
0563-002CAM: JOHNSON
SEAWATER PUMP F5B0562-003
CAM: JOHNSONSEAWATER PUMP F6B
NOTE:JOHNSON SEAWATER
PUMPS ARE NO LONGER IN SERVICE ON MARINE
POWER ENGINES. REPLACEMENT PARTS ARE STILL AVAILABLE.
0562-001IMPELLER: JOHNSONSEAWATER PUMP F6B
0562-020IMPELLER KIT: JOHNSON F6B
KIT INCLUDES:(1) 0562-001 IMPELLER(1) 0562-002 GASKET(1) 0563-013 WASHER(1) 0563-010 O-RING(1) 0563-009 BEARING(1) 0563-008 LIPSEAL(1) 0563-012 SCREW(4) 0563-011 SCREW
(1) 0563-001 IMPELLER(1) 0562-002 GASKET(1) 0563-013 WASHER(1) 0563-010 O-RING(1) 0563-009 BEARING(1) 0563-008 LIPSEAL(1) 0563-012 SCREW(4) 0563-011 SCREW
0307-007PULLEY: CIRC PUMP2-GROOVE 181/SB/BB
PULLEYS
0307-038PULLEY: CRANKSHAFT3-GROOVE 350 / 5.7V
0307-028PULLEY: CRANKSHAFT2-GROOVE 350 / 5.7V
1210-002PULLEY: DUAL ALTERNATOR
(FOR PRESTOLITE& LEECE-NEVILLE)
10
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
0000-800H7FITTING: BRASS STRAIGHT
3/4” NPT X 1”
0000-815H7FITTING: BRASS 90D
3/4” NPT X 1”
0720-851FITTING: BRASS 3/8” 90D
0720-852FITTING: BRASS 1/4” X 3/8” STR
0000-878PLUG: PIPE 3/8”
0000-847BUSHING: 3/4” X 1/4”
FITTINGS - BUSHINGS - PLUGS
0000-845FITTING: 3/4” PIPE X
5/8” HOSE 90D
LIFT BRACKETS
0009-700F10BRACKET: LIFT FRONT SB
0053-700F10BRACKET: LIFT REAR LONG
0053-701F10BRACKET: LIFT REAR SHORT
0053-702BRACKET: LIFT REAR
TBI SB/BB(AZ SP FW FRONT)
0028-701BRACKET: LIFT SB VORTEC RW
11
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
RAW WATER COOLING DIAGRAM
HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITHMARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES
12
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
FRESH WATER COOLING DIAGRAM
FRONT MOUNTED SYSTEM
HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITHMARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES
13
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
FRESH WATER COOLING DIAGRAM
REAR MOUNTED SYSTEM
HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITHMARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES
14
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
ELECTRICAL
1210-00E7ALTERNATOR: 51 AMPS
1184-000BRACKET: ALTERNATOR
SUPPORT
1185-000BRACKET: TENSION ARM
SB / BB
0545
1188-001SPACER: ALTERNATOR
1140-240N7HARNESS: CARBURETED 3.0-8.2
0802-000F9DISTRIBUTOR:
ELECTRONIC V6
0802-001G4CAP: DIST V6
0802-002G4ROTOR: DIST V6
9000-001TOOL: TIMING
0811-018WIRE LEAD: COIL -
DIST + FILTER
0811-019WIRE LEAD: SHIFT
INTERRUPT
0811-020F8WIRE LEAD: HOBBS
OIL SWITCH
1111-000WIRE SET: IGNITION V6
0807-006M5MODULE: DIST
0805-101H3COIL: HI-PERF
0811-027SET: WIRE LEAD
(FOR ELEC FUEL PUMP)
0811-016WIRE LEAD: COIL TO
HARNESS (Purple/Grey)
0303-042CLAMP: DIST
0007-015SPARK PLUG: 181/
ALL VORTEC ENGINES0003-015
SPARK PLUG: 262/350S/BB
1110-001CLIP: IGNITION WIRE
1110-903BOLT: LOOM SS SB
NOTE:NO WARRANTY
ONELECTRICAL
ITEMS
15
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
SENDERS - SWITCHES - RELAYS
0940-002SENDER: OIL SINGLE
0940-102SENDER: OIL DUAL
0940-011SENDER: WATER SINGLE 3/8”
0940-001SENDER: WATER SINGLE 1/2”
0940-111SENDER: WATER DUAL 3/8”
1140-004CIRCUIT BREAKER:
IGNITION
6754-850N4RELAY: ELEC FUEL PUMP
1140-102F5RELAY: HARNESS
40 AMP
1140-011N4RELAY: STARTER
70 AMP(>April 99)
1140-006RELAY: STARTER OLD
STYLE(< March 99)
0940-201SWITCH: WATER
TEMP 3/8”
0940-202SWITCH: OIL
PRESS 1/8” 7PSI
0303-017F3SWITCH: HOBBS OIL /FUEL PUMP
CUT-OFF
HARNESSES - INSTRUMENT PANEL
1140-240N7HARNESS: CARBURETED
3.0 - 8.2L
0947-003 HARNESS: 3 FT EXTENSION0947-010 HARNESS: 10 FT EXTENSION0947-016 HARNESS: 16 FT EXTENSION0947-025 HARNESS: 25 FT EXTENSION0947-035 HARNESS: 35 FT EXTENSION
0945-000PANEL: INSTRUMENT WITH GAUGES0945-002 * GAUGE: WATER TEMP0945-003 *GAUGE: VOLTMETER0945-004 *GAUGE: TACHOMETER GAS0945-005 *GAUGE: OIL PRESSURE0945-015GAUGE: FUEL0945-476GAUGE: HOUR METER* Gauge Included With Panel
16
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
PRIMARY ENGINE HARNESS DIAGRAM
CARBURETED/ELECTRIC FUEL PUMP ENGINES181 (SPORTPAC), 4.3, 5.7,454, 502
HARNESS PICTURED ON PAGE 15
17
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
PANEL WIRING DIAGRAM
PARTS LISTED ON PAGE 16
18
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
INITIAL TIMING JUMPER WIRING DIAGRAM
SHIFT ASSIST WIRING DIAGRAM
CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS
19
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
Installation Instructions:
1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the “ON” position with 2 amp in-line fuse.2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring Diagram.)3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.
OMC SHIFT INTERRUPT DIAGRAM
20
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
0430-004FUEL LINE: SEPARATOR FILTER
TO LOW PRESSURE PUMP
0720-404O7FUEL LINE: PUMP TO TBI UNIT
0730-349FUEL LINE: 3.0L-8.2L
0705-004GASKET: CARB HOLLEY 1/8”
0720-651GASKET: TBI 51MM BORE
0009-281GASKET: INTAKE MANIFOLD
4.3V / 262
GASKETS & ADAPTER
0730-359FUEL LINE: MP
BILLET RETURN
INTAKE
FUEL LINES
THROTTLE BODY
0009-275LKMANIFOLD: INTAKE
4.3V 4BBL
25
0720-500ADAPTER: TBI 4.3
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
BRACKETS
0720-220BRACKET: MAP SENSOR EFI
0720-279BRACKET: THROTTLE TBI
0720-290P2BRACKET: ECM TBI V-6
0730-103N2BRACKET: HI-PRESS PUMP
EFI
0730-278N2BRACKET: LOW PRESSURE
FUEL PUMP
0730-282N2BRACKET: FUEL/WATER
SEPARATOR-ALL MODELS
HARNESSES
0806-824N5HARNESS: TBI
1140-334P8HARNESS: PRIMARY ENGINE
EFI >8/99
FUEL PUMPS
0303-016F1PUMP: ELEC FUEL PUMP
7PSI
0730-016PUMP: FUEL EFI
1150-000BRACKET: ELEC
COMPONENT V-6 CARB
REFER TO PAGES 29 & 30 FOR WIRING HARNESS DIAGRAM
26
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
ELECTRICAL
0806-004SENSOR: KNOCK 4.3
EFI/MSTS
0806-020F12SENSOR: MAP ALL
EFI/MSTS (MEFI 1 &2)
0806-010F12SENDER: TEMP
EFI/MSTS
MISCELLANEOUS
0432-048BASE: FILTER FUEL/WATER
SEPARATOR
0432-049FILTER: FUEL/WATER SEPA-
RATOR
0950-824COVER: WEATHER EFI
NON-VORTEC0950-102
COVER: WEATHER VORTEC
0702-285PLATE: ADAPTER TBI
0720-000FLAME ARRESTOR: 8” TBI
0806-599MODULE: ECM EFI #2
MEFI 1
0806-596MODULE: ECM EFI #3
MEFI 2
0806-600MODULE: ECM >98 #4
MEFI 3 / MEFI 4
Order This ECM ToReplace The Following ECM:
Model #: 16220371 orModel #: 16189069
The #16189069 ECM has offset hole pattern - it will require drilling additional hole to fit replacement
ECM bolt pattern.
Order This ECM ToReplace The Following ECM:
Model #: 16210729
Order This ECM ToReplace The Following ECM:
Model #: 16237009
NOTE:BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO
CORRECTLY PROGRAM REPLACEMENT MODULE.
0806-014MODULE: KNOCK 4.3
27
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
MISCELLANEOUS - Continued
0720-601SEAL: TBI O-RING FUEL FEED
LARGE0720-900
BOLT: TBI MOUNTING(3 REQUIRED)
0730-957BOLT: INTAKE MANIFOLD
(8 REQUIRED)
0720-455FITTING: EFI RETURN “T”
0000-882FITTING: FUEL PUMP OUT
V6/V80000-887
FITTING: VENT HOSE
0720-806FITTING: EFI FUEL PUMP
VAPOR 90D
0720-851FITTING: 1/4” NPT X 3/8” HOSE
BRASS 90D
0720-889FITTING: 1/4” NPT X 1/4” NPT
F/M EL
0000-893PLUG: PIPE 1/4” HEX HEAD
0080-650GROMMET: HI-PRESS PUMP
0720-602SEAL: TBI-O-RING FUEL RETURN
SMALL
0806-998CODE MATE
0720-593INJECTOR KIT: 4.3V
0720-490FILTER: FUEL IN-LINE EFI
28
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
EFI PRIMARY WIRING HARNESS
HARNESS PICTURED ON PAGE 26
29
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
EFI SECONDARY WIRING HARNESS
HARNESS PICTURED ON PAGE 26
30
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID
SHIFT INTERRUPT DIAGRAM
31
Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID
0310-104F7PUMP: POWER STEERING
0310-105F7RESERVOIR: POWER STEERING
0310-001PULLEY: POWER STEERING
0791-006BRACKET: OIL COOLER 6”
0570-000BRACKET: P/S-SEAPUMP
0310-203BRACKET: P/S
PUMP MOUNTING
0310-007N3BRACKET: P/S/TENSION
0310-109K8BRACKET: RESERVOIR RAW
WATER
0310-255BRACKET: RESERVOIR
FRESH WATER
0440-001COOLER: OIL 5” X 1-1/4”
0547-351BELT: POWER STEERING SB
HPWS-010HOSE: 5/8” POWER STEERING
2 FT REQUIRED
HPWS-006HOSE: 3/8” RESERVOIR-COOLER
3 FT REQUIRED0310-110
HOSE: P/S PRESSURE
0310-111HOSE: P/S RETURN
1456-000HOSE: RW HSG - COOLER
1458-005HOSE: SEAPUMP - COOLER
0310-004PUMP: POWER
STEERING OLD STYLE
POWER STEERING
32
Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID
POWER STEERING DIAGRAM
NOTE: MARINE POWER POWER STEERING KIT WILL NOT RETROFIT ON MERCRUISER APPLICATIONS WITH FRESH WATER COOLING
#0310-350KIT: POWER STEERING RAW WATER SB
#0311-350KIT: POWER STEERING FRESH WATER SB
33
Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID
6017-004GEAR: 71C 1:1
6018-002GEAR: 72C 1:1
TRANSMISSIONS
6018-004GEAR: 72C 1.5:1
6018-106GEAR: 72C 1.88:1
6018-210GEAR: 72C 2.1:1
6018-010GEAR: 72C 2.5:1
6018-012GEAR: 72C 2.9:1
6020-001GEAR: 5000C 1:1
6020-002GEAR: 5000C 1.25:1
6020-003GEAR: 5000C 1.5:1
6020-004GEAR: 5000C 2.0:1
6020-005GEAR: 5000C 2.5:1
6020-006GEAR: 5000C 2.8:1
6002-002GEAR: 5000V 1.25:1
6002-003GEAR: 5000V 1.5:1
6002-004GEAR: 5000V 2.0:1
6022-005GEAR: 5000V 2.5:1
6005-012GEAR: 72C V-DRIVE 1.2:1
GEAR DRIVEN6005-013
GEAR: 72C V-DRIVE 1.2:1CHAIN DRIVEN
6005-010GEAR: 72C V-DRIVE 1.5:1
CHAIN DRIVEN6005-011
GEAR: 72C V-DRIVE 1.5:1GEAR DRIVEN
6005-002GEAR: 72C V-DRIVE 1.9:1
GEAR DRIVEN6005-003
GEAR: 72C V-DRIVE 1.9:1CHAIN DRIVEN
6005-004GEAR: 72C V-DRIVE 2.5:1
CHAIN DRIVEN6005-005
GEAR: 72C V-DRIVE 2.5:1GEAR DRIVEN
6450-100GEAR: 450D 1:1
HURTH DIRECT DRIVE
HURTH
6450-125GEAR: 450A 1.25:1
6450-150GEAR: 450A 1.5:1
6450-200GEAR: 450A 2.0:1
HURTH V-DRIVE
6635-130GEAR: 630V 1.3:1
6635-150GEAR: 630V 1.6:1
6635-210GEAR: 630V 2.0:1
6635-250GEAR: 630V 2.5:1
VELVET DRIVE DIRECT DRIVE
VELVET DRIVE 72C SERIES
VELVET DRIVE 5000V V-DRIVE SERIES
VELVET DRIVE 5000C SERIES
VELVET DRIVE 72C V-DRIVE SERIES
NOTE:SOME TRANSMISSIONS LISTED MAY NOT BE AN
IN-STOCK ITEM.LEAD TIMES MAY
APPLY TO CERTAIN TRANSMISSIONS.
CALL FOR AVAILABILITY.
35
GEAR LINES, COOLER, SWITCHES & FITTING
Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID
1256-037F8GEAR LINE: 37” SPORTPAC
1256-042F8GEAR LINE: 42” SPORTPAC
1250-003E3GEAR LINE: 45” SPORTPAC
0440-549G3COOLER: DUAL 5 X 9 GEAR
0000-899FITTING: OIL / GEAR
COOLER
1194-500J12BRACKET: SHIFT BW5000
1194-000BRACKET: SHIFT GEAR BW
71C/72C1194-630
BRACKET: SHIFT HURTH 630A
6640-005SWITCH: NEUTRAL SAFETY
6450-204SWITCH: GEAR ALARM
HI-TEMP OIL
SHIFT BRACKETS
36