440 xcr model #0981660 rev. 02pi54.com/corp/manuals/parts/9914590r02.pdfcarburetion/throttle body...

PARTS MANUAL PN 9914590 and MICROFICHE PN 9915114 7/98

440 XCRModel #0981660

Rev. 02

2

This page left blank intentionally.

TABLE OF CONTENTS440 XCR 0981660Parts Manual

AADAPTER, DRIVE W/ZERK B8. . . . . . . . . . . . . . . . . . .

BBRAKE A14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BRAKE DISC B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BULKHEAD A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BUMPER, FRONT A8. . . . . . . . . . . . . . . . . . . . . . . . . . .BUMPER, REAR A5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR C11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAINCASE B7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CLUTCH GUARD A8. . . . . . . . . . . . . . . . . . . . . . . . . . . .CONSOLE A13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COOLING SYSTEM B4. . . . . . . . . . . . . . . . . . . . . . . . .CRANKCASE C7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CYLINDER C8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDECAL - CAUTION, CHAIN/SPROCKET B7. . . . . . . .DECAL - ADJUSTABLE DRIVEN CLUTCH C5. . . . . .DECAL - CAUTION, AIR BOX C5. . . . . . . . . . . . . . . . .DECAL - CONSOLE A13. . . . . . . . . . . . . . . . . . . . . . . . .DECAL - COOLING SYSTEM C5. . . . . . . . . . . . . . . . .DECAL - ENGINE & CLUTCH A8. . . . . . . . . . . . . . . . .DECAL - GREASING C5. . . . . . . . . . . . . . . . . . . . . . . . .DECAL - PATENT PENDING C8. . . . . . . . . . . . . . . . . .DECAL - SUSPENSION TROUBLESHOOTING A8. .DECAL - WARNING A10. . . . . . . . . . . . . . . . . . . . . . . . .DECAL - XTRA-10 SUSPENSION A8. . . . . . . . . . . . . .DECALS A11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH B13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE SHAFT B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE TRAIN B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH B14. . . . . . . . . . . . . . . . . . . . . . . . . . .

EENGINE MOUNTING C4. . . . . . . . . . . . . . . . . . . . . . . .EXHAUST SYSTEM C6. . . . . . . . . . . . . . . . . . . . . . . . .

FFLYWHEEL C12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FOOTREST A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FOX SHOCK - REAR TRACK AND RESERVOIR C3FOX SHOCK - FRONT TRACK C2. . . . . . . . . . . . . . .FOX SHOCK - IFS C1. . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT SUSPENSION B1-2. . . . . . . . . . . . . . . . . . . . . .FRONT TORQUE ARM B11. . . . . . . . . . . . . . . . . . . . . . .

HHEADLIGHT HARNESS A10. . . . . . . . . . . . . . . . . . . . . .HOOD A9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HOOD - FOAM/FOIL A12. . . . . . . . . . . . . . . . . . . . . . . . .HOOD GUIDE A7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JJACKSHAFT B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KKIT - CHOKE, SLIDE A13. . . . . . . . . . . . . . . . . . . . . . . . .KIT - CLIP SPRING A14. . . . . . . . . . . . . . . . . . . . . . . . . .KIT - COOLER, WATER A14. . . . . . . . . . . . . . . . . . . . . .KIT - EXHAUST VALVE SPRINGS C8. . . . . . . . . . . . .KIT - GASKET, BRAKE COOLER A14. . . . . . . . . . . . . .KIT - IGNITION SWITCH A13. . . . . . . . . . . . . . . . . . . . . .KIT - PISTON A14,C10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KKIT - PISTON AND SEAL A14. . . . . . . . . . . . . . . . . . . . .KIT - PISTON RINGS C10. . . . . . . . . . . . . . . . . . . . . . . .KIT - PISTON VALVING C1,C3. . . . . . . . . . . . . . . . . . . . . .KIT - RACE BRAKE PAD A14. . . . . . . . . . . . . . . . . . . . .KIT - ROD, CONNECTING C10. . . . . . . . . . . . . . . . . . . .KIT - SEAL, PISTON, CALIPER A14. . . . . . . . . . . . . . . .KIT - SHIM, DRIVE CLUTCH B13. . . . . . . . . . . . . . . . . .

LLEVER, BRAKE A14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .LEVER, THROTTLE B5. . . . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO C12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MANIFOLD C6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MUFFLER C6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NNOSECONE A8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NOSEPAN A7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL TANK/AIR BOX C5. . . . . . . . . . . . . . . . . . . . . . . . .OWNER’S MANUAL C14. . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D1-6. . . . . . . . . . . . . . . . . . . . . .PISTON and CRANKSHAFT C10. . . . . . . . . . . . . . . . . .

RRAIL MOUNTING (SUSPENSION) B9. . . . . . . . . . . . .REAR TORQUE ARM B12. . . . . . . . . . . . . . . . . . . . . . . .RECOIL STARTER C13. . . . . . . . . . . . . . . . . . . . . . . . . .ROD END B6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ROD DRAG LINK B6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SSEAT and GAS TANK A6. . . . . . . . . . . . . . . . . . . . . . .SKI B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SKID PLATE A8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SNOWFLAP A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPARK PLUG C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STEERING B6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STEERING - HANDLEBAR B5. . . . . . . . . . . . . . . . . . .SUSPENSION B10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SWITCH, AUX. SHUT-OFF, CLOSED B5. . . . . . . . . . .SWITCH, DIMMER B5. . . . . . . . . . . . . . . . . . . . . . . . . . .SWITCH, GRIP HEATER A13. . . . . . . . . . . . . . . . . . . . .SWITCH, STOP LIGHT A14. . . . . . . . . . . . . . . . . . . . . . .SWITCH, TETHER B5. . . . . . . . . . . . . . . . . . . . . . . . . . .

TTACHOMETER A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TAILLIGHT HARNESS A6. . . . . . . . . . . . . . . . . . . . . . .TIE ROD B6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIGHTENER B7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TOOL KIT C14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TOOL ROLL A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TORQUE STOP B6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .TUNNEL A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VVALVE, FUEL SHUT-OFF C4. . . . . . . . . . . . . . . . . . . . .

WWATER PUMP/OIL PUMP C9. . . . . . . . . . . . . . . . . . . .WINDSHIELD A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WIRE HARNESS A13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.Bold call outs in the Table of Contents are page headings.

1998 440 XCR SPECIFICATIONSBRAKES

Type Liquid Cooled Hydraulic Disc5/8 Piston

CAPACITIESCoolant Capacity (qts.)Chaincase Oil Capacity (oz.)Dry Weight (lbs.)Fuel Tank Capacity (US/lmp. Gal.)Gearcase Oil Capacity (oz.)Height (in.)Length (Incl. skis)Oil Capacity (qts.)Ski Center Distance (in.)Ski Length (in.)Ski Width (in.)Width (in.)

39

4729.5N/A441092.941405.546.5

CHAINCASEBearingDrive Chain LengthDrive Shaft SprocketReverse TransmissionSprocket RatioType - Dipstick

Sealed Ball70P9T-2

Accessory22:41

Top Mount-Dipstick

DRIVE CLUTCHCenter Distance (in.)Clutch Offset (in.)Clutch TypeClutch WeightDiameterRing GearSpiderSpring ColorStationary

125/8

P-85S-53, Red, Bushed

7.85Accessory

CastAlmond/Gold

Standard

DRIVEN CLUTCHCoversDiameter (in.)Helix AngleSpring PositionSpring Type

Yes10.75R82

Silver/Blue

ENGINE SPECSEngine Model NumberAlternator OutputBore X Stroke (mm)Displacement (cc’s)Carburetion/Throttle BodyCarburetor ModelCoolingCylindersCylinder PlatingElectric StartIgnition Timing Dynamic Deg. BTDCIgnition TypeOil InjectionSpark Plug Type (RFI)Spark Plug Gap (in.)

SN44-44LCDCSP-01280W66x64438

2 Mikuni2-VM34SS Slide

Liquid2

NicasilN/A

25@3500 RPMCDIYes

RN2C Champion.028

GRAPHICSBackrest Pad ColorBelly Pan ColorClutch Guard ColorDrive Clutch Cover ColorFront Shock ColorFront Springs ColorGrab Bars ColorHandlebar CoverHandlebar Grips ColorHeadlight Pod ColorHi-Fax ColorHood ColorHood Accent Colors

Mud Flap ColorNosecone-Top/Bottom ColorRadius Rods ColorRear Rack (Cargo) ColorRear Idler Wheel ColorRail ColorSeat Color/Welt ColorSki ColorTrailing Arm ColorTunnel ColorTunnel Stripe ColorWindshield (Size & Color)Windshield Base Color

N/ABlack

UnpaintedUnpainted

WhitePurple Wave

N/ABlack/Red

BlackBlackWhite

Bright RedBright Red/Process Blue/Violet C/White/

Black

Black/Silver LogoBright Red/Black

BlackN/A

Purple WaveUnpainted

Black/BlackBlackBlackBlack

Bright RedLow Height/Smoke

Black

LIGHTS/BATTERYHeadlight TypeHeadlight (watts)Brake Light (watts)Tail Light (watts)Indicator Light

HalogenHigh 60/Low 55

13.32 @ 2.7

Oil/Brake/Temp/Acc/Hi Beam

TRACKTrack ConstructionTrack Length Overall (in.)Track PatternLug HeightTrack Width (in.)

Polyester-C121

Lightening New Block.82⟩15

SUSPENSIONFront TypeFront Travel (in.)Radius Rods (Adj. or Lub.)IFS Shock/Spring AdjustmentTorsion BarRear TypeQty. Bogie WheelsQty. Rear IdlersFront Torque Arm LimiterRear Torque Arm LimiterRear Travel (in.)Shock:

Front Torque ArmRear Torque Arm

Springs:Front Torque ArmRear Torque ArmRear Torque Arm Spring Dia./Angle

XC-109.5

AdjustableFox IFP

Tubular 5/8XTRA-10

64

Quick AdjustableQuick Adjustable

10.2

Fox IFPFox IFP w/Reservoir

190#Torsion.42/77

Polaris Industries Inc. reserves the right tomake changes in designand specifications and/or tomake additions or improvements to its productswithout notice.

1998 POLARIS SNOWMOBILE PUBLICATION NUMBERS

MODEL MODEL #OWNER’S MANUAL& SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

440 XCR 0981660 9914617 & 9914760 9914590 9915114 9914592

1998Model

ColorDescription

Polaris “P” No. RawMaterial No.

Indy Lite Porsche Red Metallic P245 8520066Indy Lite Deluxe Teal Metallic P168 8520199Indy Lite Touring Black Metallic P177 8520197Indy Sport Dark Cloisonné P204 8520154Indy TranSport Emerald P210 8520163Indy Super Sport Bright White Metallic P241 8520201Indy Sport Touring Dark Cloisonné P204 8520154Indy XCF Bright White Metallic P241 8520201Indy Trail Teal Metallic P168 8520199Indy Trail Touring Teal Metallic P168 8520199Indy Trail RMK Teal Metallic P168 8520199Indy 440 Bright White Metallic P241 8520201Indy 440 XCR Bright Red P243 8520247Indy 500 (Color Opt. 1) Black Metallic P177 8520197Indy 500 Classic Royal Plum Metallic P203 8520141Indy 500 RMK Black Metallic P177 8520197Indy Classic Touring Royal Plum Metallic P203 8520141Indy Widetrak LX Emerald P210 8520163Indy XLT Classic Blue Spruce Metallic P228 8520218Indy XLT LTD Rigel Blue P246 8520254Indy XLT SP Black Metallic P177 8520197Indy XLT Touring Blue Spruce Metallic P228 8520218Indy 600 XCR Bright White Metallic P241 8520201Indy 700 XC Bright White Metallic P241 8520201Indy 700 RMK Dark Cloisonné P204 8520154Indy 700 XCR (Color Opt. 1) Deep Violet Metallic P230 8520222Indy Ultra Black Metallic P177 8520197Indy Ultra Touring Deep Violet Metallic P230 8520222Indy Storm Porsche Red Metallic P245 8520066Indy 600 XC Bright White Metallic P241 8520201Indy 500 (Color Opt. 2) Bright White Metallic P241 8520201Indy 500 (Color Opt. 3) Dk Cloisonné/Blue Spruce P1075 8520154/218Indy 600 RMK Deep Violet Metallic P230 8520222Indy 700 (Color Opt. 2) Bright White Metallic P241 8520201Metallic Topcoat Clear Topcoat with

Sparkle Metallic PowderN/A 8520194

Order direct from Midwest Industrial Coatings (612-934-8252). Mix as directed.

A5

TUNNEL440 XCR 0981660

20

19

21

2936

7

3839

89 34

33

13

14

37

6

27

25

15

1011

3

23

17

17

18

2617

24

22

27

32

27

27

35

6

4

40

12

61

2

30

6

6

5

66

31

6

16

28

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661643 2 Rivet, Structural2 5241915 1 Guard, Chaincase3 2690126 1 Pouch, Roll, Tool

(Located on RH Side of Ref. 29)4 7621457 2 Rivet, Pop5 5241832 1 Bracket, Muffler Support6 7661638 123 Rivet7 1012574-067 1 Bulkhead, CRC8 1011733-067 1 Bracket, Gas Tank9 7621301 5 Rivet, Pop10 7621222 18 Rivet, Pop11 7080227 18 Snap, Male12 1012001 1 Asm., Tunnel (Incl. 18,32,35)13 1011732-067 1 Strap, Gas Tank14 7542122 3 Nut, Nylok15 -------------- 2 Cooler, Wear Strip (See Cooling

System Page B4, Ref.10)16 7621432 32 Rivet17 7661829 16 Rivet, Semi Tubular18 5241946-067 1 Panel, Tunnel Back19 7621418 5 Rivet20 5410394 1 Snowflap21 2670169 1 Bumper, Rear

22 7512240 4 Screw23 7552801 4 Washer, Lock24 7558301 4 Washer, Flat25 5431995-070 2 Cap, Bumper26 2670070 2 Reflector, Red27 7661825 89 Rivet, Semi Tubular28 5521238 1 Extrusion, Clutch Guard29 1012569

101257011

Footrest, LHFootrest, RH

30 1012621-0671012622-067

11

Support, Tunnel, LHSupport, Tunnel, RH

31 5242494-0675242495-067

11

Brace, Footrest, LHBrace, Footrest, RH

32 5241954-0675241955-067

11

Bracket, Suspension, Rear, LHBracket, Suspension, Rear, RH

33 7670021 3 Nut, Speed34 7512193 3 Bolt, Carriage35 5242612-067

5242613-06711

Bracket, Front Susp. Mounting, LHBracket, Front Susp. Mounting, RH

36 5810063 2 Cushion, Tank37 7621452 4 Rivet, Pop38 5222857 1 Guard, Adaptor, Drive39 7080416 2 Plug, Hole40 7080398 4 Plug, Hole

6/98

A6

SEAT and GAS TANK440 XCR 0981660

3

16

13

14

11

15

8

91

25

18

26

22

1920

27

23

21

10

10

4

57

6

12

24

2

28

2117


1 2511195-070 1 Cap, Fuel2 2682130 1 Cover, Tank3 2681964

2681969

1

1

Asm., Seat Cushion(Incl. 3-6,9-13,15)Cover, Seat

4 7080550 2 Grommet, Relatch, Bottom5 7080549 2 Grommet, Relatch, Top6 7080548 2 Relatch, Twist Lock w/Hole7 7621337 4 Rivet8 7542122 2 Nut, Nylok9 7571630 2 Washer, Dish, Toothed10 4030024 2 Bulb, Taillight11 5430423 1 Lens12 7511840 4 Screw13 4030045 1 Bulb, Brakelight14 5431545 1 Housing, Taillight

15 7512263 2 Bolt16 2460399 1 Harness, Taillight17 5431981 2 Foam, Seat Pad18 5420126 1 Cushion, Tank Hold Down19 7052037 1 Pickup, Fuel, w/Strainer20 7080402 2 Ring, Compression21 8450003-1525 AR Line, Fuel22 7052065 1 Fitting, Outlet, 9023 7080003 1 Clamp, Hose, Red24 8450040-600 AR Line, Fuel25 7042020 1 Spring, Tank, Front26 2511315 1 Asm., Fuel Tank (Incl.19-22)27 7052143 1 Elbow, 9028 7041643 2 Spring, Vent Hose Protector

11/97

A7

NOSEPAN440 XCR 0981660

2

3

46

57 8

910

11

9

121415

17

21

20

22

2324

25

23

26

27

16

18

13

18

13

13

1

19

19


1 7542143 4 Insert2 2670151-067

2670152-06711

Asm., Bumper Ext., LH (Incl. 8)Asm., Bumper Ext., RH (Incl. 8)

3 7621318 4 Rivet, Pop4 5220984 2 Guide, Hood5 2670071 2 Reflector, Amber6 7080416 2 Plug, Hole7 7512296 2 Screw8 5431083

543108411

Bumper, Cap, LHBumper, Cap, RH

9 7621601 2 Rivet, Cherry Mate10 5220522-067

5220523-06711

Brace, Pan, LHBrace, Pan, RH

11 5410370 2 Strap, Hood Latch12 7621432 4 Rivet, Pop13 7621402 16 Rivet, Pop

14 7542103 2 Nut, FLEXLOC15 5510133

551013411

Guide, Hood, LHGuide, Hood, RH

16 7621418 4 Rivet17 5222254 2 Brace, Pan, Corner18 7621452 6 Rivet, Pop19 5410820 3 Plug, Nosepan Hole20 7041202 1 Spring, Extension21 5410344 1 Plug, Hole22 5223996 1 Brace, Pan, Upper23 7661638 2 Rivet24 7080372 1 Clamp, Retainer25 5220951 1 Brace, Hinge26 5411287-070 1 Nosepan27 7621403 2 Rivet, Pop

11/97

A8

NOSEPAN440 XCR 0981660

8

910

7

65

32

1

30

29

29

29

2928

2827

27

27

27

3131

25

26

20

2122

12

2324

4

151413

18

19

1711 16

10

10


1 7511863 4 Screw2 5430979-243 2 Emblem, Polaris3 5430930-070 2 Cap, Bumper4 7512102 4 Screw5 5224517-067 1 Bumper, Front6 7517455 5 Bolt7 5430931-1076 1 Nosecone8 5020517 5 Cap, Nosecone Tower9 7558301 5 Washer, Flat10 7542122 7 Nut, Nylok11 7080665 1 Clip, Wiring12 7621467 32 Rivet13 5222769 2 Clip, Belt Retainer14 1012412 1 Guard, Clutch15 7080216 1 Pin, Clutch Cover16 7075350 1 Decal - Engine and Clutch

17 7621429 4 Rivet18 7621402 5 Rivet19 5211722 1 Plate, Backer20 5810465 1 Tape, Foil, RH21 5810496 1 Tape, Foil, RH22 5810492 1 Tape, Foil, RH23 5810493 1 Tape, Foil, RH24 5810495 1 Tape, Foil, Center25 5810494 1 Tape, Foil, LH26 5810491 1 Tape, Foil, Center27 7555843 6 Washer, Flat28 7552605 4 Washer, Lock29 7512247 6 Bolt30 5432585-214 1 Plate, Skid, Purple Wave31 7558221 2 Washer, Flat

11/97

A9

HOOD440 XCR 0981660

109

23

3

7

8

11

201918

12

1314

15

1617

22

23 24

26 25

27 28

30

3233

3129

34

36

35

37

30

38

41

43

42

40

1

1

45 6

4 56

21

24

39

38

36

44

A10

HOOD440 XCR 0981660


1 3280209 2 Cushion, Rubber2 3280204

403001513

Speedometer (Incl. 3-6)Bulb, Replacement

3 3280210 2 Bracket, Speedo/Tach4 3280157 4 Washer, Flat5 3280156 4 Washer, Split Lock6 3280158 4 Nut7 3280094 1 Cable, Speedometer8 7512008 6 Screw9 3280186 1 Knob, Trip Odometer10 3280250

403001514

Tachometer (Incl. 3-6)Bulb, Replacement

11 5432397 1 Bezel, Instrument12 5810437

581043811

Pad, Windshield, LHPad, Windshield, RH

13 5431621 1 Windshield, Low, Smoke14 7621509 2 Rivet, Plastic Lock15 4032003 4 Screw, Adjustment16 5432349-070 1 Housing, Instrument, Top17 4032002 4 Spring, Adjustment18 4032040 1 Asm., Headlight, Halogen

(Incl. 19,20)19 4032063 1 Retainer, Headlamp Bulb20 2870448 1 Bulb, Headlight, Halogen21 7670056 10 Nut, U-Type Speed

22 5430922-070 1 Housing, Instrument, Bottom23 7512009 5 Screw24 7670057 4 Nut, U-Type Speed25 7511840 2 Screw26 7512283 4 Screw27 5410970 8 Retainer, Windshield28 2631853-254 1 Asm., Hood

(Incl. Foam, Foil & Warning Decals)29 2635005-067 2 Hinge, Hood30 7542153 8 Nut, Nylok31 7080360 1 Cable, Hood Retainer32 5222105 1 Plate, Reinforcement33 7511861 13 Screw34 7511989 2 Bolt35 7512193 2 Bolt, Carriage36 7512263 6 Bolt, Carriage37 5430733 2 Cup, Hood Latch38 7621334 4 Rivet39 4020052 1 Housing, 3 Circuit, Headlight40 2460576 1 Harness, Headlight41 5811337 1 Foam, Prefilter42 7076618 1 Decal - Dash Warning43 5432536 1 Panel, Intake, Prefilter44 5430967 1 Plug

11/97

A11

DECALS440 XCR 0981660

LH

RH

252627

1816

4

21

2

15

22

12 11

10

24

1

10

19

7

7

7

8

15

7

7

6

17

5

5

20

23

14

9 7

3

4

13

6


2200869 1 Kit - Hood Decals (Incl.2-5,11,13,14,16-20,21,23,25)

1 7076360 1 Decal - Track/Seat, LH, RHEnglish, French

2 7075066 2 Decal - “HIGH PERFORMANCE”3 7076680 1 Decal - Hood Top, RH4 7076671 1 Decal - Hood Center, “INDY”, Flags5 7076199 1 Decal - “RACING”6 7076672 1 Decal - “POLARIS”, Nosecone7 8330356-122 1 Decal - Bumper, Bright Red8 7076682 1 Decal - Nosecone Top, RH9 7076684 1 Decal - Nosecone Side, RH10 7076692 2 Decal - “CRC”11 7076676 1 Decal - Hood Side, “XCR”, RH12 7077821 1 Decal - “XC-10”, RH13 7076674 1 Decal - Hood Top, “440”, RH

14 7076678 1 Decal - Hood Side, RH15 7075915 2 Decal - “XTRA-10”16 7073024 1 Decal - USA17 7075365 1 Decal - Operator Caution, English18 7075366 1 Decal - Operator Caution, French19 7075438 1 Decal - “NO PASSENGER”,

Warning20 7076679 1 Decal - Hood Top, LH21 7076673 1 Decal - Hood Top, “440”, LH22 7076474 1 Decal - “440 POLARIS”, Seat23 7076677 1 Decal - Hood Side, LH24 7077820 1 Decal - “XC-10”, LH25 7076675 1 Decal - Hood Side, “XCR”, LH26 7076683 1 Decal - Nosecone Side, LH27 7076681 1 Decal - Nosecone Top, LH

11/97

A12

HOOD - FOAM/FOIL440 XCR 0981660

12

3 45

867

19

16

17

7

9

1011

12

13

14

15

1218


1 5810375 1 Foam, Hood, RH2 5810405 1 Tape, Foil, Foam, RH3 5810407 1 Tape, Foil, RH4 5811154 1 Tape, Foil, RH5 5810404 1 Tape, Foil, Louver, Pipe Side, RH6 7555746 8 Burr, Rivet7 7511861 9 Screw, Self Drilling8 5222439-067

5222438-06711

Louver, Screen, Front, RHLouver, Screen, Front, LH

9 5810393 1 Tape, Foil, LH

10 5810397 1 Tape, Foil, LH11 5810394 1 Tape, Foil, RH12 5810395 1 Tape, Foil, RH13 5810396 1 Tape, Foil, RH14 5810376 1 Foam, Hood, Center15 5810389 1 Foam, Hood, Top, Rear16 5211117-067 1 Screen, Hood, Rear17 7511858 4 Screw18 7080665 1 Clip, Wiring19 5810374 1 Foam, Hood, LH

11/97

A13

CONSOLE440 XCR 0981660

13 14

15

16

4 7

8

65

12

1110

20

23

2221

1

23

6

17

23

18

9

19


1 7661643 1 Rivet2 5431385 1 Guide, Rope3 5222682-067 1 Bracket, Rope Guide4 5241518-067 1 Console5 7075726 1 Decal - Console, w/o Ignition Hole6 4110077 1 Switch, Grip Heater7 2200188 1 Kit - Choke, Control8 7080760 1 Cable, Choke9 2200357 1 Kit - Ignition Switch (Incl. 18)10 5211573 1 Spacer, Regulator11 4060123 1 Regulator, LR 712 7541925 2 Nut, Nylok13 4020133 1 Housing, Socket14 4020057 1 Housing

15 2460484 1 Harness, Wire, Main16 4020153 2 Housing, Circuit Receptacle17 4020063 1 Housing, Receptacle, 2 Circuit18 5410611 1 Key, Ignition w/Cap

NOTE: When ordering ignition keyPN 5410611 be sure to specify if foran A,B,C,D, or E switch. Lettercode will be labeled on undersideof switch body behind console.Key dot code found on key cap (i.e.one dot = A, two dots= B, etc.).

19 7547035 1 Nut, Ignition Switch20 7512031 2 Bolt21 7571610 1 Washer, Lock22 7080229 1 Nut, Choke Slide23 7661638 5 Rivet

11/97

A14

BRAKE440 XCR 0981660

876

5

910

1112

13

314

15

4

17

16

2

1

3

20

18

19


1 1930729 1 Screw (Pkg. of 4)2 1930728

220102411

Kit - Cooler, WaterKit - Gasket, Brake Cooler

3 2200467 1 Kit - Clip, Spring (Qty. 2)4 1930735 1 Inlet5 5240171-067 1 Bracket, Rope Guide, Chaincase6 7555806 2 Washer7 7552603 2 Washer, Spring Lock8 7515521 2 Bolt9 5431385 1 Guide, Rope10 7621433 1 Rivet11 1930733 1 Bracket, Caliper

12 2200764 1 Kit - Piston & Seal (Incl. 13)13 2200466 1 Kit - Seal, Piston, Caliper14 4110234 1 Switch, Stop Light15 2200763 1 Kit - Race Brake Pad (Incl. 3)16 1930820 1 Asm., Brake Caliper, Race

(Incl. 1-4,11-15)17 1930821 1 Line, Brake18 2200462 1 Kit - Piston Asm.

(Incl. Piston & Seal)19 1930776 1 Lever20 2050074 1 Asm., Master Cylinder (Incl. 18,19)

11/97

B1

FRONT SUSPENSION440 XCR 0981660

78

19

21

18

22

23

24

25

12

27

29

31

3635

34

39

42

20

11

6

38

5

15

2

41

43

26

10

13

33

40

4

32

32

16

10

1410

30

5

13

31

1

28

1

36

37

12

9

17

B2

FRONT SUSPENSION440 XCR 0981660


1 5211345 2 Strap, Spacer, Bottom2 7542703 2 Nut, FLEXLOC3 7558702 2 Washer4 7512551 2 Bolt5 7542439 4 Nut, Nylok6 7542503 4 Nut, FLEXLOC7 5242816-067 1 Bar, Sway8 5432038 2 Bushing, Sway Bar9 7621477 6 Rivet10 7542403 6 Nut, FLEXLOC11 5131739

513174011

Arm, Steering, LHArm, Steering, RH

12 7555797 6 Washer13 7515491 6 Bolt14 7661643 2 Rivet, Structural15 7061016 2 Bearing, Spherical16 7710437 2 Ring, Retainer17 7555801 2 Washer18 7512579 2 Bolt19 1822462

182246311

Arm, Trailing, LH (Incl. 15,16)Arm, Trailing, RH (Incl. 15,16)

20 5432561 2 Slide, Sway Bar21 5242017-067

5242018-06711

Stop, Steering, LHStop, Steering, RH

22 3573909 2 Bushing, Flange

23 7556509 2 Bushing24 3574208 2 Bushing, Flange25 6230099-067 2 Spindle26 7080306 2 Fitting, Lubrication27 5010158 2 Bushing28 7080433 2 Fitting, Lubrication29 5010127 4 Bushing30 7555832 4 Washer31 5431486 8 Bushing, Radius Rod, Outer32 7515415 4 Bolt33 --------------

50206187041489-067

2

22

Fox Shock IFS (See FoxShock - IFS Pg. C1 for Details)Retainer, Spring, SlottedSpring, Compression

34 7061006 2 End, Rod, RH35 7542520 2 Nut, Jam36 1822475-067 2 Rod, Radius, Upper37 1822474-067 2 Rod, Radius, Lower38 7542711 2 Nut, Jam39 7061007 2 End, Rod40 7512678 2 Bolt41 7621452 4 Rivet, Pop42 5242224-067 1 Brace, Pan, Lower43 1012575-067 1 Brace, Bulkhead, Front

6/98

B3

SKI440 XCR 0981660

13

15

7

16

3

17

19

4

1

2

56

10

3

7

11

14

8

1414

7

18

9

129


1 7542321 2 Nut, Flange2 7542452 2 Nut3 7555832 4 Washer4 5432209-070 2 Toe, Ski5 7661205 2 Pin, Cotter6 7542438 2 Nut7 7555851 10 Washer8 1822491 2 Saddle, High Performance9 7515479 8 Bolt10 5411094 2 Stop, Rubber

11 5241912-067 2 Support, Ski Rubber12 7542451 6 Nut, Nylok13 5432625-070 2 Ski, Plastic, High Performance14 5010426 8 Spacer, Skag15 1820483 2 Skag, 3⟩, 120 Carb16 7512596 2 Screw17 7515514 2 Bolt18 5333569-067 4 Tube, Reinforcement, Ski Saddle19 7515307 2 Screw

11/97

B4

COOLING SYSTEM440 XCR 0981660

3

54

7

2 9

8

19

10

6

11

14

1

18

1617

12

13

5

8

8

5

8

55

5

5

8

5

15


1 -------------- 1 Cap, Pressure, 13 lb. (See OilTank/Air Box Pg. C5, Ref. 11)

2 8450003-1525 AR Line, Fuel3 -------------- 1 Tank, Oil/Coolant (See Oil Tank/Air

Box Pg. C5, Ref. 1)4 5411464 1 Hose, Engine Out/Brake Cooler5 7080564 8 Clamp, Hose6 5411380 1 Hose, Brake Cooler/ Wear Strip7 5411260 1 Hose, Close-Off/Wear Strip Cooler8 7080562 6 Clamp, Hose9 5411383 1 Hose, Rear Wear Strip Cooler

10 2511297 2 Cooler, Wear Strip11 7661638 8 Rivet12 2511304 1 Exchanger, Close-Off13 7080585 1 Clamp14 7621402 1 Rivet15 7041541 1 Spring, Hose Retainer16 5411485 1 Hose, Tee/Pump17 7052087 1 Connector, Tee18 5411483 1 Hose, Tee/Center Cooler19 5411484 1 Hose, Tee/Bottle

6/98

B5

STEERING - HANDLEBAR440 XCR 0981660

1

1

2

3 4

5

6

7

8

9

11

13 1415

16

16

19

21

22

23

24

252829

30

32

20

31

26

27

12

10

18

17

17


1 5410272-067 2 Grip, Handlebar2 7661624 1 Pin, Retaining3 7710503 1 Ring, Retaining4 5430652

201014211

Lever, ThrottleLever, w/Heater

5 5431592 1 Block, Throttle/Brake6 5430604 1 Adaptor, Block7 7080278 2 Clip, Tinnerman8 7517238 4 Screw9 2690140 1 Cover, Handlebar10 5811181 1 Pad, Handlebar11 5630187-067 2 Block, Handlebar12 7080138 5 Strap, Panduit13 5224634-067 1 Handlebar14 4110107 1 Switch, Dimmer15 -------------- 1 Asm., Master Cylinder (See Master

Cylinder Pg. A14, Ref. 20)16 7080467 2 Plug, Cap

17 7555817 1 Washer18 4110156 1 Switch, Tether19 2460311 2 Grip Heater, Hi/Lo20 5242090-067 1 Mount, Tether Switch21 7542103 2 Nut, Nylok22 7517377 2 Screw23 7542122 4 Nut, Nylok24 1822556-067 1 Post, Steering25 7511848 6 Screw26 7511858 2 Screw27 5432261 1 Holder, Wire28 7710401 1 Ring, Retaining29 7555730 2 Washer30 7512465 1 Screw, Set31 7555727 1 Washer32 4110106 1 Switch, Auxiliary Shut-Off

6/98

B6

STEERING440 XCR 0981660

20

5

27

8

2332

127

4

1436

29

3

19

28

24

30

26

25

35

11

34

16

2

10

96

1

12

34

3443

3

5

87

10

1333

4

39

36

13

40

21

1516

1718

38

22

5

37

31

37

5

5

16


1 7547029 2 Nut2 7555721 2 Washer3 7558702 4 Washer, Thrust4 3554512 4 Bearing, Ball5 7542403 4 Nut, FLEXLOC6 1822469

708043311

Asm., Pitman Arm (Incl. 4,34)Fitting, Lubrication

7 7060174 3 End, Rod HI Angle8 7542401 3 Nut9 5333408 1 Rod, Drag Link10 7542424 3 Nut, LH11 7542303 4 Nut, Nylok12 7080561 1 Fitting, Lubrication13 7060166 3 End, Rod LH14 7512404 1 Bolt15 5241997 1 Retainer, Bolt16 7661638 11 Rivet17 7080631 3 Clip, Tinnerman18 1012662-067 1 Hoop, Steering19 7512275 4 Bolt, Carriage20 7542103 4 Nut, FLEXLOC

21 5410820 1 Plug, Nosepan Hole22 7661643 1 Rivet23 1012533 1 Stop, Torque24 7542414 1 Nut25 3110058 1 Stop, Torque, Coarse26 7517428 4 Bolt, Carriage27 5411249 2 Boot, Tie Rod, CRC28 5211796-067 2 Plate, Boot29 7621323 8 Rivet, Pop30 7517402 2 Screw31 7080689 2 Plug32 5020914-067 2 Rod, Tie33 7515434 2 Bolt34 5010417 2 Bushing35 1822471

708043311

Asm., Idler Arm (Incl. 4,34)Fitting, Lubrication

36 5010384 2 Tube, Spacer37 5411220 2 O-Ring38 1822467 1 Rack, Steering39 7555893 2 Washer40 7515491 2 Bolt

11/97

B7

CHAINCASE440 XCR 0981660

12

3

4

56

78

910

1112

13

15

1617

19

18

14

20

22

56

23

21


1 -------------- 1 Asm., Jackshaft(See Drive Train Pg. B8, Ref. 16)

2 3610030 2 Seal, Oil3 7515551 1 Screw4 7542404 1 Nut5 3514309 2 Bearing6 7718406 2 Ring, Retaining7 3221089 1 Sprocket, 22T, 3/4W8 1332096

35530025630122563012375587027662210

1

11121

Asm., Tightener Replacement(Includes the following)Bearing, ChaincaseBlock, TightenerWheel, IdlerWasher, ThrustPin, Chain Tightener

9 7571620 1 Washer, Spring

10 7542811 1 Nut, FLEXLOC11 7661401 1 Pin, Cotter12 5411207 1 Gasket, Chaincase13 5630691 1 Cover, Chaincase14 7076764 1 Decal - Caution, Chain/Sprocket15 7512242 4 Screw16 7515350 1 Screw17 7571618 1 Washer, Spring18 3222095 1 Sprocket, 41T, 3/4W19 3224069 1 Chain, 70P, 3/4W20 7542451 1 Nut, Nylok21 7052115 1 Plug22 5131455 1 Chaincase23 7515477 1 Screw

6/98

B8

DRIVE TRAIN440 XCR 0981660

12 3 4

5

6

8

712

14

1315

16

1718

1920

23

24

25

21

26

1920

13

1011

9

2728

2930

3132

3334

35

21 22


1 7515369 1 Bolt2 7555701 1 Washer3 7555734 AR Washer4 5020291 1 Spacer, Input Shaft5 -------------- 1 Asm., Driven Clutch

(See Driven Clutch Pg. B14, Ref. 9)6 3211067 1 Belt, Drive7 7512394 3 Bolt, Carriage8 7556509 AR Bushing9 5241359 1 Flangette w/Grease Fitting10 5811095 1 Gasket11 3514519 1 Bearing12 5222751 1 Flangette13 7542324 6 Nut, Nylok14 7558402 3 Washer15 7721116 1 Key16 1332195-067 1 Asm., Jackshaft (Incl. 17)17 7710422 1 Ring, Retaining, Round Sect., 1⟩18 1910197 1 Disc, Brake, Vented

19 5020588 2 Sleeve, Seal20 5410613 2 O-Ring21 7542423 3 Nut, Flanged22 7558403 1 Washer23 5431419 1 Dipstick24 5410675 2 O-Ring25 -------------- 1 Chaincase, Top Mount

(See Chaincase Pg. B7, Ref. 22)26 7515428 2 Bolt, Carriage27 1590269 1 Shaft, Drive (Incl. 28,29,30)28 1012434 1 Flangette w/Screws29 3514526 1 Bearing30 3280019 1 Bushing, Speedometer, Metal31 5241178 1 Flangette32 3280017 1 Key, Speedometer, Square33 5830012 1 Gasket, Drive Adaptor34 3280116 1 Adaptor, Drive w/Fitting35 7515485 1 Bolt

6/98

B9

RAIL MOUNTING (SUSPENSION)440 XCR 0981660

21

18

27 235

20

11

34

26

31

24

3

2

17

25

22

123

29

8

37

36

31

1

25

76

35

33

1

28 3032

10

33

19

9

12

24

13

1415

16

10


1 1543018 4 Asm., Bogie Wheel (Incl. 2-4)2 5431531 8 Insert, Bearing (2 per Wheel)3 3514303 4 Bearing, Roller (1 per Wheel)4 7718407 4 Ring, Retaining (1 per Wheel)5 7621435 2 Rivet, Pop6 5431421 2 Cover, Rail Tip7 7542122 2 Nut, Nylok8 5811097

522262924

Bumper, SuspensionAngle, Reinforcement

9 7542439 4 Nut, Nylok10 7542411 6 Nut, FLEXLOC11 7542525 2 Nut, Nylok12 5211790 2 Bracket, Rail Reinforcement13 5810554

522262924

Bumper, SuspensionAngle, Reinforcement

14 7515545 4 Bolt, Nylok15 5131113 4 Mount, Bumper16 5410925 4 Bumper, Pivot Arm17 7515455 2 Bolt18 5020943 2 Nut19 5130530 2 Block, Idler Adjustable

20 1541218

1541219

1

1

Asm., Rail, Xtra-10, LH(Incl. 6,8,13,16,19)Asm., Rail, Xtra-10, RH(Incl. 6,8,13,16,19)

21 7621501 4 Rivet, Flat22 7512538 2 Bolt23 7555852 4 Washer24 5333116 2 Bushing25 7621476 8 Rivet26 5630399 2 Spacer, Bogie Wheel27 5432170 2 Roller, Spring28 5332787 2 Spacer29 5130570 2 Bracket, Bogie Wheel30 7555743 2 Washer31 7555804 4 Washer32 7515433 2 Bolt33 7512404 4 Bolt34 7553201 2 Washer, Lock35 7512659 2 Bolt36 5332786 2 Spacer37 7515175 2 Screw

7/00

B10

SUSPENSION440 XCR 0981660

17

6 7 8

911

1213

14

21

20

18

19

4

4

179 8

7

6

3

1

1

2

2

22

15

16

16

10

3

3

3

14

10

12

3

35

5

12


1 7517247 4 Screw2 7552603 4 Washer, Lock3 7555806 6 Washer4 5241443 2 Bracket, Shaft Support5 7542411 3 Nut, FLEXLOC6 7515526 2 Bolt7 7571629 2 Washer, Belle8 1594079-214

77184073514305

222

Asm., Idler WheelRing, RetainingBearing

9 5332641 2 Spacer, Idler, Outer10 5010169 2 Spacer, Idler, Inner11 1594079-070 2 Wheel, Idler

12 5010168 1 Spacer, Idler, Center13 5020722 1 Shaft14 7517353 2 Screw15 5521405 2 Hi-Fax16 7555893 2 Washer, Flat17 5333404 2 Shaft18 1540982-067 1 Arm, Pivot, Rear19 7080433 2 Fitting, Lubrication20 5020724 1 Shaft21 5020723 1 Shaft, Pivot Arm22 5411475

52414735241474

14848

TrackClip, SlideClip, Guide

1/98

B11

FRONT TORQUE ARM440 XCR 0981660

2627

28

7

30

31

7

7

29

18

22

19

21

8

15

23

45

33

11

12 13

14

6

6 27

19

9

16

8

117

6

10

29

32

25

24

18

18

23

8

20

20


1 7517247 2 Screw2 7552603 2 Washer, Lock3 7555893 2 Washer4 5020908 1 Shaft5 1541203-067 1 Arm, Front Torque6 7542344 6 Nut, Nylok7 7555716 6 Washer8 7080433 2 Fitting, Lubrication9 7010050 2 Bolt, Eye10 -------------- 1 Retainer, Spring (See Fox

Shock - Front Track Pg. C2 Ref. 14)11 5432353 1 Shield, Spring12 -------------- 1 Shock, Front Track (See Fox Shock

- Front Track Pg. C2 For Details)13 5020618 1 Retainer, Spring, Slotted14 7041508-067 1 Spring, Compression15 7542403 1 Nut, FLEXLOC16 5333028 1 Spacer17 5020561 1 Bushing

18 7542411 3 Nut, FLEXLOC19 7555795 2 Washer20 7555957 2 Washer21 7515472 1 Screw22 1540942-067 1 Arm, Shock23 7515438 1 Screw24 -------------- 1 Shaft

(See Suspension Pg. B10, Ref. 17)25 -------------- 1 Shaft

(See Suspension Pg. B10, Ref. 20)26 5332784 2 Spacer27 7556301 4 Bushing28 -------------- 2 Asm., Bogie Wheel

(See Rail Mounting Pg. B9, Ref. 1)29 7515433 2 Screw30 7517317 2 Screw31 5411498 2 Strap, Limiter, Front32 -------------- 1 Shaft, Pivot Arm

(See Suspension Pg. B10, Ref. 21)33 7512377 2 Bolt, Carriage

6/98

B12

REAR TORQUE ARM440 XCR 0981660

5 8

12

20 19

17

18

13

1415

16

23

21

22

2111

625

29

27

2530

28

36

26

35

34

4

33

9

7

24

11

24

1

24

106

31

6

32

11

23

10


1 7517247 2 Screw2 7552603 2 Washer, Lock3 7555893 2 Washer4 5020845 1 Shaft, Torque, Upper Mounting5 1541152-067 1 Arm, Torque, Rear6 7542411 3 Nut, FLEXLOC7 7512377 1 Bolt, Carriage8 5333536 1 Shaft, Lower9 7010050 1 Bolt, Eye10 7080433 2 Fitting, Lubrication11 7542324 3 Nut, Nylok12 7517232 1 Screw13 5010404 2 Collar, Bearing Lock14 7512257 2 Screw, Set15 1543023

77184073514305

222

Wheel, CarrierRing, RetainingBearing

16 7555787 2 Washer17 7041461-067

7041462-0677041465-0677041466-0677041463-0677041464-067

111111

Spring, Susp., Rear, LH (.421) Std.Spring, Susp., Rear, RH (.421) Std.Spring, Susp., Rear, LH (.437) Opt.Spring, Susp., Rear, RH (.437) Opt.Spring, Torsion, LH (.406) Opt.Spring, Torsion, RH (.406) Opt.

18 5431923 2 Sleeve, Torsion Spring19 7080394 2 Clip, Push-On20 5431168 2 Roller, Spring Adjustment21 7555716 4 Washer22 5411061 1 Strap, Limiter, Rear23 7512310 2 Bolt24 5020561 4 Bushing25 7555795 2 Washer26 7080480 2 Clamp, Hose, 1⟩27 1541015-067 2 Rod, Shock28 5131575 2 Mount, Reservoir29 5333559 1 Bushing30 7515472 1 Bolt31 7080681 2 Clamp, Hose, 2.25⟩32 -------------- 1 Asm., Reservoir

(See Fox Shock - Rear Track andReservoir Page C3, Ref.30)

33 5020657 1 Bushing, 1.4⟩34 -------------- 1 Shock, Track Rear

(See Fox Shock - Rear Track andReservoir Page C3 for Details)

35 5010422 1 Bushing36 7512410 1 Screw

6/98

B13

DRIVE CLUTCH440 XCR 0981660

12

34

5

16178

6 7

15

8

14

9

10

13

11

12

18

6


1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover4 7710417 1 Ring, Retaining, Cover5 7041645 1 Spring, Clutch, Almond/Gold6 5430945 6 Washer, Multilube7 1321622 3 Roller & Bushing8 5430445 6 Button, Guide9 1321731 3 Weight/Bushing, S-53, Red10 7515105 3 Pin, Weight, Hardened

11 3576502 1 Bearing, Sleeve12 5010188 1 Insert, Moveable13 7541906 3 Nut, FLEXLOC14 5210754

52107535210752

ARARAR

Spacer (.050mm)Spacer (.032mm)Spacer (.020mm)

15 5020425 1 Nut, Jam16 5020422 3 Pin, Roller17 2200387 1 Kit - Shim, Drive Clutch18 1321762 1 Asm., Drive Clutch, Basic 92

(Less 5,9)

11/97

B14

DRIVEN CLUTCH440 XCR 0981660

12

15 1413

12 11

31 5

87

6 1

10

9

4


1 7512048 14 Screw2 5210749 1 Plate, Driven3 3569803 1 Bushing, Driven, Large DU4 7556804

75558987555865

ARARAR

Washer (.03)Washer (.02)Washer (.075)

5 5020653 3 Pin, Adjustment, Driven6 5230101 1 Cap, Driven7 7515133 3 Screw

8 5222878 1 Cam, Adjustment, Driven9 1322203 1 Asm., Driven Clutch, R8

(Incl. 1-15)10 5430466 3 Button, Ramp11 7041646 1 Spring, Driven Clutch (Silver/Blue)12 7721103 1 Key13 5630854 1 Ramp, Driven, R-814 7556804 3 Washer15 7714804 1 Ring, Retaining

11/97

C1

FOX SHOCK - IFS440 XCR 0981660

1 22

6

2

8

7

14

9

10

12

11

13

21

1920

1817

16

15

4

53


7041692 2 Shock, Fox, IFS2200618 1 Kit, Piston Valving

1 5432040 2 Bushing, Body End (.205)2 5432304 1 Ring, Spring Preload Adjustment3 3513506 1 Heim, Spherical4 1500093 2 O-Ring5 7710446 2 Ring, Snap6 1500092 1 Bushing, Reducer, Heim7 5020618 1 Spring Retainer, Slotted8 5410855 1 Bumper, Jounce9 1500018

150002211

ScrewO-Ring

10 1500011 1 Piston, IFP11 1500003 1 O-Ring, IFP12 1500006 1 Ring, Piston

13 1500090150002015000211500024150002515000701500071

1111111

Asm., BearingO-Ring, OuterO-Ring, InnerWiper, OuterWiper, InnerScrewBall

14 1500129 1 Eyelet, Billet (1.137”)15 1500017 1 Plate, Top-Out16 1500002 1 Bearing, , Bushing, DU17 1500015 1 Washer, Back-Up18 1500016 1 Nut19 1500073 1 Cap, Body20 1500108 1 O-Ring21 1500072

150001415000191500023

1111

Asm., Air ValveValve, AirScrewO-Ring

22 5020613 1 Sleeve, Steel, Body End

1/00

C2

FOX SHOCK - FRONT TRACK440 XCR 0981660

1

23

4

515

18

1716

1467

138 12 20

2221

19

24

11

9

23

10


7041706 1 Shock, Front Track1 1500182 2 Bushing2 5020640 2 Sleeve3 1500183 1 Body Cap4 1500108 1 O-Ring5 1500011 1 Piston, Floating6 1500016 1 Nut7 1500015 1 Plate, Backup8 1500017 1 Plate9 1500164 1 Eyelet, Base10 1500184 2 Bushing11 1500153 1 Shaft12 2200618 1 Kit - Piston Valving

13 1500002 1 Bearing14 1500156 1 Retainer, Spring15 1500003 1 O-Ring16 1500006 1 Bearing17 1500022 1 O-Ring18 1500018 1 Screw19 1500021 1 O-Ring20 1500020 1 O-Ring21 1500025 1 Wiper, Inner22 1500024 1 Wiper, Outer23 1500070 1 Screw24 1500071 1 Ball

1/00

C3

FOX SHOCK - REAR TRACK AND RESERVOIR440 XCR 0981660

1817

116

15

23

14

13

4 10

9

7 8

5

12

11

6 2728

26

212925

3024

23

22

1920

2921

21

1


7041707 1 Shock, Rear Track1 1500157 1 Fitting, Elbow, 90 Degree2 1500016 1 Nut3 1500015 1 Plate, Backup4 1500017 1 Plate, Top Out5 1500152 1 Shaft6 1500148 1 Eyelet7 1500025 1 Wiper, Inner8 1500165 1 Wiper, Outer9 1500070 1 Screw, Socket Hex10 1500071 1 Ball11 1500021 1 O-Ring12 1500020 1 O-Ring13 2200618 1 Kit - Piston Valving14 1500002 1 Bearing15 1500108 1 O-Ring

16 1500166 1 Cap, Body17 5020657 1 Sleeve18 5432040 2 Bushing19 1500163 1 Asm., End Cap (Incl. 21)20 1500158 1 Hose21 1500003 1 O-Ring22 1500011 1 Piston, Floating23 1500006 1 Bearing, External24 1500161 1 Asm., Screw/O-Ring25 1500160 1 Asm., End Cap (Incl. 21)26 1500072 1 Asm., Air Valve (Incl. 27, 28)27 1500018 1 Screw28 1500023 1 O-Ring29 1500097 1 Ring, Retaining30 1500159 1 Reservoir

1/00

C4

ENGINE MOUNTING440 XCR 0981660

12

3

4

5

24

13

14

15

1617

10

25

Carb.

Carb.

25

26

26 87

26

11

8

7

69

27

12

18

19 22

23

21

20

19

19 19

19

22

18

18

18

18

1918

18

18


1 7517347 1 Screw2 7556003 1 Washer3 3070165 2 Spark Plug, RN2C, Champion4 2201137 1 Engine, Short Block

(N44-44LCDCSP-01) NOTE: TheShort Block assembly containsa crankcase assembly, cylinderand cylinder head assembly,and a piston & crankshaft as-sembly. Prior authorization re-quired for warranty consider-ation.

5 5431499 1 Handle, Recoil6 7512530 2 Screw7 7555740 4 Washer, Flat8 5411082 4 Mount, Engine9 5333354 2 Tube, Spacer10 7542503 2 Nut, FLEXLOC11 7547008 2 Nut, FLEXLOC

12 7555893 2 Washer13 5131816

513159911

Strap, Engine Mount, LHStrap, Engine Mount, RH

14 7517399 4 Bolt15 3110061 2 Mount, Engine16 7555915 2 Washer, Flat17 7542451 2 Nut, Nylok18 7080003 8 Clamp, Hose19 8450040-600 AR Line, Fuel20 2520134 1 Pump, Fuel21 7052211 1 Valve, Fuel22 7080534 2 Clamp, Hose23 2530030 1 Filter24 7051011 3 Valve, Check25 7052048 3 Fitting, Tee26 8360009-600 AR Line, Fuel27 7080730 1 Cable, Throttle

11/97

C5

OIL TANK/AIR BOX440 XCR 0981660

1624

1

26

1018

39

40

17

41

34

35

32

42

36

38

37

29

21

33

7

2831

11

15

19

13

8

14

30

43

13

26 26 2627 27

9

12

10

21

45

6

25

20

2

3

2223


1 5432749 1 Tank, Oil/Coolant2 7077442 1 Decal - On/Off3 7077444 1 Decal - Oil4 7512276 1 Screw5 7558302 1 Washer6 7670096 1 Nut, Chimney7 4110134 1 Sensor, Oil Level8 2511287 1 Cap, Oil Tank9 7512222 2 Screw10 7552604 3 Washer, External Tooth11 2511270 1 Cap, Pressure, 13 lb.12 7541923 2 Nut, Well13 -------------- 1 Valve, Fuel (See Engine Mounting

Page C4, Ref. 21)14 -------------- 1 Pump, Fuel (See Engine Mounting

Page C4, Ref. 20)15 7517455 2 Screw16 7052028 1 Grommet17 7052208 1 Fitting, 90 Degree18 7670057 2 Nut, Speed19 7515107 1 Bolt20 7080745 1 Clip, Twist21 7661638 8 Rivet

22 5242680 2 Bracket, Fuel Pump Mount23 7517615 2 Screw24 5242688 1 Bracket, Oil/Coolant Tank25 4020139 Clip, Rosebud26 7080307 4 Clamp, Large Green27 8450003-1525 AR Line, Oil28 2530009 1 Filter, Oil29 5411295 2 Boot, Carb30 5241691 1 Bracket, Silencer Mount31 5411129 1 Strap, Tie Down32 5432592 1 Silencer, Intake, Drilled33 5850139 1 Plate, Silencer, Intake, Vertical34 5850134 1 Plate, Silencer, Intake35 5811564 1 Foam, Airbox, Internal36 7073426 1 Decal - Greasing37 7075351 1 Decal - Caution, Air Box38 7073820 1 Decal - Adjustable Driven Clutch39 5432828 1 Top, Silencer40 5411075 1 Retainer, Tab41 5811328 1 Foam, Airbox, Chimney42 7075359 1 Decal - Cooling System43 7670102 1 Clip

10/98

C6

EXHAUST SYSTEM440 XCR 0981660

1

6

6

6

9

11

10

17

18

2

5

3

8

16

19

4

7

6 3

14

15

6

1213


1 12608787080751

15

Pipe, TunedBand, Muffler

2 1260820-029 1 Tube, U3 7661639 6 Rivet, Structural4 5242133-029 1 Bracket, Resonator, Rear5 5242132-029 1 Bracket, Resonator, Front6 7041687 5 Spring, Exhaust7 7558212 4 Washer8 7621467 4 Rivet9 7517322 6 Screw

10 5811433 2 Gasket, Exhaust11 1260829 1 Manifold (w/Insulation)12 5333370-029 2 Stop, Ring13 3610046 1 Seal, Exhaust14 5432465 1 Hat, Exhaust15 5410919 1 Boot, Exhaust16 1260750-029 1 Resonator17 7555788 AR Washer, Thrust18 5410467 1 Dampener, Vibration19 7041542 2 Spring, Resonator

11/97

C7

CRANKCASE440 XCR 0981660

2

3

4

12

131416 15

1

11

6

7

8

9

10

4

5


1 7080408 2 Clamp2 5131767 4 Stud3 5131766 4 Stud4 2201134 1 Asm., Crankcase (Incl. 2,3,5-10)5 7051529 2 Plug6 7517448 2 Screw7 7517244 8 Screw8 7516825 1 Screw

9 7517214 4 Screw10 7663001 2 Pin, Dowel11 5411394 2 Seal12 1201747 2 Asm., Reed Valve13 5432681 4 Stuffer, Reed14 1253160 2 Adaptor, Carb15 7080683 1 Clamp, Hose16 7517398 12 Screw

11/97

C8

CYLINDER440 XCR 0981660

5

6

8

1110

12

1413

15

18

9

1920

21

22

2827

24

26

30

16

1

2

17

34

25 29

15

7

23


1 4110254 1 Sensor, Temperature2 7517281 12 Screw3 7517266 1 Screw4 7555998 1 Washer, Flat5 7516818 2 Screw6 5630857 1 Cover, Thermostat7 7556050 1 Washer8 5411429 1 O-Ring9 5630642-093 1 Cover, Head10 5411411 2 O-Ring11 5411182 1 Seal, Head Cover, Rubber12 3022033 1 Head, Cylinder13 5411199 2 O-Ring14 5411201 2 O-Ring15 7547013 8 Nut, Flange

16 3022065 2 Cylinder17 5811599 2 Gasket, Cylinder Base18 5131754 2 Valve, Exhaust, Guillotine19 5411432 2 O-Ring20 5830143 2 Gasket, Exhaust Valve21 1201745 2 Housing w/Bushing22 7517431 4 Screw23 7080720 2 Clip, Retaining24 5411407 2 Bellows, Exhaust Valve25 7080692 2 Strap, Cable Tie26 5432833 2 Piston, Bellows, Exhaust Valve27 7041704-01 2 Spring, Exhaust Valve28 5432697 2 Cover, Exhaust Valve29 7074922 2 Decal - Patent Pending30 7080663 2 Clip, Retaining, Exhaust Valve

11/97

C9

WATER PUMP/OIL PUMP440 XCR 0981660

12

4

15

13

12

5 6

7

8

10

9

17

16

11

3

11

14


1 5411197 1 Seal2 3610067 1 Seal3 7556006 1 Washer, Flat4 5432330 1 Impeller, Water Pump5 7555874 1 Washer6 7546804 1 Nut, Nylok7 5811601 1 Gasket, Water Pump Cover8 5630808 1 Cover, Water Pump9 7051521 1 Plug

10 7516822 9 Screw11 7555977 2 Washer, Thrust12 5131855 1 Driveshaft, Water/Oil Pump13 5411196 1 O-Ring14 5010391 1 Bearing, Pump Shaft, Flanged15 5411293 1 O-Ring16 2540039 1 Pump, Oil, 4 Outlet17 7517277 2 Screw

11/97

C10

PISTON and CRANKSHAFT440 XCR 0981660

1 23

4

56

7

8 9

10

11 1213

14

15

16

18

20

17

1

12

11

10

96

7

8

1819


1 3022950 4 Circlip, Piston2 -------------- 2 Pin, Piston3 2201152 2 Kit - Piston Rings4 2201133 2 Kit - Piston (Incl. 1-3)5 5131748 1 Crankweb, PTO (Incl. Bearing)6 7556015 2 Washer7 -------------- 2 Bearing8 3552108 2 Bearing9 2201132 2 Kit - Rod, Connecting (Incl. 6, 7,10)10 7556031 2 Washer11 5131749 2 Crankweb, Center

12 3513508 2 Seal, Bearing13 5131373 1 Gear, Pump Drive14 5131353 1 Shaft, Pump Drive15 7710447 1 Ring, Snap16 5131750 1 Crankweb, Magneto (Incl. Bearing)17 7721117 1 Key, Woodruff18 3585503 3 Bearing19 2201234 1 Asm., Crankshaft

(Incl. 5-7,9-16,18,20)20 5131357 1 Spacer

11/97

C11

CARBURETOR440 XCR 0981660

1

2

32

31

30

29

28

27

34

5

6

98

11101213

14151624

17

1920

21

22

6

25 23

26

18

7


1 3130184 1 Asm., Mixing Chamber Top(Incl. Gasket)

2 3130444 1 Spring, Throttle3 3130199 1 Guide, Holder4 3130006 1 Spring, Plunger5 3130328 1 Plunger6 1253213 2 Asm., Carburetor (Incl. 1-17,21-32)7 7051020 2 Valve, Check8 3130012 1 Spring, Air Adjuster9 3130011 1 Screw, Air10 3130010 1 Spring, Throttle Adjuster11 3130009 1 Screw, Throttle Stop12 3130068 1 Jet, Pilot (#45)13 3130580 1 Plate14 3130576 1 Ring15 3130139 1 Main Jet (# 360)16 3130578 1 Gasket, Float Chamber

17 3130056 4 Asm., Screw and Washer18 7080544 2 Clamp, Hose19 5431893 1 Plug, Trap20 8450045-153 AR Line, Fuel21 3130573 1 Nipple22 3130239 1 O-Ring23 3130643 1 Needle and Seat24 3130758 1 Float25 3130361 1 Pin, Float26 3130759 1 Packing27 3130595 1 Cap28 3130609 1 Jet, Needle P-4 (286)29 3130375 1 Valve, Throttle (2.0)30 3130158 1 Jet, Needle (J8-6DH07)31 3130508 1 E-Ring32 3130027 1 Plate, Throttle

2/98

C12

MAGNETO440 XCR 0981660

1

23

4

56

7

8

910

11

13

12


1 7517278 6 Screw2 3040161 1 Pulley, Starting3 7546909 1 Nut, Hex4 7555907 1 Washer5 4060141 1 Flywheel6 4060206 1 Stator7 5411202 1 Grommet

8 7555969 3 Washer, Lock9 7555970 3 Washer10 7517314 3 Screw11 4060190

220111411

Controller, IgnitionKit - CDI (Incl. Nyogel & Decal)

12 4020159 2 Cap, Spark Plug13 4010124-305 2 Wire, Lead

11/97

C13

RECOIL STARTER440 XCR 0981660

1

2

34

5 6

8

11

9

10

12

7


1 1201815 1 Asm., Recoil (Incl. 2-8,11,12)2 3040163 1 Nut3 3040164 1 Plate, Friction4 3040167 1 Spring, Friction5 3040165 1 Ratchet6 3040166 1 Spring, Return

7 3040168 1 Reel8 3040170 1 Spring, Spiral9 3040171 1 Bushing, Rope10 7516827 6 Screw11 5630645 1 Housing, Recoil12 3040169 1 Rope

12/97

C14

TOOL KIT440 XCR 0981660

2

3

16

5

4


2871809 1 Kit - Tool (Incl. 1-4)1 -------------- 1 Screwdriver2 -------------- 1 Wrench3 -------------- 1 Box Wrench, Special

4 99147609914617

11

Supplement, O/M, 440 XCRManual, Owner’s, ’98 Snowmobile

5 2690127 1 Roll, Tool6 7080287 1 Strap, Emergency Starter

11/97

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D1

1011732-067 13 A5. . . . . .1011733-067 8 A5. . . . . . .1012001 12 A5. . . . . . . . .1012412 14 A8. . . . . . . . .1012434 28 B8. . . . . . . . .1012533 23 B6. . . . . . . . .1012569 29 A5. . . . . . . . .1012570 29 A5. . . . . . . . .1012574-067 7 A5. . . . . .1012575-067 43 B2. . . . .1012621-067 30 A5. . . . .1012622-067 30 A5. . . . .1012662-067 18 B6. . . . .1201745 21 C8. . . . . . . . .1201747 12 C7. . . . . . . . .1201815 1 C13. . . . . . . . .1253160 14 C7. . . . . . . . .1253213 6 C11. . . . . . . . .1260750-029 16 C6. . . . .1260820-029 2 C6. . . . . .1260829 11 C6. . . . . . . . .1260878 1 C6. . . . . . . . . .1321622 7 B13. . . . . . . . .1321731 9 B13. . . . . . . . .1321762 18 B13. . . . . . . .1322203 9 B14. . . . . . . . .1332096 8 B7. . . . . . . . . .1332195-067 16 B8. . . . .1500002 16 C1. . . . . . . . .

13 C2. . .14 C3. . .

1500003 11 C1. . . . . . . . . .15 C2. . .21 C3. . .

1500004 20 C1. . . . . . . . .4 C2. . .15 C3. . .

1500006 12 C1. . . . . . . . .16 C2. . .23 C3. . .

1500011 10 C1. . . . . . . . .5 C2. . .22 C3. . .

1500014 21 C1. . . . . . . . .1500015 17 C1. . . . . . . . .

7 C2. . .3 C3. . .

1500016 18 C1. . . . . . . . .6 C2. . .2 C3. . .

1500017 15 C1. . . . . . . . .8 C2. . .4 C3. . .

1500018 9 C1. . . . . . . . . . .18 C2. . .27 C3. . .

1500019 21 C1. . . . . . . . .1500020 13 C1. . . . . . . . .

20 C2. . .12 C3. . .

1500021 13 C1. . . . . . . . .19 C2. . .11 C3. . .

1500022 9 C1. . . . . . . . . . .17 C2. . .

1500023 21 C1. . . . . . . . .28 C3. . .

1500024 13 C1. . . . . . . . .22 C2. . .

1500025 13 C1. . . . . . . . .21 C2. . .7 C3. . .

1500070 13 C1. . . . . . . . .23 C2. . .9 C3. . .

1500071 13 C1. . . . . . . . .24 C2. . .10 C3. . .

1500072 21 C1. . . . . . . . .26 C3. . .

1500073 19 C1. . . . . . . . .1500090 13 C1. . . . . . . . .1500092 6 C1. . . . . . . . . .1500093 4 C1. . . . . . . . . .1500097 29 C3. . . . . . . . .1500129 14 C1. . . . . . . . .1500148 6 C3. . . . . . . . . .1500152 5 C3. . . . . . . . . .1500153 11 C2. . . . . . . . .1500156 14 C2. . . . . . . . .1500157 1 C3. . . . . . . . . .1500158 20 C3. . . . . . . . .1500159 30 C3. . . . . . . . .1500160 25 C3. . . . . . . . .1500161 24 C3. . . . . . . . .1500163 19 C3. . . . . . . . .1500164 9 C2. . . . . . . . . .1500165 8 C3. . . . . . . . . .1500166 16 C3. . . . . . . . .1500182 1 C2. . . . . . . . . .1500183 3 C2. . . . . . . . . .1500184 10 C2. . . . . . . . .1540942-067 22 B11. . . .1540982-067 18 B10. . . .1541015-067 27 B12. . . .1541152-067 5 B12. . . . . .1541203-067 5 B11. . . . .1541218 20 B9. . . . . . . . .1541219 20 B9. . . . . . . . .1543018 1 B9. . . . . . . . . .1543023 15 B12. . . . . . . .1590269 27 B8. . . . . . . . .1594079-070 11 B10. . . .1594079-214 8 B10. . . . .1820483 15 B3. . . . . . . . .1822462 19 B2. . . . . . . . .1822463 19 B2. . . . . . . . .1822467 38 B6. . . . . . . . .1822469 6 B6. . . . . . . . . .1822471 35 B6. . . . . . . . .1822474-067 37 B2. . . . .

1822475-067 36 B2. . . . .1822491 8 B3. . . . . . . . . .1822556-067 24 B5. . . . .1910197 18 B8. . . . . . . . .1930728 2 A14. . . . . . . . .1930729 1 A14. . . . . . . . .1930733 11 A14. . . . . . . .1930735 4 A14. . . . . . . . .1930776 19 A14. . . . . . . .1930820 16 A14. . . . . . . .1930821 17 A14. . . . . . . .2010142 4 B5. . . . . . . . . .2050074 20 A14. . . . . . . .2200188 7 A13. . . . . . . . .2200357 9 A13. . . . . . . . .2200387 17 B13. . . . . . . .2200462 18 A14. . . . . . . .2200466 13 A14. . . . . . . .2200467 3 A14. . . . . . . . .2200618 12 C2. . . . . . . . .

13 C3. . .C1. . . .

2200763 15 A14. . . . . . . .2200764 12 A14. . . . . . . .2200869 A11. . . . . . . . . . . .2201024 2 A14. . . . . . . . .2201114 11 C12. . . . . . . . .2201132 9 C10. . . . . . . . .2201133 4 C10. . . . . . . . .2201134 4 C7. . . . . . . . . .2201137 4 C4. . . . . . . . . .2201152 3 C10. . . . . . . . .2201234 19 C10. . . . . . . .2460311 19 B5. . . . . . . . .2460399 16 A6. . . . . . . . .2460484 15 A13. . . . . . . .2460576 40 A10. . . . . . . .2511195-070 1 A6. . . . . . .2511270 9 C5. . . . . . . . . .2511287 8 C5. . . . . . . . . .2511297 10 B4. . . . . . . . .2511304 12 B4. . . . . . . . .2511315 26 A6. . . . . . . . .2520134 20 C4. . . . . . . . .2530009 24 C5. . . . . . . . .2530030 23 C4. . . . . . . . .2540039 16 C9. . . . . . . . .2631853-254 28 A10. . . .2635005-067 29 A10. . . .2670070 26 A5. . . . . . . . .2670071 5 A7. . . . . . . . . .2670151-067 2 A7. . . . . .2670152-067 2 A7. . . . . .2670169 21 A5. . . . . . . . .2681964 3 A6. . . . . . . . . .2681969 3 A6. . . . . . . . . .2682130 2 A6. . . . . . . . . .2690126 3 A5. . . . . . . . . .2690127 5 C14. . . . . . . . .2690140 9 B5. . . . . . . . . .2870448 20 A10. . . . . . . .2871809 C14. . . . . . . . . . . .3022033 12 C8. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D2

3022065 16 C8. . . . . . . . .3022950 1 C10. . . . . . . . .3040161 2 C12. . . . . . . . .3040163 2 C13. . . . . . . . .3040164 3 C13. . . . . . . . .3040165 5 C13. . . . . . . . .3040166 6 C13. . . . . . . . .3040167 4 C13. . . . . . . . .3040168 7 C13. . . . . . . . .3040169 12 C13. . . . . . . .3040170 8 C13. . . . . . . . .3040171 9 C13. . . . . . . . .3070165 3 C4. . . . . . . . . .3110058 25 B6. . . . . . . . .3110061 15 C4. . . . . . . . .3130006 4 C11. . . . . . . . .3130009 11 C11. . . . . . . .3130010 10 C11. . . . . . . .3130011 9 C11. . . . . . . . .3130012 8 C11. . . . . . . . .3130027 32 C11. . . . . . . .3130056 17 C11. . . . . . . .3130068 12 C11. . . . . . . .3130139 15 C11. . . . . . . .3130158 30 C11. . . . . . . .3130184 1 C11. . . . . . . . .3130199 3 C11. . . . . . . . .3130239 22 C11. . . . . . . .3130328 5 C11. . . . . . . . .3130361 25 C11. . . . . . . .3130375 29 C11. . . . . . . .3130444 2 C11. . . . . . . . .3130508 31 C11. . . . . . . .3130573 21 C11. . . . . . . .3130576 14 C11. . . . . . . .3130578 16 C11. . . . . . . .3130580 13 C11. . . . . . . .3130595 27 C11. . . . . . . .3130609 28 C11. . . . . . . .3130643 23 C11. . . . . . . .3130758 24 C11. . . . . . . .3130759 26 C11. . . . . . . .3211067 6 B8. . . . . . . . . .3221089 7 B7. . . . . . . . . .3222095 18 B7. . . . . . . . .3224069 19 B7. . . . . . . . .3280017 32 B8. . . . . . . . .3280019 30 B8. . . . . . . . .3280094 7 A10. . . . . . . . .3280116 34 B8. . . . . . . . .3280156 5 A10. . . . . . . . .3280157 4 A10. . . . . . . . .3280158 6 A10. . . . . . . . .3280186 9 A10. . . . . . . . .3280204 2 A10. . . . . . . . .3280209 1 A10. . . . . . . . .3280210 3 A10. . . . . . . . .3280250 10 A10. . . . . . . .3513506 3 C1. . . . . . . . . .3513508 12 C10. . . . . . . .3514305 3 B9. . . . . . . . . . .

8 B10. .

3514305 15 B12. . . . . . . .3514309 5 B7. . . . . . . . . .3514519 11 B8. . . . . . . . .3514526 29 B8. . . . . . . . .3552108 8 C10. . . . . . . . .3553002 8 B7. . . . . . . . . .3554512 4 B6. . . . . . . . . .3569803 3 B14. . . . . . . . .3573909 22 B2. . . . . . . . .3574208 24 B2. . . . . . . . .3576502 11 B13. . . . . . . .3576516 3 B13. . . . . . . . .3585503 18 C10. . . . . . . .3610030 2 B7. . . . . . . . . .3610046 13 C6. . . . . . . . .3610067 2 C9. . . . . . . . . .4010124-305 13 C12. . . .4020052 39 A10. . . . . . . .4020057 14 A13. . . . . . . .4020063 17 A13. . . . . . . .4020133 13 A13. . . . . . . .4020139 21 C5. . . . . . . . .4020153 16 A13. . . . . . . .4020159 12 C12. . . . . . . .4030015 2 A10. . . . . . . . . .

10 A10. .4030024 10 A6. . . . . . . . .4030045 13 A6. . . . . . . . .4032002 17 A10. . . . . . . .4032003 15 A10. . . . . . . .4032040 18 A10. . . . . . . .4032063 19 A10. . . . . . . .4060123 11 A13. . . . . . . .4060141 5 C12. . . . . . . . .4060190 11 C12. . . . . . . .4060206 6 C12. . . . . . . . .4110077 6 A13. . . . . . . . .4110106 32 B5. . . . . . . . .4110107 14 B5. . . . . . . . .4110134 7 C5. . . . . . . . . .4110156 18 B5. . . . . . . . .4110234 14 A14. . . . . . . .4110254 1 C8. . . . . . . . . .5010127 29 B2. . . . . . . . .5010158 27 B2. . . . . . . . .5010168 12 B10. . . . . . . .5010169 10 B10. . . . . . . .5010188 12 B13. . . . . . . .5010384 36 B6. . . . . . . . .5010391 14 C9. . . . . . . . .5010404 13 B12. . . . . . . .5010417 34 B6. . . . . . . . .5010422 35 B12. . . . . . . .5010426 14 B3. . . . . . . . .5020291 4 B8. . . . . . . . . .5020422 16 B13. . . . . . . .5020425 15 B13. . . . . . . .5020517 8 A8. . . . . . . . . .5020561 17 B11. . . . . . . .

24 B12. .5020588 19 B8. . . . . . . . .5020613 22 C1. . . . . . . . .

5020618 33 B2. . . . . . . . .13 B11. .7 C1. . .

5020640 2 C2. . . . . . . . . .5020653 5 B14. . . . . . . . .5020657 33 B12. . . . . . . .

17 C3. . .5020722 13 B10. . . . . . . .5020723 21 B10. . . . . . . .5020724 20 B10. . . . . . . .5020845 4 B12. . . . . . . . .5020908 4 B11. . . . . . . . .5020914-067 32 B6. . . . .5020943 18 B9. . . . . . . . .5130530 19 B9. . . . . . . . .5130570 29 B9. . . . . . . . .5131113 15 B9. . . . . . . . . .5131353 14 C10. . . . . . . .5131357 20 C10. . . . . . . .5131373 13 C10. . . . . . . .5131455 22 B7. . . . . . . . .5131575 28 B12. . . . . . . .5131599 13 C4. . . . . . . . .5131739 11 B2. . . . . . . . .5131740 11 B2. . . . . . . . .5131748 5 C10. . . . . . . . .5131749 11 C10. . . . . . . .5131750 16 C10. . . . . . . .5131754 18 C8. . . . . . . . .5131766 3 C7. . . . . . . . . .5131767 2 C7. . . . . . . . . .5131816 13 C4. . . . . . . . .5131855 12 C9. . . . . . . . .5210749 2 B14. . . . . . . . .5210752 14 B13. . . . . . . .5210753 14 B13. . . . . . . .5210754 14 B13. . . . . . . .5211117-067 16 A12. . . . .5211345 1 B2. . . . . . . . . .5211573 10 A13. . . . . . . .5211722 19 A8. . . . . . . . .5211790 12 B9. . . . . . . . .5211796-067 28 B6. . . . . .5220522-067 10 A7. . . . .5220523-067 10 A7. . . . .5220951 25 A7. . . . . . . . .5220984 4 A7. . . . . . . . . .5222105 32 A10. . . . . . . .5222254 17 A7. . . . . . . . .5222438-067 8 A12. . . . .5222439-067 8 A12. . . . .5222629 8 B9. . . . . . . . . . .

13 B9. . .5222682-067 3 A13. . . . .5222751 12 B8. . . . . . . . .5222769 13 A8. . . . . . . . .5222857 38 A5. . . . . . . . .5222878 8 B14. . . . . . . . .5223996 22 A7. . . . . . . . .5224517-067 5 A8. . . . . .5224634-067 13 B5. . . . .5230101 6 B14. . . . . . . . .5240171-067 5 A14. . . . .

PartNo.

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PartNo.

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PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D3

5241178 31 B8. . . . . . . . .5241359 9 B8. . . . . . . . . .5241443 4 B10. . . . . . . . .5241473 22 B10. . . . . . . .5241474 22 B10. . . . . . . .5241518-067 4 A13. . . . .5241691 40 C5. . . . . . . . .5241832 5 A5. . . . . . . . . .5241912-067 11 B3. . . . .5241915 2 A5. . . . . . . . . .5241946-067 18 A5. . . . .5241954-067 32 A5. . . . .5241955-067 32 A5. . . . .5241997 15 B6. . . . . . . . .5242017-067 21 B2. . . . .5242018-067 21 B2. . . . .5242090-067 20 B5. . . . .5242132-029 5 C6. . . . . .5242133-029 4 C6. . . . . .5242224-067 42 B2. . . . .5242494-067 31 A5. . . . .5242495-067 31 A5. . . . .5242612-067 35 A5. . . . .5242613-067 35 A5. . . . .5242688 20 C5. . . . . . . . .5242816-067 7 B2. . . . . .5332641 9 B10. . . . . . . . .5332784 26 B11. . . . . . . .5332786 36 B9. . . . . . . . .5332787 28 B9. . . . . . . . .5333028 16 B11. . . . . . . .5333116 24 B9. . . . . . . . .5333354 9 C4. . . . . . . . . .5333370-029 12 C6. . . . .5333404 17 B10. . . . . . . .5333408 9 B6. . . . . . . . . .5333536 8 B12. . . . . . . . .5333559 29 B12. . . . . . . .5333569-067 18 B3. . . . .5410272-067 1 B5. . . . . .5410344 21 A7. . . . . . . . .5410370 11 A7. . . . . . . . .5410394 20 A5. . . . . . . . .5410467 18 C6. . . . . . . . .5410611 18 A13. . . . . . . .5410613 20 B8. . . . . . . . .5410675 24 B8. . . . . . . . .5410820 19 A7. . . . . . . . .

21 B6. . .5410855 8 C1. . . . . . . . . .5410919 15 C6. . . . . . . . .5410925 16 B9. . . . . . . . .5410970 27 A10. . . . . . . .5411061 22 B12. . . . . . . .5411075 30 C5. . . . . . . . .5411082 8 C4. . . . . . . . . .5411094 10 B3. . . . . . . . .5411129 39 C5. . . . . . . . . .5411182 11 C8. . . . . . . . . .5411196 13 C9. . . . . . . . . .5411197 1 C9. . . . . . . . . . .5411199 13 C8. . . . . . . . . .

5411201 14 C8. . . . . . . . .5411202 7 C12. . . . . . . . .5411207 12 B7. . . . . . . . .5411220 37 B6. . . . . . . . .5411249 27 B6. . . . . . . . .5411260 7 B4. . . . . . . . . .5411287-070 26 A7. . . . . .5411293 15 C9. . . . . . . . .5411295 41 C5. . . . . . . . .5411380 6 B4. . . . . . . . . .5411383 9 B4. . . . . . . . . .5411394 11 C7. . . . . . . . .5411407 24 C8. . . . . . . . .5411411 10 C8. . . . . . . . . .5411429 8 C8. . . . . . . . . .5411432 19 C8. . . . . . . . .5411464 4 B4. . . . . . . . . .5411475 22 B10. . . . . . . .5411483 18 B4. . . . . . . . .5411484 19 B4. . . . . . . . .5411485 16 B4. . . . . . . . .5411498 31 B11. . . . . . . .5420126 18 A6. . . . . . . . .5430423 11 A6. . . . . . . . .5430445 8 B13. . . . . . . . .5430466 10 B14. . . . . . . .5430604 6 B5. . . . . . . . . .5430652 4 B5. . . . . . . . . .5430733 37 A10. . . . . . . .5430922-070 22 A10. . . .5430930-070 3 A8. . . . . .5430931-1076 7 A8. . . . .5430945 6 B13. . . . . . . . .5430967 44 A10. . . . . . . .5430979-243 2 A8. . . . . .5431083 8 A7. . . . . . . . . .5431084 8 A7. . . . . . . . . .5431168 20 B12. . . . . . . .5431385 2 A13. . . . . . . . . .

9 A14. .5431419 23 B8. . . . . . . . .5431421 6 B9. . . . . . . . . .5431486 31 B2. . . . . . . . .5431499 5 C4. . . . . . . . . .5431531 2 B9. . . . . . . . . .5431545 14 A6. . . . . . . . .5431592 5 B5. . . . . . . . . .5431621 13 A10. . . . . . . .5431893 19 C11. . . . . . . .5431923 18 B12. . . . . . . .5431981 17 A6. . . . . . . . .5431995-070 25 A5. . . . .5432038 8 B2. . . . . . . . . .5432040 1 C1. . . . . . . . . . .

18 C3. . .5432170 27 B9. . . . . . . . .5432209-070 4 B3. . . . . .5432261 27 B5. . . . . . . . .5432304 2 C1. . . . . . . . . .5432330 4 C9. . . . . . . . . .5432349-070 16 A10. . . .5432353 11 B11. . . . . . . .

5432397 11 A10. . . . . . . .5432465 14 C6. . . . . . . . .5432536 43 A10. . . . . . . .5432561 20 B2. . . . . . . . .5432585-214 30 A8. . . . .5432592 38 C5. . . . . . . . .5432625-070 13 B3. . . . .5432681 13 C7. . . . . . . . .5432697 28 C8. . . . . . . . .5432749 1 C5. . . . . . . . . .5432828 31 C5. . . . . . . . .5432833 26 C8. . . . . . . . .5510133 15 A7. . . . . . . . .5510134 15 A7. . . . . . . . .5521238 28 A5. . . . . . . . .5521405 15 B10. . . . . . . .5630122 8 B7. . . . . . . . . .5630123 8 B7. . . . . . . . . .5630187-067 11 B5. . . . .5630399 26 B9. . . . . . . . .5630642-093 9 C8. . . . . .5630645 11 C13. . . . . . . .5630691 13 B7. . . . . . . . .5630808 8 C9. . . . . . . . . .5630854 13 B14. . . . . . . .5630857 6 C8. . . . . . . . . .5810063 36 A5. . . . . . . . .5810374 19 A12. . . . . . . .5810375 1 A12. . . . . . . . .5810376 14 A12. . . . . . . .5810389 15 A12. . . . . . . .5810393 9 A12. . . . . . . . .5810394 11 A12. . . . . . . .5810395 12 A12. . . . . . . .5810396 13 A12. . . . . . . .5810397 10 A12. . . . . . . .5810404 5 A12. . . . . . . . .5810405 2 A12. . . . . . . . .5810407 3 A12. . . . . . . . .5810437 12 A10. . . . . . . .5810438 12 A10. . . . . . . .5810465 20 A8. . . . . . . . .5810491 26 A8. . . . . . . . .5810492 22 A8. . . . . . . . .5810493 23 A8. . . . . . . . .5810494 25 A8. . . . . . . . .5810495 24 A8. . . . . . . . .5810496 21 A8. . . . . . . . .5810554 13 B9. . . . . . . . .5811095 10 B8. . . . . . . . .5811097 8 B9. . . . . . . . . .5811154 4 A12. . . . . . . . . .5811181 10 B5. . . . . . . . . .5811328 29 C5. . . . . . . . .5811337 41 A10. . . . . . . .5811433 10 C6. . . . . . . . .5811564 35 C5. . . . . . . . .5811599 17 C8. . . . . . . . .5811601 7 C9. . . . . . . . . .5830012 33 B8. . . . . . . . .5830143 20 C8. . . . . . . . .5850134 36 C5. . . . . . . . .5850139 37 C5. . . . . . . . .

PartNo.

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PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D4

6230099-067 25 B2. . . . .7010050 9 B11. . . . . . . . .

9 B12. .7041202 20 A7. . . . . . . . .7041461-067 17 B12. . . .7041462-067 17 B12. . . .7041463-067 17 B12. . . .7041464-067 17 B12. . . .7041465-067 17 B12. . . .7041466-067 17 B12. . . .7041489-067 33 B2. . . . .7041508-067 14 B11. . . .7041541 15 B4. . . . . . . . .7041542 19 C6. . . . . . . . .7041643 28 A6. . . . . . . . .7041645 5 B13. . . . . . . . .7041646 11 B14. . . . . . . .7041687 6 C6. . . . . . . . . .7041692 C1. . . . . . . . . . . . .7041704-01 27 C8. . . . . .7041706 C2. . . . . . . . . . . . .7041707 C3. . . . . . . . . . . . .7042020 25 A6. . . . . . . . .7051011 24 C4. . . . . . . . .7051020 7 C11. . . . . . . . .7051521 9 C9. . . . . . . . . .7051529 5 C7. . . . . . . . . .7052028 13 C5. . . . . . . . .7052037 19 A6. . . . . . . . .7052048 25 C4. . . . . . . . .7052065 22 A6. . . . . . . . .7052087 17 B4. . . . . . . . .7052115 21 B7. . . . . . . . .7052143 27 A6. . . . . . . . .7052208 14 C5. . . . . . . . .7052211 21 C4. . . . . . . . .7060166 13 B6. . . . . . . . .7060174 7 B6. . . . . . . . . .7061006 34 B2. . . . . . . . .7061007 39 B2. . . . . . . . .7061016 15 B2. . . . . . . . .7073024 16 A11. . . . . . . .7073426 34 C5. . . . . . . . .7073820 32 C5. . . . . . . . .7074922 29 C8. . . . . . . . .7075066 2 A11. . . . . . . . .7075350 16 A8. . . . . . . . .7075351 33 C5. . . . . . . . .7075359 28 C5. . . . . . . . .7075365 17 A11. . . . . . . .7075366 18 A11. . . . . . . .7075438 19 A11. . . . . . . .7075726 5 A13. . . . . . . . .7075915 15 A11. . . . . . . .7076199 5 A11. . . . . . . . .7076360 1 A11. . . . . . . . .7076474 22 A11. . . . . . . .7076618 42 A10. . . . . . . .7076671 4 A11. . . . . . . . .7076672 6 A11. . . . . . . . .7076673 21 A11. . . . . . . .7076674 13 A11. . . . . . . .

7076675 25 A11. . . . . . . .7076676 11 A11. . . . . . . .7076677 23 A11. . . . . . . .7076678 14 A11. . . . . . . .7076679 20 A11. . . . . . . .7076680 3 A11. . . . . . . . .7076681 27 A11. . . . . . . .7076682 8 A11. . . . . . . . .7076683 26 A11. . . . . . . .7076684 9 A11. . . . . . . . .7076692 10 A11. . . . . . . .7076764 14 B7. . . . . . . . .7077442 2 C5. . . . . . . . . .7077444 3 C5. . . . . . . . . .7077820 24 A11. . . . . . . .7077821 12 A11. . . . . . . .7080003 23 A6. . . . . . . . .

18 C4. . .7080138 12 B5. . . . . . . . .7080216 15 A8. . . . . . . . .7080227 11 A5. . . . . . . . .7080229 22 A13. . . . . . . .7080278 7 B5. . . . . . . . . .7080287 6 C14. . . . . . . . .7080306 26 B2. . . . . . . . .7080307 22 C5. . . . . . . . .7080360 31 A10. . . . . . . .7080372 24 A7. . . . . . . . .7080394 19 B12. . . . . . . .7080398 40 A5. . . . . . . . .7080402 20 A6. . . . . . . . .7080408 1 C7. . . . . . . . . .7080416 39 A5. . . . . . . . .

6 A7. . .7080433 28 B2. . . . . . . . .

6 B6. . .35 B6. . .19 B10. .8 B11. .10 B12. .

7080467 16 B5. . . . . . . . .7080480 26 B12. . . . . . . .7080534 22 C4. . . . . . . . .7080544 18 C11. . . . . . . .7080548 6 A6. . . . . . . . . .7080549 5 A6. . . . . . . . . .7080550 4 A6. . . . . . . . . .7080561 12 B6. . . . . . . . .7080562 8 B4. . . . . . . . . .7080564 5 B4. . . . . . . . . .7080585 13 B4. . . . . . . . .7080631 17 B6. . . . . . . . .7080663 30 C8. . . . . . . . .7080665 11 A8. . . . . . . . . .

18 A12. .7080681 31 B12. . . . . . . .7080683 15 C7. . . . . . . . .7080689 31 B6. . . . . . . . .7080692 25 C8. . . . . . . . .7080720 23 C8. . . . . . . . .7080730 27 C4. . . . . . . . .7080745 18 C5. . . . . . . . .

7080751 1 C6. . . . . . . . . .7080760 8 A13. . . . . . . . .7511840 12 A6. . . . . . . . .

25 A10. .7511848 25 B5. . . . . . . . .7511858 17 A12. . . . . . . .

26 B5. . .7511861 33 A10. . . . . . . .

7 A12. .7511863 1 A8. . . . . . . . . .7511989 34 A10. . . . . . . .7512008 8 A10. . . . . . . . .7512009 23 A10. . . . . . . .7512031 20 A13. . . . . . . .7512048 1 B14. . . . . . . . .7512102 4 A8. . . . . . . . . .7512193 34 A5. . . . . . . . .

35 A10. .7512222 26 C5. . . . . . . . .7512240 22 A5. . . . . . . . .7512242 15 B7. . . . . . . . .7512247 29 A8. . . . . . . . .7512257 14 B12. . . . . . . .7512263 15 A6. . . . . . . . .

36 A10. .7512265 1 B13. . . . . . . . .7512275 19 B6. . . . . . . . .7512276 4 C5. . . . . . . . . .7512283 26 A10. . . . . . . .7512296 7 A7. . . . . . . . . .7512310 23 B12. . . . . . . .7512377 33 B11. . . . . . . .

7 B12. .7512394 7 B8. . . . . . . . . .7512404 14 B6. . . . . . . . .

33 B9. . .7512410 36 B12. . . . . . . .7512465 30 B5. . . . . . . . .7512530 6 C4. . . . . . . . . .7512538 22 B9. . . . . . . . .7512551 4 B2. . . . . . . . . .7512579 18 B2. . . . . . . . .7512596 16 B3. . . . . . . . .7512659 35 B9. . . . . . . . .7512678 40 B2. . . . . . . . .7515105 10 B13. . . . . . . .7515107 16 C5. . . . . . . . .7515133 7 B14. . . . . . . . .7515175 37 B9. . . . . . . . .7515307 19 B3. . . . . . . . .7515350 16 B7. . . . . . . . .7515369 1 B8. . . . . . . . . .7515415 32 B2. . . . . . . . .7515428 26 B8. . . . . . . . .7515433 32 B9. . . . . . . . .

29 B11. .7515434 33 B6. . . . . . . . .7515438 23 B11. . . . . . . .7515455 17 B9. . . . . . . . .7515472 21 B11. . . . . . . .

30 B12. .7515477 23 B7. . . . . . . . .7515479 9 B3. . . . . . . . . .

PartNo.

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PartNo.

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PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D5

7515485 35 B8. . . . . . . . .7515491 13 B2. . . . . . . . .

40 B6. . .7515514 17 B3. . . . . . . . .7515521 8 A14. . . . . . . . .7515526 6 B10. . . . . . . . .7515545 14 B9. . . . . . . . .7515551 3 B7. . . . . . . . . .7516818 5 C8. . . . . . . . . .7516822 10 C9. . . . . . . . .7516825 8 C7. . . . . . . . . .7516827 10 C13. . . . . . . .7517214 9 C7. . . . . . . . . .7517232 12 B12. . . . . . . .7517238 8 B5. . . . . . . . . .7517244 7 C7. . . . . . . . . .7517247 1 B10. . . . . . . . .

1 B11. .1 B12. .

7517266 3 C8. . . . . . . . . .7517277 17 C9. . . . . . . . .7517278 1 C12. . . . . . . . .7517281 2 C8. . . . . . . . . .7517314 10 C12. . . . . . . .7517317 30 B11. . . . . . . .7517322 9 C6. . . . . . . . . .7517347 1 C4. . . . . . . . . .7517353 14 B10. . . . . . . .7517377 22 B5. . . . . . . . .7517398 16 C7. . . . . . . . .7517399 14 C4. . . . . . . . .7517402 30 B6. . . . . . . . .7517428 26 B6. . . . . . . . .7517431 22 C8. . . . . . . . .7517448 6 C7. . . . . . . . . .7517455 6 A8. . . . . . . . . . .

12 C5. . .7541906 13 B13. . . . . . . .7541923 27 C5. . . . . . . . .7541925 12 A13. . . . . . . .7542103 14 A7. . . . . . . . .

21 B5. . .20 B6. . .

7542122 14 A5. . . . . . . . .8 A6. . .10 A8. . .23 B5. . .7 B9. . .

7542143 1 A7. . . . . . . . . .7542153 30 A10. . . . . . . .7542303 11 B6. . . . . . . . .7542321 1 B3. . . . . . . . . .7542324 13 B8. . . . . . . . .

11 B12. .7542344 6 B11. . . . . . . . .7542401 8 B6. . . . . . . . . .7542403 10 B2. . . . . . . . .

5 B6. . .15 B11. .

7542404 4 B7. . . . . . . . . .

7542411 10 B9. . . . . . . . .5 B10. .18 B11. .6 B12. .

7542414 24 B6. . . . . . . . .7542423 21 B8. . . . . . . . .7542424 10 B6. . . . . . . . .7542438 6 B3. . . . . . . . . .7542439 5 B2. . . . . . . . . . .

9 B9. . .7542451 12 B3. . . . . . . . .

20 B7. . .17 C4. . .

7542452 2 B3. . . . . . . . . .7542503 6 B2. . . . . . . . . . .

10 C4. . .7542520 35 B2. . . . . . . . .7542525 11 B9. . . . . . . . .7542703 2 B2. . . . . . . . . .7542711 38 B2. . . . . . . . .7542811 10 B7. . . . . . . . .7546804 6 C9. . . . . . . . . .7546909 3 C12. . . . . . . . .7547008 11 C4. . . . . . . . .7547013 15 C8. . . . . . . . .7547029 1 B6. . . . . . . . . .7547035 19 A13. . . . . . . .7552603 7 A14. . . . . . . . . .

2 B10. .2 B11. .2 B12. .

7552604 17 C5. . . . . . . . .7552605 28 A8. . . . . . . . .7552801 23 A5. . . . . . . . .

2 B13. .7553201 34 B9. . . . . . . . .7555701 2 B8. . . . . . . . . .7555716 7 B11. . . . . . . . . .

21 B12. .7555721 2 B6. . . . . . . . . .7555727 31 B5. . . . . . . . .7555730 29 B5. . . . . . . . .7555734 3 B8. . . . . . . . . .7555740 7 C4. . . . . . . . . .7555743 30 B9. . . . . . . . .7555746 6 A12. . . . . . . . .7555787 16 B12. . . . . . . .7555788 17 C6. . . . . . . . .7555795 19 B11. . . . . . . .

25 B12. .7555797 12 B2. . . . . . . . .7555801 17 B2. . . . . . . . .7555804 31 B9. . . . . . . . .7555806 6 A14. . . . . . . . . .

3 B10. .7555817 17 B5. . . . . . . . .7555832 30 B2. . . . . . . . .

3 B3. . .7555843 27 A8. . . . . . . . .7555851 7 B3. . . . . . . . . .7555852 23 B9. . . . . . . . .

7555865 4 B14. . . . . . . . .7555874 5 C9. . . . . . . . . .7555893 39 B6. . . . . . . . .

16 B10. .3 B11. .3 B12. .12 C4. . .

7555898 4 B14. . . . . . . . .7555907 4 C12. . . . . . . . .7555915 16 C4. . . . . . . . .7555957 20 B11. . . . . . . .7555969 8 C12. . . . . . . . .7555970 9 C12. . . . . . . . .7555977 11 C9. . . . . . . . .7555998 4 C8. . . . . . . . . .7556003 2 C4. . . . . . . . . .7556006 3 C9. . . . . . . . . .7556015 6 C10. . . . . . . . .7556031 10 C10. . . . . . . .7556050 7 C8. . . . . . . . . .7556301 27 B11. . . . . . . .7556509 23 B2. . . . . . . . .

8 B8. . .7556804 4 B14. . . . . . . . . .

14 B14. .7558212 7 C6. . . . . . . . . .7558221 31 A8. . . . . . . . .7558301 24 A5. . . . . . . . .

9 A8. . .7558302 5 C5. . . . . . . . . .7558402 14 B8. . . . . . . . .7558403 22 B8. . . . . . . . .7558702 3 B2. . . . . . . . . . .

3 B6. . .8 B7. . .

7571610 21 A13. . . . . . . .7571618 17 B7. . . . . . . . .7571620 9 B7. . . . . . . . . .7571629 7 B10. . . . . . . . .7571630 9 A6. . . . . . . . . .7621222 10 A5. . . . . . . . .7621301 9 A5. . . . . . . . . .7621318 3 A7. . . . . . . . . .7621323 29 B6. . . . . . . . .7621334 38 A10. . . . . . . .7621337 7 A6. . . . . . . . . .7621402 13 A7. . . . . . . . .

18 A8. . .14 B4. . .

7621403 27 A7. . . . . . . . .7621418 19 A5. . . . . . . . .

16 A7. . .7621429 17 A8. . . . . . . . .7621432 16 A5. . . . . . . . .

12 A7. . .7621433 10 A14. . . . . . . .7621435 5 B9. . . . . . . . . .7621452 37 A5. . . . . . . . .

18 A7. . .41 B2. . .

7621457 4 A5. . . . . . . . . .7621467 12 A8. . . . . . . . .

8 C6. . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

440 XCR 0981660

D6

7621476 25 B9. . . . . . . . .7621477 9 B2. . . . . . . . . .7621501 21 B9. . . . . . . . .7621509 14 A10. . . . . . . .7621601 9 A7. . . . . . . . . .7661205 5 B3. . . . . . . . . .7661401 11 B7. . . . . . . . .7661624 2 B5. . . . . . . . . .7661638 6 A5. . . . . . . . . . .

23 A7. . .23 A13. .11 B4. . .16 B6. . .19 C5. . .

7661639 3 C6. . . . . . . . . .76616431 A5 A13. . . . . . .

14 B2. . .22 B6. . .

7661825 27 A5. . . . . . . . .7661829 17 A5. . . . . . . . .7662210 8 B7. . . . . . . . . .7663001 10 C7. . . . . . . . .7670021 33 A5. . . . . . . . .7670056 21 A10. . . . . . . .7670057 24 A10. . . . . . . .

15 C5. . .7670096 6 C5. . . . . . . . . .7670102 25 C5. . . . . . . . .7710401 28 B5. . . . . . . . .7710417 4 B13. . . . . . . . .7710422 17 B8. . . . . . . . .7710437 16 B2. . . . . . . . .7710446 5 C1. . . . . . . . . .7710447 15 C10. . . . . . . .7710503 3 B5. . . . . . . . . .7714804 15 B14. . . . . . . .

7718406 6 B7. . . . . . . . . .7718407 4 B9. . . . . . . . . . .

8 B10. .15 B12. .

7721103 12 B14. . . . . . . .7721116 15 B8. . . . . . . . . .7721117 17 C10. . . . . . . . .8330356-122 7 A11. . . . .8360009-600 26 C4. . . . .8450003-1525 21 A6. . . .

2 B4. . .23 C5. . .

8450040-600 24 A6. . . . .19 C4. . .

8450045-153 20 C11. . . .9914617 4 C14. . . . . . . . .9914760 4 C14. . . . . . . . .

PRINTED IN THE USA PARTS MANUAL PN 9914590 and MICROFICHE PN 9915114 7/98

440 xcr model #0981660 rev. 02pi54.com/corp/manuals/parts/9914590r02.pdfcarburetion/throttle body...

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