47-p-522 naphta pump rev 4

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  • Rev. No. :

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    Doc. No. :RFCC-A-47-PR-DS-P522

    4

    Naphtha Pump Process Data Sheet Page No. : 2/7

    REVISION HISTORICAL SHEET

    Rev. Page /Paragraph Item Description of change

    2 Page 4 Performance Add Rated Power and Efficiency

    2 Page 7 Note Add Note 2, 3 & 4

    1 - General Change Process Datasheet format

    2 Page 4 Oper. Condition & PerformanceChange Suction Press. Rated, Differential Press., NPSHA, Hydraulic Power, Est. Shutoff Press.

    4 Page 4 Performance Update Shutoff Pressure, Rated Power and Efficiency as per Vendor datasheet

    4 Page 4 Size and Utility Data Update Phase of Electricity for Drivers

    3 - - Issued for Record

    4 Page 4 Operating ConditionUpdate Max & Rated Suction Pressure and Discharge Pressure due to update Pump Centerline from Vendor drawing

    Update Nozzle Condition and Pressure Casing Connections

    4 Page 4 Performance Add Impeler Diameter, Max Head and NPSHR as per Vendor datasheet

    4 Page 5 Material Update material class as per Vendor datasheet

    CONSORTIUM ADHI - GS E&C

    4 Page 5 Construction

  • CILACAP RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT Rev. Prep'd Check'd Appr'd DatePERTAMINA RU-IV CILACAP, CENTRAL JAVA, INDONESIA A MF MF/MJ IRJ/AF 23-Dec-11PT. PERTAMINA (PERSERO) 0 NK MF/MJ IRJ/AF 10-Jan-12RFCC-A-47-PR-DS-P522 1 NK MF/MJ IRJ/AF 23-Feb-1215/C00000/2011-S2 2 NK MF/MJ IRJ/AF 22-May-122F1102 3 NK MF/MJ IRJ/AF 26-Jun-12

    4 NK/JH MF/MJ IRJ/AF 23-Apr-13

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    REFERENCE LIST

    47-P-522 NAPHTHA PUMP

    Description ITB SN CN EPC Rev. 4

    PROJECT TITLE

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    JOB NO.PAGE 3 OF 7

    DOC. NO.CLIENT JOB NO.

    LOCATIONOWNER

    Flow Normal (m/h) - - - -

    Flow Rated (m/h) 300 - - 300

    Relative Density (SG) - -

    Source:Operating Pressure:

    0.005Destination:

    Operating Pressure:6

    (Min) : 0.77(Normal): 0.724

    (Min) : 0.77(Normal): 0.724

    Pumping Temperature (C) - -

    Basis:Pressure (kg/cmG) - - -

    (Min) : 18(Normal): 38

    (Min) : 18(Normal): 38

    Viscosity (cP) (Normal) :0.41 - - 0.41

    Vapor Pressure (kg/cm) (Normal)0.51 - - 0.51

    Suction Pressure (kg/cmg) -0.02 - - -0.07

    Discharge Pressure (kg/cmg) 9.16 9.11

    Differential Pressure (kg/cm) 9.18 - - 9.18

    Differential Head (m) 126.98 - - 126.98

    NPSHA (m) 6.20 - - 6.20

    Plot Plan - - - General Plot Plant Rev. 2A

    Suction Reservoir - - - Naphtha Tank

    Outlet Destination - - - Gasoline from RFCC Unit 105(ISBL -OSBL Battery Limit)

  • Doc. No. :

    Rev. No. :

    Page No. :

    Item No. : 47-P-522Unit : TANKAGE UNITNo. Of Units : 1 (Operation) Driven by : Motor

    Service : NAPHTHA PUMP

    REV

    APPLICABLE TO: PROPOSALS PURCHASE AS BUILT 1

    FOR UNIT 2

    SITE SERVICE 3

    NO. REQ PUMP SIZE TYPE NO. STAGES 4MANUFACTURER MODEL SERIAL NO. 5

    NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER 6

    7

    PUMPS TO OPERATE IN (PARALLEL) NO. MOTOR DRIVEN NO. TURBINE DRIVEN 8(SERIES) WITH PUMP ITEM NO. PUMP ITEM NO. 9GEAR ITEM NO. MOTOR ITEM NO. TURBINE ITEM NO. 10

    GEAR PROVIDED BY MOTOR PROVIDED BY TURBINE PROVIDED BY 11

    GEAR MOUNTED BY MOTOR MOUNTED BY TURBINE MOUNTED BY 12

    GEAR DATA SHT. NO. MOTOR DATA SHT. NO. TURBINE DATA SHT. NO. 13

    14

    CAPACITY, NORMAL m/h RATED m/h WATER SOURCE 15

    OTHER m/h CHLORIDE CONCENTRATION (PPM) 164 SUCT PRESS MAX./RATED / kg/cm[g] INSTRUMENT AIR: MAX/MIN PRESS / 17

    4 DISCHARGE PRESSURE kg/cm[g] 18

    DIFFERENTIAL PRESSURE kg/cm TYPE OR NAME OF LIQUID 19DIFF. HEAD m NPSHA m PUMPING TEMPERATURE 20

    PROCESS VARIATIONS NORMAL C MAX. C MIN. 21

    STARTING CONDITIONS VAPOR PRESSURE kg/cm [a] @ C 22SERVICE: CONT. INTERMITTENT (STARTS/DAY) RELATIVE DENSITY (SPECIFIC GRAVITY): 23

    PARALLEL OPERATION REQ'D NORMAL MAX MIN 24SPECIFIC HEAT kcal/(kg.C) 25

    LOCATION: VISCOSITY cP @ C 26

    INDOOR HEATED UNDER ROOF MAX. VISCOSITY cP 27

    OUTDOOR UNHEATED PARTIAL SIDES CORROSIVE/EROSIVE AGENT 28

    GRADE MEZZANINE CHLORIDE CONCENTRATION (PPM) 29ELECTRIC AREA CLASSIFICATION H2S CONCENTRATION (PPM) 30

    CL GR DIV LIQUID HAZARDOUS FLAMMABLE 31WINTERIZATION REQ'D TROPICALIZATION REQ'D. OTHER 32

    HYDROGEN PARTIAL PRESSURE

    SITE DATA See "Basic Engineering Design Data" 33ALTITUDE BAROMETER PROPOSAL CURVE NO. RPM 34

    RANGE OF AMBIENT TEMPS: MIN/MAX. / IMPELLER DIA. RATED MAX. MIN. mm 35

    4 RELATIVE HUMIDITY: MIN / MAX / % HYDRAULIC POWER kW 36

    4 RATED POWER kW EFFICIENCY %

    UNUSUAL CONDITIONS: DUST FUMES MINIMUM CONTINUOUS FLOW: 37

    OTHER THERMAL m/h STABLE m/h 38

    UTILITY CONDITIONS: See "Basic Engineering Design Data" PREFERRED OPERATING REGION TO m/h 39STEAM: ALLOWABLE OPERATING REGION TO m/h 40

    MIN MAX HEAD @ RATED IMPELLER m 41

    MAX MAX POWER @ RATED IMPELLER kW 42

    4 ELECTRICITY HEATING CONTROL SHUTDOWN NPSHR AT RATED CAPACITY m 43

    VOLTAGE SUCTION SPECIFIC SPEED 44

    HERTZ MAX. SOUND PRESS. LEVEL REQ'D (dBA) 454 PHASE EST MAX SOUND PRESS. LEVEL (dBA) 46

    COOLING WATER: REMARKS: 47

    TEMP. INLET C MAX. RETURN C 48

    PRESS. NORM kg/cm[g] DESIGN kg/cm[g] 49MIN RETURN MAX ALLOW DP kg/cm 50

    4 FOULING FACTOR SHUTOFF PRESSURE kg/cm[g] 51

    107.0 74.29

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    RFCC-A-47-PR-DS-P522

    4

    4 of 7Rev DATE PRED REVD APVDA 23-Dec-11 MF MF/MJ IRJ/AF0 10-Jan-12 NK MF/MJ IRJ/AF1 23-Feb-12 NK MF/MJ IRJ/AF2 22-May-12 NK MF/MJ IRJ/AF3 26-Jun-12 NK MF/MJ IRJ/AF4 23-Apr-13 NK/JH MF/MJ IRJ/AF

    1

    NAPHTHA PUMP

    GENERAL

    147-P-522

    OPERATING CONDITIONS (5.1.3) SITE AND UTILITY DATA (CONT'D)300

    9.18 Naphta126.98 6.20

    38 18

    1.16 -0.07

    9.11 LIQUID

    SITE AND UTILITY DATA

    0.41 38

    None

    0.510 38

    0.724 0.770

    PERFORMANCE

    1 IIA / IIB T3

    18 37 304 381 291100 79.90

    See "Basic Engineering Design Data"

    DRIVERS HEATING

    DRIVERS 3.113300 220

    144.3

    33 463.2 6.5

    1

    50 50 853 1

    12.27

    CONSORTIUM ADHI - GSEC

  • Doc. No. :

    Rev. No. :

    Page No. :

    ITEM No. :

    SERVICE : NAPHTHA PUMP

    REV

    1

    APPLICABLE STANDARD: SHAFT DIAMETER BETWEEN BEARINGS mm 2

    API 610 10TH EDITION SPAN BETWEEN BEARING CENTERS mm 3

    OTHER (SEE REMARKS) SPAN BETWEEN BEARING & IMPELLER mm 4PUMP TYPE: REMARKS 5

    OH2 BB1 VS1 VS6 6

    OH3 BB2 VS2 VS7 7

    OH4 BB3 VS3 OTHER COUPLINGS: DRIVER - PUMP 8

    OH5 BB4 VS4 MAKE 9

    OH6 BB5 VS5 MODEL 10

    NOZZLE CONDITIONS: RATING 11

    SIZE (IN) FLANGE FAC'G POSITION LUBRICATION 12CLASS LIMITED END FLOAT REQUIRED 13

    4 SUCTION SPACER LENGTH mm 14

    4 DISCHARGE SERVICE FACTOR 15

    BALANCE DRUM DRIVER HALF COUPLING MOUNTED BY: 16

    PRESSURE CASING CONNECTIONS: PUMP MFR. DRIVER MFR. PURCHASER 17NO. SIZE (NPS) TYPE COUPLING PER API 671 18

    4 DRAIN BASEPLATES: 19

    4 VENT (IF NOT SELF VENT) API BASEPLATE NUMBER (APPENDIX M) 20PRESSURE GAUGE NON-GROUT CONSTRUCTION: 21

    TEMP GAUGE REMARKS: 22

    WARM-UP 23

    BALANCE / LEAK-OFF 24

    CYLINDRICAL THREADS REQUIRED 254 CASING MOUNTING: ( SEE SEPARATE SHEET FOR VERTICALS) APPENDIX H CLASS 26

    CENTERLINE NEAR CENTERLINE MIN DESIGN METAL TEMP C 27

    FOOT SEPARATE MOUNTING PLATE BARREL/CASE IMPELLER 28

    IN-LINE CASE/IMPELLER WEAR RINGS 29

    CASING SPLIT: SHAFT 30

    AXIAL RADIAL DIFFUSERS 31

    CASING TYPE: COUPLING SPACER/HUBS 32

    SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER COUPLING DIAPHRAGMS (DISKS) 33OVERHUNG BETWEEN BEARINGS BARREL REMARKS: 34

    CASE PRESSURE RATING: 35

    MAX ALLOWABLE WORKING PRESSURE kg/cm[g] 36

    @ 0 37

    HYDROTEST PRESSURE kg/cm[g] BEARING (TYPE/NUMBER): 38SUCT'N PRESS. REGIONS MUST BE DESIGNED FOR MAWP RADIAL / 39

    ROTATION: (VIEWED FROM COUPLING END) THRUST / 40CW CCW REVIEW AND APPROVE THRUST BEARING SIZE 41

    IMPELLERS INDIVIDUALLY SECURED LUBRICATION: 42

    REMARKS: GREASE FLOOD RING OIL 43

    FLINGER PURGE OIL MIST PURE OIL MIST 44

    BOLT OH3 PUMP TO PAD/FOUNDATION CONSTANT LEVEL OILER PREFERENCE (SEE REMARKS) 45SHAFT: PRESSURE LUBE SYS API-610 API-614 46

    SHAFT DIAMETER AT COUPLING mm OIL VISC. ISO GRADE 47

    REMARKS: SUCTION TYPE 48

    IMPELLER TYPE 49

    50

    51

    47-P-522 Rev DATE PRED REVD APVD

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    RFCC-A-47-PR-DS-P522

    4

    5 of 7

    A 23-Dec-11 MF MF/MJ IRJ/AF0 10-Jan-12 NK MF/MJ IRJ/AF1 23-Feb-12 NK MF/MJ IRJ/AF

    2 22-May-12 NK MF/MJ IRJ/AF3 26-Jun-12 NK MF/MJ IRJ/AF

    CONSTRUCTION CONSTRUCTION (CONT)

    8" 300# RF Top

    1 3/4" Provide with Valve

    6" 300# RF Top

    MATERIAL

    S-618

    CONSORTIUM ADHI - GSEC

    BEARINGS AND LUBRICATION

    4 23-Apr-13 NK/JH MF/MJ IRJ/AF

  • Doc. No. :

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    REV

    1

    OIL HEATER REQ'D ELECTRIC STEAM VAPOR PRESSURE kg/cm [a] @ C 2OIL PRESS TO BE GREATER THAN COOLANT PRESS HAZARDOUS FLAMMABLE OTHER 3

    REMARKS FLOW RATE MAX/MIN / m/h 4

    PRESSURE REQUIRED MAX/MIN / kg/cm[g] 5TEMPERATURE REQUIRED MAX/MIN / 0 6

    QUENCH FLUID: 7SEAL DATA: NAME OF FLUID 8

    SEE ATTACHED API-682 DATA SHEET FLOW RATE m/h 9

    NON-API 682 SEAL SEAL FLUSH PIPING: 10

    APPENDIX H SEAL CODE SEAL FLUSH PIPING PLAN 11

    SEAL MANUFACTURER TUBING CARBON STEEL 12

    SIZE AND TYPE / PIPE STAINLESS STEEL 13

    MANUFACTURER CODE AUXILIARY FLUSH PLAN 14

    SEAL CHAMBER DATA: TUBING CARBON STEEL 15

    TEMPERATURE PIPE STAINLESS STEEL 16

    PRESSURE kg/cm[g] PIPING ASSEMBLY: 17FLOW m/h THREADED UNIONS SOCKET WELDED 18

    SEAL CHAMBER SIZE (TABLE 2.3) FLANGED TUBE TYPE FITTINGS 19TOTAL LENGTH mm CLEAR LENGTH mm LOW PRESSURE SWITCH (PLAN 52/53) TYPE 20

    SEAL CONSTRUCTION: PRESSURE GAUGE (PLAN 52/53) 21SLEEVE MATERIAL LOW LEVEL SWITCH (PLAN 52/53) TYPE 22GLAND MATERIAL LEVEL GAUGE (PLAN 52/53) 23AUX SEAL DEVICE TEMP INDICATOR (PLANS 21, 22, 23, 32, 41) 24JACKET REQUIRED HEAT EXCHANGER (PLAN 52/53) 25

    GLAND TAPS: REMARKS 26

    FLUSH (F) DRAIN (D) BUFFER (B) 27QUENCH (Q) COOLING (C) LUBRICATION (G) 28HEATING (H) LEAKAGE PUMPED FLUID (P) VIBRATION: 29BAL'NCE FLUID (E) EXTERNAL FLUID INJECTION (X) NONCONTACTING (API 670) TRANSDUCER 30

    SEAL FLUIDS REQUIREM'T AND AVAILABLE FLUSH LIQUID: PROVISION FOR MOUNTING ONLY 31NOTE: IF FLUSH LIQUID IS PUMPAGE LIQUID (AS IN FLUSH PIPING FLAT SURFACE REQ'D 32PLANS 11 TO 41), FOLLOWING FLUSH LIQUID DATA IS NOT REQ'D. SEE ATTACHED API 670 DATA SHEET 33

    SUPPLY TEMPERATURE MAX/MIN / C MONITORS AND CABLES 34

    RELATIVE DENSITY (SPECIFIC GRAVITY) @ C REMARKS 35

    NAME OF FLUID 36

    SPECIFIC HEAT kcal/(kg.C) COOLING WATER PIPING PLAN 37VAPOR PRESSURE kg/cm [a] @ C COOLING WATER REQUIREMENTS 38HAZARDOUS FLAMMABLE OTHER SEAL JACKET/BRG HSG m/h @ kg/cm[g] 39FLOW RATE MAX/MIN / m/h SEAL HEAT EXCHANGER m/h @ kg/cm[g] 40PRESSURE REQUIRED MAX/MIN / kg/cm[g] QUENCH m/h @ kg/cm[g] 41TEMPERATURE REQUIRED MAX/MIN / TOTAL COOLING WATER m/h 42

    BUFFER FLUID: STEAM PIPING: TUBING PIPE 43

    SUPPLY TEMPERATURE MAX/MIN / C REMARKS Sight Flow Indicators shall be provided 44RELATIVE DENSITY (SPECIFIC GRAVITY) @ C 45NAME OF FLUID 46

    ADDITIONAL REMARKS: 47

    48

    49

    50

    51

    MF MF/MJ IRJ/AF

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    RFCC-A-47-PR-DS-P522

    4

    6 of 7

    ITEM No.: 47-P-522Rev DATE PRED

    SERVICE : NAPHTHA PUMP0 10-Jan-12 NK MF/MJ IRJ/AF1 23-Feb-12 NK MF/MJ IRJ/AF

    BEARINGS AND LUBRICATION (CONT) MECHANICAL SEAL OR PACKING (CONT)

    MECHANICAL SEAL OR PACKING

    API Plan 11

    CONSORTIUM ADHI - GSEC

    INSTRUMENTATION

    STEAM AND COOLING WATER PIPING

    4 MF/MJ IRJ/AF23-Apr-13 NK/JH3 26-Jun-12 NK MF/MJ IRJ/AF2 22-May-12 NK MF/MJ IRJ/AF

    REVD APVDA 23-Dec-11

  • Doc. No. :

    Rev. No. :

    Page No. :

    REV

    NOTES:1. For utility and site conditions, please refer to "Basic Engineering Design Data" (RFCC-C-000-PR-SP-001)

    4 2. Hydraulic data refer to Hydraulic Calculation Report unit 47 Rev. 7 (Doc. No.: RFCC-A-47-PR-CS-001)3. NPSHR at least 1 (one) meter below NPSHA.

    4 4. Basis of Calculation (BOC), Pump routing sketch (Source and Destination), Calculation Sheet, Line Pressure Drop include Pressureprofile calculation and Process Design Information describe calculation summary (comparation) between ITB vs EPC can be seenin Hydraulic Calculation Reports Unit 47 Rev. 7 (Doc. No.: RFCC-A-47-PR-CS-001).

    ITEM No. : 47-P-522REV DATE PRED

    Cilacap Resid Fluid CatalyticCracking (RFCC) Project

    PT. PERTAMINA (Persero)

    RFCC-A-47-PR-DS-P522

    4

    Page 7 of 7REVD APVD

    A 23-Dec-11 MF MF/MJ IRJ/AF

    SERVICE : NAPHTHA PUMP0 10-Jan-12 NK IRJ/AF1 23-Feb-12 NK MF/MJ IRJ/AF

    MF/MJ

    CONSORTIUM ADHI - GSEC

    2 22-May-12 NK MF/MJ IRJ/AF3 26-Jun-12 NK MF/MJ IRJ/AF4 23-Apr-13 NK/JH MF/MJ IRJ/AF