480 north sam houston parkway, east houston, tx 77060 usa · helping you get the job done right.sm...
TRANSCRIPT
Helping You Get The Job Done Right.SM
Chip EvansGlobal Services Manager
480 North Sam Houston Parkway, EastHouston, TX 77060
USA
Presenter:
Helping You Get The Job Done Right.SM
API’s Origins
API Today
API Standards Development
API Training Activities
API’s Certification Programs
– Application Process
– Global Participation and Trends
– Certification Benefits
API in the Europe
Today’s Presentation
Helping You Get The Job Done Right.SM
• During WWI, the United States needed to improve its delivery of petroleum products to its armed forces in Europe
• A committee of experts was gathered, consisting of oil company executives to address the issue
• They found that drilling delays caused by incompatible equipment at drill sites led to inconsistent oil production and delivery. More standardization was introduced.
• After WWI, the oil and gas industry realized that its collaborative efforts had been successful and decided to continue working together
• In 1919, the American Petroleum Institute was formed in New York City
API’s Origins
Helping You Get The Job Done Right.SM
API’s Origins
For API’s first 10 years, its primarily focus was on three specific areas:
1. Gathering of vital industry statistics2. Proposing an acceptable tax code 3. Standardizing oilfield equipment
– Standardization provides uniformity of pipe sizes, threads, couplings and other equipment in the field. Standardization allows for equipment interchangeability. With interchangeability comes more sources of the standardized equipment.
Helping You Get The Job Done Right.SM
API Today
• API is the primary trade association for the oil and natural gas industry. API is member-driven
• API’s primary mission is to influence public policy in support of a strong, viable US oil and gas industry essential to meet the energy needs of consumers in an efficient and environmentally responsible way. API lobbies the federal and state legislative and regulatory bodies
• API is based in Washington DC and has a staff of approximately 250
Helping You Get The Job Done Right.SM
API Today
• API provides an industry forum to develop consensus on policies and collective action on issues impacting its members
• API provides the opportunity for standards development, technical cooperation and other activities to improve the industry’s competitiveness
• API represents more than 440 companies in every facet of the industry, including exploration and production, transportation, refining and marketing
Helping You Get The Job Done Right.SM
API Today
API divided into segments• Upstream focuses on regulatory and legislative issues,
industry standards and practices. API works to ensure industry operations are conducted in a safe, efficient and environmentally responsible manner
• Downstream focuses on refining, marketing and transportation of petroleum products to service stations
• Marine focuses on transportation of petroleum and petroleum products, marine terminal operations and the impact of federal, state and international regulations, industry standards and practices. We promote safe, environmentally sound and efficient marine transportation
Helping You Get The Job Done Right.SM
API’s Responsibilities to Industry
• Pipeline focuses on regulatory activities that directly affect the operators of petroleum pipelines. We provide a forum for the development of pipeline standards and the sharing of technical and operational information
• General focuses on domestic and international issues, particularly international trade issues since many members in this segment supply products and services worldwide
API covers the entire industry.
Helping You Get The Job Done Right.SM
• API is a Standards Development Organization (SDO), and is accredited by the American National Standards Institute (ANSI)
• API maintains approximately 550 standards along with other publications
• API standards are in great demand globally, and many API standards have been adopted by ISO and others
• Who actually writes API standards? API standards are developed through an API organized, collaborative process that includes users, manufacturers and technical consultants
API Standards Development
Helping You Get The Job Done Right.SM
• API solicits participation from ALL corners of the world, from all disciplines within the industry
• API convenes standard conferences for measurement, upstream, downstream and others twice annually. All meetings are open to public
API Standards Development
Helping You Get The Job Done Right.SM
Until recently, API training has been fairly limited in scope and in its availability outside of North America.
The new APIUniversity includes:
• API sponsored training courses
• API & ABS (American Bureau of Shipping) joint courses
• Technomedia, providing Internet and computer based training
API Training Activities
Helping You Get The Job Done Right.SM
API Certification Programs
Helping You Get The Job Done Right.SM
API’s Certification ProgramsMonogram ProgramMonogram Program Perforator Design Perforator Design
Registration ProgramRegistration Program
Training Provider Training Provider CertificationCertification
ProgramProgram
ISO 9001 & ISO ISO 9001 & ISO 14001 Registration14001 Registration
Engine Oil Licensing Engine Oil Licensing and Certification and Certification
SystemSystem
API Spec Q1 API Spec Q1 RegistrationRegistration
ISO/TS 29001 ISO/TS 29001 RegistrationRegistration
Helping You Get The Job Done Right.SM
Certify the Individuals
– Individual Certification Programs
– Training Courses
Certify the Management Systems
– Spec Q1 & ISO TS 29001 Registrations
– ISO 9001 Registration
– ISO 14001 Registration
Certify the Products and Services
– Monogram Licensing
– Engine Oil Certification
Certification ProgramsObjective
Comprehensive
Coverage
Helping You Get The Job Done Right.SM
Certification ProgramsIndividual Certification
Individual Certification ProgramsIndividual Certification Programs
Helping You Get The Job Done Right.SM
• Created to ensure a qualified supply of inspectors
• Based on API Standards:– API 510 - Pressure Vessel (1989)– API 653 – Tank Inspection (1992)– API 570 - Pipe Inspection (1996)– Qualification of Ultrasonic
Examiners– API 936 – Refractory Personnel– Tank Entry Supervisor– Service Station Contractors Safety
Qualification Program (2006)– OCTG Inspector Certification ( ? )
Certification ProgramsIndividual Certification
Helping You Get The Job Done Right.SM
• Exam takers must first qualify to take the test
• Most are pen and paper; one is practical exam
• Exams scheduled annually, wherever we find concentrations of interest
• Thousands of ICP Inspectors worldwide (None in Romania)
Certification ProgramsIndividual Certification
Helping You Get The Job Done Right.SM
Certification ProgramsQMS Programs
APIQR ISO 9001 RegistrationAPIQR ISO 9001 Registration
API Spec Q1 Registration ISO TS 29001 Registration
Helping You Get The Job Done Right.SMHelping You Get The Job Done Right.SM
• Started in late 1998• Built on API’s quality successes
– Answered calls from industry– Consistent with API’s charge
and core-competencies– Expanded user-sources for
good products and services – Simplification / consolidation
with other API certifications –Fewer audits & less cost.APIQR Dual Registration & API QualityPlus
Certification ProgramsAPIQR ISO 9001 Registration
Helping You Get The Job Done Right.SM
02 Mining and Quarrying10 Coke and Refined Petroleum Products12 Chemicals14 Rubber and Plastic Products15 Non-metallic Mineral Products16 Concrete and Cement17 Basic Metal and Fabricated
Metal Products18 Machinery and Equipment
19 Electrical and Optical Equipment
20 Ship Building
28 Construction
29 Wholesale and Retail Trade
32 Renting of Machinery and Equipment
34 Engineering Services
35 Other Services (Testing and Analysis)
Certification ProgramsAPIQR ISO 9001 Registration – Scope Categories
Helping You Get The Job Done Right.SM
API Spec Q1 RegistrationISO TS 29001 Registration
– the O&G sector-specific quality management standard.
Helping You Get The Job Done Right.SM
• “Can we get API certified?”
– ‘No’ became YES!
• API Spec Q1 Registration says that the QMS meets API Spec Q1 for API and/or non-API products
• ISO TS 29001 Registration says that the QMS meets ISO’s QMS for oil and gas equipment (e.g. QS 9000)
• API Spec Q1 and ISO TS 29001 are identical
• Includes 33 requirements beyond ISO 9001 that are valuable to industry
Certification ProgramsAPI Spec Q1 & ISO TS 29001 Registrations
Helping You Get The Job Done Right.SM
All products and services in the oil and gas industry
Certification ProgramsSpec Q1/TS 29001 Registration Scope Categories
Helping You Get The Job Done Right.SM
• APIQR ISO 9001 Registration
• API Spec Q1 Registration
• ISO TS 29001 Registration
Certification ProgramsQMS Registrations Summary
API QualityPlus
Apply for one registration or all three!
Helping You Get The Job Done Right.SM
Certification ProgramsEMS Program
APIQR ISO 14001 RegistrationAPIQR ISO 14001 Registration
Helping You Get The Job Done Right.SM
• Intended to provide organizations with the elements of an effective Environmental Management System to achieve environmental goals
• Can be integrated with quality management requirements
• Improves API’s ability to operate as a ‘one-stop shop’ for industry registrations
Certification ProgramsISO 14001 Registration
Helping You Get The Job Done Right.SM
Certification ProgramsProduct Certifications
Monogram ProgramMonogram Program
Engine Oil Licensing and Certification Engine Oil Licensing and Certification
Helping You Get The Job Done Right.SMHelping You Get The Job Done Right.SM
• Since 1924 – 80+ years!• Originally created to:
– facilitate the availability of safe, interchangeable equipment and materials for general use in the petroleum drilling and production industry
• Based on compliance to API Spec Q1 and at least one API Product Specification
• Move from self-certification to third-party certification
Certification ProgramsMonogram Program
Helping You Get The Job Done Right.SM
Product Licensing Scope•Series 1 Belting •Series 2 Offshore Structures
–Structural Steel Pipe–Offshore Cranes–Steel Plate
•Series 4 Derricks & Masts–Drilling and Well Servicing Structures
•Series 5 Tubular Goods–Pipe–Casing and Tubing–Threading
•Series 6 Valves & Wellhead Equipment•Series 7 Drilling Equipment
–Drill Bits•Series 8 Hoisting Tools•Series 9 Wire Rope•Series 10 Oil Well Cements
–Cements–Casing Centralizers
•Series 11 Production Equipment–Sucker Rods and Pumps–Pumping Units
•Series 12 Production Vessels–Tanks, Dehydration Units–Heaters, Separators
•Series 13 Drilling Fluid Materials•Series 14 Offshore Safety Equip.
–Subsurface Safety Valve Equipment
•Series 15 Plastic Pipe•Series 16 Well Control Systems
–BOPs, Choke, Kill and Control Systems
•Series 17 Subsea Systems
Helping You Get The Job Done Right.SM
The Monogram Program is an Industry Program:
– Created by industry– Standards drafted and maintained
by industry– Regulated and directed by
industry
Certification ProgramsMonogram Program
Helping You Get The Job Done Right.SM
What does the API Monogram mark on a product mean? – Licensee has QMS compliant
with API Spec Q1– Licensee met the applicable
API Product Specification requirements
– Invokes a warrantee between the licensee and purchaser, meaning that products meet the API Product Specifications
Certification ProgramsMonogram Program
Helping You Get The Job Done Right.SM
Use of the Monogram mark• Only for approved, current
Licensees (see Composite List)• Only when API Spec Q1 & API
Product Specifications are met• License number & date of
manufacture must be included• Applied at any time during the
manufacturing process, but must be removed if product is found to be nonconforming
• Can only be applied at the licensed facility
Certification ProgramsMonogram Program
Helping You Get The Job Done Right.SM
• 70 API Products Specifications in the Monogram Program – mostly Upstream segment of Industry
• API Committee on Refinery Equipment approved standards for Downstream inclusion:
– 547 & 548 electric motors
– All API valve standards
– More coming soon!
Certification ProgramsMonogram Program
Helping You Get The Job Done Right.SM
• Certifies that blenders and marketers of engine oil used in automobiles meet latest API standard for product quality
• Applicants submit detailed information about the base oils they use and other various chemical calculations, etc.
• Later, engine oil from these licensees is purchased from a shop and sent to a lab for testing
• 500+ certified lube companies. (None in Romania)
Certification ProgramsEOLCS
Helping You Get The Job Done Right.SM
API Application Process
Helping You Get The Job Done Right.SM
Application Process
• Application submittal
– Application documents, Quality Manual, Application fee
• Application process
– QM review and acceptance
– Schedule on-site audit
– Perform audit. Full audits @ each location.
• Audit length is based on many factors: scope, number of employees, existing QMS, etc.
– Non-conformance redress
– Issuance of applicable certificate
Helping You Get The Job Done Right.SM
Global Participation and Trends
Helping You Get The Job Done Right.SM
1863 Licensees248 Applicants
3037 Licenses363 Applicants
76% Non-USA67 Countries
Global ParticipationMonogram Growth – March 02, 2006
Helping You Get The Job Done Right.SM
API Monogram ProgramLicensees / Licenses by Country
Country Licensees Licenses
USA 457 683
China 408 616
India 132 229
Canada 78 121
Italy 63 123
United Kingdom 58 87
Japan 53 99
Helping You Get The Job Done Right.SM
API Monogram ProgramLicensees + Applicants by Country
Country LicenseesLicensees + Applicants
USA 457 485
China 408 524
India 132 144
Canada 78 86
Italy 63 69
United Kingdom 58 61
South Korea 53 61
Helping You Get The Job Done Right.SM
API Monogram ProgramLicensees + Applicants by Region
Jan-02 Nov-03 Mar-06
North America 567 593 597
Asia Pacific 289 474 657
Europe 286 341 348
South Asia 89 141 162
South America 65 96 100
SE Asia 68 99 98
Middle East 44 64 85
Helping You Get The Job Done Right.SM
567 593 597
348
474
657
341
286
289
0
100200
300
400
500600
700
Jan. 02 Nov. 03 Mar. 06
No. AmericaSo. AmericaSE AsiaSo. AsiaEuropeMiddle EastAsia Pacific
`
API Monogram ProgramLicensees + Applicants by Region
Helping You Get The Job Done Right.SM
API Monogram ProgramLicensees + Applicants by European Country
Country LicenseesLicensees + Applicants
Italy 63 69UK 58 61
Germany 41 43Russian Federation 23 25
France 23 26Romania 22 23
Spain 16 17Turkey 15 18Ukraine 9 11
Poland/Czech Republic 7 8Austria/Greece 4 4
Hungary 3 3Slovak Republic 2 2
Belgium, Macedonia, Croatia, Slovenia 1 1
Helping You Get The Job Done Right.SM
API Certification Benefits
Helping You Get The Job Done Right.SM
Certification BenefitsBenefits to Purchasers
• API’s programs help purchasers locate suppliers capable of producing to API quality and product specifications
• Improves quality of products
• Reduces or eliminates the need for 100% purchaser on-site audits. Saves purchasers time and money
Helping You Get The Job Done Right.SM
Certification BenefitsBenefits to API Certified Companies
• API’s name carries a strong reputation in the industry
• API is supported and guided by our industry with direct and immediate feedback from its committees
• API provides a consistent review. Other registrars sometimes have varying interpretations. API staff review every QM, every audit, every non-conformance, worldwide. That promotes fairness and consistency. This is especially relevant to companies with multiple facilities
• API auditors are qualified, calibrated and evaluated. Auditor Summits are held every 2 years
• Marketing support: API Composite List, ‘How to Purchase Monogram Equipment’
Helping You Get The Job Done Right.SM
Certification BenefitsThe API Composite List
• Identifies certified companies:
– API Monogram Licensees
– APIQR ISO 9001 Registrants
– API Spec Q1 Registrants
– ISO TS 29001 Registrants
– Registered Perforator Designs
– Registered Training Course Providers
• Describes the scope of applicable API / ISO certification
Helping You Get The Job Done Right.SM
• Includes all contact information
– Company name
– Physical address
– Phone, Fax, E-mail, Website
• Published and distributed to over 3000 purchasers, API certified companies and other interested parties annually
Certification BenefitsThe API Composite List
Helping You Get The Job Done Right.SM
• www.api.org/compositelist
• Search by company name, API Spec, key word, certification number, others
• Advanced search options add country, region and others
• Highlights with Top 10s
• Applicants
• Auditors
• Updated weekly
Certification BenefitsThe On-line Composite List
Helping You Get The Job Done Right.SM
Helping You Get The Job Done Right.SM
Search Criteria
Helping You Get The Job Done Right.SM
Helping You Get The Job Done Right.SM
Helping You Get The Job Done Right.SM
Helping You Get The Job Done Right.SM
Helping You Get The Job Done Right.SM
To educate the consumer…and the Monogram licensee.
• Presented in 4-hour or 8-hour workshops• Focuses on a methodology that reduces the risk of inadequately
specifying API Monogram equipment• Presentation includes informative, easy-to-understand lecture
materials and workshop exercises to improve under-standing of the API Composite List, the API Monogram Licensing Program requirements, the purchasing guidelines in API product specs andAPI Non-conformance Reporting system
Certification BenefitsHow to Purchase API Monogram Equipment
Helping You Get The Job Done Right.SM
API Monogram and Licensing overview– The history of the API Licensing Program– Requirements for API Monogram Licensees– Application Process– Requirements to follow when accepting API Monogram orders
Overview of oilfield equipment purchasing– The standard purchasing process is explained with specific
emphasis on the petroleum, petrochemical and natural gas industry
– Discussion will be encouraged to provide specific cases or activities that may be involved for individual organizations
– We will tailor to the specific purchasing processes of the host organization
Certification BenefitsHow to Purchase API Monogrammed Equipment
Helping You Get The Job Done Right.SM
Choosing appropriately licensed manufacturers
– The API Composite List (explanation and exercises on-line) – Exercises include determining and selecting Licensees for
applicable specifications, geographic locations, and product types Specifying appropriate technical and quality requirements
– Process for determining and specifying the appropriate technicaland quality requirements for API Monogram products
– Exercises to familiarize participants with the API Monogram Purchasing Guidelines Handbook
– Handbook includes Purchasing Guidelines from each applicable API Specification in the API Monogram Licensing Program
Certification BenefitsHow to Purchase API Monogrammed Equipment
Helping You Get The Job Done Right.SM
Verification of technical and quality requirements – Methods to verify the specified purchasing requirements– Information includes monitoring, inspection and testing of
products and verification of the corresponding documentation– Tailored for specific organizations
Field nonconformance reporting– Licensee requirements for processing field nonconformances– Recommended reporting practices for the purchaser– API responsibilities – API Field Nonconformance Reporting website is visited and the
methodology for reporting field nonconformances is demonstrated
Certification BenefitsHow to Purchase API Monogrammed Equipment
Helping You Get The Job Done Right.SM
The best part?….It’s free.
Certification BenefitsHow to Purchase API Monogrammed Equipment
Helping You Get The Job Done Right.SM
API Certification Programs and Moody International have agreed to jointly promote API in Eastern Europe.
API will increase the number of qualified auditors.
API will participate in more regional events, interact more regularly with the end-user community, and endeavor to provide better service to its clients.
API will open its first overseas office this year in China, followed by India and the Middle East by 2007.
The offices will focus on the promotion of API Certification Programs, Training, and Standards.
API in Europe and beyond
Helping You Get The Job Done Right.SM
Summary
– API represents the entire oil and gas industry. – API standards are vital to the industry.– API certification programs are vital to the industry.
– API has a proven record in the certification business.– API certifications are recognized and respected worldwide.
– API’s aim is to be a fully integrated source of quality: …to certify personnel
…who work within certified management systems…that manufacture certified products