48678685 aluminum casting alloy aluminum castings product aluminum castings process

8/6/2019 48678685 Aluminum Casting Alloy Aluminum Castings Product Aluminum Castings Process

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minum Casting Alloy,Aluminum Castings Product,Aluminum Castings Process

//www.industrialmetalcasting.com/aluminum-casting.html[26-Sep-10 9:54:46 PM]

Major Cast ing Al loys:

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Aluminum CastingAbout A luminum :

Aluminum is among one of the few metal which can be casted by all the processes used in casting

metals. Also considered as the third most abundant metal in the Earth's crust, this metal is a silvery white,

ductile metal usually not soluble in water under normal circumstances.

Throughout the late 19th century, aluminum casting alloys have played an essential role in the growth of

the global aluminum industry. The first commercial products which are fabricated out of aluminum that

showed the utility and novelty of this metal are decorative items and cooking utensils. After the

development of these items, the of this metal has expanded to other arenas very fastly to

meet the ever growing requirements and demands of a vast range of engineering . Over last

10 years, many enhancements in alloys and appropriate characterization of mechanical and physical

properties of aluminum developed the basis for new product advancement with the use of new

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Contact Cast-Fab for Quality Casting andFabrication Services.

Investment Cast ing-German www.Melchers.com

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Appl ica t ions :

New casting processes are introduced in order to expand and enhance the adequacies of foundries in more commercial and technic

applications. Thorough research and various like solidification, molten metal processing technology, new proper

development have provided the foundry man with the tools of cost effective and reliable technologies, which can ful

specified requirements of the industry. In recent times, aluminum alloys have been casted in innumerable compositions including :

Composite mold

Plaster mold

Green sand

Dry sandInvestment casting permanent mold

Pressure die casting

Counter gravity low pressure casting

Factors :

The selection criteria for manufacturing a specific aluminum alloy part is based on various factors. The most important are :

Feasibi l i ty: Although several aluminum alloy castings can be manufactured by any of the method, still in certain cases design feature

or dimensions of components automatically ascertain the most appropriate casting process.

Qual i t y fac tor : The word quality refers to degree of soundness which means freedom from porosity, cracking and surfa

imperfections and mechanical properties that stands for mainly strength and ductility.

Cost fac tor

Usually, bigger casting parts are made through sand casting as metal molds normally weigh from 10 to 100 times as much as th

components they manufacture. Where as, small casting parts are fabricated using metal molds that assure dimensional accuracy of th

technologies

construction

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casting they produce. In die casting process, large and high cooling rates results in air to be trapped in the casting. This procedur

produces high amount of porosity at center of casted products. Though, R&D has been done to find a way for lowering the porosity b

this is also the true fact that it is impossible to eradicate entire porosity. Thus, die casting products are lower in strength as compared

low-pressure or gravity-fed permanent mold castings that have slower cooling rates, but produce strong components.

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