499980005_jis_catalogue.pdf
DESCRIPTION
JIS_CatalogueTRANSCRIPT
Sutto
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2011 JIS Catalogue
Sutton Tools Pty Ltd ABN 12 004 175 731
Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T +61 3 9280 0800 F +61 3 9464 0015 E [email protected]
Hong Kong 19/F, Tak Lee Commercial Building, 113-117 Wanchai Road, Hong Kong T/F +852 2575 6684 E [email protected]
India Sector-II, Falta Special Economic Zone, South 24 Parganas, West Bengal 743504 T +91 3174 222852 F +91 3174 222853 E [email protected]
Singapore 1 Ubi View, #03-18 Focus One, Singapore 408555 T +65 6745 6388 F +65 6745 5080 E [email protected]
Global OfficesAsia Hong Kong • India • Singapore Australasia Australia (Head Office) • New ZealandEurope France • Germany • Italy • The Netherlands
www.sutton.com.au 4999
8000
6_08
09
9311963438948
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
sustainableforest
millaccredited
elemental chlorinefree
EMAS
Contact your local Sutton Tools representative for your copy
Our Comprehensive Product Range Including:• High performance and carbide tools• Drills• Countersinks• Taps• Endmills• Reamers
Sutton Tools Catalogues... terms & Conditions of Sale1. geNeRal(a) The following conditions issued by Sutton Tools Singapore (‘’The Company’’) apply to
any contract of which these conditions of order or purchase of the customer or any other standards, specifications, conditions or particulars of or adopted by the customer, unless expressly accepted in writing by the company as part of the contract.
(b) Orders for ‘specials’, i.e. non-catalogued items, must be covered by an official order. The Company reserves the right to supply in satisfaction of the order a deviation from the quantity ordered plus or minus 10% or one piece, whichever is greater.
2. QuotatIoNS aND teNDeRSNo order placed in response to the Company’s quotation will be binding unless accepted by the company in writing. Tenders submitted by the Company shall remain open for acceptance for a period of six weeks from the date of tender, unless in the tender some other period is specified or accepted. Orders placed against specific quotations/tenders must clearly indicate the reference of the quotation.
3. CaNCellatIoN; RetuRN oF gooDSAn order may not be cancelled or suspended without the prior written consent of the Company on terms to be mutually agreed.Orders for ‘specials’ (i.e. non-catalogued items) may only be cancelled on payment of a charge equal to the cost of work already carried out. Only standard catalogued tools of the Company’s current design and specification in first class resaleable condition may be accepted for credit or exchange, and then only if prior written agreement has been obtained from the Company. Specials will only be credited at their scrap metal value. Carriage of returned goods shall be arranged and paid by the Customer. Handling re-working and repackaging will be charged to the Customer and may be deducted from the credit, which will normally be based on the price originally paid less the handling charge.
4. DelIVeRY aND CoMPletIoN DateS(a) Delivery periods and dispatch dates are given in good faith but the dates specified in
the contract are approximate only and, unless otherwise expressly stated, time is not of the essence for delivery. The Company will not be liable in any circumstances for the consequences of any delay in delivery or failure to deliver if the duration of the delay is not substantial or if the delay or failure is due to Act of God, fire, inclement or exceptional weather conditions, industrial action (whether at the Company’s premises or elsewhere), hostilities, breakdowns, shortages of labour, materials, power or other supplies, late delivery or performance or non-delivery or non-performance by suppliers or subcontractors, government order or intervention (whether or not having the force of the law) or any other cause whatever beyond the Company’s control or of an unexpected or exceptional nature.
(b) No delay shall entitle the Customer to reject any delivery or any further installment or part of the order or any other order from the Customer to repudiate the contract of the order.
(c) Quoted delivery periods for special tools are subject to their being unsold. The Company will not be held responsible for duplication of consignments if official orders following up verbal or telephoned instructions are not clearly marked ‘Confirmation’.
5. tItle to gooDSOwnership in the goods will not be passed to the Customer until payment for the goods has been received by the Company in full. Nevertheless all the risk in the goods shall pass to the Customer when the goods are dispatched from the Company’s premises. Until the time of the actual payment to the Company of the total amounts owing in respect of goods, the Customer shall keep the goods on behalf of the Company and shall store the goods in such a way that they are separately identifiable: nevertheless prior to the time of actual payment of the goods the Customer is entitled to use the goods in the normal course of its business or to sell the goods to the third parties in the normal course of its business on behalf of and for the account of the Company (but so that the Customer shall not be deemed as against any such third party to be the agent of the Company) on the condition that the goods or any articles manufactured from or incorporating the goods are and remain the property of the Company until payment has been received by the Company as aforesaid and any amounts received from the third parties for the goods or any articles manufactured from or incorporating the goods are held by the Customer for the account of the Company as the trustee for the Company pending payment in full to the Company and the Customer hereby assigns to the Company all rights and claims that the Customer against any such third party.
6. DelIVeRY. loSS oR DaMage IN tRaNSItUnless otherwise specified in the contract, delivery of the goods will be ex-works the Company’s premises in The Netherlands, whereupon risk will pass to the customer. The Company accepts no responsibility for any damage or loss in transit.
7. PRICeSAll orders will be invoiced at the Company’s published prices at dispatch.V.A.T. where applicable will be added by the Company to its invoices.
8. PaCKagINg aND CaRRIageGoods are normally supplied in multiples or the Company’s standard packed quantities (normally tens, single tools or sets) and adjustments to the Customer’s orders may be made to avoid split quantities. Minimum order value €25. Where a request is made for special dispatch arrangements and additional charge will be payable by the customer. Packing materials are not returnable for credit.
9. teRMS oF PaYMeNtSubject to credit being approved and unless otherwise expressly agreed accounts are due for payment not later than 90 days ofter dispatch; otherwise payment must be received by the Company before delivery. When deliveries are spread over a period each assignment will be treated as a separate account and be payable accordingly. Failure to pay for any goods or for any delivery or installment shall entitle the Company to suspend further deliveries and work both on the same order and on any other order from the Customer without prejudice to any other right the Company may have. The Company also reserves the right to charge interest on overdue accounts at the rate of 1.1/2% per month. The Company reserves the right where genuine doubts arise as to a Customer’s financial position in the case of failure to pay for any goods or any installment as aforesaid to suspend delivery of any order or any part installment without liability until payment or satisfactory security for payment has been provided.
10. SPeCIFICatIoNGoods are described and illustrated as accurately as possible in the Company’s Literature and are manufactured at least to the level or internationally accepted standards. Insignificant variations or goods from their stated dimensions or descriptions will not constitute a breach of contract.The Company also reserves the right to make changes and improvements to its products at any time and supplies will be made in accordance with such changes not withstanding the specification shown in the catalogues or other literature.
11. INDeMNItYThe Customer shall also indemnify the Company against any claim or liability in respect of any infringement of a third party’s patent, copyright, registered design or other intellectual property rights resulting from compliance with the Customer’s instructions express or implied.The Customer shall also indemnify the Company against any loss. damage, injury, costs and expenses of whatever nature suffered by the Company to the extentthat the same is wholly or partly caused by or related to:(a) Designs, drawings or specifications given or specified by the Customer in respect of the
goods produced by the Company for the Customer: or(b) Defective materials or products supplied by the ‘customer to the Company and
incorporated by the Company in goods produced by the Company for the Customer; or(c) The improper incorporation. assembly, use, processing, storage or handling of goods by
the Customer.
12.WaRRaNtY(a) The Company warrants in relation to goods of the Company’s manufacture that it will (at
the Company’s choice) either repair or replace, or refund the full purchase price of any goods which are found, within a period of 12 months from dispatch of such goods from the Company’s works (the warranty period’) to be defective or not in accordance with the contract or any express description or representation given or made on behalf to the Company in respect of the goods. The Company will require a reasonable period of time to carry out any repairs or replacements.
(b) The company warrants in relation to goods not of the Company’s manufacture (including but not limited to parts and components supplied by others for goods manufactured by the Company) that it will so far as it is able to do so give the Customer the benefit of any expressed guarantee or warranty by the manufacturer or supplier of such goods and of any other rights which the Company has against the manufacturer or supplier.
(c) The Customer’s remedies in respect of any claim under the foregoing express warranty or against any manufacturer or supplier as aforesaid or any claim under any condition or warranty implied by the law or any other claim in respect of the goods or any workmanship in relation hereto (whether or not involving negligence or breach of contract on the part of the Company) shall in relation to goods of the Company’s manufacture be limited to repair, replacement or refund of the purchase price aforesaid and in all other cases shall be limited to the enforcement of the above mentioned liabilities of the manufacturer or supplier and any condition or warranty implied by the law shall cease to apply after the expiry of the warranty period.
(d) The Company shall not in any circumstances be liable for any damages, compensation, costs, expenses, losses or other liabilities, whether direct or consequential, and other remedy which would otherwise be available in law is hereby excluded except to the extent that such exclusion is prohibited by any rule of law.
13. legal CoNStRuCtIoNThese Conditions of Sale shall be constructed with English Law and be subject to the jurisdiction of the English Courts.
Disclaimer: Whilst every effort has been made to ensure that the information is accurate, Sutton Tools reserve the right to correct any errors, inaccuracies or omissions and to change or update information at any time without prior notice.
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
sustainableforest
millaccredited
elemental chlorinefree
EMAS
Sutton Tools is a focused team of 500 people who have enabled this globally competitive program of high value products.
As one of the worlds largest independent family owned cutting tool companies, Sutton Tools has a long standing commitment to our employees and partners. We continue to expand our business and produce ever higher levels of specifications that exceed market expectations.
Our aggressive investment policy compliments our product offer with globally integrated logistics, research and development and value added services at world best practice.
We invite our current and potential new partners to visit our facilities and let us demonstrate our value.
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Sutton Tools Pty Ltd established 1917, is one of the oldest Australian family owned 4th generation operated businesses in Australia. With four manufacturing operations Sutton Tools is Australia’s only production manufacturer specialist and supplier of globally competitive quality cutting tools.
Over 17,000 line items including Drills, Taps, Endmills, Countersinks and Holesaws together with a wide range of power tool accessories to service Tool & Die, Aerospace, Automotive and General Engineering Industries.
Through continual aggressive reinvestment and Research and Development programs, Sutton Tools now provide product, surface coatings and regrinding specific to the many sophisticated and varied applications encountered by industry today. Sutton Tools comprehensive range of high performance, precision cutting tools now includes HSS, HSS-Co, HSSE-V, Powdered Metal HSS and Carbide ranges manufactured to ISO, DIN, ANSI, BS & JIS standards, which are complemented by TiN, TiCN, TiAlN, AlCrN, TiAlCN, CrN & Ni ceramic surface coatings and state of the art Vacuum Heat Treatment.
1917 William Henry Sutton at the age of 48 established the Sutton Tool and Gauge Manufacturing Co at Thompson’s Foundry in Castlemaine Victoria Australia. This was the start to an iconic Australian family tradition, manufacturing cutting tools as a wholesale distribution operation. With a staff of Henry’s two sons, Henry George and Leslie, and with rigid rules to produce tools of the highest quality, it soon became evident to manufacturers they could buy locally of equal or even better quality than those from overseas.
1933 Business in Castlemaine had quadrupled in size as more orders poured in, Sutton Tools moved to a 13,000 square foot factory in Northcote.
1936 Commenced the manufacture of Thread Tooling
1939 First Export was to New Zealand, consignment of reamers.
1940 Both sons of William Henry, Henry George Sutton and Leslie Sutton became managing directors of the business whilst William Henry continued to take an active interest until his death.
1950 William Henry Sutton, born 1863 - died 1950, profession leading tool engineer before the founding business owner of Sutton Tools. William was a pioneer of the Australian Engineering Industry.
1959 Purchased Industrial land at Thomastown to build a new factory.
1960 Northcote: With no expense spared, Sutton Tools sent a team of engineers to investigate the best method of producing the finest drill in the world. The method chosen was “Ground-from-Solid” where every part of the drill is ground from a solid heat treated high speed steel blank, the only method to produce drills which would match the quality and accuracy of the other products manufactured by the company. Hence the drill was marketed under the name of the “Silver Bullet” and all their endmills, slot drills and taps up to ½” diameter are produced by this method.
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Sutton Tools Pty Ltd established 1917, is one of the oldest Australian family owned 4th generation
our history...our tradition...
www.sutton.com.au
1960 The Thomastown factory was purpose built and specially equipped for the manufacture of drills, and was considered to have state of the art machinery and one of the most modern facilities in the world.
1961 Thomastown Commenced Manufacturing Jobber Drills
1970 Acquired an adjoining factory in Thomastown which made it possible to transfer the remaining production units from Northcote. The Northcote building became surplus to the company’s needs. Hence was auctioned March 24th, 1970.
1980-1990 Restructured operations by exiting products: hobs and thread rolling dies.
1984 Purchased Gamma Design Holesaw Company
1989 Purchased Surface Technology Coatings
1993 Strategic Expansion into Export Markets
1994 Purchased Patience & Nicholson New Zealand (Evacut)
2000 Opened Singapore office & warehouse
2000 Acquired Scott, Young & Masters a distribution and import agent
2001 Sutton Tools purchased Patience & Nicholson (Australia)
2001 Further investment of machinery in turn improved efficiencies, and raised the bar in quality levels of drills.
2002 Opened Malaysian office
2006 We sold our 5 millionth drill bit to Germany
2008 Acquired Tapmatic exclusive agency in Australia for tap holders
2008 Purchased Cuttertec (regrinding facility)
2009 Opened Hong Kong office & warehouse
2009 Purchased new equipment - Innova Coating System, providing world class capabilities in PVD coatings
2010 Established Sutton Tools Europe office & warehouse
2010 Established Sutton Tools India
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our history...our tradition...
www.sutton.com.au
made in Australiaexported to the world...
Sutton Tools have invested in the Australia Made Green and Gold Jumping Kangaroo Logo as a symbol of quality.
The Jumping Kangaroo is one of the strongest nation’s brands in the world, the trademark is widely recognised as the symbol for Australian products internationally, and is now used successfully by Australian exporters all around the world.
The Logo is Australia’s most widely used and best-known symbol, with 98% recognition domestically and rapid growth into international markets.
For a product to qualify to use the Jumping Kangaroo logo it must meet strict criteria in the production and manufacturing processes.
To purchase Australian Made from Sutton Tools, you can be confident in:• quality products• affordable prices• a globally competitive product
Sutton Tools Pty Ltd is registered with the Australian Made, Australian Campaign and is licensed to use the Australian Made Australian Jumping Kangaroo Logo on the products registered with AMCL in accordance with the AMCL Code of Practice, the Trade Marks Act 1995 and the Trade Practices Act 1974.
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made in Australiaexported to the world...
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Sutton Tools Online Tool ShopWith the introduction of the ‘Tool Shop’ we will meet our partner’s needs more efficiently. Sutton Tools e-Sales helps to increase service levels through real-time availability of information, product specifications and alternative products to customers. Tool Shop will extend our customer service by offering online access to our products 24 hours a day, 7 days a week. Tool shop gives you the ability to:
- View products in our online E-catalogue- Check stock availability - Place orders online - Check pricing of our products- Track the progress of your order- Check your order HistoryThe Tool Shop is designed to save time and provide you with easier access by direct ordering product from Sutton Tools. To apply for a Tool Shop account please contact [email protected]
Distribution and LogisticsOur International Distribution Centre uses modern radio frequency scanning technology coupled with the latest carousel and stock replenishment systems which allows accurate stock control and efficient warehouse operation. We have over 17,000 SKU’s and our stock availability consistently averages in the high 90%’s. From a customer perspective, this provides confidence in breadth and depth of stock cover and reliable delivery service.
Special Tools & Tool ReservicingFor over 90 years Sutton Tools has been designing and manufacturing precision cutting tools in Australia and exporting to the world. Sutton Tools is a leading global provider of specialist cutting solutions, in drilling tools, threading tools, reamers and milling cutters, we offer a one stop shop tool refurbishment including re-grinds & re-coating for special tools that can be supplied to suit your special requirements. Specialist tools distributed to industries such as Automotive, Aerospace, Marine, Transport, Construction, Surgical equipment, Manufacturing, Toolmaking, and Agriculture to name a few.
Quality Management SystemsSutton Tools company complies with and is currently certified toISO Global 9001:2008, under the Quality Management Systems.This demonstrates Sutton Tools’ commitment to providing a servicebased on quality.
we offer a comprehensive service...
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Sutton Tools Expert Tool Selectorwww.suttontools.com.au/ETS/ExpertToolSelector
Sutton Tools Web assisted Expert Tool Selector, allows for finding the right tool for your specific machining task so easy. The Expert Tool Selector will recommend the right tool for the right application and everything from suitable coolant choices through to cutting calculations. Our Expert Tool Selector provides easy step-by-step detailed information that includes: - Graph Selector: Hardness of Materials - Material Type - Material Classification - Material Groups - Tool Selector - Recommend Tools - Shows Stock Availability
Sales advice and serviceSutton Tools Sales consultants are fully experienced to assist with:- Technical advice- Products - Core stock ranges- Merchandising concepts, product ranges & installation- Sales and Marketing - Point of sale and promotional material
Technical AdviceSutton Tools have specialised staff that are highly trained. - Assist to select the right tool.- Advise on the operating conditions of a tool.- Specialist in optimising your process.- Experienced metrology specialist- Selected machining experts
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Sutton Tools Web assisted Expert Tool Selector, allows for finding the right tool for your specific machining task so easy. The Expert Tool Selector will recommend the right tool for the right application
www.sutton.com.au
At Sutton Tools we are environmentally conscious and sympathetic to issues that bring benefits to our environment. We meet all legislative requirements of ISO 9001:2008 Global Accreditation which covers production controls, traceability, management, all of which are the start to the protection of our environment.
Manufacturing & Machinery Processes: Cleaner TechnologiesSutton Tools heat treatment use modern Vacuum Furnaces with electronic cycle control operations with a much cleaner technology than the traditional salt bath furnace process. Modern CNC machines of which some are purpose built within the company give pick and place operation, robot handling functions, that not only give repeatable quality operations but a safer work place environment. With well managed structured systems embracing all manufacturing from the floor - up and driven with a continuous improvement policy, our aim is to minimise our environmental impact. Sutton Tools will always be environmental custodians for life, endeavouring to minimise impacting factors that will reduce carbon footprints.
Tool RegrindingBring back to life your high quality precision cutting tools, don’t throw them out. Sutton Tools Regrinding and Resurfacing facilities return cutting tools to their original condition.
RecycleManufacturing bi-products at Sutton Tools is recycled on site. Oil is extracted from ground waste and reused back into the manufacturing process, and the separated swarf is removed to be recycled. Paper, cardboard, boxes etc are recycled, thereby reducing landfill and costly waste. Old recycled news papers and shredded documents are used in our packaging, and despatched tools are further protected whilst in freight to local and overseas destinations.
Choosing environmental methodsSutton Tools are mindful of environmental impacts that consumption of paper creates. Sutton Tools produce all catalogues using environmentally friendly paper. We also reduce paper usage by offering our customer’s access to literature material by electronic means.This catalogue is printed using vegetable based inks on PEFC Certified paper and is sourced from fully accredited ISO 14001 suppliers.
a good citizen to our environment...
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EMAS millaccredited
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ResearchSutton Tools’ research includes travelling the world for the best equipment available, attending engineering exhibitions on an international level. We treat R&D seriously, an ongoing vigil to stay abreast of better best technology advancements and continue investing into R&D or research & development, that is Sutton Tools’ philosophy.
Testing In order to assist in R&D, Sutton Tools has implemented a state of the art Test Centre incorporating CNC machining centres for testing and developing of our tools, to simulate precisely the way industry is using the tools.
Development - ToolsOne aspect of the manufacturing process we employ is the conventional grinding and advanced super abrasive grinding. This “Grinding Technology” has enabled Sutton Tools to be a leader in this field and we can genuinely claim as having one of the best grinding shops. Our CNC equipment is designed to operate at a high level of grinding technology to ensure that our cutting tools are of the highest accuracy and performance.
Development - MachinerySutton tools’ Engineering Department has state of the art technology and design equipment which has been critical in our continual new development of machinery. Sutton Tools’ purpose-built machinery for manufacture is designed for specific applications and to produce the best cutting tools.
Automation & Production In order to control the escalating costs of manufacture, Sutton Tools has heavily invested in automation to reduce labour costs. Our robotic equipment is designed to increase our production and efficiency.
commitment to research & development….
Today’s metal working industry faces the relentless challenge of producing product faster, better and cheaper than before. Such a challenge requires innovative technology to world standards. Sutton Tools meets this challenge, through its commitment to research and development.
0 Ncm 424 RPM R=100%rameter Set
06-12-2008
Date:10:39:20
Time:
tton M6 WB/Otec #1-2
oject Info:
205.0
0.0
25.0
50.0
75.0
100.0
125.0
150.0
175.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0Cutting Torque Depth [mm]
Tor
que
[Ncm
]
INPCA Data Evaluation
File act.loaded:
215CUT
160MEANVAL
90 REVERSE
13MEANVAL
(c) microtap GmbH - www.microtap.com
0
MITTELWERTCURSOR
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special tools produced to your exact requirements...
Sutton Tools is a leading global provider of specialist cutting tool solutions.The Special Tool manufacturing facility incorporates technologically advanced CNC grinding processes with CAD support, coating and heat treatment equipment and is backed by tradition in cutting tool design and manufacture since 1917.Using technically advanced raw materials, including HSS Powdered Metallurgy and grades of Solid Carbide, complemented by the latest generation of thin film coatings.
Special ToolingWe offer the best possible delivery based on your needs. Express service on non-standard taps and other cutting tools.
Tool Re-servicingOne stop shop for tool refurbishment, including Re-Grinds & Re-Coating. All Sutton Tools special tooling can be supplied to suit your requirements.
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Sutton Tools re coating serviceSutton Tools has grown to be at the forefront of heat treatment and surface engineering technology. We are the only commercial facility in Australia offering high pressure quench vacuum heat treatment, plasma nitriding and PVD hard thin film coatings under the one roof. The latest testing and analytical equipment allows us to process test samples for certification of every possible batch. The world class reputation of Sutton Tools has been built on our ability to deliver high quality, reproducible and guaranteed product back to the customer every time. With access to the latest testing and analytical equipment, we can process test samples for certification of every process batch. ISO 9001:2008 Quality Assurance registration ensures full traceability of products throughout the entire process cycle. Sutton Tools carries out research and development with Australia’s leading Universities and research organisations to develop innovative services that keep us ahead of the competition. Using world-leading technology, coatings are available to solve a wide range of problems relating to friction and wear, thereby improving tool performance and increasing tool life.
Regrinding servicing Sutton Tools’ regrinding facility is offered on site. HSS, carbide and PCD tooling can be reconditioned by our highly experienced personnel, with reproducible, high quality results, every time. We also manufacture carbide, HSS and PCD specials for general, automotive and aerospace applications.
Going forward, our plans will be to continue investing in state of the art equipment for measuring, surface preparation and surface finishing that will ensure quality is to the highest standards available.
Specialists In Surface Treatment• Alcrona (AlCrN)• Futura Nano (TiAlN)• Titanium Carbonitride (TiCN)• Titanium Nitride (TiN)• Chromium Nitride (CrN)• Blu (Steam Oxide)
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2010 Sutton Tools Catalogue...
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Our Comprehensive Product Range Including:• High performance and carbide tools• Drills• Countersinks• Taps• Endmills
Contact your local Sutton Tools representative for your copy
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
sustainableforest
millaccredited
elemental chlorinefree
EMAS
www.sutton.com.au
Taps Metric
Taps UNC
Taps UNF
Taps BSW
Endmills
Information
Leng
th
Stub Regular Long Extra Long
Colo
ur
Band
UNI VA H Al W Cu GG
Tap
Appl
icat
ion P4P
B2P
High Speed Cutting
Z-Axis Control
Deep Hole Single Groove
Multi Groove
P Lead
B Lead
Thre
ad
Form
s
Metric Unified Coarse
Unified Fine
Whitworth Coarse
Hole
Ty
pe
Blind Hole Straight Flute
Through Hole Straight Flute
Through Hole Gun
Blind Hole Spiral Flute
Thread Forming
Endm
ill
Appl
icat
ion
Cutti
ng
Dire
ctio
ns
Cutti
ng
Edge
For
ms HR NR
Slotting Profiling Finishing Roughing HR NR
These icons below can be found on the product pages throughout the catalogue, and at a glance the characteristic features of the tool can be identified.
10
32
38
44
49
63
For easy tool reference, you will find an extensive application based index...(refer Fig.1) Locate the tool by the image or description displayed and refer to the page number for full range details. The material chart below each product will help identify the most suitable tool for your application.
we’ve made it easier to find the right tool fast...
Contents
i
chart below each product will help identify the
• Optimal • Effective
Taps Index - For Roll Form Tapping
Roll-
Sing
le Gr
oove
Roll-
Sing
le Gr
oove
Roll-
Sing
le Gr
oove
Roll-
Sing
le Gr
oove
Roll-
Mult
i Groo
ve
Roll-
Mult
i Groo
ve
Roll-
Mult
i Groo
ve
Roll-
Mult
i Groo
ve
Page M
UNCUNF
BSW
Discount Group D0606D0606
D0614D0620
D0606D0606
D0614D0620
Tool Material HSS Co.8HSS Co.8
HSS Co.8 PM-HSSE V3 HSS Co.8HSS Co.8
HSS Co.8 PM-HSSE V3
Surface FinishNi
OxTiN
TiCNNi
OxTiN
TiCN
Colour Ring & Application GeneralNon Ferrous GeneralFerrous Medium Production High Production General Non Ferrous General Ferrous Medium Production High Production
Steel
<500 N/mm 2
• • • • • • • •
<750 N/mm 2
• • • • • • • •
<900 N/mm 2
• •• •
<1100 N/mm 2
<1400 N/mm 2
>55 HRcStainless Steel <900 N/mm 2
• • •• • •
>900 N/mm 2
• •• •
Ti
>850 N/mm 2Cast Iron
Copper<350 N/mm 2
•• • •
• •
Brass Long Chipping <700 N/mm 2
•• • •
• •
Short Chipping <1500 N/mm 2
AluminiumLong Chipping
•• • •
• •
Short Chipping
•• • •
• •
Cast > 10% SiPlastics
Soft
66
6
7
6
7
7
7
2626
2626
27
27
27
32
3232
33
33
33
3
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Roll-
Sing
le Gr
oove
Roll-
Sing
le Gr
oove
Page MUNC
UNFBSW
6626
2632
32
HSS Co.8HSS Co.8
Surface FinishNi
Colour Ring & Application GeneralNon Ferrous GeneralFerrous
Steel
<500 N/mm 2
•• •<750 N/mm 2
•• ••<900 N/mm 2
<1100 N/mm 2
<1400 N/mm 2
>55 HRc
Fig.1
1
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Endmills Index
EndmillsCatalogue
Code Page No. Discount Group
Colour Ring Description Shank Tool
MaterialSurface Finish Standard
E100 B0502 Endmill, Regular, 2 Flute, R30 Plain HSS Co.8 Brt JIS
E101 B0516 Endmill, Regular, 2 Flute, R30 Plain HSS Co.8 TiCN JIS
E102 B0502 Endmill, Long, 2 Flute, R30 Plain HSS Co.8 Brt JIS
E103 B0516 Endmill, Long, 2 Flute, R30 Plain HSS Co.8 TiCN JIS
E113 B0502 Endmill, Long Reach, Ballnose, 2 Flute, R30 Plain HSS Co.8 Brt JIS
E114 B0516 Endmill, Long Reach, Ballnose, 2 Flute, R30 Plain HSS Co.8 TiCN JIS
E125 B0502 Endmill, Regular, 4&6 Flute, R30 Plain HSS Co.8 Brt JIS
E126 B0516 Endmill, Regular, 4&6 Flute, R30 Plain HSS Co.8 TiCN JIS
E127 B0502 Endmill, Long, 4&6 Flute, R30 Plain HSS Co.8 Brt JIS
E128 B0516 Endmill, Long, 4&6 Flute, R30 Plain HSS Co.8 TiCN JIS
E142 B0402 Endmill, Regular, 3-6 Flute, R30, NR Plain HSS Co.8 Brt JIS
E143 B0404 Endmill, Regular, 3-6 Flute, R30, NR Plain HSS Co.8 TiCN JIS
E144 B0402 Endmill, Regular, 3-6 Flute, R30, NR Flatted HSS Co.8 Brt JIS
E145 B0404 Endmill, Regular, 3-6 Flute, R30, NR Flatted HSS Co.8 TiCN JIS
E168 B0402 Endmill, Regular, 3-6 Flute, R30, HR Plain HSS Co.8 Brt JIS
E169 B0404 Endmill, Regular, 3-6 Flute, R30, HR Plain HSS Co.8 TiCN JIS
E170 B0402 Endmill, Regular, 3-6 Flute, R30, HR Flatted HSS Co.8 Brt JIS
E171 B0404 Endmill, Regular, 3-6 Flute, R30, HR Flatted HSS Co.8 TiCN JIS
E225 B0502 Endmill, Long, 2 Flute, R30 (alternative) Plain HSS Co.8 Brt JIS
E226 B0516 Endmill, Long, 2 Flute, R30 (alternative) Plain HSS Co.8 TiCN JIS
E227 B0502 Endmill, Regular, 4&6 Flute, R30 (alternative) Plain HSS Co.8 Brt JIS
E228 B0516 Endmill, Regular, 4&6 Flute, R30 (alternative) Plain HSS Co.8 TiCN JIS
E229 B0502 Endmill, Long, 4&6 Flute, R30 (alternative) Plain HSS Co.8 Brt JIS
E230 B0516 Endmill, Long, 4&6 Flute, R30 (alternative) Plain HSS Co.8 TiCN JIS
E600 B0212 Endmill, Regular, 2 Flute, R30 Plain VHM Brt -
E601 B0212 Endmill, Regular, 4 Flute, R30 Plain VHM Brt -
T602 B0212 Endmill, Regular, Ballnose, 2 Flute, R30 Plain VHM Brt -
E603 B0214 Endmill, Regular, 2 Flute, R30 Plain VHM TiAlN -
E604 B0214 Endmill, Regular, 4 Flute, R30 Plain VHM TiAlN -
E605 B0214 Endmill, Regular, Ballnose, 2 Flute, R30 Plain VHM TiAlN -
B0212 Endmill, Regular, Ballnose, 4 Flute, R30 Plain VHM Brt -
B0214 Endmill, Regular, Ballnose, 4 Flute, R30 Plain VHM TiAlN -
TapsCatalogue
Code Page No. Discount Group
Colour Ring Description Thread Geometry
TypeTool
MaterialSurface Finish Standard
T294 D0408 O Tap, Straight Flute, XH, 3xP Metric XH SPM TiCN -
T295 D0408 O Tap, Straight Flute, XH, 5xP Metric XH SPM TiCN -
T296 D0414 O Tap, Straight Flute, VH, 3xP Metric VH VHM TiCN -
T491 D0602 Tap, Gun, N BSW N HSSE V3 Brt JIS
T492 D0602 Tap, Gun, N BSW N HSSE V3 Blu JIS
T493 D0602 Tap, Gun, Long Series, N BSW N HSSE V3 Brt JIS
T494 D0610 Tap, Gun, N BSW N HSSE V3 TiN JIS
T495 D0602 Tap, Spiral Flute, R40 N BSW N HSSE V3 Brt JIS
T496 D0602 Tap, Spiral Flute, R40 N BSW N HSSE V3 Blu JIS
T497 D0602 Tap, Spiral Flute, Long Series, R40 N BSW N HSSE V3 Brt JIS
T498 D0610 Tap, Spiral Flute, R40 N BSW N HSSE V3 TiN JIS
T499 D0602 Tap, Gun, N Metric N HSSE V3 Brt JIS
T500 D0602 Tap, Gun, N Metric N HSSE V3 Blu JIS
T501 D0602 Tap, Gun, Long Series, N Metric N HSSE V3 Brt JIS
T502 D0610 Tap, Gun, N Metric N HSSE V3 TiN JIS
T503 D0602 Tap, Spiral Flute, R40 N Metric N HSSE V3 Brt JIS
T504 D0602 Tap, Spiral Flute, R40 N Metric N HSSE V3 Blu JIS
T507 D0602 Tap, Spiral Flute, Long Series, R40 N Metric N HSSE V3 Brt JIS
T508 D0610 Tap, Spiral Flute, R40 N Metric N HSSE V3 TiN JIS
T510 D0606 Tap, Forming, single coolant groove, P lead Metric N HSS Co.8 Ni JIS
T511 D0606 Tap, Forming, single coolant groove, B lead Metric N HSS Co.8 Ni JIS
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E100 56E101 56E102 57E103 57E113 58E114 58E125 59E126 59E127 60E128 60E142 61E143 61E144 61E145 61E168 62E169 62E170 62E171 62E225 57E226 57E227 59E228 59E229 60E230 60E600 52E601 53E602 54E603 52E604 53E605 54E606 55E607 55
T294 30T295 30T296 30T491 44T492 44T493 45T494 44T495 46T496 46T497 47T498 46T499 14T500 14T501 15T502 14T503 21T504 21T507 22T508 21T510 10T511 11
Taps Index
TapsCatalogue
Code Page No. Discount Group
Colour Ring Description Thread Geometry
TypeTool
MaterialSurface Finish Standard
T512 D0606 Tap, Forming, single coolant groove, P lead Metric N HSS Co.8 Blu JIS
T513 D0606 Tap, Forming, single coolant groove, B lead Metric N HSS Co.8 Blu JIS
T514 D0614 Tap, Forming, single coolant groove, P lead Metric N HSS Co.8 TiN JIS
T515 D0614 Tap, Forming, single coolant groove, B lead Metric N HSS Co.8 TiN JIS
T516 D0606 Tap, Forming, multi coolant groove, P lead Metric N HSS Co.8 Ni JIS
T517 D0606 Tap, Forming, multi coolant groove, B lead Metric N HSS Co.8 Ni JIS
T518 D0606 Tap, Forming, multi coolant groove, P lead Metric N HSS Co.8 Blu JIS
T519 D0606 Tap, Forming, multi coolant groove, B lead Metric N HSS Co.8 Blu JIS
T520 D0614 Tap, Forming, multi coolant groove, P lead Metric N HSS Co.8 TiN JIS
T521 D0614 Tap, Forming, multi coolant groove, B lead Metric N HSS Co.8 TiN JIS
T522 D0606 Tap, Forming, single coolant groove, P lead UNC N HSS Co.8 Ni JIS
T523 D0606 Tap, Forming, single coolant groove, B lead UNC N HSS Co.8 Ni JIS
T526 D0614 Tap, Forming, single coolant groove, P lead UNC N HSS Co.8 TiN JIS
T527 D0614 Tap, Forming, single coolant groove, B lead UNC N HSS Co.8 TiN JIS
T528 D0606 Tap, Forming, multi coolant groove, P lead UNC N HSS Co.8 Ni JIS
T529 D0606 Tap, Forming, multi coolant groove, B lead UNC N HSS Co.8 Ni JIS
T532 D0614 Tap, Forming, multi coolant groove, P lead UNC N PM-HSSE V3 TiCN JIS
T533 D0614 Tap, Forming, multi coolant groove, B lead UNC N PM-HSSE V3 TiCN JIS
T534 D0606 Tap, Forming, single coolant groove, P lead UNF N HSS Co.8 Ni JIS
T535 D0606 Tap, Forming, single coolant groove, B lead UNF N HSS Co.8 Ni JIS
T538 D0614 Tap, Forming, single coolant groove, P lead UNF N HSS Co.8 TiN JIS
T539 D0614 Tap, Forming, single coolant groove, B lead UNF N HSS Co.8 TiN JIS
T540 D0606 Tap, Forming, multi coolant groove, P lead UNF N HSS Co.8 Ni JIS
T541 D0606 Tap, Forming, multi coolant groove, B lead UNF N HSS Co.8 Ni JIS
T544 D0614 Tap, Forming, multi coolant groove, P lead UNF N HSS Co.8 TiN JIS
T545 D0614 Tap, Forming, multi coolant groove, B lead UNF N HSS Co.8 TiN JIS
T546 D0602 O Tap, Gun, W Metric W HSSE V3 Ni JIS
T548 D0602 O Tap, Gun, VA Metric VA HSSE V3 Blu JIS
T549 D0610 O Tap, Gun, VA Metric VA HSSE V3 TiCN JIS
T550 D0602 O Tap, Gun, H Metric H PM-HSS Co Brt JIS
T552 D0610 O Tap, Gun, H Metric H PM-HSS Co TiCN JIS
T553 D0610 O Tap, Gun, Cu Metric Cu HSSE V3 CrN JIS
T563 D0602 O Tap, Gun, VA UNC VA HSSE V3 Blu JIS
T566 D0610 O Tap, Spiral Flute, R50 VA PM Metric VA PM PM-HSSE V3 TiCN JIS
T567 D0602 O Tap, Spiral Flute, R45 W Metric W HSSE V3 Ni JIS
T570 D0602 O Tap, Spiral Flute, R45 VADH Metric VADH HSSE V3 Blu JIS
T571 D0610 O Tap, Spiral Flute, R45 VADH Metric VADH HSSE V3 TiCN JIS
T573 D0602 O Tap, Spiral Flute, R45 Al Metric Al HSSE V3 Brt JIS
T576 D0610 O Tap, Spiral Flute, R40 UNI Metric UNI PM-HSSE V3 TiAlN JIS
T577 D0602 O Tap, Spiral Flute, R15 H Metric H PM-HSS Co Brt JIS
T578 D0610 O Tap, Spiral Flute, R15 H Metric H PM-HSS Co TiCN JIS
T583 D0610 O Tap, Spiral Flute, R45 Cu Metric Cu HSSE V3 CrN JIS
T595 D0602 O Tap, Spiral Flute, R45 VADH UNC VADH HSSE V3 Blu JIS
T599 D0602 O Tap, Straight Flute, GG Metric GG HSSE V3 Ni/Ox JIS
T600 D0610 O Tap, Straight Flute, GG Metric GG HSSE V3 TiCN JIS
T605 D0610 O Tap, Gun, UNI Metric UNI PM-HSSE V3 TiAlN JIS
T606 D0602 Tap, Spiral Flute, R40 N (Point Removed) Metric N HSSE V3 Brt JIS
T607 D0602 Tap, Spiral Flute, R40 N (Point Removed) Metric N HSSE V3 Blu JIS
T608 D0610 O Tap, Spiral Flute, R40 UNI (Point Removed) Metric UNI PM-HSSE V3 TiAlN JIS
T609 D0602 O Tap, Spiral Flute, R45 Al (Point Removed) Metric Al HSSE V3 Brt JIS
T610 D0602 O Tap, Spiral Flute, R45 W (Point Removed) Metric W HSSE V3 Ni JIS
T611 D0602 O Tap, Spiral Flute, R45 VADH (Point Removed) Metric VADH HSSE V3 Blu JIS
T612 D0610 O Tap, Spiral Flute, R45 VADH (Point Removed) Metric VADH HSSE V3 TiCN JIS
T613 D0610 O Tap, Spiral Flute, R50 VA PM (Point Removed) Metric VA PM PM-HSSE V3 TiCN JIS
T614 D0610 O Tap, Spiral Flute, R15 H (Point Removed) Metric H PM-HSS Co TiCN JIS
T615 D0602 Tap, Gun, N UNC N HSSE V3 Brt JIS
3
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T512 10T513 11T514 10T515 11T516 12T517 13T518 12T519 13T520 12T521 13T522 32T523 32T526 32T527 32T528 33T529 33T532 33T533 33T534 38T535 38T538 38T539 38T540 39T541 39T544 39T545 39T546 17T548 19T549 19T550 20T552 20T553 18T563 35T566 28T567 25T570 27T571 27T573 24T576 23T577 29T578 29T583 26T595 37T599 31T600 31T605 16T606 21T607 21T608 23T609 24T610 25T611 27T612 27T613 28T614 29T615 34
Taps Index
TapsCatalogue
Code Page No. Discount Group
Colour Ring Description Thread Geometry
TypeTool
MaterialSurface Finish Standard
T616 D0602 Tap, Gun, N UNC N HSSE V3 Blu JIS
T617 D0610 Tap, Gun, N UNC N HSSE V3 TiN JIS
T618 D0602 Tap, Spiral Flute, R40 N UNC N HSSE V3 Brt JIS
T619 D0602 Tap, Spiral Flute, R40 N UNC N HSSE V3 Blu JIS
T620 D0610 Tap, Spiral Flute, R40 N UNC N HSSE V3 TiN JIS
T621 D0602 Tap, Gun, N UNF N HSSE V3 Brt JIS
T622 D0602 Tap, Gun, N UNF N HSSE V3 Blu JIS
T623 D0610 Tap, Gun, N UNF N HSSE V3 TiN JIS
T624 D0602 O Tap, Gun, VA UNF VA HSSE V3 Blu JIS
T625 D0602 Tap, Spiral Flute, R40 N UNF N HSSE V3 Brt JIS
T626 D0602 Tap, Spiral Flute, R40 N UNF N HSSE V3 Blu JIS
T627 D0610 Tap, Spiral Flute, R40 N UNF N HSSE V3 TiN JIS
T628 D0602 O Tap, Spiral Flute, R45 VADH UNF VADH HSSE V3 Blu JIS
T629 D0614 Tap, Forming, single coolant groove, P lead Metric N PM-HSSE V3 TiCN JIS
T630 D0614 Tap, Forming, single coolant groove, B lead Metric N PM-HSSE V3 TiCN JIS
T631 D0614 Tap, Forming, multi coolant groove, P lead Metric N PM-HSSE V3 TiCN JIS
T632 D0614 Tap, Forming, multi coolant groove, B lead Metric N PM-HSSE V3 TiCN JIS
T633 D0610 Tap, Gun, N Metric N HSSE V3 TiCN JIS
T634 D0610 Tap, Spiral Flute, R40 N Metric N HSSE V3 TiCN JIS
T635 D0610 Tap, Gun, N BSW N HSSE V3 TiCN JIS
T636 D0610 Tap, Spiral Flute, R40 N BSW N HSSE V3 TiCN JIS
T638 D0602 O Tap, Spiral Flute, R15 H (Point Removed) Metric H PM-HSS Co Brt JIS
T639 D0610 Tap, Spiral Flute, R40 N (Point Removed) Metric N HSSE V3 TiN JIS
T640 D0610 Tap, Spiral Flute, R40 N (Point Removed) Metric N HSSE V3 TiCN JIS
T658 D0614 Tap, Forming, single coolant groove, P lead UNF N PM-HSSE V3 TiCN JIS
T659 D0614 Tap, Forming, single coolant groove, B lead UNF N PM-HSSE V3 TiCN JIS
T660 D0614 Tap, Forming, multi coolant groove, P lead UNF N PM-HSSE V3 TiCN JIS
T661 D0614 Tap, Forming, multi coolant groove, B lead UNF N PM-HSSE V3 TiCN JIS
T662 D0614 Tap, Forming, multi coolant groove, P lead UNC N HSS Co.8 TiN JIS
T663 D0614 Tap, Forming, multi coolant groove, B lead UNC N HSS Co.8 TiN JIS
T664 D0614 Tap, Forming, single coolant groove, P lead UNC N PM-HSSE V3 TiCN JIS
T665 D0614 Tap, Forming, single coolant groove, B lead UNC N PM-HSSE V3 TiCN JIS
T690 D0602 O Tap, Spiral Flute, R45 VA Metric VA HSSE V3 Blu JIS
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T616 34T617 34T618 36T619 36T620 36T621 40T622 40T623 40T624 41T625 42T626 42T627 42T628 43T629 10T630 11T631 12T632 13T633 14T634 21T635 44T636 46T638 29T639 21T640 21T658 38T659 38T660 39T661 39T662 33T663 33T664 32T665 32T690 27
JIS TAPS
Taps - JIS High Performance Tap Range
- M- UNC - UNF - BSW
MUN
CUN
FBS
W
Taps Finder - For Thread Forming
• Optimal • Effective
Page MUNCUNF
Material HSS Co.8 PM-HSSE V3 HSS Co.8 PM-HSSE
V3
Surface Finish Ni Blu TiN TiCN Ni Blu TiN TiCN
Colour Ring & Application
Tapping Depth ≤ 3xØ
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 • • • • • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 • • • • • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 • • • • • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30
1.5 Alloy steels harden. / tempered <350 >850 <1200 301.6 Hardened, heat treated, high
tensile alloy <420 >1500 12
1.7 Hardened Steel 45-50 Rc <550 <12
1.8 Hardened Steel 50-62 Rc <700 <12
2.0 Stainless Steels
2.1 Free machining <250 <850 25 • • • • •2.2 Austenitic <250 <850 20 • • • • •2.3 Ferritic + martensitic <250 <850 20
3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10
3.2 Lamellar graphite (Grey hard) <300 <1000 103.3 Nodular (spheroidal) graphite &
malleable <200 <700 10
4.0 Titaniums
4.1 Pure Titanium <250 <850 20
4.2 Titanium alloys >250 >850 20
5.0 Nickels
5.1 Nickel alloys <250 <850 25
5.2 Nickel alloys >250 >850 25
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 • • • • •6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12
6.3 Long chip Brass, Bronze <200 <700 12 • • • • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 • • • • •7.2 Magnesium unalloyed <150 <350 15 • • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 • • • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 • • • • •7.5 Al Alloyed > 10% Si - <400 N • •7.6 Magnesium alloys - <400 N • •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N
Tap Forming, Single Coolant Groove
Tap Forming, Single Coolant Groove
Tap Forming, Single Coolant Groove
Tap Forming, Single Coolant Groove
Tap Forming, M
ulti Coolant Groove
Tap Forming, M
ulti Coolant Groove
Tap Forming, M
ulti Coolant Groove
Tap Forming, M
ulti Coolant Groove
10 10 10 1210 1212 1232 32 32 3333 3338 38 38 3939 39
6
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Page MUNCUNF
BSW
Material HSSE V3 SPM VHM
Surface Finish Ni TiCN TiCN
Colour Ring & Application GG XH VH
Tapping Depth ≤ 3xØ ≤ 1.5xØ
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10
1.2 Free cutting, structural, unalloyed <200 >350 <700 30
1.3 Plain carbon, low alloyed <300 >350 <850 20
1.4 Alloy steels harden. / tempered <250 >500 <850 30 •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 •1.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 • •1.7 Hardened Steel 45-50 Rc <550 <12 • •1.8 Hardened Steel 50-62 Rc <700 <12 •2.0 Stainless Steels
2.1 Free machining <250 <850 25
2.2 Austenitic <250 <850 20
2.3 Ferritic + martensitic <250 <850 20
3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 • •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 • •4.0 Titaniums
4.1 Pure Titanium <250 <850 20
4.2 Titanium alloys >250 >850 20
5.0 Nickels
5.1 Nickel alloys <250 <850 25
5.2 Nickel alloys >250 >850 25
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 126.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 • •6.3 Long chip Brass, Bronze <200 <700 12
7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15
7.2 Magnesium unalloyed <150 <350 15
7.3 Al Alloyed Si < 1.5 % <120 <500 15
7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10
7.5 Al Alloyed > 10% Si - <400 N •7.6 Magnesium alloys - <400 N •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N
Taps Finder - For Tapping Through & Blind Holes
• Optimal • Effective
Tap Straight Flute, GG
Tap Straight Flute, GG
Tap Straight Flute, XH
Tap Straight Flute, VH
31 31 30 30
7
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Tap Gun, N
Tap Gun, N
Tap Gun, N
Tap Gun, N
Tap G
un, N, Extra Length
Tap Gun, UNI
Tap Gun, W
Tap Gun, Cu
Tap Gun, VA
Tap Gun, VA
Tap Gun, H
Tap Gun, H
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap S
piral Flute, R4
0 N, Extra Length
Tap Spiral Flute, R40 UNI
Tap Spiral Flute, R45 Al
Tap Spiral Flute, R45 W
Tap Spiral Flute, R45 Cu
Tap Spiral Flute, R45 VA
Tap Spiral Flute, R45 VADH
Tap Spiral Flute, R45 VADH
Tap Spiral Flute, R50 VA PM
Tap Spiral Flute, R15 H
Tap Spiral Flute, R15 H
Page MUNCUNF
BSW
Material HSSE V3 PM-HSSE V3 HSSE V3 PM-HSS Co HSSE V3 PM-
HSSE V3 HSSE V3 PM- HSSE V3 PM-HSS Co
Surface Finish Brt Blu TiN TiCN Brt TiAlN Ni CrN Blu TiCN Brt TiCN Brt Blu TiN TiCN Brt TiAlN Brt Ni CrN Blu TiCN Brt TiCN
Colour Ring & Application N UNI W Cu VA H N UNI Al W Cu VA VADH VA PM H
Tapping Depth ≤ 3xØ ≤ 2.5xØ ≤ 1.5xØ
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 • • • • • • • • • • • • • • • • • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 • • • • • • • • • • • • • • • • • • • • • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 • • • • • • • • • • • • • • • • • • • • • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30 • • • • • • • • • • • • • • • • • • • • • • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • • • • • • • • • •1.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 • • • • •1.7 Hardened Steel 45-50 Rc <550 <12 •1.8 Hardened Steel 50-62 Rc <700 <12
2.0 Stainless Steels
2.1 Free machining <250 <850 25 • • • • • • • • • • • • • • •2.2 Austenitic <250 <850 20 • • • • • • • • • • • • • • •2.3 Ferritic + martensitic <250 <850 20 • • • • • • • • • • • • • • • •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 • • • • • • • • • • • • • • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 • • • • • • • • • • • • • • • •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 • • • • • • • • • • • • • • • •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 • •4.2 Titanium alloys >250 >850 20 • •5.0 Nickels
5.1 Nickel alloys <250 <850 25
5.2 Nickel alloys >250 >850 25
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 • • • • • • • • • •6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 • • • • • • • • • • • • • • • •6.3 Long chip Brass, Bronze <200 <700 12 • • • • • • • • • • • • • • • • • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 • • • • • • • • • • • • • • • • • •7.2 Magnesium unalloyed <150 <350 15 • • • • • • • • • • • • • • • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 • • • • • • • • • • • • • • • • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 • • • • • • • • • • • • • • • • • •7.5 Al Alloyed > 10% Si - <400 N • • • • • • • •7.6 Magnesium alloys - <400 N • • • • • • •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N • • • • • • • • • • • • • • • • •
Taps Finder - For Tapping Through Holes
• Optimal • Effective
14 14 14 14 181716 19 19 20 201534 34 34 3540 40 40 4144 44 44 44 45
8
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Taps Finder - For Tapping Blind Holes
Tap Gun, N
Tap Gun, N
Tap Gun, N
Tap Gun, N
Tap G
un, N, Extra Length
Tap Gun, UNI
Tap Gun, W
Tap Gun, Cu
Tap Gun, VA
Tap Gun, VA
Tap Gun, H
Tap Gun, H
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap Spiral Flute, R40 N
Tap S
piral Flute, R4
0 N, Extra Length
Tap Spiral Flute, R40 UNI
Tap Spiral Flute, R45 Al
Tap Spiral Flute, R45 W
Tap Spiral Flute, R45 Cu
Tap Spiral Flute, R45 VA
Tap Spiral Flute, R45 VADH
Tap Spiral Flute, R45 VADH
Tap Spiral Flute, R50 VA PM
Tap Spiral Flute, R15 H
Tap Spiral Flute, R15 H
Page MUNCUNF
BSW
Material HSSE V3 PM-HSSE V3 HSSE V3 PM-HSS Co HSSE V3 PM-
HSSE V3 HSSE V3 PM- HSSE V3 PM-HSS Co
Surface Finish Brt Blu TiN TiCN Brt TiAlN Ni CrN Blu TiCN Brt TiCN Brt Blu TiN TiCN Brt TiAlN Brt Ni CrN Blu TiCN Brt TiCN
Colour Ring & Application N UNI W Cu VA H N UNI Al W Cu VA VADH VA PM H
Tapping Depth ≤ 3xØ ≤ 2.5xØ ≤ 1.5xØ
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 • • • • • • • • • • • • • • • • • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 • • • • • • • • • • • • • • • • • • • • • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 • • • • • • • • • • • • • • • • • • • • • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30 • • • • • • • • • • • • • • • • • • • • • • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • • • • • • • • • •1.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 • • • • •1.7 Hardened Steel 45-50 Rc <550 <12 •1.8 Hardened Steel 50-62 Rc <700 <12
2.0 Stainless Steels
2.1 Free machining <250 <850 25 • • • • • • • • • • • • • • •2.2 Austenitic <250 <850 20 • • • • • • • • • • • • • • •2.3 Ferritic + martensitic <250 <850 20 • • • • • • • • • • • • • • • •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 • • • • • • • • • • • • • • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 • • • • • • • • • • • • • • • •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 • • • • • • • • • • • • • • • •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 • •4.2 Titanium alloys >250 >850 20 • •5.0 Nickels
5.1 Nickel alloys <250 <850 25
5.2 Nickel alloys >250 >850 25
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 • • • • • • • • • •6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 • • • • • • • • • • • • • • • •6.3 Long chip Brass, Bronze <200 <700 12 • • • • • • • • • • • • • • • • • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 • • • • • • • • • • • • • • • • • •7.2 Magnesium unalloyed <150 <350 15 • • • • • • • • • • • • • • • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 • • • • • • • • • • • • • • • • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 • • • • • • • • • • • • • • • • • •7.5 Al Alloyed > 10% Si - <400 N • • • • • • • •7.6 Magnesium alloys - <400 N • • • • • • •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N • • • • • • • • • • • • • • • • •
21 21 21 21 24 25 26 2727 27 28 29 292236 36 36 3742 42 42 4346 46 46 46 47
23
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M
AVAILABLE
MID 2011
Taps Metric, Forming, Single Coolant Groove
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials Blue - For ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Catalogue Code T510 T512 T514 T629Discount Group D0606 D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 HSS Co.8 PM-HSSE V3
Surface Finish Ni Blu TiN TiCN
Colour Ring & Application General Production General Production Medium Production High Production
Geometry 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+
Lead 4 x P 4 x P 4 x P 4 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad0100 M 1 x 0.25 GH4 1 30 7 - 3.0 2.5 4 0.9 T510 0100 T512 0100 T514 0100 T629 0100
0110 M 1.1 x 0.25 GH4 1 32 8 - 3.0 3.0 4 1.0 T510 0110 T512 0110 T514 0110 •
0120 M 1.2 x 0.25 GH4 1 32 8 - 3.0 2.5 4 1.1 T510 0120 T512 0120 T514 0120 T629 0120
0140 M 1.4 x 0.30 GH4 1 34 9 - 3.0 2.5 4 1.25 T510 0140 T512 0140 T514 0140 T629 0140
0145 M 1.4 x 0.30 GH5 1 34 9 - 3.0 2.5 4 1.25 • • T514 0145 •
0160 M 1.6 x 0.35 GH4 1 36 10 - 3.0 2.5 4 1.45 T510 0160 T512 0160 T514 0160 T629 0160
0170 M 1.7 x 0.35 GH4 1 36 11 - 3.0 2.5 4 1.55 T510 0170 T512 0170 T514 0170 T629 0170
0175 M 1.7 x 0.35 GH5 1 36 11 - 3.0 2.5 4 1.55 • • T514 0175 •
0180 M 1.8 x 0.35 GH4 1 36 11 - 3.0 2.5 4 1.65 T510 0180 T512 0180 T514 0180 T629 0180
0200 M 2 x 0.40 GH4 1 40 12 - 3.0 2.5 4 1.8 T510 0200 T512 0200 T514 0200 T629 0200
0205 M 2 x 0.40 GH5 1 40 12 - 3.0 2.5 4 1.8 • • T514 0205 •
0220 M 2.2 x 0.45 GH4 1 42 13 - 3.0 2.5 4 2.0 T510 0220 T512 0220 T514 0220 T629 0220
0230 M 2.3 x 0.40 GH4 1 42 13 - 3.0 2.5 4 2.1 T510 0230 T512 0230 T514 0230 T629 0230
0250 M 2.5 x 0.45 GH4 1 44 14 - 3.0 2.5 4 2.3 T510 0250 T512 0250 T514 0250 T629 0250
0255 M 2.5 x 0.45 GH5 1 44 14 - 3.0 2.5 4 2.3 T510 0255 T512 0255 T514 0255 •
0260 M 2.6 x 0.45 GH4 1 44 14 - 3.0 2.5 4 2.4 T510 0260 T512 0260 T514 0260 T529 0260
0265 M 2.6 x 0.45 GH5 1 44 14 - 3.0 2.5 4 2.4 T510 0265 T512 0265
0300 M 3 x 0.50 GH5 2 46 9 19 4.0 3.2 4 2.8 T510 0300 T512 0300 T514 0300 T629 0300
0306 M 3 x 0.50 GH6 2 46 9 19 4.0 3.2 4 2.8 T510 0306 T512 0306 T514 0306 •
0307 M 3 x 0.50 GH7 2 46 9 19 4.0 3.2 4 2.8 • • T514 0307 •
0350 M 3.5 x 0.60 GH5 2 48 9 23 4.0 3.2 4 3.2 T510 0350 T512 0350 T514 0350 T629 0350
0356 M 3.5 x 0.60 GH6 2 48 9 23 4.0 3.2 4 3.2 T510 0356 T512 0356
0400 M 4 x 0.70 GH6 2 52 10 21 5.0 4.0 4 3.7 T510 0400 T512 0400 T514 0400 T629 0400
0500 M 5 x 0.80 GH6 2 60 11 24 5.5 4.5 4 4.6 T510 0500 T512 0500 T514 0500 T629 0500
0600 M 6 x 1.00 GH7 2 62 12 31 6.0 4.5 4 5.5 T510 0600 T512 0600 T514 0600 T629 0600
0700 M 7 x 1.00 GH7 3 65 18 - 6.2 5.0 4 6.5 • • • •
0800 M 8 x 1.25 GH7 3 70 18 - 6.2 5.0 6 7.4 T510 0800 T512 0800 T514 0800 T629 0800
1000 M 10 x 1.50 GH7 3 75 19 - 7.0 5.5 6 9.3 T510 1000 T512 1000 T514 1000 T629 1000
10
www.sutton.com.au
M
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials Blue - For ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps Metric, Forming, Single Coolant Groove
Catalogue Code T511 T513 T515 T630Discount Group D0606 D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 HSS Co.8 PM-HSSE V3
Surface Finish Ni Blu TiN TiCN
Colour Ring & Application General Production General Production Medium Production High Production
Geometry 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+ 1 Coolant Groove M3+
Lead 2 x P 2 x P 2 x P 2 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
• Availability Subject to Lead Time * Refer page 73 for style guide
B LEad0100 M 1 x 0.25 GH4 1 30 7 - 3.0 2.5 4 0.9 T511 0100 T513 0100 T515 0100 T630 0100
0110 M 1.1 x 0.25 GH4 1 32 8 - 3 3 4 1.0 T511 0110 T513 0110 T515 0110 •
0120 M 1.2 x 0.25 GH4 1 32 8 - 3.0 2.5 4 1.1 T511 0120 T513 0120 T515 0120 T630 0120
0140 M 1.4 x 0.30 GH4 1 34 9 - 3.0 2.5 4 1.25 T511 0140 T513 0140 T515 0140 T630 0140
0160 M 1.6 x 0.35 GH4 1 36 10 - 3.0 2.5 4 1.45 T511 0160 T513 0160 T515 0160 T630 0160
0170 M 1.7 x 0.35 GH4 1 36 11 - 3.0 2.5 4 1.55 T511 0170 T513 0170 T515 0170 T630 0170
0180 M 1.8 x 0.35 GH4 1 36 11 - 3.0 2.5 4 1.65 T511 0180 T513 0180 T515 0180 T630 0180
0200 M 2 x 0.40 GH4 1 40 12 - 3.0 2.5 4 1.8 T511 0200 T513 0200 T515 0200 T630 0200
0220 M 2.2 x 0.45 GH4 1 42 13 - 3.0 2.5 4 2.0 T511 0220 T513 0220 T515 0220 T630 0220
0230 M 2.3 x 0.40 GH4 1 42 13 - 3.0 2.5 4 2.1 T511 0230 T513 0230 T515 0230 T630 0230
0250 M 2.5 x 0.45 GH4 1 44 14 - 3.0 2.5 4 2.3 T511 0250 T513 0250 T515 0250 T630 0250
0260 M 2.6 x 0.45 GH4 1 44 14 - 3.0 2.5 4 2.4 T511 0260 T513 0260 T515 0260 T630 0260
0300 M 3 x 0.50 GH5 5 46 9 19 4.0 3.2 4 2.8 T511 0300 T513 0300 T515 0300 T630 0300
0350 M 3.5 x 0.60 GH5 5 48 9 23 4.0 3.2 4 3.2 T511 0350 T513 0350 T515 0350 T630 0350
0400 M 4 x 0.70 GH6 5 52 10 21 5.0 4.0 4 3.7 T511 0400 T513 0400 T515 0400 T630 0400
0500 M 5 x 0.80 GH6 5 60 11 24 5.5 4.5 4 4.6 T511 0500 T513 0500 T515 0500 T630 0500
0600 M 6 x 1.00 GH7 5 62 12 31 6.0 4.5 4 5.5 T511 0600 T513 0600 T515 0600 T630 0600
0700 M 7 x 1.00 GH7 3 65 18 - 6.2 5.0 4 6.5 • • • •
0800 M 8 x 1.25 GH7 3 70 18 - 6.2 5.0 6 7.4 T511 0800 T513 0800 T515 0800 T630 0800
1000 M 10 x 1.50 GH7 3 75 19 - 7.0 5.5 6 9.3 T511 1000 T513 1000 T515 1000 T630 1000
11
www.sutton.com.au
M
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials. Blue - For ferrous materials. TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps Metric, Forming, Multi Coolant Groove
Catalogue Code T516 T518 T520 T631Discount Group D0606 D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 HSS Co.8 SPM
Surface Finish Ni Blu TiN TiCN
Colour Ring & Application General Production General Production Medium Production High Production
Geometry Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove
Lead 4 x P 4 x P 4 x P 4 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad0300 M 3 x 0.50 GH5 2 46 9 19 4.0 3.2 4 2.8 T516 0300 T518 0300 T520 0300 T631 0300
0350 M 3.5 x 0.60 GH5 2 48 9 23 4.0 3.2 4 3.2 T516 0350 T518 0350 T520 0350 T631 0350
0400 M 4 x 0.70 GH6 2 52 10 21 5.0 4.0 4 3.7 T516 0400 T518 0400 T520 0400 T631 0400
0500 M 5 x 0.80 GH6 2 60 11 24 5.5 4.5 4 4.6 T516 0500 T518 0500 T520 0500 T631 0500
0600 M 6 x 1.00 GH7 2 62 12 31 6.0 4.5 4 5.5 T516 0600 T518 0600 T520 0600 T631 0600
0800 M 8 x 1.25 GH7 3 70 18 0 6.2 5.0 6 7.4 T516 0800 T518 0800 T520 0800 T631 0800
1000 M 10 x 1.50 GH7 3 75 19 0 7.0 5.5 6 9.3 T516 1000 T518 1000 T520 1000 T631 1000
1200 M 12 x 1.75 GH8 3 82 23 0 8.5 6.5 8 11.2 T516 1200 T518 1200 T520 1200 •
1400 M 14 x 2.00 GH10 3 88 25 0 10.5 8.0 8 13.1 T516 1400 T518 1400 T520 1400 •
1600 M 16 x 2.00 GH10 3 95 27 0 12.5 10.0 8 15.1 T516 1600 T518 1600 T520 1600 •
1800 M 18 x 2.50 GH11 3 100 29 0 14.0 11.0 8 16.9 T516 1800 T518 1800 T520 1800 •
2000 M 20 x 2.50 GH11 3 105 30 0 15.0 12.0 8 18.9 T516 2000 T518 2000 T520 2000 •
12
www.sutton.com.au
M
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials. Blue - For ferrous materials. TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps Metric, Forming, Multi Coolant Groove
Catalogue Code T517 T519 T521 T632 Discount Group D0606 D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 HSS Co.8 SPM
Surface Finish Ni Blu TiN TiCN
Colour Ring & Application General Production General Production Medium Production High Production
Geometry Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove
Lead 2 x P 2 x P 2 x P 2 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
• Availability Subject to Lead Time * Refer page 73 for style guide
B LEad0300 M 3 x 0.50 GH5 5 46 9 19 4.0 3.2 4 2.8 T517 0300 T519 0300 T521 0300 T632 0300
0350 M 3.5 x 0.60 GH5 5 48 9 23 4.0 3.2 4 3.2 T517 0350 T519 0350 T521 0350 T632 0350
0400 M 4 x 0.70 GH6 5 52 10 21 5.0 4.0 4 3.7 T517 0400 T519 0400 T521 0400 T632 0400
0500 M 5 x 0.80 GH6 5 60 11 24 5.5 4.5 4 4.6 T517 0500 T519 0500 T521 0500 T632 0500
0600 M 6 x 1.00 GH7 5 62 12 31 6.0 4.5 4 5.5 T517 0600 T519 0600 T521 0600 T632 0600
0800 M 8 x 1.25 GH7 3 70 18 0 6.2 5.0 6 7.4 T517 0800 T519 0800 T521 0800 T632 0800
1000 M 10 x 1.50 GH7 3 75 19 0 7.0 5.5 6 9.3 T517 1000 T519 1000 T521 1000 T632 1000
1200 M 12 x 1.75 GH8 3 82 23 0 8.5 6.5 8 11.2 T517 1200 T519 1200 T521 1200 •
1400 M 14 x 2.00 GH10 3 88 25 0 10.5 8.0 8 13.1 T517 1400 T519 1400 T521 1400 •
1600 M 16 x 2.00 GH10 3 95 27 0 12.5 10.0 8 15.1 T517 1600 T519 1600 T521 1600 •
1800 M 18 x 2.50 GH11 3 100 29 0 14.0 11.0 8 16.9 T517 1800 T519 1800 T521 1800 •
2000 M 20 x 2.50 GH11 3 105 30 0 15.0 12.0 8 18.9 T517 2000 T519 2000 T521 2000 •
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M
- General purpose use- Suitable for materials up to 1000 N/mm2
- Through holes- Depths up to 3 x d
1
Taps Metric, Gun, N (Spiral Point)
Catalogue Code T499 T500 T502 T633Discount Group D0602 D0602 D0610 D0610
Material HSSE V3 HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN TiCN
Colour Ring & Application N N N N
Geometry
Lead 5 x P 5 x P 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0100 M 1 x 0.25 P1 1 30 7 - 3.0 2.5 2 0.75 T499 0100 • • •
0110 M 1.1 x 0.25 P1 1 32 8 - 3.0 2.5 2 0.85 T499 0110 • • •
0120 M 1.2 x 0.25 P1 1 32 8 - 3.0 2.5 2 0.95 T499 0120 • • •
0140 M 1.4 x 0.3 P1 1 34 9 - 3.0 2.5 2 1.1 T499 0140 • • •
0160 M 1.6 x 0.35 P1 1 36 10 - 3.0 2.5 2 1.25 T499 0160 • • •
0170 M 1.7 x 0.35 P1 1 36 11 - 3.0 2.5 2 1.35 T499 0170 • • •
0180 M 1.8 x 0.35 P1 1 36 11 - 3.0 2.5 2 1.45 T499 0180 • • •
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.60 T499 0200 T500 0200 T502 0200 T633 0200
0220 M 2.2 x 0.45 P2 1 42 13 - 3.0 2.5 2 1.75 T499 0220 T500 0220 • •
0230 M 2.3 x 0.4 P2 1 42 13 - 3.0 2.5 2 1.9 T499 0230 T500 0230 • •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T499 0250 T500 0250 T502 0250 T633 0250
0260 M 2.6 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.15 T499 0260 T500 0260 T502 0260 T633 0260
0300 M 3 x 0.5 P2 2 46 11 19 4.0 3.2 3 2.5 T499 0300 T500 0300 T502 0300 T633 0300
0350 M 3.5 x 0.6 P2 2 48 13 23 4.0 3.2 3 2.9 T499 0350 T500 0350 T502 0350 T633 0350
0400 M 4 x 0.7 P2 2 52 13 21 5.0 4.0 3 3.3 T499 0400 T500 0400 T502 0400 T633 0400
0500 M 5 x 0.8 P2 2 60 16 24 5.5 4.5 3 4.2 T499 0500 T500 0500 T502 0500 T633 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T499 0600 T500 0600 T502 0600 T633 0600
0700 M 7 x 1.0 P2 3 65 22 - 6.2 5.0 3 6.0 T499 0700 T500 0700 T502 0700 T633 0700
0800 M 8 x 1.25 P3 3 70 22 - 6.2 5.0 3 6.8 T499 0800 T500 0800 T502 0800 T633 0800
1006 MF 10 x 1.25 P3 3 75 24 - 7.0 5.5 3 8.8 T499 1006 T500 1006 T502 1006 T633 1006
1000 M 10 x 1.5 P3 3 75 24 - 7.0 5.5 3 8.5 T499 1000 T500 1000 T502 1000 T633 1000
1200 M 12 x 1.75 P4 3 82 29 - 8.5 6.5 3 10.2 T499 1200 T500 1200 T502 1200 T633 1200
1400 M 14 x 2.0 P4 3 88 30 - 10.5 8.0 3 12.0 T499 1400 T500 1400 T502 1400 T633 1400
1600 M 16 x 2.0 P4 3 95 32 - 12.5 10.0 4 14.0 T499 1600 T500 1600 T502 1600 T633 1600
1800 M 18 x 2.5 P4 3 100 37 - 14.0 11.0 4 15.5 T499 1800 T500 1800 T502 1800 T633 1800
2000 M 20 x 2.5 P4 3 105 37 - 15.0 12.0 4 17.5 T499 2000 T500 2000 T502 2000 T633 2000
2200 M 22 x 2.5 P4 3 115 38 - 17.0 13.0 4 19.5 T499 2200 T500 2200 T502 2200 T633 2200
2400 M 24 x 3.0 P4 3 120 45 - 19.0 15.0 4 21.0 T499 2400 T500 2400 T502 2400 T633 2400
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M
Taps Metric, Gun, N, Extra Length (Spiral Point)
- For long reach applications- Suitable for materials up to 1000 N/mm2
- Through holes- Depths up to 3 x d
1
Catalogue Code T501Discount Group D0602
Material HSSE V3
Surface Finish Brt
Colour Ring & Application N
Geometry Extra Length
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0400 M 4 x 0.7 P2 2 100 13 21 5.0 4.0 3 3.3 T501 0400
0500 M 5 x 0.8 P2 2 100 16 24 5.5 4.5 3 4.2 T501 0500
0600 M 6 x 1.0 P2 2 100 19 31 6.0 4.5 3 5.0 T501 0600
0800 M 8 x 1.25 P3 3 100 22 - 6.2 5.0 3 6.8 T501 0800
1000 M 10 x 1.5 P3 3 150 24 - 7.0 5.5 3 8.5 T501 1000
1200 M 12 x 1.75 P3 3 150 29 - 8.5 6.5 3 10.2 T501 1200
1600 M 16 x 2.0 P3 3 200 32 - 12.5 10.0 4 14.0 T501 1600
2000 M 20 x 2.5 P3 3 200 37 - 15.0 12.0 4 17.5 T501 2000
15
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M
- Universal use- Suitable for materials up to 1200 N/mm2
- Through holes- Depths up to 3 x d
1
Taps Metric, Gun, UNI (Spiral Point)
Catalogue Code T605Discount Group D0610
Material PM-HSSE V3
Surface Finish TiAlN
Colour Ring & Application UNI
Geometry
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.60 T605 0200
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T605 0250
0260 M 2.6 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.15 •
0300 M 3 x 0.5 P2 2 46 11 19 4.0 3.2 3 2.5 T605 0300
0350 M 3.5 x 0.6 P2 2 48 13 23 4.0 3.2 3 2.9 •
0400 M 4 x 0.7 P2 2 52 13 21 5.0 4.0 3 3.3 T605 0400
0500 M 5 x 0.8 P2 2 60 16 24 5.5 4.5 3 4.2 T605 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T605 0600
0700 M 7 x 1.0 P2 3 65 22 - 6.2 5.0 3 6.0 •
0800 M 8 x 1.25 P3 3 70 22 - 6.2 5.0 3 6.8 T605 0800
1000 M 10 x 1.5 P3 3 75 24 - 7.0 5.5 3 8.5 T605 1000
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M
- For use in soft materials- Through holes- Depths up to 3 x d
1
Taps Metric, Gun, W (Spiral Point)
Catalogue Code T546Discount Group D0602
Material HSSE V3
Surface Finish Ni
Colour Ring & Application W
Geometry High Rake
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.60 T546 0200
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T546 0250
0300 M 3 x 0.5 P2 2 46 11 19 4.0 3.2 3 2.5 T546 0300
0400 M 4 x 0.7 P2 2 52 13 21 5.0 4.0 3 3.3 T546 0400
0500 M 5 x 0.8 P2 2 60 16 24 5.5 4.5 3 4.2 T546 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T546 0600
0800 M 8 x 1.25 P3 3 70 22 - 6.2 5.0 3 6.8 T546 0800
1000 M 10 x 1.5 P3 3 75 24 - 7.0 5.5 3 8.5 T546 1000
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M
Taps Metric, Gun, Cu (Spiral Point)
- For copper and copper alloys- Through holes- Depths up to 3 x d
1
Catalogue Code T553Discount Group D0610
Material HSSE V3
Surface Finish CrN
Colour Ring & Application Cu
Geometry High Rake
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.60 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 •
0300 M 3 x 0.5 P2 2 46 11 19 4.0 3.2 3 2.5 T553 0300
0400 M 4 x 0.7 P2 2 52 13 21 5.0 4.0 3 3.3 T553 0400
0500 M 5 x 0.8 P2 2 60 16 24 5.5 4.5 3 4.2 T553 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T553 0600
0800 M 8 x 1.25 P3 3 70 22 - 6.2 5.0 3 6.8 T553 0800
1000 M 10 x 1.5 P3 3 75 24 - 7.0 5.5 3 8.5 T553 1000
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Taps Metric, Gun, VA (Spiral Point)
- Use in stainless steels and high strength steels- Suitable for materials up to 850 N/mm2
- Through holes- Depths up to 3 x d
1
Catalogue Code T548 T549Discount Group D0602 D0610
Material HSSE V3 HSSE V3
Surface Finish Blu TiCN
Colour Ring & Application VA VA
Geometry Special Relief Special Relief
Lead 4 x P 4 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0100 M 1 x 0.25 1 30 7 - 3.0 2.5 2 0.75 • •
0120 M 1.2 x 0.25 1 32 8 - 3.0 2.5 2 0.95 • •
0140 M 1.4 x 0.3 1 34 9 - 3.0 2.5 2 1.1 • •
0160 M 1.6 x 0.35 1 36 10 - 3.0 2.5 2 1.25 • •
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.6 T548 0200 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T548 0250 •
0300 M 3 x 0.5 P3 2 46 11 19 4.0 3.2 3 2.5 T548 0300 T549 0300
0350 M 3.5 x 0.6 P3 2 48 13 23 4.0 3.2 3 2.9 T548 0350 •
0400 M 4 x 0.7 P3 2 52 13 21 5.0 4.0 3 3.3 T548 0400 T549 0400
0500 M 5 x 0.8 P3 2 60 16 24 5.5 4.5 3 4.2 T548 0500 T549 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T548 0600 T549 0600
0800 M 8 x 1.25 P3 3 70 22 6.2 5.0 3 6.8 T548 0800 T549 0800
1000 M 10 x 1.5 P3 3 75 24 7.0 5.5 3 8.5 T548 1000 T549 1000
1200 M 12 x 1.75 P3 3 82 29 8.5 6.5 3 10.2 T548 1200 T549 1200
1400 M 14 x 2.0 P4 3 88 30 10.5 8.0 3 12.0 T548 1400 T549 1400
1600 M 16 x 2.0 P4 3 95 32 12.5 10.0 4 14.0 T548 1600 T549 1600
1800 M 18 x 2.5 P4 3 100 37 14.0 11.0 4 15.5 T548 1800 T549 1800
2000 M 20 x 2.5 P4 3 105 37 15.0 12.0 4 17.5 T548 2000 T549 2000
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Taps Metric, Gun, H (Spiral Point)
- For harder short chipping materials- Suitable for materials up to 45 HRc
- Through holes- Depths up to 3 x d
1
Catalogue Code T550 T552Discount Group D0602 D0610
Material PM-HSS Co PM-HSS Co
Surface Finish Brt TiCN
Colour Ring & Application H H
Geometry Low Relief Low Relief
Lead 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.6 T550 0200 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T550 0250 •
0300 M 3 x 0.5 P3 2 46 11 19 4.0 3.2 3 2.5 T550 0300 T552 0300
0350 M 3.5 x 0.6 P3 2 48 13 23 4.0 3.2 3 2.9 T550 0350 •
0400 M 4 x 0.7 P3 2 52 13 21 5.0 4.0 3 3.3 T550 0400 T552 0400
0500 M 5 x 0.8 P3 2 60 16 24 5.5 4.5 3 4.2 T550 0500 T552 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T550 0600 T552 0600
0800 M 8 x 1.25 P3 3 70 22 6.2 5.0 3 6.8 T550 0800 T552 0800
1000 M 10 x 1.5 P3 3 75 24 7.0 5.5 3 8.5 T550 1000 T552 1000
1200 M 12 x 1.75 P3 3 82 29 8.5 6.5 3 10.2 T550 1200 T552 1200
1400 M 14 x 2.0 P4 3 88 30 10.5 8.0 3 12.0 T550 1400 T552 1400
1600 M 16 x 2.0 P4 3 95 32 12.5 10.0 4 14.0 T550 1600 T552 1600
1800 M 18 x 2.5 P4 3 100 37 14.0 11.0 4 15.5 T550 1800 T552 1800
2000 M 20 x 2.5 P4 3 105 37 15.0 12.0 4 17.5 T550 2000 T552 2000
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Taps Metric, Spiral Flute, R40 N
- General purpose use- Suitable for materials up to 1000 N/mm2
- Blind holes- Depths up to 2.5 x d
1
Catalogue Code
Discount Group D0602 D0602 D0610 D0610
Material HSSE V3 HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN TiCN
Colour Ring & Application N N N N
Geometry R40 R40 R40 R40
Lead 2.5 x P 2.5 x P 2.5 x P 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T503 T504 T508 T6340100 M 1 x 0.25 P1 1 30 7 - 3.0 2.5 2 0.75 T503 0100 • • •
0110 M 1.1 x 0.25 P1 1 32 8 - 3.0 2.5 2 0.85 T503 0110 • • •
0120 M 1.2 x 0.25 P1 1 32 8 - 3.0 2.5 2 0.95 T503 0120 • • •
0140 M 1.4 x 0.3 P1 1 34 9 - 3.0 2.5 2 1.1 T503 0140 • • •
0160 M 1.6 x 0.35 P1 1 36 10 - 3.0 2.5 2 1.25 T503 0160 • • •
0170 M 1.7 x 0.35 P1 1 36 11 - 3.0 2.5 2 1.35 T503 0170 • • •
0180 M 1.8 x 0.35 P1 1 36 11 - 3.0 2.5 2 1.45 T503 0180 • • •
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.60 T503 0200 T504 0200 T508 0200 T634 0200
0220 M 2.2 x 0.45 P2 1 42 13 - 3.0 2.5 2 1.75 T503 0220 T504 0220 T508 0220 •
0230 M 2.3 x 0.4 P2 1 42 13 - 3.0 2.5 2 1.9 T503 0230 T504 0230 T508 0230 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T503 0250 T504 0250 T508 0250 T634 0250
0260 M 2.6 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.15 T503 0260 T504 0260 T508 0260 T634 0260
0300 M 3 x 0.5 P2 2 46 11 19 4.0 3.2 3 2.5 T503 0300 T504 0300 T508 0300 T634 0300
0301 M 3 x 0.5 P3 2 46 11 19 4.0 3.2 3 2.5 T503 0301
0350 M 3.5 x 0.6 P1 2 48 13 23 4.0 3.2 3 2.9 T503 0350 T504 0350 T508 0350 T634 0350
0400 M 4 x 0.7 P2 2 52 13 21 5.0 4.0 3 3.3 T503 0400 T504 0400 T508 0400 T634 0400
0401 M 4 x 0.7 P3 2 52 13 21 5.0 4.0 3 3.3 T503 0401
0500 M 5 x 0.8 P2 2 60 16 24 5.5 4.5 3 4.2 T503 0500 T504 0500 T508 0500 T634 0500
0501 M 5 x 0.8 P3 2 60 16 24 5.5 4.5 3 4.2 T503 0501
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T503 0600 T504 0600 T508 0600 T634 0600
WiThouT PoinT T606 T607 T639 T6400200 M 2 x 0.4 P2 4 40 12 - 3.0 2.5 2 1.60 T606 0200 T607 0200 • •
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 T606 0250 T607 0250 • •
0300 M 3 x 0.5 P2 5 46 11 19 4.0 3.2 3 2.5 T606 0300 T607 0300 • •
0350 M 3.5 x 0.6 P1 5 48 13 23 4.0 3.2 3 2.9 T606 0350 T607 0350 • •
0400 M 4 x 0.7 P2 5 52 13 21 5.0 4.0 3 3.3 T606 0400 T607 0400 • •
0500 M 5 x 0.8 P2 5 60 16 24 5.5 4.5 3 4.2 T606 0500 T607 0500 • •
0600 M 6 x 1.0 P2 5 62 19 31 6.0 4.5 3 5.0 T606 0600 T607 0600 • •
0700 M 7 x 1.0 P2 3 65 22 - 6.2 5.0 3 6.0 T606 0700 T607 0700 T639 0700 T640 0700
0800 M 8 x 1.25 P2 3 70 22 - 6.2 5.0 3 6.8 T606 0800 T607 0800 T639 0800 T640 0800
1006 MF 10 x 1.25 P2 3 75 24 - 7.0 5.5 3 8.5 T606 1006 T607 1006 T639 1006 T640 1006
1000 M 10 x 1.5 P2 3 75 24 - 7.0 5.5 3 8.8 T606 1000 T607 1000 T639 1000 T640 1000
1200 M 12 x 1.75 P2 3 82 29 - 8.5 6.5 3 10.2 T606 1200 T607 1200 T639 1200 T640 1200
1400 M 14 x 2.0 P2 3 88 30 - 10.5 8.0 3 12.0 T606 1400 T607 1400 T639 1400 T640 1400
1600 M 16 x 2.0 P2 3 95 32 - 12.5 10.0 4 14.0 T606 1600 T607 1600 T639 1600 T640 1600
1800 M 18 x 2.5 P3 3 100 37 - 14.0 11.0 4 15.5 T606 1800 T607 1800 T639 1800 T640 1800
2000 M 20 x 2.5 P3 3 105 37 - 15.0 12.0 4 17.5 T606 2000 T607 2000 T639 2000 T640 2000
2200 M 22 x 2.5 P3 3 115 38 - 17.0 13.0 4 19.5 T606 2200 T607 2200 T639 2200 T640 2200
2400 M 24 x 3.0 P3 3 120 45 - 19.0 15.0 4 21.0 T606 2400 T607 2400 T639 2400 T640 2400
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- For long reach applications- Suitable for materials up to 1000 N/mm2
- Blind holes- Depths up to 2.5 x d
1
Taps Metric, Spiral Flute, R40 N, Extra Length
Catalogue Code T507Discount Group D0602
Material HSSE V3
Surface Finish Brt
Colour Ring & Application N
Geometry R40 Extra Length
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0400 M 4 x 0.7 P2 2 100 13 21 5.0 4.0 3 3.3 T507 0400
0500 M 5 x 0.8 P2 2 100 16 24 5.5 4.5 3 4.2 T507 0500
0600 M 6 x 1.0 P2 2 100 19 31 6.0 4.5 3 5.0 T507 0600
0800 M 8 x 1.25 P3 3 100 22 - 6.2 5.0 3 6.8 T507 0800
1000 M 10 x 1.5 P3 3 150 24 - 7.0 5.5 3 8.5 T507 1000
1200 M 12 x 1.75 P3 3 150 29 - 8.5 6.5 3 10.2 T507 1200
1600 M 16 x 2.0 P3 3 200 32 - 12.5 10.0 4 14.0 T507 1600
2000 M 20 x 2.5 P3 3 200 37 - 15.0 12.0 4 17.5 T507 2000
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Taps Metric, Spiral Flute, R40 UNI
- Universal use- Suitable for materials up to 1200 N/mm2
- Blind holes- Depths up to 3 x d
1
Catalogue Code
Discount Group D0610
Material PM-HSSE V3
Surface Finish TiAlN
Colour Ring & Application UNI
Geometry R40
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T5760200 M 2 x 0.4 P2 1 40 - 12 3.0 2.5 2 1.6 T576 0200
0250 M 2.5 x 0.45 P2 1 44 - 14 3.0 2.5 2 2.05 T576 0250
0300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 3 2.5 T576 0300
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 3 3.3 T576 0400
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 3 4.2 T576 0500
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 3 5.0 T576 0600
WiThouT PoinT T6080200 M 2 x 0.4 P2 4 40 - 12 3.0 2.5 2 1.6 T576 0200
0250 M 2.5 x 0.45 P2 4 44 - 14 3.0 2.5 2 2.05 T576 0250
0300 M 3 x 0.5 P2 5 46 5 19 4.0 3.2 3 2.5 T576 0300
0400 M 4 x 0.7 P2 5 52 7 21 5.0 4.0 3 3.3 T576 0400
0500 M 5 x 0.8 P2 5 60 8 24 5.5 4.5 3 4.2 T576 0500
0600 M 6 x 1.0 P2 5 62 10 31 6.0 4.5 3 5.0 T576 0600
0800 M 8 x 1.25 P3 3 70 13 - 6.2 5.0 3 6.8 T608 0800
1000 M 10 x 1.5 P3 3 75 15 - 7.0 5.5 3 8.5 T608 1000
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- Suitable for use in wrought aluminium and low silicon aluminium- Blind holes- Depths up to 3 x d
1
Taps Metric, Spiral Flute, R45 Al
Catalogue Code
Discount Group D0602
Material HSSE V3
Surface Finish Brt
Colour Ring & Application Al
Geometry R45 2 Flute
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T5730200 M 2 x 0.4 P1 1 40 12 - 3.0 2.5 2 1.6 T573 0200
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T573 0250
0300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 2 2.5 T573 0300
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 2 3.3 T573 0400
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 2 4.2 T573 0500
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 2 5.0 T573 0600
WiThouT PoinT T6090200 M 2 x 0.4 P1 4 40 12 - 3.0 2.5 2 1.6 T609 0200
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 T609 0250
0300 M 3 x 0.5 P2 5 46 5 19 4.0 3.2 2 2.5 T609 0300
0400 M 4 x 0.7 P2 5 52 7 21 5.0 4.0 2 3.3 T609 0400
0500 M 5 x 0.8 P2 5 60 8 24 5.5 4.5 2 4.2 T609 0500
0600 M 6 x 1.0 P2 5 62 10 31 6.0 4.5 2 5.0 T609 0600
0800 M 8 x 1.25 P3 3 70 13 6.2 5.0 2 6.8 T609 0800
1000 M 10 x 1.5 P3 3 75 15 7.0 5.5 2 8.5 T609 1000
1200 M 12 x 1.75 P3 3 82 17.5 8.5 6.5 2 10.2 T609 1200
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- For soft materials- Blind holes- Depths up to 3 x d
1
Taps Metric, Spiral Flute, R45 W
Catalogue Code
Discount Group D0602
Material HSSE V3
Surface Finish Ni
Colour Ring & Application W
Geometry R45
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T5670300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 3 2.5 T567 0300
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 3 3.3 T567 0400
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 3 4.2 T567 0500
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 3 5.0 T567 0600
WiThouT PoinT T6100200 M 2 x 0.4 P2 4 40 12 - 3.0 2.5 2 1.6 T610 0200
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 T610 0250
0300 M 3 x 0.5 P2 5 46 5 19 4.0 3.2 3 2.5 T610 0300
0400 M 4 x 0.7 P2 5 52 7 21 5.0 4.0 3 3.3 T610 0400
0500 M 5 x 0.8 P2 5 60 8 24 5.5 4.5 3 4.2 T610 0500
0600 M 6 x 1.0 P2 5 62 10 31 6.0 4.5 3 5.0 T610 0600
0800 M 8 x 1.25 P2 3 70 13 6.2 5.0 3 6.8 T610 0800
1000 M 10 x 1.5 P2 3 75 15 7.0 5.5 3 8.5 T610 1000
1200 M 12 x 1.75 P2 3 82 17.5 8.5 6.5 3 10.2 T610 1200
1400 M 14 x 2.0 P2 3 88 20 10.5 8.0 3 12.0 T610 1400
1600 M 16 x 2.0 P2 3 95 20 12.5 10.0 4 12.0 T610 1600
1800 M 18 x 2.5 P3 3 100 25 14.0 11.0 4 15.5 T610 1800
2000 M 20 x 2.5 P3 3 105 25 15.0 12.0 4 17.5 T610 2000
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Taps Metric, Spiral Flute, R45 Cu
- For copper and copper alloys- Blind holes- Depths up to 3 x d
1
Catalogue Code T583 Discount Group D0610
Material HSSE V3
Surface Finish CrN
Colour Ring & Application Cu
Geometry R45
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.6 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 •
0260 M 2.6 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.15 •
0300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 3 2.5 •
0350 M 3.5 x 0.6 P2 2 48 7 23 4.0 3.2 3 2.9 •
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 3 3.3 •
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 3 4.2 •
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 3 5.0 •
0700 M 7 x 1.0 P2 5 65 10 - 6.2 5.0 3 6.0 •
0800 M 8 x 1.25 P3 5 70 13 - 6.2 5.0 3 6.8 •
1000 M 10 x 1.5 P3 5 75 15 - 7.0 5.5 3 8.5 •
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- Use in stainless steels and high strength steels up to 850N/mm2
- VADH - Suitable for controlled tapping in deep holes - Suitable for synchronous tapping in machine operations
- Blind holes- Depths up to approx. 3 x d
1
Taps Metric, Spiral Flute, R45 VA
Catalogue Code
Discount Group D0602 D0602 D0610
Material HSSE V3 HSSE V3 HSSE V3
Surface Finish Blu Blu TiCN
Colour Ring & Application VA VADH VADH
Geometry R45 R45 R45
Lead 2.5 x P 2.5 x P 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T690 T570 T5710100 M 1 x 0.25 P1 1 30 7 - 3.0 2.5 2 0.75 • • •
0120 M 1.2 x 0.25 P1 1 32 8 - 3.0 2.5 2 0.95 • • •
0140 M 1.4 x 0.3 P1 1 34 9 - 3.0 2.5 2 1.1 • • •
0160 M 1.6 x 0.35 P1 1 36 10 - 3.0 2.5 2 1.25 • • •
0200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.6 T690 0200 T570 0200 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T690 0250 T570 0250 •
0300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 3 2.5 T690 0300 T570 0300 T571 0300
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 3 3.3 T690 0400 T570 0400 T571 0400
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 3 4.2 T690 0500 T570 0500 T571 0500
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 3 5.0 T690 0600 T570 0600 T571 0600
WiThouT PoinT T611 T6120200 M 2 x 0.4 P2 4 40 12 - 3.0 2.5 2 1.6 • • T612 0200
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 • • T612 0250
0300 M 3 x 0.5 P2 5 46 5 19 4.0 3.2 3 2.5 • • T612 0300
0400 M 4 x 0.7 P2 5 52 7 21 5.0 4.0 3 3.3 • • T612 0400
0500 M 5 x 0.8 P2 5 60 8 24 5.5 4.5 3 4.2 • • T612 0500
0600 M 6 x 1.0 P2 5 62 10 31 6.0 4.5 3 5.0 • • T612 0600
0800 M 8 x 1.25 P3 3 70 13 6.2 5.0 3 6.8 T690 0800 T611 0800 T612 0800
1000 M 10 x 1.5 P3 3 75 15 7.0 5.5 3 8.5 T690 1000 T611 1000 T612 1000
1200 M 12 x 1.75 P3 3 82 17.5 8.5 6.5 3 10.2 T690 1200 T611 1200 T612 1200
1400 M 14 x 2.0 P3 3 88 20 10.5 8.0 3 12.0 T690 1400 T611 1400 T612 1400
1600 M 16 x 2.0 P3 3 95 20 12.5 10.0 4 14.0 T690 1600 T611 1600 T612 1600
1800 M 18 x 2.5 P3 3 100 25 14.0 11.0 4 15.5 T690 1800 T611 1800 T612 1800
2000 M 20 x 2.5 P3 3 105 25 15.0 12.0 4 17.5 T690 2000 T611 2000 T612 2000
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- Universal high performance tapping- PM-HSSE V3 offers superior tool life- Use in stainless steels and high strength steels up to 850N/mm2
- Deep Blind holes- Depths up to 3 x d
1
Taps Metric, Spiral Flute, R50 VA PM
Catalogue Code
Discount Group D0610
Material PM-HSSE V3
Surface Finish TiCN
Colour Ring & Application VA PM
Geometry R50º
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T5660200 M 2 x 0.4 P1 1 40 12 - 3.0 2.5 2 1.6 T566 0200
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T566 0250
0300 M 3 x 0.5 P2 2 46 5 19 4.0 3.2 3 2.5 T566 0300
0400 M 4 x 0.7 P2 2 52 7 21 5.0 4.0 3 3.3 T566 0400
0500 M 5 x 0.8 P2 2 60 8 24 5.5 4.5 3 4.2 T566 0500
0600 M 6 x 1.0 P2 2 62 10 31 6.0 4.5 3 5.0 T566 0600
WiThouT PoinT T6130200 M 2 x 0.4 P1 4 40 12 - 3.0 2.5 2 1.6 T613 0200
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 T613 0250
0300 M 3 x 0.5 P2 5 46 5 19 4.0 3.2 3 2.5 T613 0300
0400 M 4 x 0.7 P2 5 52 7 21 5.0 4.0 3 3.3 T613 0400
0500 M 5 x 0.8 P2 5 60 8 24 5.5 4.5 3 4.2 T613 0500
0600 M 6 x 1.0 P2 5 62 10 31 6.0 4.5 3 5.0 T613 0600
0800 M 8 x 1.25 P3 3 70 13 6.2 5.0 3 6.8 T613 0800
1000 M 10 x 1.5 P3 3 75 15 7.0 5.5 3 8.5 T613 1000
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- Suitable for harder short chipping materials up to 45 HRc
- Blind holes- Depths up to 1.5 x d
1
Taps Metric, Spiral Flute, R15 H
Catalogue Code
Discount Group D0602 D0610
Material PM-HSS Co PM-HSS Co
Surface Finish Brt TiCN
Colour Ring & Application H H
Geometry R15 Low Relief R15 Low Relief
Lead 3 x P 3 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
WiTh PoinT T577 T5780200 M 2 x 0.4 P2 1 40 12 - 3.0 2.5 2 1.6 T577 0200 •
0250 M 2.5 x 0.45 P2 1 44 14 - 3.0 2.5 2 2.05 T577 0250 •
0300 M 3 x 0.5 P3 2 46 11 19 4.0 3.2 3 2.5 T577 0300 T578 0300
0400 M 4 x 0.7 P3 2 52 13 21 5.0 4.0 3 3.3 T577 0400 T578 0400
0500 M 5 x 0.8 P3 2 60 16 24 5.5 4.5 3 4.2 T577 0500 T578 0500
0600 M 6 x 1.0 P2 2 62 19 31 6.0 4.5 3 5.0 T577 0600 T578 0600
WiThouT PoinT T638 T6140200 M 2 x 0.4 P2 4 40 12 - 3.0 2.5 2 1.6 • T614 0200
0250 M 2.5 x 0.45 P2 4 44 14 - 3.0 2.5 2 2.05 • T614 0250
0300 M 3 x 0.5 P3 5 46 11 19 4.0 3.2 3 2.5 • T614 0300
0400 M 4 x 0.7 P3 5 52 13 21 5.0 4.0 3 3.3 • T614 0400
0500 M 5 x 0.8 P3 5 60 16 24 5.5 4.5 3 4.2 • T614 0500
0600 M 6 x 1.0 P2 5 62 19 31 6.0 4.5 3 5.0 • T614 0600
0800 M 8 x 1.25 P3 3 70 22 6.2 5.0 3 6.8 T638 0800 T614 0800
1000 M 10 x 1.5 P3 3 75 24 7.0 5.5 3 8.5 T638 1000 T614 1000
1200 M 12 x 1.75 P3 3 82 29 8.5 6.5 3 10.2 T638 1200 T614 1200
1400 M 14 x 2.0 P4 3 88 30 10.5 8.0 3 12.0 T638 1400 T614 1400
1600 M 16 x 2.0 P4 3 95 32 12.5 10.0 4 14.0 T638 1600 T614 1600
1800 M 18 x 2.5 P4 3 100 37 14.0 11.0 4 15.5 T638 1800 T614 1800
2000 M 20 x 2.5 P4 3 105 37 15.0 12.0 4 17.5 T638 2000 T614 2000
29
www.sutton.com.au
M
- XH, use in hardened steels 42-52 HRc
- VH, use in hardened steels 50-60 HRc
- Through & blind holes- Depths up to approx. 1.5 x d
1
Taps Metric, Straight Flute, XH & VH
Catalogue Code T294 T295 T296Discount Group D0610 D0610 D0610
Material SPM SPM VHM
Surface Finish TiCN TiCN TiCN
Colour Ring & Application XH XH VH
Geometry Special Relief Special Relief Special Relief
Lead 3 x P 5 x P Form C/3 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 6HX 1 36 12 - 2.8 2.1 4 1.6 • • •
0250 M 2.5 x 0.45 6HX 1 44 14 - 2.8 2.1 4 2.1 • • •
0300 M 3 x 0.5 6HX 2 46 11 18 3.5 2.7 4 2.55 T294 0300 • T296 0300
0400 M 4 x 0.7 6HX 2 52 13 21 4.5 3.4 4 3.4 T294 0400 • T296 0400
0500 M 5 x 0.8 6HX 2 60 16 25 6.0 4.9 4 4.3 T294 0500 • T296 0500
0600 M 6 x 1.0 6HX 2 62 19 30 6.0 4.9 4 5.1 T294 0600 • T296 0600
0800 M 8 x 1.25 6HX 3 70 22 - 6.0 4.9 5 6.9 T294 0800 • T296 0800
1000 M 10 x 1.5 6HX 3 75 24 - 7.0 5.5 5 8.6 T294 1000 • T296 1000
1200 M 12 x 1.75 6HX 3 82 29 - 9.0 7.0 5 10.3 T294 1200 • T296 1200
1600 M 16 x 2.0 6HX 3 95 32 - 12.0 9.0 5 14.1 T294 1600 • •
2000 M 20 x 2.5 6HX 3 105 37 - 16.0 12.0 5 17.7 T294 2000 • •
AVAILABLE
MID 2011
30
www.sutton.com.au
M
AVAILABLE
MID 2011AVAILABLE
MID 2011
Taps Metric, Straight Flute, GG
- For use in grey cast iron (GG)- Through & blind holes- Depths up to approx. 3 x d
1
Catalogue Code T599 T600Discount Group D0602 D0610
Material HSSE V3 HSSE V3
Surface Finish Ni TiCN
Colour Ring & Application GG GG
Geometry Low Rake Low Rake
Lead 2.5 x P 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0200 M 2 x 0.4 6HX 1 36 12 - 3.0 2.5 2 1.6 • •
0250 M 2.5 x 0.45 6HX 1 44 14 - 3.0 2.5 2 2.05 • •
0300 M 3 x 0.5 6HX 2 46 11 19 4.0 3.2 4 2.5 • •
0350 M 3.5 x 0.6 6HX 2 48 13 23 4.0 3.2 4 2.9 • •
0400 M 4 x 0.7 6HX 2 52 13 21 5.0 4.0 4 3.3 • •
0500 M 5 x 0.8 6HX 2 60 16 24 5.5 4.5 4 4.2 • •
0600 M 6 x 1.0 6HX 2 62 19 31 6.0 4.5 4 5.0 • •
0700 M 7 x 1.0 6HX 3 65 22 - 6.2 5.0 4 6.0 • •
0800 M 8 x 1.25 6HX 3 70 22 - 6.2 5.0 4 6.8 • •
1000 M 10 x 1.5 6HX 3 75 24 - 7.0 5.5 4 8.5 • •
1200 M 12 x 1.75 6HX 3 82 29 - 8.5 6.5 4 10.2 • •
1400 M 14 x 2.0 6HX 3 88 30 - 10.5 8.0 4 12.0 • •
1600 M 16 x 2.0 6HX 3 95 32 - 12.5 10.0 4 14.0 • •
1800 M 18 x 2.5 6HX 3 100 37 - 14.0 11.0 4 15.5 • •
2000 M 20 x 2.5 6HX 3 105 37 - 15.0 12.0 4 17.5 • •
31
www.sutton.com.au
UNC
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps UNC, Forming, Single Coolant Groove
Catalogue Code
Discount Group D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 SPM
Surface Finish Ni TiN TiCN
Colour Ring & Application Small Production Medium Production High Production
Geometry 1 Coolant Groove #4+ 1 Coolant Groove #4+ 1 Coolant Groove #4+
Lead 2P & 4P 2P & 4P 2P & 4P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad T522 T526 T6640185 #1 64 GH4 1 40 12 - 3 2.5 4 1.7 T522 0185 T526 0185 T664 0185
0218 #2 56 GH4 1 42 12 0 3 2.5 4 2.0 T522 0218 T526 0218 T664 0218
0251 #3 48 GH4 1 44 14 0 3.0 2.5 4 2.3 T522 0251 T526 0251 T664 0251
0284 #4 40 GH5 2 46 11 23 3.0 2.5 4 2.5 T522 0284 T526 0284 T664 0284
0318 #5 40 GH5 2 46 9 23 4.0 3.2 4 2.9 T522 0318 T526 0318 T664 0318
0351 #6 32 GH6 2 48 9 23 4.0 3.2 4 3.1 T522 0351 T526 0351 T664 0351
0417 #8 32 GH6 2 52 10 21 5.0 4.0 4 3.8 T522 0417 T526 0417 T664 0417
0483 #10 24 GH6 2 60 11 25 5.5 4.5 4 4.3 T522 0483 T526 0483 T664 0483
0549 #12 24 GH6 2 62 11 24 6.0 4.5 4 5.0 T522 0549 T526 0549 T664 0549
0635 1/4 20 GH7 2 62 14 31 6.0 4.5 4 5.8 T522 0635 T526 0635 T664 0635
0794 5/16 18 GH7 3 70 22 0 6.1 5.0 6 7.3 T522 0794 T526 0794 T664 0794
0953 3/8 16 GH7 3 75 24 0 7.0 5.5 6 8.8 T522 0953 T526 0953 T664 0953
1111 7/16 14 GH8 3 80 29 0 8.0 6.0 8 10.2 T522 1111 T526 1111 T664 1111
1270 1/2 13 GH8 3 85 29 0 9.0 7.0 8 11.8 T522 1270 T526 1270 T664 1270
B LEad T523 T527 T6650185 #1 64 GH4 1 40 12 - 3 2.5 4 1.7 T523 0185 T527 0185 T665 0185
0218 #2 56 GH4 1 42 12 0 3 2.5 4 2.0 T523 0218 T527 0218 T665 0218
0251 #3 48 GH4 1 44 14 0 3.0 2.5 4 2.3 T523 0251 T527 0251 T665 0251
0284 #4 40 GH5 5 46 11 23 3.0 2.5 4 2.5 T523 0284 T527 0284 T665 0284
0318 #5 40 GH5 5 46 9 23 4.0 3.2 4 2.9 T523 0318 T527 0318 T665 0318
0351 #6 32 GH6 5 48 9 23 4.0 3.2 4 3.1 T523 0351 T527 0351 T665 0351
0417 #8 32 GH6 5 52 10 21 5.0 4.0 4 3.8 T523 0417 T527 0417 T665 0417
0483 #10 24 GH6 5 60 11 25 5.5 4.5 4 4.3 T523 0483 T527 0483 T665 0483
0549 #12 24 GH6 5 62 11 24 6.0 4.5 4 5.0 T523 0549 T527 0549 T665 0549
0635 1/4 20 GH7 5 62 14 31 6.0 4.5 4 5.8 T523 0635 T527 0635 T665 0635
0794 5/16 18 GH7 3 70 22 0 6.1 5.0 6 7.3 T523 0794 T527 0794 T665 0794
0953 3/8 16 GH7 3 75 24 0 7.0 5.5 6 8.8 T523 0953 T527 0953 T665 0953
1111 7/16 14 GH8 3 80 29 0 8.0 6.0 8 10.2 T523 1111 T527 1111 T665 1111
1270 1/2 13 GH8 3 85 29 0 9.0 7.0 8 11.8 T523 1270 T527 1270 T665 1270
32
www.sutton.com.au
UNC
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps UNC, Forming, Multi Coolant Groove
Catalogue Code
Discount Group D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 SPM
Surface Finish Ni TiN TiCN
Colour Ring & Application Small Production Medium Production High Production
Geometry Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove
Lead 2P & 4P 2P & 4P 2P & 4P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad T528 T662 T5320351 #6 32 GH6 2 48 9 23 4.0 3.2 4 3.1 T528 0351 T662 0351 T532 0351
0417 #8 32 GH6 2 52 10 21 5.0 4.0 4 3.8 T528 0417 T662 0417 T532 0417
0483 #10 24 GH6 2 60 11 25 5.5 4.5 4 4.3 T528 0483 T662 0483 T532 0483
0549 #12 24 GH6 2 62 11 24 6.0 4.5 4 5.0 T528 0549 T662 0549 T532 0549
0635 1/4 20 GH7 2 62 14 31 6.0 4.5 4 5.8 T528 0635 T662 0635 T532 0635
B LEad T529 T663 T5330351 #6 32 GH6 5 48 9 23 4.0 3.2 4 3.1 T529 0351 T663 0351 T533 0351
0417 #8 32 GH6 5 52 10 21 5.0 4.0 4 3.8 T529 0417 T663 0417 T533 0417
0483 #10 24 GH6 5 60 11 25 5.5 4.5 4 4.3 T529 0483 T663 0483 T533 0483
0549 #12 24 GH6 5 62 11 24 6.0 4.5 4 5.0 T529 0549 T663 0549 T533 0549
0635 1/4 20 GH7 5 62 14 31 6.0 4.5 4 5.8 T529 0635 T663 0635 T533 0635
33
www.sutton.com.au
UNC
- General purpose use- Suitable for materials up to 1000 N/mm2
- Through holes- Depths up to 3 x d
1
Taps UNC, Gun, N (Spiral Point)
Catalogue Code T615 T616 T617Discount Group D0602 D0602 D0610
Material HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN
Colour Ring & Application N N N
Geometry
Lead 5 x P 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0185 #1 64 GH1 1 36 2 1.55 T615 0185 T616 0185 T617 0185
0218 #2 56 GH1 1 42 10 0 3.0 2.5 2 1.80 T615 0218 T616 0218 T617 0218
0251 #3 48 GH2 1 44 10 0 3.0 2.5 2 2.05 T615 0251 T616 0251 T617 0251
0284 #4 40 GH2 2 46 11 23 3.0 2.5 2 2.30 T615 0284 T616 0284 T617 0284
0318 #5 40 GH3 2 46 11 23 4.0 3.2 3 2.60 T615 0318 T616 0318 T617 0318
0351 #6 32 GH3 2 48 13 23 4.0 3.2 3 2.80 T615 0351 T616 0351 T617 0351
0417 #8 32 GH3 2 52 13 21 5.0 4.0 3 3.4 T615 0417 T616 0417 T617 0417
0483 #10 24 GH3 2 60 16 25 5.5 4.5 3 3.9 T615 0483 T616 0483 T617 0483
0549 #12 24 GH3 2 62 19 24 6.0 4.5 3 4.5 T615 0549 T616 0549 T617 0549
0635 1/4 20 GH3 2 62 19 31 6.0 4.5 3 5.1 T615 0635 T616 0635 T617 0635
0794 5/16 18 GH4 3 70 22 - 6.1 5.0 3 6.6 T615 0794 T616 0794 T617 0794
0953 3/8 16 GH4 3 75 24 - 7.0 5.5 3 8.0 T615 0953 T616 0953 T617 0953
1111 7/16 14 GH5 3 80 29 - 8.0 6.0 3 9.4 T615 1111 T616 1111 T617 1111
1270 1/2 13 GH5 3 85 29 - 9.0 7.0 3 10.8 T615 1270 T616 1270 T617 1270
1587 5/8 11 GH5 3 95 32 - 12.5 10.0 4 13.5 T615 1587 T616 1587 T617 1587
1905 3/4 10 GH6 3 105 37 - 14.0 11.0 4 16.5 T615 1905 T616 1905 T617 1905
2222 7/8 9 GH6 3 115 38 - 17.0 13.0 4 19.5 T615 2222 T616 2222 T617 2222
2540 1 8 GH6 3 120 45 - 20.0 15.0 4 22.5 T615 2540 T616 2222 T617 2540
34
www.sutton.com.au
UNC
- Use in stainless steels and high strength steels- Suitable for materials up to 850 N/mm2
- Through holes- Depths up to 3 x d
1
Taps UNC, Gun, VA (Spiral Point)
Catalogue Code T563Discount Group D0602
Material HSSE V3
Surface Finish Blu
Colour Ring & Application VA
Geometry Special Relief
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0218 #2 56 GH1 1 42 14 - 3.0 2.5 2 1.80 •
0251 #3 48 GH2 1 44 14 - 3.0 2.5 2 2.05 •
0284 #4 40 GH2 2 46 11 23 3.0 2.5 2 2.30 •
0318 #5 40 GH3 2 46 11 23 4.0 3.2 3 2.60 •
0351 #6 32 GH3 2 48 13 23 4.0 3.2 3 2.80 •
0417 #8 32 GH3 2 52 13 21 5.0 4.0 3 3.4 •
0483 #10 24 GH3 2 60 16 25 5.5 4.5 3 3.9 •
0549 #12 24 GH3 2 62 19 24 6.0 4.5 3 4.5 •
0635 1/4 20 GH3 2 62 19 31 6.0 4.5 3 5.1 •
0794 5/16 18 GH4 3 70 22 - 6.1 5.0 3 6.6 •
0953 3/8 16 GH4 3 75 24 - 7.0 5.5 3 8.0 •
1111 7/16 14 GH5 3 80 29 - 8.0 6.0 3 9.4 •
1270 1/2 13 GH5 3 85 29 - 9.0 7.0 3 10.8 •
1428 9/16 12 3 88 30 - 11.0 8.0 3 12.2 •
1587 5/8 11 GH5 3 95 32 - 12.5 10.0 4 13.5 •
1905 3/4 10 GH6 3 105 37 - 14.0 11.0 4 16.5 •
2222 7/8 9 GH6 3 115 38 - 17.0 13.0 4 19.5 •
2540 1 8 GH6 3 120 45 - 20.0 15.0 4 22.5 •
35
www.sutton.com.au
UNC
- General purpose use, materials up to approx. 1000 N/mm2
- Blind holes- Suitable for machine operations- Depths up to approx. 2.5 x d
1
Taps UNC, Spiral Flute, R40 N
Catalogue Code T618 T619 T620Discount Group D0602 D0602 D0610
Material HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN
Colour Ring & Application N N N
Geometry R40 R40 R40
Lead 2.5 x P 2.5 x P 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0185 #1 64 GH1 1 40 12 - 3.0 2.5 2 1.55 T618 0185 T619 0185 T620 0185
0218 #2 56 GH1 1 42 14 - 3.0 2.5 2 1.80 T618 0218 T619 0218 T620 0218
0251 #3 48 GH2 1 44 14 - 3.0 2.5 2 2.05 T618 0251 T619 0251 T620 0251
0284 #4 40 GH2 2 46 11 23 3.0 2.5 2 2.30 T618 0284 T619 0284 T620 0284
0285 #4 40 P1 2 46 11 23 3.0 2.5 2 2.30 T618 0285
0318 #5 40 GH3 2 46 11 23 4.0 3.2 3 2.60 T618 0318 T619 0318 T620 0318
0351 #6 32 GH3 2 48 13 23 4.0 3.2 3 2.80 T618 0351 T619 0351 T620 0351
0352 #6 32 P2 2 48 13 23 4.0 3.2 3 2.80 T618 0352
0417 #8 32 GH3 2 52 13 21 5.0 4.0 3 3.4 T618 0417 T619 0417 T620 0417
0418 #8 32 P2 2 52 13 21 5.0 4.0 3 3.4 T618 0418
0483 #10 24 GH3 2 60 16 25 5.5 4.5 3 3.9 T618 0483 T619 0483 T620 0483
0549 #12 24 GH3 2 62 19 24 6.0 4.5 3 4.5 T618 0549 T619 0549 T620 0549
0635 1/4 20 GH3 2 62 19 31 6.0 4.5 3 5.1 T618 0635 T619 0635 T620 0635
0636 1/4 20 P2 2 62 19 31 6.0 4.5 3 5.1 T618 0636
0794 5/16 18 GH4 3 70 22 - 6.1 5.0 3 6.6 T618 0794 T619 0794 T620 0794
0795 5/16 18 P2 3 70 22 - 6.1 5.0 3 6.6 T618 0795
0953 3/8 16 GH4 3 75 24 - 7.0 5.5 3 8.0 T618 0953 T619 0953 T620 0953
0954 3/8 16 P2 3 75 24 - 7.0 5.5 3 8.0 T618 0954
1111 7/16 14 GH5 3 80 29 - 8.0 6.0 3 9.4 T618 1111 T619 1111 T620 1111
1270 1/2 13 GH5 3 85 29 - 9.0 7.0 3 10.8 T618 1270 T619 1270 T620 1270
1271 1/2 13 P3 3 85 29 - 9.0 7.0 3 10.8 T618 1271
1587 5/8 11 GH5 3 95 32 - 12.5 10.0 4 13.5 T618 1587 T619 1587 T620 1587
1589 5/8 11 P3 3 95 32 - 12.5 10.0 4 13.5 T618 1589
1905 3/4 10 GH6 3 105 37 - 14.0 11.0 4 16.5 T618 1905 T619 1905 T620 1905
2222 7/8 9 GH6 3 115 38 - 17.0 13.0 4 19.5 T618 2222 T619 2222 T620 2222
2540 1 8 GH6 3 120 45 - 20.0 15.0 4 22.5 T618 2540 T619 2540 T620 2540
36
www.sutton.com.au
UNC
- Use in stainless steels and high strength steels up to 850N/mm2
- Suitable for controlled tapping in deep holes - Suitable for synchronous tapping in machine operations- Blind holes- Depths up to approx. 3 x d
1
Taps UNC, Spiral Flute, R45 VADH
Catalogue Code T595Discount Group D0602
Material HSSE V3
Surface Finish Blu
Colour Ring & Application VADH
Geometry R45
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0218 #2 56 GH1 1 42 10 0 3.0 2.5 2 1.80 •
0251 #3 48 GH2 1 44 10 0 3.0 2.5 2 2.05 •
0284 #4 40 GH2 2 46 11 23 3.0 2.5 2 2.30 •
0318 #5 40 GH3 2 46 11 23 4.0 3.2 3 2.60 •
0351 #6 32 GH3 2 48 13 23 4.0 3.2 3 2.80 •
0417 #8 32 GH3 2 52 13 21 5.0 4.0 3 3.4 •
0483 #10 24 GH3 2 60 16 25 5.5 4.5 3 3.9 •
0484 #10 24 P2 2 60 16 25 5.5 4.5 3 3.9 •
0549 #12 24 GH3 2 62 19 24 6.0 4.5 3 4.5 •
0635 1/4 20 GH3 2 62 19 31 6.0 4.5 3 5.1 •
0636 1/4 20 P3 2 62 19 31 6.0 4.5 3 5.1 •
0794 5/16 18 GH4 3 70 22 - 6.1 5.0 3 6.6 •
0953 3/8 16 GH4 3 75 24 - 7.0 5.5 3 8.0 •
1111 7/16 14 GH5 3 80 29 - 8.0 6.0 3 9.4 •
1270 1/2 13 GH5 3 85 29 - 9.0 7.0 3 10.8 •
1428 9/16 12 GH5 3 88 30 - 11.0 8.0 3 12.2 •
1587 5/8 11 GH5 3 95 32 - 12.5 10.0 4 13.5 •
1905 3/4 10 GH6 3 105 37 - 14.0 11.0 4 16.5 •
2222 7/8 9 GH6 3 115 38 - 17.0 13.0 4 19.5 •
2540 1 8 GH6 3 120 45 - 20.0 15.0 4 22.5 •
37
www.sutton.com.au
UNF
AVAILABLE
MID 2011
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Taps UNF, Forming, Single Coolant Groove
Catalogue Code
Discount Group D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 SPM
Surface Finish Ni TiN TiCN
Colour Ring & Application Small Production Medium Production High Production
Geometry 1 Coolant Groove #4+ 1 Coolant Groove #4+ 1 Coolant Groove #4+
Lead 2P & 4P 2P & 4P 2P & 4P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad T534 T538 T6580152 #0 80 GH3 1 36 11 - 3.0 2.5 4 1.4 T534 0152 T538 0152
0185 #1 72 GH3 1 40 12 - 3.0 2.5 4 1.7 • •
0218 #2 64 GH3 1 42 14 - 3.0 2.5 4 2.0 T534 0218 T538 0218 T658 0218
0251 #3 56 GH4 1 44 14 - 3.0 2.5 4 2.3 T534 0251 T538 0251 T658 0251
0284 #4 48 GH5 2 46 11 23 3.0 2.5 4 2.6 T534 0284 T538 0284 T658 0284
0318 #5 44 GH5 2 46 9 23 4.0 3.2 4 2.9 T534 0318 T538 0318 T658 0318
0351 #6 40 GH6 2 48 9 23 4.0 3.2 4 3.2 T534 0351 T538 0351 T658 0351
0417 #8 36 GH6 2 52 10 21 5.0 4 4 3.8 T534 0417 T538 0417 T658 0417
0483 #10 32 GH6 2 60 11 25 5.5 5 4 4.5 T534 0483 T538 0483 T658 0483
0549 #12 28 GH7 2 62 11 24 6.0 4.5 4 5.1 T534 0549 T538 0549 T658 0549
0635 1/4 28 GH7 2 62 14 31 6.0 4.5 4 5.9 T534 0635 T538 0635 T658 0635
B LEad T535 T539 T6590152 #0 80 GH3 36 11 - 3.0 2.5 4 1.4 T535 0152 T539 0152
0185 #1 72 GH3 40 12 - 3.0 2.5 4 1.7 • •
0218 #2 64 GH3 42 14 - 3.0 2.5 4 2.0 T535 0218 T539 0218 T659 0218
0251 #3 56 GH4 44 14 - 3.0 2.5 4 2.3 T535 0251 T539 0251 T659 0251
0284 #4 48 GH5 5 46 11 23 3.0 2.5 4 2.6 T535 0284 T539 0284 T659 0284
0318 #5 44 GH5 5 46 9 23 4.0 3.2 4 2.9 T535 0318 T539 0318 T659 0318
0351 #6 40 GH6 5 48 9 23 4.0 3.2 4 3.2 T535 0351 T539 0351 T659 0351
0417 #8 36 GH6 5 52 10 21 5.0 4 4 3.8 T535 0417 T539 0417 T659 0417
0483 #10 32 GH6 5 60 11 25 5.5 5 4 4.5 T535 0483 T539 0483 T659 0483
0549 #12 28 GH7 5 62 11 24 6.0 4.5 4 5.1 T535 0549 T539 0549 T659 0549
0635 1/4 28 GH7 5 62 14 31 6.0 4.5 4 5.9 T535 0635 T539 0635 T659 0635
38
www.sutton.com.au
UNF
AVAILABLE
MID 2011
Taps UNF, Forming, Multi Coolant Groove
- For cold forming of threads in materials with good flow characteristics Brt - For non-ferrous materials TiN - For steel materials up to 1000 N/mm2 TiCN - For difficult materials
- Depths up to approx. 3 x d1
Catalogue Code
Discount Group D0606 D0614 D0614
Material HSS Co.8 HSS Co.8 SPM
Surface Finish Ni TiN TiCN
Colour Ring & Application Small Production Medium Production High Production
Geometry Multi Coolant Groove Multi Coolant Groove Multi Coolant Groove
Lead 2P & 4P 2P & 4P 2P & 4P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
B2P
P4P
• Availability Subject to Lead Time * Refer page 73 for style guide
P LEad T540 T544 T6600351 #6 40 GH6 2 48 9 23 4.0 3.2 4 3.2 T540 0351 T544 0351 T660 0351
0417 #8 36 GH6 2 52 10 21 5.0 4.0 4 3.8 T540 0417 T544 0417 T660 0417
0483 #10 32 GH6 2 60 11 25 5.5 4.5 4 4.5 T540 0483 T544 0483 T660 0483
0549 #12 28 GH6 2 62 11 24 6.0 4.5 4 5.1 T540 0549 T544 0549 T660 0549
0635 1/4 28 GH7 2 62 14 31 6.0 4.5 4 5.9 T540 0635 T544 0635 T660 0635
B LEad T541 T545 T6610351 #6 40 GH6 5 48 9 23 4.0 3.2 4 3.2 T541 0351 T545 0351 T661 0351
0417 #8 36 GH6 5 52 10 21 5.0 4.0 4 3.8 T541 0417 T545 0417 T661 0417
0483 #10 32 GH6 5 60 11 25 5.5 4.5 4 4.5 T541 0483 T545 0483 T661 0483
0549 #12 28 GH6 5 62 11 24 6.0 4.5 4 5.1 T541 0549 T545 0549 T661 0549
0635 1/4 28 GH7 5 62 14 31 6.0 4.5 4 5.9 T541 0635 T545 0635 T661 0635
39
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UNF
- General purpose use, materials up to approx. 1000 N/mm2
- Through holes- Suitable for machine operations- Depths up to approx. 3 x d
1
Taps UNF, Gun, N (Spiral Point)
Catalogue Code T621 T622 T623Discount Group D0602 D0602 D0610
Material HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN
Colour Ring & Application N N N
Geometry
Lead 5 x P 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0152 #O 80 GH1 1 36 11 - 3.0 2.5 2 1.25 T621 0152 T622 0152 T623 0152
0185 #1 72 GH1 1 40 12 - 3.0 2.5 2 1.55 T621 0185 T622 0185 T623 0185
0218 #2 64 GH1 1 42 14 - 3.0 2.5 2 1.9 T621 0218 T622 0218 T623 0218
0251 #3 56 GH2 1 44 14 - 3.0 2.5 2 2.1 T621 0251 T622 0251 T623 0251
0284 #4 48 GH2 2 46 11 23 3.0 2.5 2 2.35 T621 0284 T622 0284 T623 0284
0318 #5 44 GH3 2 46 11 23 4.0 3.2 3 2.65 T621 0318 T622 0318 T623 0318
0351 #6 40 GH3 2 48 13 23 4.0 3.2 3 2.95 T621 0351 T622 0351 T623 0351
0417 #8 36 GH3 2 52 13 21 5.0 4.0 3 3.5 T621 0417 T622 0417 T623 0417
0483 #10 32 GH3 2 60 16 25 5.5 4.5 3 4.1 T621 0483 T622 0483 T623 0483
0549 #12 28 GH3 2 62 19 24 6.0 4.5 3 4.6 T621 0549 T622 0549 T623 0549
0635 1/4 28 GH3 2 62 19 31 6.0 4.5 3 5.5 T621 0635 T622 0635 T623 0635
0794 5/16 24 GH4 3 70 22 - 6.1 5.0 3 6.9 T621 0794 T622 0794 T623 0794
0953 3/8 24 GH4 3 75 24 - 7.0 5.5 3 8.5 T621 0953 T622 0953 T623 0953
1111 7/16 20 GH5 3 80 29 - 8.0 6.0 3 9.9 T621 1111 T622 1111 T623 1111
1270 1/2 20 GH5 3 85 29 - 9.0 7.0 3 11.5 T621 1270 T622 1270 T623 1270
1587 5/8 18 GH5 3 95 32 - 12.5 10.0 4 14.5 T621 1587 T622 1587 T623 1587
1905 3/4 16 GH6 3 105 37 - 14.0 11.0 4 17.5 T621 1905 T622 1905 T623 1905
2222 7/8 14 GH6 3 115 38 - 17.0 13.0 4 20.4 T621 2222 T622 2222 T623 2222
2540 1 12 GH6 3 120 45 - 20.0 15.0 4 23.3 T621 2540 T622 2540 T623 2540
40
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UNF
AVAILABLE
MID 2011
- Use in stainless steels and high strength steels- Suitable for materials up to 850 N/mm2
- Through holes- Depths up to 3 x d
1
Taps UNF, Gun, VA (Spiral Point)
Catalogue Code T624Discount Group D0602
Material HSSE V3
Surface Finish Blu
Colour Ring & Application VA
Geometry Special Relief
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0218 #2 64 GH1 1 42 10 0 3.0 2.5 2 1.9 •
0251 #3 56 GH2 1 44 10 0 3.0 2.5 2 2.1 •
0284 #4 48 GH2 2 46 11 23 3.0 2.5 2 2.35 •
0318 #5 44 GH3 2 46 11 23 4.0 3.2 3 2.65 •
0351 #6 40 GH3 2 48 13 23 4.0 3.2 3 2.95 •
0417 #8 36 GH3 2 52 13 21 5.0 4.0 3 3.5 •
0483 #10 32 GH3 2 60 16 25 5.5 4.5 3 4.1 •
0549 #12 28 GH3 2 62 19 24 6.0 4.5 3 4.6 •
0635 1/4 28 GH3 2 62 19 31 6.0 4.5 3 5.5 •
0794 5/16 24 GH4 3 70 22 - 6.1 5.0 3 6.9 •
0953 3/8 24 GH4 3 75 24 - 7.0 5.5 3 8.5 •
1111 7/16 20 GH5 3 80 29 - 8.0 6.0 3 9.9 •
1270 1/2 20 GH5 3 85 29 - 9.0 7.0 3 11.5 •
1428 9/16 18 GH5 3 88 30 - 11.0 8.0 3 12.9 •
1587 5/8 18 GH5 3 95 32 - 12.5 10.0 4 14.5 •
1905 3/4 16 GH6 3 105 37 - 14.0 11.0 4 17.5 •
2222 7/8 14 GH6 3 115 38 - 17.0 13.0 4 20.4 •
2540 1 12 GH6 3 120 45 - 20.0 15.0 4 23.3 •
41
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UNF
- General purpose use, materials up to approx. 1000 N/mm2
- Blind holes- Suitable for machine operations- Depths up to approx. 2.5 x d
1
Taps UNF, Spiral Flute, R40 N
Catalogue Code T625 T626 T627Discount Group D0602 D0602 D0610
Material HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN
Colour Ring & Application N N N
Geometry R40 R40 R40
Lead 5 x P 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0152 #O 80 GH1 1 36 11 - 3.0 2.5 2 1.25 T625 0152 T626 0152 T627 0152
0185 #1 72 GH1 1 40 12 - 3.0 2.5 2 1.55 T625 0185 T626 0185 T627 0185
0218 #2 64 GH1 1 42 14 - 3.0 2.5 2 1.9 T625 0218 T626 0218 T627 0218
0251 #3 56 GH2 1 44 14 - 3.0 2.5 2 2.1 T625 0251 T626 0251 T627 0251
0284 #4 48 GH2 2 46 11 23 3.0 2.5 2 2.35 T625 0284 T626 0284 T627 0284
0318 #5 44 GH3 2 46 11 23 4.0 3.2 3 2.65 T625 0318 T626 0318 T627 0318
0351 #6 40 GH3 2 48 13 23 4.0 3.2 3 2.95 T625 0351 T626 0351 T627 0351
0417 #8 36 GH3 2 52 13 21 5.0 4.0 3 3.5 T625 0417 T626 0417 T627 0417
0483 #10 32 GH3 2 60 16 25 5.5 4.5 3 4.1 T625 0483 T626 0483 T627 0483
0484 #10 32 P2 2 60 16 25 5.5 4.5 3 4.1 T625 0484
0549 #12 28 GH3 2 62 19 24 6.0 4.5 3 4.6 T625 0549 T626 0549 T627 0549
0635 1/4 28 GH3 2 62 19 31 6.0 4.5 3 5.5 T625 0635 T626 0635 T627 0635
0636 1/4 28 P2 2 62 19 31 6.0 4.5 3 5.5 T625 0636
0794 5/16 24 GH4 3 70 22 - 6.1 5.0 3 6.9 T625 0794 T626 0794 T627 0794
0953 3/8 24 GH4 3 75 24 - 7.0 5.5 3 8.5 T625 0953 T626 0953 T627 0953
1111 7/16 20 GH5 3 80 29 - 8.0 6.0 3 9.9 T625 1111 T626 1111 T627 1111
1270 1/2 20 GH5 3 85 29 - 9.0 7.0 3 11.5 T625 1270 T626 1270 T627 1270
1587 5/8 18 GH5 3 95 32 - 12.5 10.0 4 14.5 T625 1587 T626 1587 T627 1587
1905 3/4 16 GH6 3 105 37 - 14.0 11.0 4 17.5 T625 1905 T626 1905 T627 1905
2222 7/8 14 GH6 3 115 38 - 17.0 13.0 4 20.4 T625 2222 T626 2222 T627 2222
2540 1 12 GH6 3 120 45 - 20.0 15.0 4 23.3 T625 2540 T626 2540 T627 2540
42
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UNF
- Use in stainless steels and high strength steels up to 1000N/mm2
- Blind holes- Suitable for synchronous tapping in machine operations- Depths up to approx. 3 x d
1
Taps UNF, Spiral Flute, R45 VADH
Catalogue Code T628Discount Group D0602
Material HSSE V3
Surface Finish Blu
Colour Ring & Application VADH
Geometry R45
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0218 #2 64 GH1 1 42 10 0 3.0 2.5 2 1.9 •
0251 #3 56 GH2 1 44 10 0 3.0 2.5 2 2.1 •
0284 #4 48 GH2 2 46 11 23 3.0 2.5 2 2.35 •
0318 #5 44 GH3 2 46 11 23 4.0 3.2 3 2.65 •
0351 #6 40 GH3 2 48 13 23 4.0 3.2 3 2.95 •
0417 #8 36 GH3 2 52 13 21 5.0 4.0 3 3.5 •
0483 #10 32 GH3 2 60 16 25 5.5 4.5 3 4.1 •
0549 #12 28 GH3 2 62 19 24 6.0 4.5 3 4.6 •
0635 1/4 28 GH3 2 62 19 31 6.0 4.5 3 5.5 •
0794 5/16 24 GH4 3 70 22 - 6.1 5.0 3 6.9 •
0953 3/8 24 GH4 3 75 24 - 7.0 5.5 3 8.5 •
1111 7/16 20 GH5 3 80 29 - 8.0 6.0 3 9.9 •
1270 1/2 20 GH5 3 85 29 - 9.0 7.0 3 11.5 •
1428 9/16 18 GH5 3 88 30 - 11.0 8.0 3 12.9 •
1587 5/8 18 GH5 3 95 32 - 12.5 10.0 4 14.5 •
1905 3/4 16 GH6 3 105 37 - 14.0 11.0 4 17.5 •
2222 7/8 14 GH6 3 115 38 - 17.0 13.0 4 20.4 •
2540 1 12 GH6 3 120 45 - 20.0 15.0 4 23.3 •
AVAILABLE
MID 2011
43
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BSW
- General purpose use, materials up to approx. 1000 N/mm2
- Through holes- Ideally suited for machine applications- Depths up to approx. 3 x d
1
Taps BSW, Gun, N (Spiral Point)
Catalogue Code T491 T492 T494 T635Discount Group D0602 D0602 D0610 D0610
Material HSSE V3 HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN TiCN
Colour Ring & Application N N N N
Geometry
Lead 5 x P 5 x P 5 x P 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0318 1/8 40 GH3 2 46 11 19 4.0 3.2 3 2.55 T491 0318 T492 0318 T494 0318 •
0397 5/32 32 GH3 2 52 13 21 5.0 4.0 3 3.2 • • • •
0476 3/16 24 GH3 2 60 16 25 5.5 4.5 3 3.7 T491 0476 T492 0476 T494 0476 •
0556 7/32 24 GH3 2 62 19 24 6.0 4.5 3 4.5 T491 0556 T492 0556 • •
0635 1/4 20 GH4 2 62 19 31 6.0 4.5 3 5.1 T491 0635 T492 0635 T494 0635 T635 0635
0794 5/16 18 GH4 3 70 22 - 6.1 5.0 3 6.5 T491 0794 T492 0794 T494 0794 T635 0794
0953 3/8 16 GH4 3 75 24 - 7.0 5.5 3 8 T491 0953 T492 0953 T494 0953 T635 0953
1111 7/16 14 GH4 3 80 29 - 8.0 6.0 3 9.3 T491 1111 T492 1111 T494 1111 T635 1111
1270 1/2 12 GH5 3 85 29 - 9.0 7.0 3 10.5 T491 1270 T492 1270 T494 1270 T635 1270
1428 9/16 12 GH5 3 88 30 - 11.0 8.0 3 12.2 T491 1428 T492 1428 T494 1428 T635 1428
1587 5/8 11 GH5 3 95 32 - 12.5 10.0 4 13.5 T491 1587 T492 1587 T494 1587 T635 1587
1905 3/4 10 GH5 3 105 37 - 14.0 11.0 4 16.5 T491 1905 T492 1905 T494 1905 T635 1905
2222 7/8 9 GH5 3 115 38 - 17.0 13.0 4 19.5 T491 2222 T492 2222 T494 2222 T635 2222
2540 1 8 GH6 3 120 45 - 20.0 15.0 4 22 T491 2540 T492 2540 T494 2540 T635 2540
44
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BSW
- General purpose use, materials up to approx. 1000 N/mm2
- Through holes- Ideally suited for machine applications- Depths up to approx. 3 x d
1
Taps BSW, Gun, N, Extra Length (Spiral Point)
Catalogue Code T493Discount Group D0602
Material HSSE V3
Surface Finish Brt
Colour Ring & Application N
Geometry Extra Length
Lead 5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0476 3/16 24 Z3 2 100 16 29 5.5 4.5 3 3.7 T493 0476
0635 1/4 20 Z3 2 100 19 35 6.0 4.5 3 5.1 T493 0635
0794 5/16 18 Z3 3 100 22 - 6.1 5.0 3 6.5 T493 0794
0953 3/8 16 Z3 3 150 24 - 7.0 5.5 3 8 T493 0953
1270 1/2 12 Z3 3 150 29 - 9.0 7.0 3 10.5 T493 1270
45
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BSW
- General purpose use- Suitable for materials up to 1000 N/mm2
- Blind holes- Depths up to 2.5 x d
1
Taps BSW, Spiral Flute, R40 N
Catalogue Code T495 T496 T498 T636Discount Group D0602 D0602 D0610 D0610
Material HSSE V3 HSSE V3 HSSE V3 HSSE V3
Surface Finish Brt Blu TiN TiCN
Colour Ring & Application N N N N
Geometry R40 R40 R40 R40
Lead 2.5 x P 2.5 x P 2.5 x P 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item # Item # Item # Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0318 1/8 40 Z3 2 46 11 19 4.0 3.2 3 2.55 T495 0318 T496 0318 T498 0318 •
0397 5/32 32 Z3 2 52 13 21 5.0 4.0 3 3.2 • • • •
0476 3/16 24 Z3 2 60 16 25 5.5 4.5 3 3.7 T495 0476 T496 0476 T498 0476 T636 0476
0477 3/16 24 P2 2 60 16 25 5.5 4.5 3 3.7 T495 0477
0556 7/32 24 Z3 2 62 19 24 6.0 4.5 3 4.5 • • • •
0635 1/4 20 Z3 2 62 19 31 6.0 4.5 3 5.1 T495 0635 T496 0635 T498 0635 T636 0635
0636 1/4 20 P2 2 62 19 31 6.0 4.5 3 5.1 T495 0636
0794 5/16 18 Z3 3 70 22 - 6.1 5.0 3 6.5 T495 0794 T496 0794 T498 0794 T636 0794
0953 3/8 16 Z3 3 75 24 - 7.0 5.5 3 8 T495 0953 T496 0953 T498 0953 T636 0953
1111 7/16 14 Z3 3 80 29 - 8.0 6.0 3 9.3 • • • •
1270 1/2 12 Z3 3 85 29 - 9.0 7.0 3 10.5 T495 1270 T496 1270 T498 1270 T636 1270
1428 9/16 12 Z3 3 88 30 - 11.0 8.0 3 12.2 • • • •
1587 5/8 11 Z3 3 95 32 - 12.5 10.0 4 13.5 T495 1587 T496 1587 T498 1587 T636 1587
1905 3/4 10 Z3 3 105 37 - 14.0 11.0 4 16.5 T495 1905 T496 1905 T498 1905 T636 1905
2222 7/8 9 Z3 3 115 38 - 17.0 13.0 4 19.5 T495 2222 T496 2222 T498 2222 T636 2222
2540 1 8 Z3 3 120 45 - 20.0 15.0 4 22 T495 2540 T496 2540 T498 2540 T636 2540
46
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BSW
- For long reach applications- Suitable for materials up to 1000 N/mm2
- Blind holes- Depths up to 2.5 x d
1
Taps BSW, Spiral Flute, R40 N, Extra Length
Catalogue Code T497Discount Group D0602
Material HSSE V3
Surface Finish Brt
Colour Ring & Application N
Geometry R40 Extra Length
Lead 2.5 x P
Size Ref. d1 Pitch Limit Style* l1 l2 l3 d2 sq z drill ø Item #
T500 0100
Catalogue Code Size Ref.
Item #
• Availability Subject to Lead Time * Refer page 73 for style guide
0476 3/16 24 Z3 2 100 16 29 5.5 4.5 3 3.7 T497 0476
0635 1/4 20 Z3 2 100 19 35 6.0 4.5 3 5.1 T497 0635
0794 5/16 18 Z3 3 100 22 - 6.1 5.0 3 6.5 T497 0794
0953 3/8 16 Z3 3 150 24 - 7.0 5.5 3 8 T497 0953
1270 1/2 12 Z3 3 150 29 - 9.0 7.0 3 10.5 T497 1270
1587 5/8 11 Z3 3 200 32 - 12.5 10.0 4 13.5 T497 1587
47
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ENDMILLS
Endmills Cost effective machining
- Solutions for slotting, finishing, roughing & profiling- 8% Co grades of HSS
- Short & Long Series- General purpose geometries
Endmill Finder
Regular, 2 Flute, R30 N
Regular, 2 Flute, R30 N
Stub, 2 Flute, R30 N
Stub, 2 Flute, R30 N
Long, 2 Flute, R30 N
Long, 2 Flute, R30 N
Regular, Ballnose, 2 Flute, R30 N
Regular, Ballnose, 2 Flute, R30 N
Long Reach, Ballnose, 2 Flute, R30 N
Long Reach, Ballnose, 2 Flute, R30 N
Regular, Ballnose, 4 Flute, R30 N
Regular, Ballnose, 4 Flute, R30 N
Regular, 4 Flute, R30 N
Regular, 4 Flute, R30 N
Regular, 4&6 Flute, R30 N
Regular, 4&6 Flute, R30 N
Long, 4&6 Flute, R30 N
Long, 4&6 Flute, R30 N
Regular, 3-6 Flute, R30, NR
Regular, 3-6 Flute, R30, NR
Regular, 3-6 Flute, R30, HR
Regular, 3-6 Flute, R30, HR
Page
Catalogue Code E600 E603 E100 E101 E102 E103 E602 E605 E113 E114 E606 E607 E601 E604 E125 E126 E127 E128 E142 E143 E168 E169
Material VHM HSS Co.8 VHM HSS Co.8 VHM VHM HSS Co.8
Surface Finish Brt TiAlN Brt TiCN Brt TiCN Brt TiAlN Brt TiCN Brt TiAlN Brt TiAlN Brt TiCN Brt TiCN Brt TiCN Brt TiCN
Colour Ring & Application Up to 1600N/mm2 N Up to
1600N/mm2 N Up to 1600N/mm2
Up to 1600N/mm2 N Soft-Med <22HRc Med-Hard 22-40HRc
Standard - JIS - JIS - - JIS
Type of Cut Slotting Profiling Finishing Roughing
Material Shank Tolerance h6 h6
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 • • • • • • • • • • • • • • • • • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 • • • • • • • • • • • • • • • • • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 • • • • • • • • • • • • • • • • • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30 • • • • • • • • • • • • • • • • • • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • • • • • • • • • • • • • • • • • • • •1.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 • • • • • • • • • • • • • • • • •1.7 Hardened Steel 45-50 Rc <550 <12 • • • •1.8 Hardened Steel 50-62 Rc <700 <12
2.0 Stainless Steels
2.1 Free machining <250 <850 25 • • • • • • • • • • • • • • • • • • • •2.2 Austenitic <250 <850 20 • • • • • • • • • • • • • • • • • • •2.3 Ferritic + martensitic <250 <850 20 • • • • • • • • • • • • • • • •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 • • • • • • • • • • • • • • • • • • • • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 • • • • • • • • • • • • • • • • • •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 • • • • • • • • • • • • • • • • • •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 • • • • • • • •4.2 Titanium alloys >250 >850 20 • • • • • • • •5.0 Nickels
5.1 Nickel alloys <250 <850 25 • • • • • • • •5.2 Nickel alloys >250 >850 25 • • • • • • • •6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 • • • • • • • • • • • • • • • • • • • •6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 • • • • • • • • • •6.3 Long chip Brass, Bronze <200 <700 12 • • • • • • • • • • • • • • • • • • • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 • • • • • • • • • • • • • • • • • • • •7.2 Magnesium unalloyed <150 <350 15 • • • • • • • • • • • • • • • • • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 • • • • • • • • • • • • • • • • • • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 • • • • • • • • • • • • • • • • • • • •7.5 Al Alloyed > 10% Si - <400 N • • • • • • • • • • • • • •7.6 Magnesium alloys - <400 N • • • • • • • • • • • • •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N • • • • • • • • • • • • • • • • • • • •
• Optimal • Effective
5652 52 56 57 57 54 54 58 58 55 55
50
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Regular, 2 Flute, R30 N
Regular, 2 Flute, R30 N
Stub, 2 Flute, R30 N
Stub, 2 Flute, R30 N
Long, 2 Flute, R30 N
Long, 2 Flute, R30 N
Regular, Ballnose, 2 Flute, R30 N
Regular, Ballnose, 2 Flute, R30 N
Long Reach, Ballnose, 2 Flute, R30 N
Long Reach, Ballnose, 2 Flute, R30 N
Regular, Ballnose, 4 Flute, R30 N
Regular, Ballnose, 4 Flute, R30 N
Regular, 4 Flute, R30 N
Regular, 4 Flute, R30 N
Regular, 4&6 Flute, R30 N
Regular, 4&6 Flute, R30 N
Long, 4&6 Flute, R30 N
Long, 4&6 Flute, R30 N
Regular, 3-6 Flute, R30, NR
Regular, 3-6 Flute, R30, NR
Regular, 3-6 Flute, R30, HR
Regular, 3-6 Flute, R30, HR
Page
Catalogue Code E600 E603 E100 E101 E102 E103 E602 E605 E113 E114 E606 E607 E601 E604 E125 E126 E127 E128 E142 E143 E168 E169
Material VHM HSS Co.8 VHM HSS Co.8 VHM VHM HSS Co.8
Surface Finish Brt TiAlN Brt TiCN Brt TiCN Brt TiAlN Brt TiCN Brt TiAlN Brt TiAlN Brt TiCN Brt TiCN Brt TiCN Brt TiCN
Colour Ring & Application Up to 1600N/mm2 N Up to
1600N/mm2 N Up to 1600N/mm2
Up to 1600N/mm2 N Soft-Med <22HRc Med-Hard 22-40HRc
Standard - JIS - JIS - - JIS
Type of Cut Slotting Profiling Finishing Roughing
Material Shank Tolerance h6 h6
1.0 Steels HB N/mm2 % Elong.
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 • • • • • • • • • • • • • • • • • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 • • • • • • • • • • • • • • • • • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 • • • • • • • • • • • • • • • • • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30 • • • • • • • • • • • • • • • • • • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • • • • • • • • • • • • • • • • • • • •1.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 • • • • • • • • • • • • • • • • •1.7 Hardened Steel 45-50 Rc <550 <12 • • • •1.8 Hardened Steel 50-62 Rc <700 <12
2.0 Stainless Steels
2.1 Free machining <250 <850 25 • • • • • • • • • • • • • • • • • • • •2.2 Austenitic <250 <850 20 • • • • • • • • • • • • • • • • • • •2.3 Ferritic + martensitic <250 <850 20 • • • • • • • • • • • • • • • •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 • • • • • • • • • • • • • • • • • • • • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 • • • • • • • • • • • • • • • • • •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 • • • • • • • • • • • • • • • • • •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 • • • • • • • •4.2 Titanium alloys >250 >850 20 • • • • • • • •5.0 Nickels
5.1 Nickel alloys <250 <850 25 • • • • • • • •5.2 Nickel alloys >250 >850 25 • • • • • • • •6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 • • • • • • • • • • • • • • • • • • • •6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 • • • • • • • • • •6.3 Long chip Brass, Bronze <200 <700 12 • • • • • • • • • • • • • • • • • • • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 • • • • • • • • • • • • • • • • • • • •7.2 Magnesium unalloyed <150 <350 15 • • • • • • • • • • • • • • • • • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 • • • • • • • • • • • • • • • • • • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 • • • • • • • • • • • • • • • • • • • •7.5 Al Alloyed > 10% Si - <400 N • • • • • • • • • • • • • •7.6 Magnesium alloys - <400 N • • • • • • • • • • • • •8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N • • • • • • • • • • • • • • • • • • • •
53 53 59 59 60 60 61 61 62 62
51
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- For precision milling of slots & cavities- Suitable for materials up to 1600 N/mm2
- TiAlN for longer tool life
Endmills Carbide, Regular, 2 Flute, R30
Catalogue Code E600 E603Discount Group B0212 B0214
Material VHM VHM
Surface Finish Brt TiAlN
Colour Ring & Application Up to 1600N/mm2 Up to 1600N/mm2
Geometry R30 R30
Shank Form (DIN 6535) HA HA
Shank Tolerance h6 h6
Size Ref. d1 l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
0100 1.0 38 4 3 2 E600 0100 E603 0100
0150 1.5 38 4.5 3 2 E600 0150 E603 0150
0200 2.0 38 6 3 2 E600 0200 E603 0200
0250 2.5 38 9.5 3 2 E600 0250 E603 0250
0300 3.0 38 12 3 2 E600 0300 E603 0300
0350 3.5 50 12 4 2 E600 0350 E603 0350
0400 4.0 50 14 4 2 E600 0400 E603 0400
0450 4.5 50 16 6 2 E600 0450 E603 0450
0500 5.0 50 16 6 2 E600 0500 E603 0500
0600 6.0 50 19 6 2 E600 0600 E603 0600
0700 7.0 63 19 8 2 E600 0700 E603 0700
0800 8.0 63 20 8 2 E600 0800 E603 0800
0900 9.0 75 22 10 2 E600 0900 E603 0900
1000 10.0 75 22 10 2 E600 1000 E603 1000
1100 11.0 75 25 12 2 E600 1100 E603 1100
1200 12.0 75 25 12 2 E600 1200 E603 1200
1400 14.0 89 32 14 2 E600 1400 E603 1400
1600 16.0 89 32 16 2 E600 1600 E603 1600
1800 18.0 100 38 18 2 E600 1800 E603 1800
2000 20.0 100 38 20 2 E600 2000 E603 2000
2500 25.0 100 38 25 2 E600 2500 E603 2500
52
www.sutton.com.au
- For precision finish milling applications- Suitable for materials up to 1600 N/mm2
- TiAlN for longer tool life
Endmills Carbide, Regular, 4 Flute, R30
Catalogue Code E601 E604Discount Group B0212 B0214
Material VHM VHM
Surface Finish Brt TiAlN
Colour Ring & Application Up to 1600N/mm2 Up to 1600N/mm2
Geometry R30 R30
Shank Form (DIN 6535) HA HA
Shank Tolerance h6 h6
Size Ref. d1 l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
0100 1.0 38 4 3 4 E601 0100 E604 0100
0150 1.5 38 4.5 3 4 E601 0150 E604 0150
0200 2.0 38 6 3 4 E601 0200 E604 0200
0250 2.5 38 9.5 3 4 E601 0250 E604 0250
0300 3.0 38 12 3 4 E601 0300 E604 0300
0350 3.5 50 12 4 4 E601 0350 E604 0350
0400 4.0 50 14 4 4 E601 0400 E604 0400
0450 4.5 50 16 6 4 E601 0450 E604 0450
0500 5.0 50 16 6 4 E601 0500 E604 0500
0600 6.0 50 19 6 4 E601 0600 E604 0600
0700 7.0 63 19 8 4 E601 0700 E604 0700
0800 8.0 63 20 8 4 E601 0800 E604 0800
0900 9.0 75 22 10 4 E601 0900 E604 0900
1000 10.0 75 22 10 4 E601 1000 E604 1000
1100 11.0 75 25 12 4 E601 1100 E604 1100
1200 12.0 75 25 12 4 E601 1200 E604 1200
1400 14.0 89 32 14 4 E601 1400 E604 1400
1600 16.0 89 32 16 4 E601 1600 E604 1600
1800 18.0 100 38 18 4 E601 1800 E604 1800
2000 20.0 100 38 20 4 E601 2000 E604 2000
2500 25.0 100 38 25 4 E601 2500 E604 2500
53
www.sutton.com.au
- For profile & contour milling applications- Suitable for materials up to 1600 N/mm2
- TiAlN for longer tool life
Endmills Carbide, Regular, Ballnose, 2 Flute, R30
Catalogue Code E602 E605Discount Group B0212 B0214
Material VHM VHM
Surface Finish Brt TiAlN
Colour Ring & Application Up to 1600N/mm2 Up to 1600N/mm2
Geometry R30 R30
Shank Form (DIN 6535) HA HA
Shank Tolerance h6 h6
Size Ref. d1 l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
0100 1.0 38 4 3 2 E602 0100 E605 0100
0150 1.5 38 4.5 3 2 E602 0150 E605 0150
0200 2.0 38 6 3 2 E602 0200 E605 0200
0250 2.5 38 9.5 3 2 E602 0250 E605 0250
0300 3.0 38 12 3 2 E602 0300 E605 0300
0400 4.0 50 14 4 2 E602 0400 E605 0400
0500 5.0 50 16 6 2 E602 0500 E605 0500
0600 6.0 50 19 6 2 E602 0600 E605 0600
0800 8.0 63 20 8 2 E602 0800 E605 0800
54
www.sutton.com.au
- For profile & contour milling applications- Suitable for materials up to 1600 N/mm2
- TiAlN for longer tool life
Endmills Carbide, Regular, Ballnose, 4 Flute, R30
Catalogue Code E606 E607Discount Group B0212 B0214
Material VHM VHM
Surface Finish Brt TiAlN
Colour Ring & Application Up to 1600N/mm2 Up to 1600N/mm2
Geometry R30 R30
Shank Form (DIN 6535) HA HA
Shank Tolerance h6 h6
Size Ref. d1 l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
0100 1.0 38 4 3 4 E606 0100 E607 0100
0150 1.5 38 4.5 3 4 E606 0150 E607 0150
0200 2.0 38 6 3 4 E606 0200 E607 0200
0250 2.5 38 9.5 3 4 E606 0250 E607 0250
0300 3.0 38 12 3 4 E606 0300 E607 0300
0350 3.5 50 12 4 4 E606 0350 E607 0350
0400 4.0 50 14 4 4 E606 0400 E607 0400
0450 4.5 50 16 6 4 E606 0450 E607 0450
0500 5.0 50 16 6 4 E606 0500 E607 0500
0600 6.0 50 19 6 4 E606 0600 E607 0600
0700 7.0 63 19 8 4 E606 0700 E607 0700
0800 8.0 63 20 8 4 E606 0800 E607 0800
0900 9.0 75 22 10 4 E606 0900 E607 0900
1000 10.0 75 22 10 4 E606 1000 E607 1000
1100 11.0 75 25 12 4 E606 1100 E607 1100
1200 12.0 75 25 12 4 E606 1200 E607 1200
1400 14.0 89 32 14 4 E606 1400 E607 1400
1600 16.0 89 32 16 4 E606 1600 E607 1600
1800 18.0 100 38 18 4 E606 1800 E607 1800
2000 20.0 100 38 20 4 E606 2000 E607 2000
2500 25.0 100 38 25 4 E606 2500 E607 2500
55
www.sutton.com.au
- For precision milling of slots & cavities- Suitable for materials up to 1000 N/mm2
- For soft steels & non-ferrous material - TiCN for longer tool life
Endmills Regular, 2 Flute, R30 N
Catalogue Code E100 E101Discount Group B0502 B0516
Material HSS Co.8 HSS Co.8
Surface Finish Brt TiCN
Colour Ring & Application N N
Geometry R30 R30
Shank Form (DIN 1835) A A
Shank Tolerance h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(e8)
0100 1.0 50 3 6 2 E100 0100 E101 0100
0150 1.5 50 4.5 6 2 E100 0150 E101 0150
0200 2.0 50 7 6 2 E100 0200 E101 0200
0250 2.5 50 7 6 2 E100 0250 E101 0250
0300 3.0 50 9 6 2 E100 0300 E101 0300
0350 3.5 60 12 8 2 E100 0350 E101 0350
0400 4.0 60 12 8 2 E100 0400 E101 0400
0450 4.5 60 15 8 2 E100 0450 E101 0450
0500 5.0 60 15 8 2 E100 0500 E101 0500
0550 5.5 60 15 8 2 E100 0550 E101 05500600 6.0 60 15 8 2 E100 0600 E101 06000650 6.5 65 20 10 2 E100 0650 E101 0650
0700 7.0 65 20 10 2 E100 0700 E101 0700
0750 7.5 65 20 10 2 E100 0750 E101 0750
0800 8.0 65 20 10 2 E100 0800 E101 0800
0850 8.5 75 25 10 2 E100 0850 E101 0850
0900 9.0 75 25 10 2 E100 0900 E101 0900
0950 9.5 75 25 10 2 E100 0950 E101 0950
1000 10.0 75 25 10 2 E100 1000 E101 1000
1100 11.0 80 30 12 2 E100 1100 E101 1100
1200 12.0 80 30 12 2 E100 1200 E101 1200
1300 13.0 90 35 16 2 E100 1300 E101 1300
1400 14.0 90 35 16 2 E100 1400 E101 1400
1500 15.0 95 40 16 2 E100 1500 E101 1500
1600 16.0 95 40 16 2 E100 1600 E101 1600
1700 17.0 105 40 20 2 E100 1700 E101 1700
1800 18.0 105 40 20 2 E100 1800 E101 1800
1900 19.0 110 45 20 2 E100 1900 E101 1900
2000 20.0 110 45 20 2 E100 2000 E101 2000
2100 21.0 110 45 20 2 E100 2100 E101 2100
2200 22.0 110 45 20 2 E100 2200 E101 2200
2400 24.0 120 50 25 2 E100 2400 E101 2400
2500 25.0 120 50 25 2 E100 2500 E101 2500
2800 28.0 125 55 25 2 E100 2800 E101 2800
3000 30.0 125 55 25 2 E100 3000 E101 3000
3200 32.0 145 60 32 2 E100 3200 E101 3200
3500 35.0 145 60 32 2 E100 3500 E101 3500
4000 40.0 150 65 32 2 E100 4000 E101 4000
4500 45.0 155 70 32 2 E100 4500 E101 4500
5000 50.0 155 70 32 2 E100 5000 E101 5000
56
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- For long-reach slotting applications- Suitable for materials up to 1000 N/mm2
- For soft steels & non-ferrous material - TiCN for longer tool life
Endmills Long, 2 Flute, R30 N
Catalogue Code E102 E225 E103 E226Discount Group B0502 B0502 B0516 B0516
Material HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8
Surface Finish Brt Brt TiCN TiCN
Colour Ring & Application N N N N
Geometry R30 R30 R30 R30
Shank Form (DIN 1835) A A A A
Shank Tolerance h6 h6 h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item # Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(e8)
0300 3.0 60 15 6 2 E102 0300 E103 0300
0350 3.5 60 15 6 2 E102 0350 E103 0350
0400 4.0 60 20 6 2 E225 0400 E226 0400
0400 4.0 60 20 8 2 E102 0400 E103 0400
0450 4.5 60 20 6 2 E102 0450 E103 0450
0500 5.0 65 25 6 2 E225 0500 E226 0500
0500 5.0 65 25 8 2 E102 0500 E103 0500
0550 5.5 65 25 6 2 E102 0550 E103 0550
0600 6.0 65 25 6 2 E225 0600 E226 0600
0600 6.0 65 25 8 2 E102 0600 E103 0600
0650 6.5 65 25 10 2 E102 0650 E103 0650
0700 7.0 65 25 10 2 E102 0700 E103 0700
0750 7.5 65 25 10 2 E102 0750 E103 0750
0800 8.0 80 35 10 2 E102 0800 E103 0800
0850 8.5 80 35 10 2 E102 0850 E103 0850
0900 9.0 80 35 10 2 E102 0900 E103 0900
0950 9.5 80 35 10 2 E102 0950 E103 0950
1000 10.0 95 45 10 2 E102 1000 E103 1000
1100 11.0 95 45 12 2 E102 1100 E103 1100
1200 12.0 105 55 12 2 E102 1200 E103 1200
1400 14.0 110 55 16 2 E102 1400 E103 1400
1600 16.0 120 65 16 2 E102 1600 E103 1600
1800 18.0 130 65 20 2 E102 1800 E103 1800
2000 20.0 140 75 20 2 E102 2000 E103 2000
2200 22.0 140 75 20 2 E102 2200 E103 2200
2400 24.0 160 90 25 2 E102 2400 E103 2400
2500 25.0 160 90 25 2 E102 2500 E103 2500
3000 30.0 160 90 25 2 E102 3000 E103 3000
3200 32.0 190 105 32 2 E102 3200 E103 3200
57
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- For long-reach profiling & contour milling applications- Suitable for materials up to 1000 N/mm2
- TiCN for longer tool life
Endmills Long Reach, Ballnose, 2 Flute, R30 N
Catalogue Code E113 E114Discount Group B0502 B0516
Material HSS Co.8 HSS Co.8
Surface Finish Brt TiCN
Colour Ring & Application N N
Geometry R30 R30
Shank Form (DIN 1835) A A
Shank Tolerance h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
0150 1.5 55 3 6 2 E113 0150 E114 0150
0200 2.0 55 4 6 2 E113 0200 E114 0200
0250 2.5 55 5 6 2 E113 0250 E114 0250
0300 3.0 60 6 6 2 E113 0300 E114 0300
0400 4.0 70 8 6 2 E113 0400 E114 0400
0450 4.5 70 8 6 2 • E114 0450
0500 5.0 80 10 6 2 E113 0500 E114 0500
0550 5.5 80 10 6 2 • E114 0550
0600 6.0 90 12 6 2 E113 0600 E114 0600
0650 6.5 90 12 6 2 • E114 0650
0700 7.0 90 14 6 2 E113 0700 E114 0700
0750 7.5 90 14 6 2 • E114 0750
0800 8.0 100 16 8 2 E113 0800 E114 0800
0850 8.5 100 16 8 2 • E114 0850
0900 9.0 100 18 8 2 E113 0900 E114 0900
0950 9.5 100 18 8 2 • E114 0950
1000 10.0 100 20 10 2 E113 1000 E114 1000
1200 12.0 110 24 12 2 E113 1200 E114 1200
1400 14.0 110 28 12 2 E113 1400 E114 1400
1600 16.0 140 32 16 2 E113 1600 E114 1600
1800 18.0 160 35 16 2 E113 1800 E114 1800
2000 20.0 160 40 20 2 E113 2000 E114 2000
2500 25.0 180 50 25 2 E113 2500 E114 2500
3000 30.0 180 55 25 2 E113 3000 E114 3000
58
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- For precision finish milling applications- Suitable for materials up to 1000 N/mm2
- TiCN for longer tool life
Endmills Regular, 4&6 Flute, R30 N
Catalogue Code E125 E227 E126 E228Discount Group B0502 B0502 B0516 B0516
Material HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8
Surface Finish Brt Brt TiCN TiCN
Colour Ring & Application N N N N
Geometry R30 R30 R30 R30
Shank Form (DIN 1835) A A A A
Shank Tolerance h6 h6 h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item # Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(k10)
0150 1.5 50 3 6 4 E125 0150 E126 01500200 2.0 50 6 6 4 E125 0200 E126 02000250 2.5 50 7 6 4 E125 0250 E126 02500300 3.0 50 9 6 4 E125 0300 E126 03000350 3.5 60 12 6 4 E227 0350 E228 03500350 3.5 60 12 8 4 E125 0350 E126 03500400 4.0 60 12 6 4 E227 0400 E228 04000400 4.0 60 12 8 4 E125 0400 E126 04000450 4.5 60 15 6 4 E227 0450 E228 04500450 4.5 60 15 8 4 E125 0450 E126 04500500 5.0 60 15 6 4 E227 0500 E228 05000500 5.0 60 15 8 4 E125 0500 E126 05000550 5.5 60 15 6 4 E227 0550 E228 05500550 5.5 60 15 8 4 E125 0550 E126 05500600 6.0 60 15 6 4 E227 0600 E228 06000600 6.0 60 15 8 4 E125 0600 E126 06000650 6.5 65 20 10 4 E125 0650 E126 06500700 7.0 65 20 10 4 E125 0700 E126 07000750 7.5 65 20 10 4 E125 0750 E126 07500800 8.0 65 20 10 4 E125 0800 E126 08000850 8.5 75 25 10 4 E125 0850 E126 08500900 9.0 75 25 10 4 E125 0900 E126 09000950 9.5 75 25 10 4 E125 0950 E126 09501000 10.0 75 25 10 4 E125 1000 E126 10001050 10.5 80 30 12 4 E125 1050 E126 10501100 11.0 80 30 12 4 E125 1100 E126 11001150 11.5 80 30 12 4 E125 1150 E126 11501200 12.0 80 30 12 4 E125 1200 E126 12001300 13.0 90 35 16 4 E125 1300 E126 13001400 14.0 90 35 16 4 E125 1400 E126 14001500 15.0 95 40 16 4 E125 1500 E126 15001600 16.0 95 40 16 4 E125 1600 E126 16001700 17.0 105 40 20 4 E125 1700 E126 17001800 18.0 105 40 20 4 E125 1800 E126 18001900 19.0 110 45 20 4 E125 1900 E126 19002000 20.0 110 45 20 4 E125 2000 E126 20002200 22.0 110 45 20 4 E125 2200 E126 22002400 24.0 120 50 25 4 E125 2400 E126 24002500 25.0 120 50 25 4 E125 2500 E126 25002800 28.0 125 55 25 6 E125 2800 E126 28003000 30.0 125 55 25 6 E125 3000 E126 30003200 32.0 145 60 32 6 E125 3200 E126 32003500 35.0 145 60 32 6 E125 3500 E126 35004000 40.0 150 65 32 6 E125 4000 E126 40004500 45.0 155 70 32 6 E125 4500 E126 45005000 50.0 155 70 32 6 E125 5000 E126 5000
59
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- For precision finish milling applications- Suitable for materials up to 1000 N/mm2
- TiCN for longer tool life
Endmills Long, 4&6 Flute, R30 N
Catalogue Code E127 E229 E128 E230Discount Group B0502 B0502 B0516 B0516
Material HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8
Surface Finish Brt Brt TiCN TiCN
Colour Ring & Application N N N N
Geometry R30 R30 R30 R30
Shank Form (DIN 1835) A A A A
Shank Tolerance h6 h6 h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item # Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(k10)
0200 2.0 60 10 6 4 E127 0200 E128 0200
0250 2.5 60 15 6 4 E127 0250 E128 0250
0300 3.0 60 15 6 4 E127 0300 E128 0300
0350 3.5 60 20 6 4 E127 0350 E128 0350
0400 4.0 60 20 6 4 E229 0400 E230 0400
0400 4.0 60 20 8 4 E127 0400 E128 0400
0450 4.5 65 25 6 4 E127 0450 E128 0450
0500 5.0 65 25 6 4 E229 0500 E230 0500
0500 5.0 65 25 8 4 E127 0500 E128 0500
0550 5.5 65 25 6 4 E127 0550 E128 0550
0600 6.0 65 25 6 4 E229 0600 E230 0600
0600 6.0 65 25 8 4 E127 0600 E128 0600
0650 6.5 80 35 10 4 E127 0650 E128 0650
0700 7.0 80 35 10 4 E127 0700 E128 0700
0750 7.5 80 35 10 4 E127 0750 E128 0750
0800 8.0 80 35 10 4 E127 0800 E128 0800
0850 8.5 95 45 10 4 E127 0850 E128 0850
0900 9.0 95 45 10 4 E127 0900 E128 0900
0950 9.5 95 45 10 4 E127 0950 E128 0950
1000 10.0 95 45 10 4 E127 1000 E128 1000
1100 11.0 105 55 12 4 E127 1100 E128 1100
1200 12.0 105 55 12 4 E127 1200 E128 1200
1400 14.0 110 55 16 4 E127 1400 E128 1400
1600 16.0 120 65 16 4 E127 1600 E128 1600
1800 18.0 130 65 20 4 E127 1800 E128 1800
1900 19.0 140 75 20 4 E127 1900 E128 1900
2000 20.0 140 75 20 4 E127 2000 E128 2000
2200 22.0 140 75 20 4 E127 2200 E128 2200
2400 24.0 160 90 25 4 E127 2400 E128 2400
2500 25.0 160 90 25 4 E127 2500 E128 2500
3000 30.0 160 90 25 6 E127 3000 E128 3000
3200 32.0 190 105 32 6 E127 3200 E128 3200
60
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- For roughing applications- NR geometry allows for heavy cuts- Suitable for materials up to 1000 N/mm2
- TiCN for longer tool life
Endmills Regular, 3-6 Flute, R30 NR
Catalogue Code E142 E144 E143 E145Discount Group B0402 B0402 B0404 B0404
Material HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8
Surface Finish Brt Brt TiCN TiCN
Colour Ring & Application Soft-Medium <22HRc Soft-Medium <22HRc Soft-Medium <22HRc Soft-Medium <22HRc
Geometry R30 NR R30 NR R30 NR R30 NR
Shank Form (DIN 1835) A B A B
Shank Tolerance h6 h6 h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item # Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(js14)
B
0600 6.0 60 15 10 3 E142 0600 E143 0600
0700 7.0 65 20 10 3 E142 0700 E143 0700
0800 8.0 65 20 10 3 E142 0800 E143 0800
0900 9.0 75 25 10 3 E142 0900 E143 0900
1000 10.0 75 25 10 4 E142 1000 E143 1000
1100 11.0 80 30 12 4 E142 1100 E143 1100
1200 12.0 80 30 12 4 E142 1200 E143 1200
1300 13.0 90 35 16 4 E142 1300 E143 1300
1400 14.0 90 35 16 4 E142 1400 E143 1400
1500 15.0 95 40 16 4 E142 1500 E143 1500
1600 16.0 95 40 16 4 E144 1600 E145 1600
1800 18.0 105 40 20 4 E144 1800 E145 1800
2000 20.0 110 45 20 4 E144 2000 E145 2000
2200 22.0 110 45 20 4 E144 2200 E145 2200
2500 25.0 120 50 25 5 E144 2500 E145 2500
3000 30.0 125 55 25 6 E144 3000 E145 3000
61
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- For roughing applications- HR geometry allows for heavy cuts, in harder materials- Suitable for materials up to 1300 N/mm2
- TiCN for longer tool life
Endmills Regular, 3-6 Flute, R30 HR
Catalogue Code E168 E170 E169 E171Discount Group B0402 B0402 B0404 B0404
Material HSS Co.8 HSS Co.8 HSS Co.8 HSS Co.8
Surface Finish Brt Brt TiCN TiCN
Colour Ring & Application Med-Hard 22-40HRc Med-Hard 22-40HRc Med-Hard 22-40HRc Med-Hard 22-40HRc
Geometry R30 HR R30 HR R30 HR R30 HR
Shank Form (DIN 1835) A B A B
Shank Tolerance h6 h6 h6 h6
Size Ref. d1 (e8) l1 l2 d2 z Item # Item # Item # Item #
E100 0100
Catalogue Code Size Ref.
Item #
(js14)
B
0600 6.0 60 15 10 3 E168 0600 E169 0600
0700 7.0 65 20 10 3 E168 0700 E169 0700
0800 8.0 65 20 10 3 E168 0800 E169 0800
0900 9.0 75 25 10 3 E168 0900 E169 0900
1000 10.0 75 25 10 4 E168 1000 E169 1000
1100 11.0 80 30 12 4 E168 1100 E169 1100
1200 12.0 80 30 12 4 E168 1200 E169 1200
1400 14.0 90 35 16 4 E168 1400 E169 1400
1500 15.0 95 40 16 4 E168 1500 E169 1500
1600 16.0 95 40 16 4 E170 1600 E171 1600
1800 18.0 105 40 20 4 E170 1800 E171 1800
2000 20.0 110 45 20 4 E170 2000 E171 2000
2200 22.0 110 45 20 4 E170 2200 E171 2200
2500 25.0 120 50 25 5 E170 2500 E171 2500
3000 30.0 125 55 25 6 E170 3000 E171 3000
62
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Technical Information
INForMATIoN
i
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i
Application Guide Colour Band Selection
N UNI AI W Cu VA GG H XH VH Ti Ni
Materials HB N/mm2 % Elong. Material Examples
1.0 Steels ANSI / USA JIS DIN Material #
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 RFe100 1.1013 • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 1010, 1015, 1020 S10C, 515C, 520C C10, C15, ST37, ST52 1.0301, 1.0401, 1.0044 • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 1045, 1095 545C, 55BC C45, C92D, D95-S 1.0503, 1.0618 • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30
4140, 4340, D2, O2, H13
SCM440, SKD6, SKD11
41CrMo4, 36CrNiMo4,
X155CrVMo12-1, 90MnV8
1.7223, 1.6511, 1.2343, 1.2379, 1.2344, 1.2842
• • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • •1.6 Hardened, heat treated, high tensile
alloy <420 <1500 12 •1.7 High tensile 45-50 Rc <550 <12 •1.8 High Tensile 50-62 Rc <700 <12 M2, M42 SKH59 HS2-10-1-8 1.3247 •2.0 Stainless Steels
2.1 Free machining <250 <850 25 303, 430F SUS303, SUS430F X8CrNiS18-9 1.4305, 1.4104 • • •2.2 Austenitic <250 <850 20 304, 316 SUS304, SUS316 X5CrNi18-10 1.4301, 1.4401, 1.4571 • •2.3 Ferritic + martensitic <250 <850 20 403, 420, 440F SUS420, SUS403 X20Cr13 1.4021 •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 A48-20B, A48-60B FC10, FC20 GG10, GG40 0.6010, 0.6040 • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 120-90-02
80-55-06
FCD40, FCD60, FCD70
GGG40, GGG80
0.7080, 0.7040, 0.7060
• •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 4902, 4941 Ti99.7, Ti99.8 3.7024, 3.7034 • •4.2 Titanium alloys >250 >850 20 4911, 4928, 4965 TiCu2, TiAl6V4 3.7164, 3.7124 •5.0 Nickels
5.1 Nickel alloys <250 <850 25 INCONEL 600HASTELLOy,
INCONEL 718
Ni38, Ni54,
NiCr16FeTi
1.3913, 2.4816, 2.4669, 2.4665
•5.2 Nickel alloys >250 >850 25 •6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 C10200, C12200 SF-Cu 2.0090 • • •6.2 Short chip Brass, Phosphor Bronze,
gun metal <200 <700 12 C3800, C91700 G-CuSn12Ni 2.1060 • • •6.3 Long chip Brass, Bronze <200 <700 12 C17000, C94100 G-CuPb20Sn 2.1188 • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 1050A A1050 Al99.5 3.0255 • • • •7.2 Magnesium unalloyed <150 <350 15 6463 Al99.85Mg0.5 3.3307, 3.2307, 3.3211 • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 5050B, 7075, 6061 A6061 AlMg1.5 3.3316 • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 380 A380, ADC10 AlSi10Mg 3.2161 • •7.5 Al Alloyed > 10% Si - <400 N 390, 393 AlSi17Cu4
7.6 Magnesium alloys - <400 N SAE52 MgAl3Zn 3.5312
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PVC, Polycarbonate, Polypropylene •
Sutton Tools have made the tool selection for cutting different materials easy by applying colour coded bands to the shanks of the tools which relates to the material it is best suited to.
Why Colour Band?• Each colour gives clear assignment of materials, different choice of tools and applications. • Internationally recognised• All suitable standard tools are identified at a glance• A simplified tool selection lends itself to rationalisation• Rejects are reduced due to correct tool choice.Selection Made Easy!
Type UNI Universal use for a wide range of material, preferred application: steels up to 1200 N/mm²
Type VA Use in stainless steels, high-strength steels up to 900 N/mm²
Type H Use in hard materials up to 1400 N/mm²
Type Al Use in wrought Al alloys, pure-copper and thermoplastics.
Type W Use in soft materials, free-cutting steels, AlSi alloys.
Type Cu Use in wrought Al alloys and coppers.
Type GG Use in grey cast iron GG, brittle plastics, hard bronzes.
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N UNI AI W Cu VA GG H XH VH Ti Ni
Materials HB N/mm2 % Elong. Material Examples
1.0 Steels ANSI / USA JIS DIN Material #
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 RFe100 1.1013 • • • •1.2 Free cutting, structural, unalloyed <200 >350 <700 30 1010, 1015, 1020 S10C, 515C, 520C C10, C15, ST37, ST52 1.0301, 1.0401, 1.0044 • • • •1.3 Plain carbon, low alloyed <300 >350 <850 20 1045, 1095 545C, 55BC C45, C92D, D95-S 1.0503, 1.0618 • • • •1.4 Alloy steels harden. / tempered <250 >500 <850 30
4140, 4340, D2, O2, H13
SCM440, SKD6, SKD11
41CrMo4, 36CrNiMo4,
X155CrVMo12-1, 90MnV8
1.7223, 1.6511, 1.2343, 1.2379, 1.2344, 1.2842
• • • •1.5 Alloy steels harden. / tempered <350 >850 <1200 30 • •1.6 Hardened, heat treated, high tensile
alloy <420 <1500 12 •1.7 High tensile 45-50 Rc <550 <12 •1.8 High Tensile 50-62 Rc <700 <12 M2, M42 SKH59 HS2-10-1-8 1.3247 •2.0 Stainless Steels
2.1 Free machining <250 <850 25 303, 430F SUS303, SUS430F X8CrNiS18-9 1.4305, 1.4104 • • •2.2 Austenitic <250 <850 20 304, 316 SUS304, SUS316 X5CrNi18-10 1.4301, 1.4401, 1.4571 • •2.3 Ferritic + martensitic <250 <850 20 403, 420, 440F SUS420, SUS403 X20Cr13 1.4021 •3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 A48-20B, A48-60B FC10, FC20 GG10, GG40 0.6010, 0.6040 • • •3.2 Lamellar graphite (Grey hard) <300 <1000 10 120-90-02
80-55-06
FCD40, FCD60, FCD70
GGG40, GGG80
0.7080, 0.7040, 0.7060
• •3.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 •4.0 Titaniums
4.1 Pure Titanium <250 <850 20 4902, 4941 Ti99.7, Ti99.8 3.7024, 3.7034 • •4.2 Titanium alloys >250 >850 20 4911, 4928, 4965 TiCu2, TiAl6V4 3.7164, 3.7124 •5.0 Nickels
5.1 Nickel alloys <250 <850 25 INCONEL 600HASTELLOy,
INCONEL 718
Ni38, Ni54,
NiCr16FeTi
1.3913, 2.4816, 2.4669, 2.4665
•5.2 Nickel alloys >250 >850 25 •6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 C10200, C12200 SF-Cu 2.0090 • • •6.2 Short chip Brass, Phosphor Bronze,
gun metal <200 <700 12 C3800, C91700 G-CuSn12Ni 2.1060 • • •6.3 Long chip Brass, Bronze <200 <700 12 C17000, C94100 G-CuPb20Sn 2.1188 • •7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 1050A A1050 Al99.5 3.0255 • • • •7.2 Magnesium unalloyed <150 <350 15 6463 Al99.85Mg0.5 3.3307, 3.2307, 3.3211 • • • •7.3 Al Alloyed Si < 1.5 % <120 <500 15 5050B, 7075, 6061 A6061 AlMg1.5 3.3316 • • •7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 380 A380, ADC10 AlSi10Mg 3.2161 • •7.5 Al Alloyed > 10% Si - <400 N 390, 393 AlSi17Cu4
7.6 Magnesium alloys - <400 N SAE52 MgAl3Zn 3.5312
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PVC, Polycarbonate, Polypropylene •
Application Guide Colour Band Selection
UNI VA
W
GG
N
Cu
Al
H XH VH
Ti
Ni
60%
Hardness
Elongation
40%
20%
0%
200Tensile Strength N/mm2
Hardness ^= HB
Rockwell C (B)
400
120
(71)
600 800 1000 1200 1400 1600 1800
180 240 295 355 401 445 500 600 700
(89) (99) 31 38 43 47 51 57 62
for g
ener
al p
urpo
se
for u
nive
rsal
mat
eria
ls
for a
lum
iniu
ms
for s
oft m
ater
ials
for c
oppe
r mat
eria
ls
for t
ough
mat
eria
lsfo
r cas
t iro
n m
ater
ials
for h
ard
mat
eria
lsfo
r ext
ra h
ard
mat
eria
ls
for v
ery
hard
mat
eria
ls
for t
itani
ums
for n
icke
ls
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Trade Name CoatingCoating
StructureCoating
ThicknessMicro-
hardness
Coeff. of Friction vs
Steel
Thermal Stability
Colour Application & Benefits
Brt - - - - 0.8 - 1.0 - - • For non-ferrous metals and plastics
Blu Steam Oxide
- - - 0.8 - 1.0 -Blue - Black
• For ferrous metals• Prevents chip build-up on the cutting edges,
especially in low carbon steels• Oxide layer protects surface• Good carrier of lubricants
Ni Plasma Nitride
- - - 0.8 - 1.0 - -• Increases surface hardness• Better lubricant carrying properties• Abrasive materials - cast iron and aluminium alloys
Futura Nano (TiAlN) TiAlN
Nano Layer
4 µm 3300 HV 0.3 - 0.35up to 900ºC
Violet - Grey
• Abrasive materials - cast iron and heat treated steel• Difficult to machine materials, such as stainless steel• Higher speeds and feeds• Reduces or eliminates use of coolants
Alcrona AlCrNMono Layer
4 µm 3200 HV 0.35up to
1,100ºCBlue - Grey
• Low alloy steels and high tensile steels• Hardened steels up to 54 HRC• Ideal for carbide tools
TiCN TiCNGradient Coating
2 - 4 µm 3000 HV 0.4up to 400ºC
Blue - Grey
• High performance applications• Difficult to machine materials• Abrasive materials - cast iron and aluminium alloys• Adhesive materials - copper and copper based alloys
TiN TiNMono Layer
1-3 µm 2300 HV 0.4up to 600ºC
Gold - Yellow
• General purpose use• Wide range of materials• 3 to 8 times longer tool life than uncoated tools• Higher tool speeds and feeds than uncoated tools
CrN CrNGradient Coating
3 - 5 µm 1750 HV 0.5up to 700ºC
Silver - Grey
• Cutting and forming of copper, nickel, & monel metal• Enhanced thermal stability and oxidation resistance• Excellent corrosion resistance• Low internal stress of coating results in excellent
adhesion under high loads
Latest advances in thin film coatings to optimise your machining application
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Technical Information Surface Finish
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Abbreviations Type Application Description
HSSConventional high speed steel
Standard tool material for most common applications
Used for the manufacturing of cutting tools such as twist drills, end mills and taps. Yields consistent hardness levels following heat treatment providing for a reputable tool life.
HSS Co5% cobalt grade of high speed steel
High-heat resistance, especially suited for roughing or when coolant insufficient
Cobalt alloyed, tungsten-molybdenum high speed steel possessing high hardness, excellent cutting properties, high-red hardness and good toughness.
HSSE Co8%
8% cobalt grade of high speed steel
Increased heat resistance & hardness, suitable for difficult-to-machine materials
Available for applications that require a strong resistance to softening at elevated cutting temperatures. The ability of the steel to maintain its “red-hot hardness” is provided by the addition of cobalt. The high hot hardness is required for machining difficult materials such as nickel-base, titanium and highly alloyed steel.
HSSE V3Premium grade of high speed steel
Wide range of machine taps. Vanadium grade gives high wear resistance and toughness for most tapping applications.
PM-HSSE V3
Powdered metallurgy - vanadium grade of high speed steel
Materials with hardness up to 40HRc
Difficult to machine materials eg. stainless steels.
PM-HSS V3 for higher performance tools, incorporates very fine and uniform grain structure allowing a high hardness to be achieved, whilst maintaining good toughness.
PM-HSS Co
Powdered metallurgy - 8% Cobalt grade of high speed steel
Materials with hardness up to 45HRc
The addition of cobalt provides this material with the ability to maintain its strength and hardness level when exposed to extremely high cutting temperatures. This makes PM-HSS Co suitable for heavy duty tapping, in materials such as high alloyed steels to non-ferrous metals like Ni-base alloys & Ti-alloys.
SPM
Powdered metallurgy - 11% Cobalt grade of high speed steel
Special applications, requiring very high edge hardness.Cutting tools with the appropriate geometry can be applied to workpiece materials with hardness up to 55HRc
An excellent bridge material between high speed steel and carbide. SPM offers very high red hardness, wear resistance and the highest compressive strength of any high speed steel.
VHMSub-micron grade of solid Carbide (ISO K15-K30)
Tapping hardened steel Ultra fine grain type (0.8µm) with maximum toughness & high hardness, therefore especially reccommended for rotating tools to machine hardened parts.
VHMSub-micron grade of solid Carbide (ISO K40)
Sutton standard grade for endmills & drills
Ultra fine grain type (0.6µm) offers the ideal combination of hardness & toughness for high performance drilling & general milling applications
VHM-ULTRASub-micron grade of solid Carbide (ISO K40-K50)
High performance grade for endmills
Ultra fine grain type (0.5µm) offers the best wear resistance for high performance milling applications.
Computer controlled vacuum heat treatment ensures consistent high quality
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Technical Information Tool Materials
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Code Problem
1 Thread is oversize
2 Axial miscutting of thread
3 Thread is undersize
4 Thread has bellmouthed entry
5 Thread surface is rough and unclean
6 Low tool life
7 Partial or complete tap breakage on FORWARD or BACKWARD movement
1 2 3 4 5 6 7 Possible reason Solution
• • • • • • Wrong tap, cutting geometry of the tap is not suitable for this operation
Use correct tap for the material group (see Expert Tool System, at www.sutton.com.au)
• • • Tap hole diameter is undersizeTap hole diameter should be in accordance to DIN336 or respective standard. For cold forming taps, a special hole diameter is needed.
• • • Misalignment - tap hole position, or angle is not correct
a) check workpiece clampingb) check machine settings
• The axial machine spindle movement is not free and easy
a) use mechanical feedb) use tap holder with length compensation
• Cold welding on the thread flanks of the tapa) use a new tapb) improve and check lubricationc) remove cold welding area from tapd) use tap with surface treatment or coatings
• Poor guidance of the tap because of little thread depth
a) use mechanical feedb) use tap that has better guiding characteristics
• • • Speed is too higha) improve lubricationb) lower speed
• • • Chip clogginga) use tap with different flute formb) use coated tapsc) use tap set
• • • The lubrication wrong, additives or the coolant supply is not sufficient
Make sure that the coolant is correct and that the supply is sufficient
• Spiral fluted taps are over pressured in the initial cutting phase (retracting pulling force)
Spiral fluted taps should only be lightly pushed into the tap hole until it begins to cut. The tap holder should immediately begin to apply tension to the tap.
• Spiral pointed taps (gun taps) are not receiving enough pressure in the initial cutting phase
Spiral pointed taps and even left hand spiral flute taps must have a stronger pressure until they begin to cut. The tap holder should immediately begin to apply pressure to the tap (pushing force)
• • Tolerance on the tap is not identical to the tolerance on the drawing or on the gauge
Use a tap which has a correct tolerance
• Wrong initial cutting pressure has been used or the machine spindle is not moving along its axis free and easy
a) use mechanical feedb) use tap holder with length compensation
• • Tap is over loaded, either from coarse pitch and/or tough material
Use set of taps
• Cold welding, material build-up (pick-up)a) improve coolant supply, use taps with surface
treatments or coatingsb) check if surface treatment is correct for this application
• • Hardened walls in drilled hole
a) use drill best suited to material being drilled b) use new drill or boring toolc) resharpen drilling or boring toolsd) if possible, heat treatment and coatings should only
be made after threading
• Over loading of teeth in the chamfer areaa) use a longer chamfer (check if the tap hole
is blind hole or through)b) use increased number of teeth in the chamfer area
by selecting tap with increased number of flutes
• Tap hole chamfer is missing or wrong countersink tap hole chamfer with correct angle
• Tap crashed against the bottom of tap hole Use tap holder with length compensation and over load clutch
Application Guide Trouble Shooter - Taps
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Application Guide Trouble Shooter - Endmills
Code Problem Possible reason
1 Poor Workpiece Finish Cutting edge wear, cutter radial run-out
2 Splintering of workpiece edge Unsuitable cutting conditions, unsuitable shape of cutting edge
3 Non-parallel or uneven surface Low stiffness of the cutter or of the workpiece (loose)
4 Extreme flank wear
Unsuitable cutting conditions, unsuitable shape of cutting edge
5 Extreme crater wear
6 Breaks and shelling due to thermal shock
7 Formation of built-up edges
8 Poor chip clearance, chip blockage
9 Lack of Rigidity Difficult cutting conditions, clamping of the workpiece
10 End mill cutter breaks Unsuitable cutting conditions, flute length of the cutter
1 2 3 4 5 6 7 8 9 10 Solution
• • • Increase cutting speed
• • • Reduce cutting speed
• • Increase feed rate
• • • • • • • • Reduce feed rate
• • • • • • • Reduce cutting depth
• • • Change cutter diameter and cut width
• • • • • Check use of cooling lubricant, flush swarf away
• • • • • • • • Increase clearance angle (Radial relief)
• • • Increase wedge angle (Rake angle)
• Increase number of teeth
• • • • Reduce number of teeth
• Select larger chip space (Cutter)
• • • • • Change shape of minor cutting edge
• • Cutter - change radial run-out
• • • • • Change cutter stiffness, flue length (l/D ratio)
• • • • Select machine with higher power and stiffness
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Application Guide Speeds & Feeds - Taps
Notes on Tapping1. The speeds listed above are a recommendation only, and are based on depth of thread listed, speeds can
be be adjusted on application. As a general rule; -If hole depth required is less than above mentioned = increase speed -If hole depth required is more than above mentioned = reduce speed
2. Taps must be driven by the square to eliminate slippage, eg, ER-GB collets (square drive) 3. When using spiral flute taps with length compensation tapping attachment, it is recommended to short
pitch the feed 95%, to eliminate tap cutting oversize, eg. M6x1 @ 1000RPM, Feedrate= 950mm/min
THREAD FORMING FOR TAPPING THROUGH HOLES FOR TAPPING BLIND / THROUGH HOLES FOR TAPPING BLIND HOLES
Thread Depth ≤ 3xØ ≤ 3xØ ≤ 3xØ ≤ 1.5xØ ≤ 2.5xØ ≤ 3xØ ≤ 1.5xØ
Catalogue Code M T510 T512 T514 T629 T516 T518 T520 T631 T499 T500 T502 T633 T501 T605 T546 T553 T548 T549 T550 T552 T599 T600 T294 T296 T503 T504 T508 T634 T507 T505 T506 T509 T568 T576 T573 T567 T583 T690 T570 T571 T566 T577 T578
UNC T522 T526 T664 T528 T662 T532 T615 T616 T617 T563 T618 T619 T620 T595
UNF T534 T538 T658 T540 T544 T660 T621 T622 T623 T624 T625 T626 T627 T628
BSW T491 T492 T494 T635 T493 T495 T496 T498 T636 T497
Material HSS Co.8 PM- HSSE V3 HSS Co.8 PM-
HSSE V3 HSSE V3 PM- HSSE V3 HSSE V3 PM-HSS Co HSSE V3 SPM VHM HSSE V3 PM-
HSSE V3 HSSE V3 PM- HSSE V3 PM-HSS Co
Surface Finish Ni Blu TiN TiCN Ni Blu TiN TiCN Brt Blu TiN TiCN Brt TiAlN Ni CrN Blu TiCN Brt TiCN Ni TiCN Brt Blu TiN TiCN Brt Blu TiN TiCN TiAlN Brt Ni CrN Blu TiCN Brt TiCN
Colour Ring & Application N UNI W Cu VA H GG H N HP UNI Al W Cu VA VADH VA PM H
Geometry Single-Coolant Groove Multi-Coolant Groove High Rake Special Relief Low Relief Low Rake Special Relief R40 R40 R452 Flute R45 R50 R15
Materials HB N/mm2 % Elong. Material eg. Vc (m/min) Vc (m/min) Vc (m/min) Vc (m/min)
1.0 Steels
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 RFe100 - 12 15 18 - 12 15 18 10 10 20 22 8 20 15 - 15 12 - - - - - - 8 8 8 10 6 8 8 10 10 18 - 18 - 18 18 12 25 - -
1.2 Free cutting, structural, unalloyed <200 >350 <700 30 C10, C15, ST37, ST52 - 12 15 18 - 12 15 18 10 10 12 14 8 18 18 - 12 12 - - - - - - 8 8 8 10 6 8 8 10 10 15 - 15 - 15 15 12 20 - -
1.3 Plain carbon, low alloyed <300 >350 <850 20 C45, C92D, D95-S - 10 12 15 - 10 12 15 11 11 20 22 9 20 15 - 15 12 12 15 - - - - 10 10 8 10 8 10 10 10 10 18 - 18 - 18 18 12 20 8 10
1.4 Alloy steels harden. / tempered <250 >500 <850 3041CrMo4,
36CrNiMo4, X155CrVMo12-1,
90MnV8
- - - - - - - - 8 8 10 12 6 15 15 - 10 10 12 15 - - - - 4 4 6 8 4 4 4 8 8 12 - 10 - 10 10 10 12 6 8
1.5 Alloy steels harden. / tempered <350 >850 <1200 30 - - - - - - - - - - - 5 - 10 - - - 10 6 8 - - 10 10 - - 4 5 - - - 5 5 10 - - - - - 10 12 5 61.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 - - - - - - - - - - - - - 6 - - - - 4 5 - - 8 8 - - - - - - - - - 6 - - - - - - - 4 8
1.7 Hardened Steel 45-50 Rc <550 <12 - - - - - - - - - - - - - - - - - - - - - - 5 5 - - - - - - - - - - - - - - - - - - -
1.8 Hardened Steel 50-62 Rc <700 <12 HS2-10-1-8 - - - - - - - - - - - - - - - - - - - - - - - 3 - - - - - - - - - - - - - - - - - - -
2.0 Stainless Steels
2.1 Free machining <250 <850 25 X8CrNiS18-9 - 8 12 15 - 8 12 15 - 5 7 9 - 12 - - 10 10 - - - - - - - 5 7 9 - - 5 7 8 8 - - - 8 8 10 12 - -
2.2 Austenitic <250 <850 20 X5CrNi18-10 - 7 10 13 - 7 10 13 - 3 5 7 - 10 - - 8 8 - - - - - - - 3 5 7 - - 3 5 7 6 - - - 5 5 8 10 - -
2.3 Ferritic + martensitic <250 <850 20 X20Cr13 - - - - - - - - - 2 3 4 - 8 - - - - 6 8 - - - - - 3 3 4 - - 3 3 4 3 - - - 4 4 6 8 4 5
3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 GG10, GG40 - - - - - - - - 15 15 18 20 12 25 - - - - 25 30 15 15 - - 10 10 15 18 8 10 10 15 18 20 - - - - - - - 20 25
3.2 Lamellar graphite (Grey hard) <300 <1000 10 GGG40, GGG80
- - - - - - - - 10 10 12 14 8 18 - - - - 15 20 10 10 - - 8 8 10 12 6 8 8 10 12 15 - - - - - - - 15 203.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 - - - - - - - - 10 10 12 14 8 18 - - - - 13 18 10 10 - - 8 8 10 12 6 8 8 10 12 15 - - - - - - - 14 18
4.0 Titaniums
4.1 Pure Titanium <250 <850 20 Ti99.7, Ti99.8 - - - - - - - - - - - - - - - - - - 6 8 - - - - - - - - - - - - - - - - - - - - - 6 8
4.2 Titanium alloys >250 >850 20 TiCu2, TiAl6V4 - - - - - - - - - - - - - - - - - - 4 6 - - - - - - - - - - - - - - - - - - - - - 4 6
5.0 Nickels
5.1 Nickel alloys <250 <850 25 Ni38, Ni54, NiCr16FeTi
- - - - - - - - - - - - - - - - - - 2 3 - - - - - - - - - - - - - - - - - - - - - 2 3
5.2 Nickel alloys >250 >850 25 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 SF-Cu 25 - 30 30 20 - 30 30 - - - - - - 8 15 - - - - - - - - - - - - - - - - - - 8 5 15 - - 8 8 - -6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 G-CuSn12Ni - - - - - - - - 12 - 15 18 10 15 - - - - 14 18 - - 10 10 8 - 10 12 6 8 - 10 12 10 - - - - - - - 14 12
6.3 Long chip Brass, Bronze <200 <700 12 G-CuPb20Sn 10 - 25 25 15 - 25 25 15 - 18 20 12 18 18 20 - - - - - - - - 10 - 15 18 8 10 - 15 18 12 15 15 20 - - 15 15 - -
7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 Al99.5 30 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 40 25 30 - - 30 30 - -
7.2 Magnesium unalloyed <150 <350 15 Al99.85Mg0.5 30 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 40 25 30 - - 30 30 - -
7.3 Al Alloyed Si < 1.5 % <120 <500 15 AlMg1.5 25 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 30 25 30 - - 30 30 - -
7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 AlSi10Mg 15 - 20 20 15 - 20 20 15 - 18 20 12 25 25 25 - 18 - - - - - - 10 - 10 12 8 10 - 10 12 12 10 20 25 - - 25 25 - -
7.5 Al Alloyed > 10% Si - <400 N AlSi17Cu4 - - - - - - - - - - - - - 15 - 15 - 20 - - - 20 - - - - - - - - - - - 10 - - - - - - 15 - -
7.6 Magnesium alloys - <400 N MgAl3Zn - - - - - - - - - - - - - 25 - 25 - 20 - - - 25 - - - - - - - - - - - 10 - - - - - - - - -
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PVC, Polycarbonate - - - - - - - - 20 - 30 30 18 30 - 30 - 30 - - - - - - 20 - 15 18 15 20 - 15 18 30 30 - - - - - - - -
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THREAD FORMING FOR TAPPING THROUGH HOLES FOR TAPPING BLIND / THROUGH HOLES FOR TAPPING BLIND HOLES
Thread Depth ≤ 3xØ ≤ 3xØ ≤ 3xØ ≤ 1.5xØ ≤ 2.5xØ ≤ 3xØ ≤ 1.5xØ
Catalogue Code M T510 T512 T514 T629 T516 T518 T520 T631 T499 T500 T502 T633 T501 T605 T546 T553 T548 T549 T550 T552 T599 T600 T294 T296 T503 T504 T508 T634 T507 T505 T506 T509 T568 T576 T573 T567 T583 T690 T570 T571 T566 T577 T578
UNC T522 T526 T664 T528 T662 T532 T615 T616 T617 T563 T618 T619 T620 T595
UNF T534 T538 T658 T540 T544 T660 T621 T622 T623 T624 T625 T626 T627 T628
BSW T491 T492 T494 T635 T493 T495 T496 T498 T636 T497
Material HSS Co.8 PM- HSSE V3 HSS Co.8 PM-
HSSE V3 HSSE V3 PM- HSSE V3 HSSE V3 PM-HSS Co HSSE V3 SPM VHM HSSE V3 PM-
HSSE V3 HSSE V3 PM- HSSE V3 PM-HSS Co
Surface Finish Ni Blu TiN TiCN Ni Blu TiN TiCN Brt Blu TiN TiCN Brt TiAlN Ni CrN Blu TiCN Brt TiCN Ni TiCN Brt Blu TiN TiCN Brt Blu TiN TiCN TiAlN Brt Ni CrN Blu TiCN Brt TiCN
Colour Ring & Application N UNI W Cu VA H GG H N HP UNI Al W Cu VA VADH VA PM H
Geometry Single-Coolant Groove Multi-Coolant Groove High Rake Special Relief Low Relief Low Rake Special Relief R40 R40 R452 Flute R45 R50 R15
Materials HB N/mm2 % Elong. Material eg. Vc (m/min) Vc (m/min) Vc (m/min) Vc (m/min)
1.0 Steels
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 RFe100 - 12 15 18 - 12 15 18 10 10 20 22 8 20 15 - 15 12 - - - - - - 8 8 8 10 6 8 8 10 10 18 - 18 - 18 18 12 25 - -
1.2 Free cutting, structural, unalloyed <200 >350 <700 30 C10, C15, ST37, ST52 - 12 15 18 - 12 15 18 10 10 12 14 8 18 18 - 12 12 - - - - - - 8 8 8 10 6 8 8 10 10 15 - 15 - 15 15 12 20 - -
1.3 Plain carbon, low alloyed <300 >350 <850 20 C45, C92D, D95-S - 10 12 15 - 10 12 15 11 11 20 22 9 20 15 - 15 12 12 15 - - - - 10 10 8 10 8 10 10 10 10 18 - 18 - 18 18 12 20 8 10
1.4 Alloy steels harden. / tempered <250 >500 <850 3041CrMo4,
36CrNiMo4, X155CrVMo12-1,
90MnV8
- - - - - - - - 8 8 10 12 6 15 15 - 10 10 12 15 - - - - 4 4 6 8 4 4 4 8 8 12 - 10 - 10 10 10 12 6 8
1.5 Alloy steels harden. / tempered <350 >850 <1200 30 - - - - - - - - - - - 5 - 10 - - - 10 6 8 - - 10 10 - - 4 5 - - - 5 5 10 - - - - - 10 12 5 61.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 - - - - - - - - - - - - - 6 - - - - 4 5 - - 8 8 - - - - - - - - - 6 - - - - - - - 4 8
1.7 Hardened Steel 45-50 Rc <550 <12 - - - - - - - - - - - - - - - - - - - - - - 5 5 - - - - - - - - - - - - - - - - - - -
1.8 Hardened Steel 50-62 Rc <700 <12 HS2-10-1-8 - - - - - - - - - - - - - - - - - - - - - - - 3 - - - - - - - - - - - - - - - - - - -
2.0 Stainless Steels
2.1 Free machining <250 <850 25 X8CrNiS18-9 - 8 12 15 - 8 12 15 - 5 7 9 - 12 - - 10 10 - - - - - - - 5 7 9 - - 5 7 8 8 - - - 8 8 10 12 - -
2.2 Austenitic <250 <850 20 X5CrNi18-10 - 7 10 13 - 7 10 13 - 3 5 7 - 10 - - 8 8 - - - - - - - 3 5 7 - - 3 5 7 6 - - - 5 5 8 10 - -
2.3 Ferritic + martensitic <250 <850 20 X20Cr13 - - - - - - - - - 2 3 4 - 8 - - - - 6 8 - - - - - 3 3 4 - - 3 3 4 3 - - - 4 4 6 8 4 5
3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 GG10, GG40 - - - - - - - - 15 15 18 20 12 25 - - - - 25 30 15 15 - - 10 10 15 18 8 10 10 15 18 20 - - - - - - - 20 25
3.2 Lamellar graphite (Grey hard) <300 <1000 10 GGG40, GGG80
- - - - - - - - 10 10 12 14 8 18 - - - - 15 20 10 10 - - 8 8 10 12 6 8 8 10 12 15 - - - - - - - 15 203.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 - - - - - - - - 10 10 12 14 8 18 - - - - 13 18 10 10 - - 8 8 10 12 6 8 8 10 12 15 - - - - - - - 14 18
4.0 Titaniums
4.1 Pure Titanium <250 <850 20 Ti99.7, Ti99.8 - - - - - - - - - - - - - - - - - - 6 8 - - - - - - - - - - - - - - - - - - - - - 6 8
4.2 Titanium alloys >250 >850 20 TiCu2, TiAl6V4 - - - - - - - - - - - - - - - - - - 4 6 - - - - - - - - - - - - - - - - - - - - - 4 6
5.0 Nickels
5.1 Nickel alloys <250 <850 25 Ni38, Ni54, NiCr16FeTi
- - - - - - - - - - - - - - - - - - 2 3 - - - - - - - - - - - - - - - - - - - - - 2 3
5.2 Nickel alloys >250 >850 25 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 SF-Cu 25 - 30 30 20 - 30 30 - - - - - - 8 15 - - - - - - - - - - - - - - - - - - 8 5 15 - - 8 8 - -6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 G-CuSn12Ni - - - - - - - - 12 - 15 18 10 15 - - - - 14 18 - - 10 10 8 - 10 12 6 8 - 10 12 10 - - - - - - - 14 12
6.3 Long chip Brass, Bronze <200 <700 12 G-CuPb20Sn 10 - 25 25 15 - 25 25 15 - 18 20 12 18 18 20 - - - - - - - - 10 - 15 18 8 10 - 15 18 12 15 15 20 - - 15 15 - -
7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 Al99.5 30 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 40 25 30 - - 30 30 - -
7.2 Magnesium unalloyed <150 <350 15 Al99.85Mg0.5 30 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 40 25 30 - - 30 30 - -
7.3 Al Alloyed Si < 1.5 % <120 <500 15 AlMg1.5 25 - 30 30 30 - 30 30 18 - 20 25 15 30 30 30 - 20 - - - - - - 15 - 15 18 12 15 - 15 18 18 30 25 30 - - 30 30 - -
7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 AlSi10Mg 15 - 20 20 15 - 20 20 15 - 18 20 12 25 25 25 - 18 - - - - - - 10 - 10 12 8 10 - 10 12 12 10 20 25 - - 25 25 - -
7.5 Al Alloyed > 10% Si - <400 N AlSi17Cu4 - - - - - - - - - - - - - 15 - 15 - 20 - - - 20 - - - - - - - - - - - 10 - - - - - - 15 - -
7.6 Magnesium alloys - <400 N MgAl3Zn - - - - - - - - - - - - - 25 - 25 - 20 - - - 25 - - - - - - - - - - - 10 - - - - - - - - -
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PVC, Polycarbonate - - - - - - - - 20 - 30 30 18 30 - 30 - 30 - - - - - - 20 - 15 18 15 20 - 15 18 30 30 - - - - - - - -
ForMULASn = (vc × 1000) / (Ø × π)vc = (Ø × π × n) / 1000
vf = f × n
LEGENDn = rev. per minute
vc = cutting speed (m/min)f = pitch (mm)
vf = feed rate (mm/min)
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SLOTTING PROFILING FINISHING ROUGHING
Catalogue Code E600 E603 E100 E101 E602 E605 E113 E114 E606 E607 E601 E604 E125 E126 E142 E143 E168 E169
Material VHM HSS Co.8 VHM HSS Co.8 VHM HSS Co.8
Surface Finish Brt TiAlN Brt TiCN Brt TiAlN Brt TiCN Brt TiAlN Brt TiAlN Brt TiCN Brt TiCN Brt TiCN
Colour Ring & Application Up to 1600N/mm2 N Up to
1600N/mm2 N Up to 1600N/mm2
Up to 1600N/mm2 N Soft-Medium
<22HRc
Med-Hard 22-40HRc
Geometry R30 R30 R30 R30 R30 R30 R30 R30 R30 R30
Materials HB N/mm2 % Elong. Material eg. Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
# Vc Feed # Vc Feed
#
1.0 Steels
1.1 Mild steels, magnetic soft steel <200 >200 <400 10 RFe100 60 8 70 8 30 6 36 6 70 9 80 9 45 5 50 5 70 9 80 9 100 12 115 12 40 5 50 5 36 5 40 5 - - - -
1.2 Free cutting, structural, unalloyed <200 >350 <700 30 C10, C15, ST37, ST52 50 8 60 8 30 6 36 6 70 9 80 9 45 5 50 5 70 9 80 9 85 12 100 12 40 5 50 5 36 5 40 5 - - - -
1.3 Plain carbon, low alloyed <300 >350 <850 20 C45, C92D, D95-S 45 8 55 8 30 6 36 6 60 9 70 9 45 5 50 5 60 9 70 9 80 12 95 12 40 5 50 5 36 5 40 5 - - - -
1.4 Alloy steels harden. / tempered <250 >500 <850 3041CrMo4,
36CrNiMo4, X155CrVMo12-1,
90MnV8
40 6 50 6 25 5 30 5 40 8 45 8 40 4 45 4 40 8 45 8 70 10 85 10 30 4 40 5 - - - - 38 3 40 3
1.5 Alloy steels harden. / tempered <350 >850 <1200 30 30 3 35 3 20 5 25 5 20 8 25 8 30 4 40 4 20 8 25 8 45 7 55 7 25 4 30 4 - - - - 30 3 35 31.6 Hardened, heat treated, high
tensile alloy <420 >1500 12 25 3 30 3 15 4 18 4 20 8 25 8 20 4 25 4 20 8 25 8 40 7 50 7 22 4 25 4 - - - - 25 3 30 3
1.7 Hardened Steel 45-50 Rc <550 <12 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 2 30 2
1.8 Hardened Steel 50-62 Rc <700 <12 HS2-10-1-8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
2.0 Stainless Steels
2.1 Free machining <250 <850 25 X8CrNiS18-9 35 6 40 6 15 5 18 5 25 4 30 4 20 4 25 4 25 4 30 4 55 10 65 10 17 4 20 4 - - - - 30 4 35 4
2.2 Austenitic <250 <850 20 X5CrNi18-10 30 6 35 6 12 3 15 3 20 4 25 4 17 2 20 2 20 4 25 4 50 10 60 10 13 2 15 2 - - - - 20 2 25 2
2.3 Ferritic + martensitic <250 <850 20 X20Cr13 20 3 25 3 - - - - 20 4 25 4 14 4 18 4 20 4 25 4 35 7 45 7 10 3 12 3 - - - - 15 3 20 3
3.0 Cast Irons
3.1 Lamellar graphite (Grey soft) <150 <500 10 GG10, GG40 45 8 55 8 30 5 35 5 70 13 80 13 40 4 50 4 70 13 80 13 75 12 90 12 35 4 40 4 45 8 50 8 50 8 60 8
3.2 Lamellar graphite (Grey hard) <300 <1000 10 GGG40, GGG80
35 8 40 8 25 4 - 4 40 11 45 11 28 3 35 3 40 11 45 11 60 12 70 12 25 3 30 3 25 8 30 8 30 8 40 83.3 Nodular (spheroidal) graphite &
malleable <200 <700 10 30 8 35 8 20 3 - 3 75 12 90 12 23 2 30 2 75 12 90 12 50 12 60 12 22 2 5 2 18 8 20 8 20 8 30 8
4.0 Titaniums
4.1 Pure Titanium <250 <850 20 Ti99.7, Ti99.8 15 1 20 1 - - - - 20 6 25 6 - - - - 20 6 25 6 25 5 30 5 - - - - - - - - - - - -
4.2 Titanium alloys >250 >850 20 TiCu2, TiAl6V4 12 1 15 1 - - - - 15 3 20 3 - - - - 15 3 20 3 20 5 25 5 - - - - - - - - - - - -
5.0 Nickels
5.1 Nickel alloys <250 <850 25 Ni38, Ni54, NiCr16FeTi
15 1 20 1 - - - - 20 4 25 4 - - - - 20 4 25 4 30 5 35 5 - - - - - - - - - - - -
5.2 Nickel alloys >250 >850 25 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
6.0 Coppers
6.1 Pure Copper (electrolytic copper) <120 <400 12 SF-Cu 105 5 125 5 50 6 55 6 100 11 115 11 50 6 60 6 100 11 115 11 175 9 210 9 70 6 75 6 - - - - - - - -6.2 Short chip Brass, Phosphor
Bronze, gun metal <200 <700 12 G-CuSn12Ni 85 5 100 5 - - - - 70 9 80 9 - - - - 70 9 80 9 145 9 170 9 - - - - - - - - 25 5 30 5
6.3 Long chip Brass, Bronze <200 <700 12 G-CuPb20Sn 75 5 90 5 25 5 30 5 85 11 100 11 25 5 30 5 85 11 100 11 125 9 150 9 40 5 40 5 - - - - - - - -
7.0 Aluminiums
7.1 Aluminium unalloyed <100 <350 15 Al99.5 105 5 125 5 70 6 85 6 100 12 115 12 85 6 100 6 100 12 115 12 175 9 210 9 70 6 75 6 80 9 90 9 - - - -
7.2 Magnesium unalloyed <150 <350 15 Al99.85Mg0.5 105 5 125 5 70 6 85 6 100 12 115 12 85 6 100 6 100 12 115 12 175 9 210 9 70 6 75 6 80 9 90 9 - - - -
7.3 Al Alloyed Si < 1.5 % <120 <500 15 AlMg1.5 105 5 125 5 60 5 70 5 95 12 110 12 70 6 80 6 95 12 110 12 175 9 210 9 60 6 65 6 80 9 90 9 - - - -
7.4 Al Alloyed 1.5 % < Si < 10% <120 <400 10 AlSi10Mg 95 5 110 5 50 5 55 5 85 11 100 11 60 5 70 5 85 11 100 11 155 9 180 9 55 5 60 5 55 8 65 8 - - - -
7.5 Al Alloyed > 10% Si - <400 N AlSi17Cu4 75 5 90 5 30 6 35 6 70 10 80 10 - - - - 70 10 80 10 125 9 150 9 - - - - - - - - - - - -
7.6 Magnesium alloys - <400 N MgAl3Zn 95 5 110 5 25 6 30 6 70 10 80 10 - - - - 70 10 80 10 155 9 180 9 - - - - - - - - - - - -
8.0 Plastics
8.1 Plastics, Thermoplastics, Polyethylene <340 <50 N ABS, PV C, Polycarbonate 95 5 110 5 60 5 100 5 135 8 160 8 60 5 70 5 135 8 160 8 155 9 180 9 55 5 60 6 45 4 50 4 - - - -
Feed Table (f) (mm/tooth)
Ø Feed No.1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2.0 0.001 0.001 0.001 0.002 0.002 0.004 0.005 0.006 0.007 0.008 0.010 0.012 0.014 0.016 0.018 0.020
3.0 0.002 0.002 0.003 0.003 0.004 0.007 0.010 0.010 0.010 0.012 0.015 0.017 0.019 0.022 0.024 0.027
5.0 0.005 0.006 0.007 0.009 0.010 0.014 0.020 0.020 0.022 0.025 0.026 0.026 0.028 0.030 0.032 0.038
6.0 0.006 0.008 0.009 0.011 0.013 0.017 0.020 0.024 0.027 0.029 0.031 0.033 0.035 0.036 0.039 0.043
8.0 0.010 0.012 0.014 0.016 0.019 0.024 0.029 0.032 0.034 0.036 0.038 0.041 0.045 0.048 0.052 0.063
10.0 0.013 0.015 0.018 0.021 0.024 0.030 0.036 0.039 0.044 0.049 0.053 0.058 0.063 0.067 0.071 0.075
12.0 0.016 0.018 0.022 0.026 0.030 0.036 0.046 0.048 0.052 0.059 0.063 0.072 0.079 0.085 0.090 0.100
16.0 0.020 0.023 0.027 0.031 0.038 0.045 0.052 0.059 0.063 0.071 0.079 0.087 0.095 0.100 0.110 0.120
20.0 0.022 0.028 0.033 0.038 0.045 0.056 0.065 0.073 0.080 0.090 0.096 0.100 0.110 0.120 0.130 0.140
ForMULASn = vc × 1000 / Ø × πvc = Ø × π × n / 1000
fz = vf / z × nvf = fz × z × n
Q = ae × ap × vf / 1000
LEGENDn = rev. per minute
vc = m/minfz = mm/toothvf = mm/min
z = no. cutting edgesQ = metal removal rate
(cm3/min)
Notes on Milling1. Above values are guidelines for the size and type of cut nominated.2. For long series tools, reduce speed by 40% and feed by 20%.
Application Guide Speeds & Feeds - Endmills
ae = 0.5 x Dap = 1.5 x D
ae = 0.1 x Dap = 1.5 x D
ae = 1.0 x Dap = 0.5 x D
ae = 0.02-0.05 x Dap = 0.05 x D
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LAND
FLUTE
CORECUTTING
FACE
Section A-A
Tap Definitions
CONCENTRIC THREADS(No radial relief)
NEGATIVE RAKE RADIAL RAKE POSITIVE RAKE HOOK
ECCENTRIC THREADS(Relieved to cutting edge)
RADIAL RELIEF
RADIAL RELIEF
CHORDAL HOOK
TANGENTIAL HOOK
POSITIVE RAKE ANGLE
NEGATIVE RAKE ANGLE
LAND
HEEL
CONCENTRIC LAND
CON-ECCENTRIC THREADS(Relieved to a land)
Technical Information Tap Terminology
i
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Style 1
3 Lobe 4 LobeStyle 3
Style 4
Style 5
Style 6
l2
l1
d2
l2
l1
d2
l2
l1
l3 d2
l2
l1
d2
l2
l1
d2
l2
l1
d2
sq
sq
sq
l3
sq
sq
sq
Style 2
Application Guide – Tap Styles
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Technical Information Taps
Tap Types - Helix direction/ Helical pitch / Fluteless The helix angle depends primarily upon the hole form, eg. Through hole , blind hole, deep blind hole, etc., but the material, eg short chips, long chips, also has a strong influence on the direction of the helix. The following basic forms have derived during the development of taps:
Description Illustration
Straight Flutes (Hand) - Suitable for through or blind holes. The flutes only have room for a small amount of chips. The chips are not transported axially. Therefore, it is not advisable to cut deep through or blind holes (except in short chipping materials), with this type.
Straight Flutes with spiral point (Gun) – Suitable for through holes, the spiral point curls the chip forward ahead of the tap & out of the hole. Therefore, chip clogging is avoided and coolant can flow without problems.
Spiral Flutes (LH Spiral) – Suitable for interrupted through holes, where cross-holes exist. The direction of the flutes, curls & transports the chips forward of the tap, similar to Gun taps (also, opposite to RH spiral flutes). However, in applications where another hole intersects with the tapped hole, the helical flutes maintain the pitching of the thread.
15º Spiral Flutes (RH Spiral) – Suitable for blind holes, best suited to tough short chipping materials, upto 1.5 x D in depth. This particular tap design has no advantages for soft, and long chipping materials, especially over 1.5 x d
1 in depth. Due to the slow helix angle not transporting the
chips well, clogging is possible.
40º to 50º Spiral Flutes (RH Spiral) – Suitable for blind holes, best suited to long chipping materials, the high helix angle & the direction of the flutes, curls & transports the chips back out of the hole. This particular tap style is required to cut on reversal; therefore flute rake is required on the both front & back flute faces.
Thredflo/Roll taps (fluteless) - Suitable for blind & through holes. This type of tap internally rolls a thread, therefore displacing the metal rather than cutting, like the above mentioned styles. Due to torque generated when producing roll threads, much higher machine power is required. Roll threads also produce much stronger threads than cut threads, as the grain structure of the thread remains uniform through the thread form profile. Note! Tapping drill size is not the same as a cut thread tap
The above basic tool types are available in different variations, which have been designed & developed in respect to the specific materials and working conditions.
For blind holes, there are generally two thread runout forms used at the bottom of the tap hole. One form has a recessed diameter at the bottom of the hole, and the other form has a standard runout. Other types of holes are respective to construction designs, eg. a) The bore is smaller than the tap hole diameter (typical for pipes) b) As step hole, where the following diameter (second step), is smaller than the tap hole diameter.
Tap Hole TypeThe two basic types of tapping holes are blind holes and through holes.
Through Holes
D
D
D
D
Upto 1xD(eg. nut)
thread exits one-sided
> 1.5xD
< 1.5xD
D
D
D
D
Upto 1xD(eg. nut)
thread exits one-sided
> 1.5xD
< 1.5xD
D
D
D
D
Upto 1xD(eg. nut)
thread exits one-sided
> 1.5xD
< 1.5xD
D
D
D
D
Upto 1xD(eg. nut)
thread exits one-sided
> 1.5xD
< 1.5xD
Blind Holes
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
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Technical Information Tap Geometry
GeometryAbbrev. Description Tap geometry Surface
GG For cast iron – iron is a very abrasive material, therefore to increase tool life the taps are always surface treated or coated to resist the abrasion. The thread limit for this range is 6HX, which is high limit of the 6H tolerancte allowing for longer wear life.
Straight flutes with low rake
angle.
TiCN Plasma Nitride
Ni
N For normal, general purpose type materials – suited to a wide range of materials, with normal rakes & relief’s. This is existing geometry that Sutton has historically manufactured.
Normal rake angle
& Normal thread relief
Bright Blu TiN
UNI For normal, general purpose type materials – suited to a wide range of materials, with normal rakes & high relief’s. However tap material is powder metal high speed steel (PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, along with TiAlN surface coating allowing for better tool life than normal taps.
Normal rake angle
& High thread relief
Bright TiAlN
VA For stainless and tough steels – to avoid clogging in tough, long chipping materials such as stainless steel, it is essential that the chip flows continuously in an axial direction. Best suited to rigid tapping applications due to high thread relief. TiCN & TiN coating has proven to be best suited for these materials.
High rake angle & thread relief
TiCN Blu
VAPM For stainless and tough steels – geometry similar to VA range, however tap material is powder metal high speed steel (PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, allowing for better tool life than VA taps.
High rake angle & thread relief
TiCN
H For hard materials forming short chips – the low rakes & relief’s combined with a hard surface coating, allow excellent tool life.
Low rake angle & thread relief
TiCN
W For soft materials – due to the very high rake angle with a low thread relief, allows for excellent chip flow & gauging in soft materials.
High rake angle & Low thread
relief
Bright CrN
AI For malleable aluminium with long chips – to avoid clogging when threading in aluminium which forms long chips, it is essential that the chip flows continuously in an axial direction. Generally these taps have 1 less flute than normal taps & therefore have larger flute space, which more adequate for large volumes of chips to help avoid clogging.
High rake angle High helix, 2 Flutes Low thread relief
Bright Plasma Nitride
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ALL SIZES ARE “SUGGESTED SIZES” ONLY AND MAY BE VARIED TO SUIT INDIVIDUAL REQUIREMENTS
Technical Information Tapping Drill Size Chart Cut Thread
M ISO METrIC COArSE (60º)
TapSize
Pitchmm
Tapping Drillmm
M1.6 0.35 1.25M2 0.4 1.6M2.5 0.45 2.05M3 0.5 2.5M3.5 0.6 2.9M4 0.7 3.3M4.5 0.75 3.7M5 0.8 4.2M6 1.0 5.0M8 1.25 6.8M10 1.5 8.5M12 1.75 10.2M14 2.0 12.0M16 2.0 14.0M18 2.5 15.5M20 2.5 17.5M22 2.5 19.5M24 3.0 21.0M27 3.0 24.0M30 3.5 26.5M33 3.5 29.5M36 4.0 32.0M42 4.5 37.5M45 4.5 40.5M48 5.0 43.0M52 5.0 47.0M56 5.5 50.5
MF ISO METrIC FInE (60º)
TapSize
Pitchmm
Tapping Drillmm
M4 0.5 3.5M5 0.5 4.5M6 0.75 5.3M8 1.0 7.0M10** 1.0 9.0M10 1.25 8.8M12** 1.25 10.8M12 1.5 10.5M14** 1.25 12.8M14 1.5 12.5M16* 1.5 14.5M18** 1.5 16.5M20* 1.5 18.5M22 1.5 20.5M24 2.0 22.0M25* 1.5 23.5M32* 1.5 30.5M40* 1.5 38.5M50* 1.5 48.5
*Metric Conduit **Spark Plug
8UN (8 TPI) UnIFIEd nATIOnAL FOrM (60º)
TapSize
T.P.I.Tapping Drill
mm1-1/8 8 25.51-1/4 8 28.51-3/8 8 31.751-1/2 8 35.01-5/8 8 38.01-3/4 8 41.51-7/8 8 44.52 8 47.5
UNC UnIFIEd nATIOnAL COArSE (60º)TapSize
T.P.I.Tapping Drill
mm#2 (.086) 56 1.85#3 (.099) 48 2.1#4 (.112) 40 2.3#5 (.125) 40 2.6#6 (.138) 32 2.8#8 (.164) 32 3.4#10 (.190) 24 3.8#12 (.216) 24 4.51/4 20 5.15/16 18 6.63/8 16 8.07/16 14 9.41/2 13 10.89/16 12 12.25/8 11 13.53/4 10 16.57/8 9 19.51 8 22.21-1/8 7 25.01-1/4 7 28.01-3/8 6 31.01-1/2 6 34.01-3/4 5 39.52 4.5 45.0
UNF UnIFIEd nATIOnAL FInE (60º)
TapSize
T.P.I.Tapping Drill
mm#3 (.099) 56 2.1#4 (.112) 48 2.35#5 (.125) 44 2.65#6 (.138) 40 2.9#8 (.164) 36 3.5#10 (.190) 32 4.1#12 (.216) 28 4.63/16* 32 4.01/4 28 5.55/16 24 6.93/8 24 8.57/16 20 9.81/2 20 11.59/16 18 12.85/8 18 14.53/4 16 17.57/8 14 20.51 12 23.51* 14 24.01-1/8 12 26.51-1/4 12 29.51-3/8 12 33.011-1/2 12 36.0
*UNS
UNEF UnIFIEd nATIOnAL FOrM (60º)
TapSize
T.P.I.Tapping Drill
mm1/4 32 5.65/16 32 7.23/8 32 8.81/2 28 11.85/8 24 14.753/4 20 181 20 24.2
BSW BrITISh STAndArd WhITWOrTh (55º)
TapSize
T.P.I.Tapping Drill
mm1/16* 60 1.23/32* 48 1.851/8 40 2.555/32* 32 3.23/16 24 3.77/32* 24 4.51/4 20 5.15/16 18 6.53/8 16 7.97/16 14 9.31/2 12 10.59/16 12 12.15/8 11 13.53/4 10 16.257/8 9 19.251 8 22.01-1/8 7 24.751-1/4 7 28.01-1/2 6 33.51-3/4 5 39.02 4-1/2 44.5
*WHIT. Form
BSF BrITISh STAndArd FInE (55º)
TapSize
T.P.I.Tapping Drill
mm3/16 32 4.07/32 28 4.61/4 26 5.35/16 22 6.83/8 20 8.37/16 18 9.81/2 16 11.09/16 16 12.75/8 14 14.011/16 14 15.53/4 12 16.757/8 11 19.751 10 22.751-1/8 9 25.51-1/4 9 28.51-1/2 8 34.51-3/4 7 41.0
BSB BrITISh STAndArd BrASS (55º)TapSize
T.P.I.Tapping Drill
mm1/4 26 5.25/16 26 6.83/8 26 8.47/16 26 10.01/2 26 11.69/16 26 13.25/8 26 14.83/4 26 18.07/8 26 20.81 26 24.3
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rc (BSPT)* ISO rc TAPEr SErIES 1:16 (55º)TapSize T.P.I.
DrillOnly*
Drill & Reamer
Rc 1/16 28 6.4 6.2Rc 1/8 28 8.4 8.4Rc 1/4 19 11.2 10.8Rc 3/8 19 14.75 14.5Rc 1/2 14 18.25 18.0Rc 3/4 14 23.75 23.0Rc 1 11 30.0 29.0Rc 1-1/4 11 38.5 38.0Rc 1-1/2 11 44.5 44.0Rc 2 11 56.0 55.0
G (BSPF) ISO G PArALLEL SErIES (55º)
TapSize
T.P.I.Tapping Drill
mm
G 1/16 28 6.8G 1/8 28 8.8G 1/4 19 11.8G 3/8 19 15.3G 1/2 14 19.0G 5/8 14 21.0G 3/4 14 24.5G 7/8 14 28.5G 1 11 31.0G 1-1/4 11 39.5G 1-1/2 11 45.5G 1-3/4 11 51.5G 2 11 57.5G 2-1/2 11 72.5
rp (BSPPL) SEALInG PIPE ThrEAd PArALLEL (55º)
TapSize
T.P.I.Tapping Drill
mm
Rp 1/8 28 8.6Rp 1/4 19 11.5Rp 3/8 19 15.0Rp 1/2 14 18.5Rp 3/4 14 24.0Rp 1 11 30.2Rp 1-1/4 11 39.0Rp 1-1/2 11 45.0Rp 2 11 56.4
Pg STEEL COndUIT (80º)
TapSize
T.P.I.Tapping Drill
mm
Pg7 20 11.3Pg9 18 13.9Pg11 18 17.3Pg13.5 18 19.1Pg16 18 21.2Pg21 15 26.8
THrEAD ForMING (FLUTELESS TAPS)
TapSize
T.P.I.Tapping Drill
mm
METrIC CoArSEM1 0.25 0.9M1.1 0.25 1.0M1.2 0.25 1.1M1.4 0.3 1.28M1.6 0.35 1.45M1.7 0.35 1.55M1.8 0.35 1.65M2.0 0.40 1.8M2.2 0.45 2.0M2.3 0.4 2.1M2.5 0.45 2.3M2.6 0.45 2.4M3 0.5 2.8M3.5 0.6 3.2M4 0.7 3.7M5 0.8 4.6M6 1.0 5.5M8 1.25 7.4M10 1.5 9.3M12 1.75 11.2
BSW1/8 40 2.95/32 32 3.63/16 24 4.31/4 20 5.85/16 18 7.33/8 16 8.8
NPT-NPTF* nATIOnAL PIPE TAPEr 1:16 (60º)TapSize T.P.I.
DrillOnly*
Drill & Reamer
1/16 27 6.3 6.01/8 27 8.5 8.21/4 18 11.0 10.83/8 18 14.5 14.01/2 14 18.0 17.53/4 14 23.0 23.01 11-1/2 29.0 28.51-1/4 11-1/2 37.5 37.01-1/2 11-1/2 44 43.52 11-1/2 55.5 55.0
NPSF nATIOnAL PIPE STrAIGhT (60º) TapSize
T.P.I.Tapping Drill
mm
1/8 27 8.61/4 18 11.03/8 18 14.51/2 14 18.0
THrEAD ForMING (FLUTELESS TAPS)
TapSize
T.P.I.Tapping Drill
mm
UNC#1 (.073) 64 1.7#2 (.086) 56 2.0#3 (.099) 48 2.3#4 (.112) 40 2.6#5 (.125) 40 2.9#6 (.138) 32 3.2#8 (.164) 32 3.8#10 (.190) 24 4.4#12 (.216) 24 5.01/4 20 5.85/16 18 7.33/8 16 8.87/16 14 10.21/2 13 11.7
UNF#1 (.073) 72 1.7#2 (.086) 64 2.0#3 (.099) 56 2.3#4 (.112) 48 2.6#5 (.125) 44 2.9#6 (.138) 40 3.2#8 (.164) 36 3.9#10 (.190) 32 4.5#12 (.216) 28 5.11/4 28 6.05/16 24 7.53/8 24 9.07/16 20 10.61/2 20 12.1
G (BSPF)1/8 28 9.251/4 19 12.53/8 19 16.01/2 14 20.05/8 14 22.03/4 14 25.57/8 14 29.251 11 32.0
BA (47.5º)
TapSize
T.P.I.Tapping Drill
mm
0 1 5.11 0.9 4.52 0.81 4.03 0.73 3.44 0.66 3.05 0.59 2.656 0.53 2.37 0.48 2.058 0.43 1.89 0.39 1.5510 0.35 1.411 0.31 1.212 0.28 1.0513 0.25 0.9814 0.23 0.815 0.21 0.716 0.19 0.6
* Taper pipe threads of improved quality are obtained when taper is pre-formed using Sutton Taper Pipe Reamers.
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UseUse of a suitable lubricant or cutting compound is necessary on most tapping operations. The type of lubricant as well as the method of application is often of extreme importance and can be responsible for the success or failure of a tapping operation.
RecommendationThe table on page 130 lists general recommendations for the type of lubricant. However, better results can sometimes be obtained by the use of one of the many modified or specialised lubricants recommended by cutting oil specialists.The general principle is to have more EP (Extreme Pressure) additives added with the degree of difficulty, usually hardness increase. Oils stick, and improve frictional properties essential in tapping tough applications.
ApplicationProper application of the lubricant is just as important as the type used. To be effective, ample quantities of lubricant must reach the chamfer or cutting portion of the tap during the entire tapping operation. In many cases, the lubricant must also aid in controlling or disposing of the chips.
FlowThe flow of lubricant should be directed into the hole rather than at the tap and should have sufficient pressure to wash the chips away from the hole as much as possible. Also, if the flow is not continuous, it should start before the tap enters the hole and continue until the tap is completely reversed out of the hole. In this way, ample oil is provided at the start of the cut and loose chips will be suspended in the oil so that they do not interfere with the tap backing out of the hole. On machines where the work revolves and the tap is stationary, it is desirable to use several streams of lubricant on opposite sides of the tap, especially on horizontal tapping.
CleanlinessTapping lubricants must always be clean. If filter equipment is not used, the lubricant must be replaced periodically to eliminate fine chips, grit and foreign matter that accumulate in the tank. Also, it is very important that the piping and tank are thoroughly flushed and cleaned before filling with new lubricant. The dilution of lubricants often changes during use so that additions may be necessary to maintain the recommended proportion of active materials.
Tapping drill formulaThe correct size of drill to give the desired percentage of thread can be calculated by using the following formula:
Thread Type Formula Example
Metric (ISO) Drill Size = Nom. Tap Dia. in mm – Pitch M6 x 1 = 5.00mm drill
Whitworth Form Threads (inch calculation)
1.28 Drill Size = Nom. Tap Dia. – –––– x % of thread depth TPI
1/4 BSW 75% thread required: 1.28 75 Drill Size = 0.250 ––––– x –––– = 0.250 – 0.048 20 100
Therefore Drill Size = 0.202 Nearest Standard Drill = 5.1mm = 0.2007 inch
Unified Form Threads (inch calculation)
1.30 Drill Size = Nom. Tap Dia. – –––– x % of thread depth TPI
1/4 BSW 75% thread required: 1.30 75 Drill Size = 0.250 ––––– x –––– = 0.250 – 0.049 20 100
Therefore Drill Size = 0.201 Nearest Standard Drill = 5.1mm = 0.2007 inch
Technical Information Tapping Information
Tapping drill The tapping drill hole diameter should be drilled as large as possible, within the respective fitting just under the upper permissible dimension of the tolerance. If the tapping drill hole diameter is too small, then this will cause the thread root diameter (minor diameter) to cut the material. This should be avoided, because the small chips which derive from the root of thread, clog the normal chip flow and rip pieces of material out of the finished thread. Consequently, the tap is overloaded and often breaks because of the high torque. Another problem which occurs in certain materials due to thread root diameter cutting, is when a chip-bulge has been formed around the root radius. The minor diameter of the tap is clogged with small chips, which leads to a clamping of the tool teeth are ripped out, which leads to tool breakage. It is therefore, necessary that the material which is to be tapped, be taken into account when determining the tap hole diameter. Typical materials which do not squeeze or clamp are iron, brass and bronze and materials which squeeze are steels, steel castings and malleable steels. The tap cuts more economically, when the tap drill hole diameter is within the upper range of the permissible tolerance.
Warning: When drilling holes in materials which tend to work harden, care is needed to ensure the drills are sharp otherwise tap life is decreased.
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LubricationIn general it is best to use a good cutting oil or lubricant rather than a coolant for fluteless tapping. Sulphur base and mineral oils, along with most friction reducing lubricants recommended for use in cold extrusion or metal drawing, have proven best for this work. Make sure lubricant is clean, free from chips swarf and filings in suspension, which produce a poor finish and jamming, sometimes breakage – extra filtration may be required.
CountersinkingBecause the fluteless tap displaces metal, some metal will be displaced above the mouth of the hole during tapping, countersink or chamfer the hole prior to tapping will reduce the extrusion within the countersink and not interfere with the mating part.
2.
1.
3.
7 8
Benefits of thread forming1. No chips produced2. Higher tensile strength threads produced due to grain structure following the thread form3. For use in through and blind holes applications4. Higher speeds and tool life 5. Reduced possibility of breakage due to no cutting edges and robust tool construction
Suitable for wide range materials-Low carbon steels-Leaded steels-Austenitic stainless steels-Alloy steels; typically up to 1200 N/mm2, (36 Rc) with a minimum 10% elongation-Aluminium die castings alloys (low silicon, 10% max;)-Wrought aluminium alloys (Ductile)-Zinc die casting alloys-Copper and copper alloys
Whats New?- New polygon profile 6
- Thread profile with radius crest 7
- Polished tool surface, surface finish 8
Fluteless tapsFluteless taps do not cut threads in the same manner as conventional taps – but actually FORM and FLOW the threads with an absence of chips. Used under suitable conditions, these taps produce threads with a high degree of finish not possible with ordinary taps. Ductile materials are most appropriate for forming of threads and must have a minimum 10% elongation.
Percentage of thread requiredBecause the thread produced by a fluteless tap is substantially stronger than a conventional thread, greater tool life and efficiency may be obtained when forming up to 65% thread.Threads may be formed up to 80% of depth, but tool life will be reduced and work clamping pressure necessarily increased. Greater tapping speeds allow the metal to flow far more readily, so 60 feet per minute minium may be used as a guide, but this could increase with the type of material being tapped. A depth of 65% is recommended for the ductile materials mentioned, but this percentage will be reduced for less ductile materials to maintain all-round efficiency.
R1 R2
Formed Thread
Cut Thread
Tapping drill formula for Roll tapsRefer Tapping Drill Size Chart for recommended sizes (Suitable for Unified, Whitworth and Metric sizes only). The formula to calculate the theoretical hole size for a required percentage of thread is:
Formula Example
0.007 x % of threadDrill size = nominal thread dia. – –––––––––––––––––
inch TPI
Drill size for 65% of thread in a M6 x 1.0 threaded hole would be:
Drill size = 6 – (0.007 x 65 x 1.0 (pitch)) = 5.54m
(Use 5.50mm drill (Stockable drill) = 76%)
It is to be noted that the drill size for fluteless tapping is always larger than the P.D. of the thread. A drill size equal to the P.D. of the thread would produce 100% of thread, but this is NOT recommended.As the additional driving torque is only up to 50% increase, any conventional driving equipment using the square as a drive is suitable for fluteless tapping.
6
Technical Information Roll Taps
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Thread SystemsThe ISO standard is the international standard intended to be adopted throughout the world to unify and rationalise screw threads at an international level. The ISO standard recognises two groups of screw threads, (a) ISO metric, a complete thread system in metric units and (b) ISO inch Unified which is covered by British Standard BS 1580 and American Standard ANSI – B1-1 – Unified screw thread systems. The Whitworth and BA screw threads are obsolete but still widely used during the period of transition.All measurements must have a controlling point or base from which to start. In the case of a screw thread, this control point is called BASIC or theoretically correct size, which is calculated on the basis of a full thread form. Thus, on a given screw thread, we have the Basic Major Diameter, the Basic Pitch Diameter, and the Basic Minor Diameter. The Basic Profile is the profile to which the deviations, which define the limits of the external and internal threads, are applied.While it is impossible in practice to form screw threads to their precise theoretical or BASIC sizes, it is possible and practical to establish limits to which the deviation must not exceed. These are called the “Maximum” and “Minimum” Limits. If the product is no smaller than the “Minimum Limit” and no larger than the “Maximum Limit”, then it is within the size limits required. This difference between the Maximum and Minimum Limits is the TOLERANCE. In actual practice, the Basic size is not necessarily between Maximum and Minimum Limits. In most cases, the Basic Size is one of the Limits. In general, tolerances for internal threads will be above Basic and for external threads, below Basic.
Basic Profile for ISO Inch (Unified) and ISO MetricThe basic form is derived from an equilateral triangle which is truncated 1/8 of the height at the major diameter and 1/4 of the height at the minor diameter. The corresponding flats have a width of P/8 and P/4 respectively. Fig. 1.In practice major diameter clearance is provided by the tap beyond the P/8 flat on internal threads and beyond the P/4 flat on external threads. These clearances are usually rounded.
ISO Metric Tolerance PositionsThree tolerance positions are standardised for bolts and two for nuts. These are designated e, g and h for bolts and G and H for nuts. As in the ISO System for limits and fits, small letters are used to designate tolerance positions for bolts and capital letters are used for nut tolerance positions. Also the letters h and H are used for tolerance positions having the maximum metal limit coincided with the basic size, i.e., with a fundamental deviation of zero. Fig. 2.
ISO Metric Tolerance GradesA series of tolerance grades designated 4, 5, 6, 7 and 8 for nut pitch diameters. An extended series of tolerance grades, designated 3, 4, 5, 6, 7,8 and 9, for bolt pitch diameters.An important factor here is that for the same tolerance grade the nut pitch diameter tolerance is 1.32 x the corresponding bolt pitch diameter tolerance.Size and recommendations of fits can be obtained from the Australian Standards AS 1275 or AS 1721.
MAJORDIA.
PITCHDIA.
MINORDIA.
P
60
90
30
P—8
P—2
P—4
5—8
H—4
H—4
HH
3—8
H—8
H
AXIS OF SCREW THREAD
H = 0.86603P
= 0.21651P
H—8
= 0.10825P
3—8
H = 0.32476P
5—8
H = 0.54127P
3h 4h
4H
5h
5H
6h
6H
7h
7H
5g
5G
6g
6G
7g6e
7e
7G
8g
9g
8G8H
FUNDAMENTALDEVIATION
FUNDAMENTALDEVIATION
BASIC PITCHDIAMETER
BOLT
Figure 2Figure 1
NUT
MAJORDIA.
PITCHDIA.
MINORDIA.
P
60
90
30
P—8
P—2
P—4
5—8
H—4
H—4
HH
3—8
H—8
H
AXIS OF SCREW THREAD
H = 0.86603P
= 0.21651P
H—8
= 0.10825P
3—8
H = 0.32476P
5—8
H = 0.54127P
3h 4h
4H
5h
5H
6h
6H
7h
7H
5g
5G
6g
6G
7g6e
7e
7G
8g
9g
8G8H
FUNDAMENTALDEVIATION
FUNDAMENTALDEVIATION
BASIC PITCHDIAMETER
BOLT
Figure 2Figure 1
NUT
Technical Information Thread Forms
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Product Tolerance Tap Limits
ISO 6H JIS 2Tolerance Upper Deviation Old/JIS Product ISO Recommended Limit
Tap Size Pitch Class Tolerance Tolerance Tap Grade Tap Limits P 1 P 2 P 3 P 4
mm um um Microns um um um um um
M1.0 x 0.25 5H 56 60 ISO 1 + 6 / 17 + 10 / 25
M1.1 x 0.25 5H 56 60 ISO 1 + 6 / 17 + 10 / 25
M1.2 x 0.25 5H 56 60 ISO 1 + 6 / 17 + 10 / 25
M1.4 x 0.3 5H 60 60 ISO 1 + 6 / 18 + 10 / 25
M1.6 x 0.35 5H 67 85 ISO 1 + 7 / 20 + 10 / 25 + 25 /40
M1.7 x 0.35 6H 85 85 ISO 2 + 20 / 34 + 10 / 25 + 25 /40
M1.8 x 0.35 6H 85 85 ISO 2 + 20 / 34 + 10 / 25 + 25 /40
M2.0 x 0.4 6H 90 70 ISO 2 + 21 / 36 + 10 / 25 + 25 /40
M2.2 x 0.45 6H 95 95 ISO 2 + 23 / 38 + 10 / 25 + 25 /40
M2.3 x 0.4 6H 90 95 ISO 2 + 21 / 36 + 10 / 25 + 25 /40
M2.5 x 0.45 6H 95 95 ISO 2 + 23 / 38 + 10 / 25 + 25 /40
M2.6 x 0.45 6H 95 95 ISO 2 + 23 / 38 + 10 / 25 + 25 /40
M3.0 x 0.5 6H 100 100 ISO 2 + 24 / 40 + 10 / 25 + 25 /40
M3.5 x 0.6 6H 112 90 ISO 2 + 27 / 45 + 10 / 25 + 25 /40
M4.0 x 0.7 6H 118 118 ISO 2 + 29 / 48 + 20 /40
M5 x 0.8 6H 125 125 ISO 2 + 30 / 50 + 20 /40
M6 x 1.0 6H 150 120 ISO 2 + 35 / 59 + 20 /40
M7 x 1.0 6H 150 120 ISO 2 + 35 / 59 + 20 /40
M8 x 1.25 6H 160 130 ISO 2 + 38 / 63 + 20 /40 + 40 / 60
M10 x 1.5 6H 180 140 ISO 2 + 42 / 70 + 20 /40 + 40 / 60
M12 x 1.75 6H 200 160 ISO 2 + 48 / 80 + 40 / 60 + 60 / 80
M14 x 2.0 6H 212 170 ISO 2 + 51 / 85 + 40 / 60 + 60 / 80
M16 x 2.0 6H 212 170 ISO 2 + 51/ 85 + 40 / 60 + 60 / 80
M18 x 2.5 6H 224 190 ISO 2 + 54 / 90 + 40 / 60 + 60 / 80
M20 x 2.5 6H 224 190 ISO 2 + 54 / 90 + 40 / 60 + 60 / 80
M22 x 2.5 6H 224 190 ISO 2 + 54 / 90 + 40 / 60 + 60 / 80
M24 x 3.0 6H 265 200 ISO 2 + 64 / 106 + 40 / 60 + 60 / 80
P limits; they stock the smaller P limit for SP Taps, and the larger P limit for PO taps.Where there is only the one “P” limit; it is the same limit for both SP & PO Taps
Metric Taps; Comparison Tap Limits & Product Classes and Grades
Technical Information Thread Limits
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ISO, Class 1 – Class 2 – Class 3The tolerances of these three classes are determined in terms of a tolerance unit t, the value of which is equal to the pitch tolerance value TD2 grade 5 of nut (extrapolated up to pitch 0.2mm):t = TD
2 grade 5
The value of the tap pitch diameter tolerance is the same for all three classes 1, 2 and 3: it is equal to 20% of t.The position of the tolerance of the tap with respect to the basic pitch diameter results from the lower deviation the values of which are (see figure 3):for tap class 1: + 0.1 tfor tap class 2: + 0.3 tfor tap class 3: + 0.5 tChoice of tolerance class of the tap with respect to the class of thread to be produced.Unless otherwise specified, the taps of classes 1 to 3 will generally be used for the manufacture of nuts of the following classes:ISO, Class 1: for nuts of limits 4H and 5HISO, Class 2: for nuts of limits 6H and 5GISO, Class 3: for nuts of limits 7H – 8H and 6G.
8H
NUT LIMITS
7H
6H
5H
4H
t
Pitch Diameterof Basic Pro�le
Figure 3
0.5 t0.3 t
0.1 t
0.7 t
Class 1
Class 2
Class 3
ISO TAP CLASSES
Technical Information Tap Class & Tolerance
Unified Taps - The “GH” SystemThis system provides for a range of pitch diameters for each size of tap: the height limit of pitch diameters being the basic pitch diameter plus increments or units of .0005". It is designated by the letter “GH” followed by a numeral indicating the number or units applying to the particular “GH” size. The tap manufacturer’s tolerance is applied as minus.This is the limit which will normally be supplied. Alternative “GH” limits other than those shown in the price list can be made to special order.
GH Limits for JIS Roll Taps
GH LIMITSUpper limit: 0.0005” x N Lower limit: (0.0005” x N) – 0.0005
For Sutton Tools Metric (mm) Roll / Fluteless Taps (Limit same as the “RH” & “G” Limits)GH Limits: Steps of 0.0127 mmN = GH number
GH Limits are applied to JIS Metric and Unified Thredflo Tap Threads due to market demands in the JIS standard.
basic pitch dia.
GH1
GH2
GH3
GH4
GH5
GH6
GH7
GH8
GH9
GH10
GH11
GH12– +140
– +127
– +114
– +101
– +89
– +77
– +64
– +51
– +39
– +26
– +13
– 0
+0.0060 –
+0.0055 –
+0.0050 –
+0.0045 –
+0.0040 –
+0.0035 –
+0.0030 –
+0.0025 –
+0.0020 –
+0.0015 –
+0.0010 –
+0.0005 –
0 –
Micron µm
Inch
GH Limits: Steps of 0.0005” at 12.7 µm
N= GH number
i
The ISO metric system of tap tolerances comprises three classes of tap sizes which are calculated from the Grade 5 nut tolerance, irrespective of the nut grade to be cut as follows:
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Basic Profile for Whitworth (BSW, BSF and WHIT.) Thread forms
British Standard Whitworth FormThe sides of the thread form an angle of 55° with one another, and the top and bottom of the full triangle are truncated one-sixth of the height. The actual depth of the thread is equal to two-thirds of the height of the generating triangle and is equal to 0.6403 times the pitch. The crests and roots are rounded to a radius of 0.137329 times the pitch. Fig. 5.
British Tap Size Zone LimitsBritish Standard Zone 3 and Zone 4 limits are normally applied to Whitworth and BA taps. The values for position and tolerances are formulated and must be obtained from the standard’s tables. The accompanying chart shows the zone limits relationship for ground threads. Fig. 7.
The Whitworth Screw Thread Tolerance System
Pitch diameter tolerance zones of recommended combinations of classes of bolts and nuts having Whitworth screw threads. Fig. 6
Pitch P
55º
27.5ºH h
r
r
H—6
H—6
H = 0.96049p
r = 0.137329p
H—6
= 0.160082p
2—3
H = 0.640327ph =Fig 5
MEDIUM CLASS
NUT
BASIC PITCH
DIAMETER
3/4" DIA. AND UNDEROVER 3/4" DIA.
3/4" DIA. AND UNDEROVER 3/4" DIA.
Figure 6
FUNDAMENTAL DEVIATION (ALLOWANCE)
BOLT
NORMAL CLASS NORMAL CLASS
CLOSE CLASS MEDIUM CLASS FREE CLASS
100 150
150 150150100
150
66 2/3
Zone1
Zone2
Zone3
Zone4
Basic Pitch Diameter
Figure 7
Technical Information Tap Class & Tolerance
i
83
www.sutton.com.au
SHANK DIAMETER
CORE
CUTTING DIAMETER
PERIPHERAL RELIEF ANGLE
ENDTEETH RELIEF ANGLE
OVERALL LENGTH
SHANK LENGTH FLUTE LENGTH
CUTTING LENGTH
RAISED LAND WIDTH
FLUTE
RAKE
Endmill Definitions
Material to be removed by the next toothCutting Depth
(feed per tooth)
Cutting Depth(feed per tooth)
Material Feed
A Cutter Rotation
Material Feed
Chip
Cutter Rotation
Conventional milling. Point A may become work hardened
Chip formation during climb milling
Material to be removed by the next toothCutting Depth
(feed per tooth)
Cutting Depth(feed per tooth)
Material Feed
A Cutter Rotation
Material Feed
Chip
Cutter Rotation
Conventional milling. Point A may become work hardened
Chip formation during climb milling
Conventional milling versus climb millingA milling cutter can cut in two directions, sometimes known as climb or conventional.
Conventional milling: The depth of the cut starts at zero thickness, and increases up to the maximum. The cut is so light at the beginning that the tool does not cut, but slides across the surface of the material, until sufficient pressure is built up and the tooth suddenly bites and begins to cut. This deforms the material (at point A on the diagram, left), work hardening it, and dulling the tool. The sliding and biting behaviour leaves a poor finish on the material.
Climb milling: Each tooth engages the material at a definite point, and the width of the cut starts at the maximum and decreases to zero. The chips are disposed behind the cutter, leading to easier swarf removal. The tooth does not rub on the material, and so tool life may be longer. However, climb milling can apply larger loads to the machine, and so is not recommended for older milling machines, or machines which are not in good condition. This type of milling is used predominantly on mills with a backlash eliminator.
Center cutting endmill
i
Technical Information Endmill Terminology
84
www.sutton.com.au
APPLICATION HSS DRILLS - SPECIAL ENqUIRy
Customer No.: New Customer
Company:
Address:
State / Province:
Country:
Order No. | | | | | | | | | | | | |
Contact:
Phone:
Fax:
Email:
Please copy and fax to our Special Sales Dept. on (65) 6745 5080
SUTTON TOOLS 37 Tannery Lane, #04-07 Tannery House, Singapore 247790T (65) 6745 6388 F (65) 6745 5080 E [email protected]
Item
No.
499
9801
85A
Drill Details
Tool Material: HSS HSS-E PM HSS-E Other
Tool Type: Drill Step Drill Subland Drills
Core Drills Countersinks Centre Drills
Internal Cooling: Without With
Shank Design: Reinforced Without Flat With Flat
Parallel Straight Shank Morse Taper Other
Number of Steps: Without With Steps
Total Length: mm
Step Diameter: d1 mm d2 mm d3 mm
d4 mm d5 mm d6 mm
Point Geometry Relieved Cone For Grey Cast Iron Centre Point
Facet Point Grind Other
Special Point Grind, Form: A B C
Without Other
Coating: Uncoated TiN TiCN
TiAIN AlCrN Steam Oxide
Other
Spiral: RH LH
Quantity Required: Tools
Drawing / Notes
www.suttontools.com.au/Solutions_SpecialTools
special HSGT Taps express delivery service…
SupaSupaSupaSupa F Fa Fa F STST
Sutton Tools has a dedicated production facility for express delivery service on special taps.
With our state of the art CNC grinding equipment almost any profile can be achieved.
• Straight Flute Taps M1 to M127 • Spiral & Gun Taps M1 to M52
All Thread Forms: Metric, MJ, UN, UNJC, UNJF, Pg, Whit, Rope forms & Acme and more!!
Surface Finishes and Treatments: • All latest PVD coatings available
Contact our sales team for more information.
APPLICATION TAP - SPECIAL ENqUIRy
Customer No.: New Customer
Company:
Address:
State/Province:
Country:
Order No. | | | | | | | | | | | | |
Contact:
Phone:
Fax:
Email:
Item
No.
499
9801
85B
Tap Details
Thread Cutting Thread Forming
Size:
Thread Limit:
Please Note: If special thread form, please supply details on separate drawing
d1
d2
l1
l2
l3
l4
sq a/f
Existing MethodManufacturer:
Dimensions:
Tolerance:
Product No.:
Tool Material:
Coating: Uncoated Steam Oxide
TiN TiAlN TiCN AlCrN
Speed:
Drawing / NotesWorkpiece DetailsComponent:
Material Group:
Material Grade:
Characteristics of Material: Short Chipping Long Chipping
Tapping Hole Size: Drilled Cast Punched
Hole Type: Through Hole Blind Hole
Hole Depth:
Machine Details
Machine Type: CNC Semi Auto Manual
Machine Direction: Vertical Horizontal Oblique
Work Piece Holder: Stationary Rotating
Coolant: Neat Oil Mist / Dry
Emulsion >5% Emulsion >10%
Feed: CNC Mechanical Pneumatic
Hydraulic Manual
Tapping Attachment:
Tapping Chuck Tension Compression
Tapping Attachment
Tapping Chuck (rigid)
Collet Chuck (length compensating)
Please copy and fax to our Special Sales Dept. on (65) 6745 5080
SUTTON TOOLS 37 Tannery Lane, #04-07 Tannery House, Singapore 247790T (65) 6745 6388 F (65) 6745 5080 E [email protected] HSGT Taps
express delivery service…
APPLICATION MILLING - SPECIAL ENqUIRy
Customer No.: New Customer
Company:
Address:
Date:
Order No. | | | | | | | | | | | | |
Contact:
Phone:
Fax:
Signature:
Please copy and fax to our Special Sales Dept. on (65) 6745 5080
SUTTON TOOLS 37 Tannery Lane, #04-07 Tannery House, Singapore 247790T (65) 6745 6388 F (65) 6745 5080 E [email protected]
Basic GeometryRange Complete
Norm-Ø d2 3.0 - 20.0mm Ø mmShank-Ø d2 to DIN 6535 4.0 - 20.0mm Ø mmShank length l3 to DIN 6535 mmTotal length l1
Ø 3.0 to 10.0 28.0 - 100mm mmfrom Ø 10.0 to 20.0 56.0 - 150mm mm
Cutting length l2
Ø 3.0 to 10.0 3.0 - 40.0mm mmfrom Ø 10.0 to 20.0 10.0 - 65.0mm mm
Helix angle w1
Ø 3.0 to 6.0 20º - 45ºfrom Ø 6.0 to 20.0 20º - 55º
No. of cutting edgesØ 3.0 to 6.0 2 - 4
from Ø 6.0 to 20.0 2 - 6from Ø 16.0 to 20.0 2 - 8
Shank Design
Straight Shank Choice DIN 6535 HA HB HE
HA HB HEPeripheral Geometry
Finishing and Mills Ø 3.0 - 20.0mm N Chip BreakerRoughing and Mills Ø 6.0 - 20.0mm Coarse Fine
N w chip breaker Coarse Fine
Face Geometry
Point angle ws 180º + 5ºCutting to centre Choice yes No
Corner Prep/ ...
Sharp edge Choice yes NoCorner protection Ø 0.03 - 1.5mm x 45º mm x 45ºCorner radius Ø 0.3mm - 2/3 x d1 mmBall nosed Choice yes No
Sharp edge Corner protection Corner radius Ball-nosed
Plus Internal CoolingDiameter range Ø 4.0 - 20.0mm yes No
Plus CoatingCoating Ø 4.0 - 20.0mm TiN TiCN
Uncoated AlCrN TiAlN
Tool MaterialCarbide (specify grade, if known)PM-HSSE (specify grade, if known)HSS-CoHSS
Detail Regarding ApplicationRange of applicationsMaterial descriptionMaterial hardness (N/mm2 or HRc)
Application Types Slotting Roughing op. Finishing op. Copy
Slotting Roughing op. Finishing op. Copy milling
Drawing / Notes
Item
No.
499
9801
85 d
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Our Comprehensive Product Range Including:• High performance and carbide tools• Drills• Countersinks• Taps• Endmills• Reamers
Sutton Tools Catalogues... terms & Conditions of Sale1. geNeRal(a) The following conditions issued by Sutton Tools Singapore (‘’The Company’’) apply to
any contract of which these conditions of order or purchase of the customer or any other standards, specifications, conditions or particulars of or adopted by the customer, unless expressly accepted in writing by the company as part of the contract.
(b) Orders for ‘specials’, i.e. non-catalogued items, must be covered by an official order. The Company reserves the right to supply in satisfaction of the order a deviation from the quantity ordered plus or minus 10% or one piece, whichever is greater.
2. QuotatIoNS aND teNDeRSNo order placed in response to the Company’s quotation will be binding unless accepted by the company in writing. Tenders submitted by the Company shall remain open for acceptance for a period of six weeks from the date of tender, unless in the tender some other period is specified or accepted. Orders placed against specific quotations/tenders must clearly indicate the reference of the quotation.
3. CaNCellatIoN; RetuRN oF gooDSAn order may not be cancelled or suspended without the prior written consent of the Company on terms to be mutually agreed.Orders for ‘specials’ (i.e. non-catalogued items) may only be cancelled on payment of a charge equal to the cost of work already carried out. Only standard catalogued tools of the Company’s current design and specification in first class resaleable condition may be accepted for credit or exchange, and then only if prior written agreement has been obtained from the Company. Specials will only be credited at their scrap metal value. Carriage of returned goods shall be arranged and paid by the Customer. Handling re-working and repackaging will be charged to the Customer and may be deducted from the credit, which will normally be based on the price originally paid less the handling charge.
4. DelIVeRY aND CoMPletIoN DateS(a) Delivery periods and dispatch dates are given in good faith but the dates specified in
the contract are approximate only and, unless otherwise expressly stated, time is not of the essence for delivery. The Company will not be liable in any circumstances for the consequences of any delay in delivery or failure to deliver if the duration of the delay is not substantial or if the delay or failure is due to Act of God, fire, inclement or exceptional weather conditions, industrial action (whether at the Company’s premises or elsewhere), hostilities, breakdowns, shortages of labour, materials, power or other supplies, late delivery or performance or non-delivery or non-performance by suppliers or subcontractors, government order or intervention (whether or not having the force of the law) or any other cause whatever beyond the Company’s control or of an unexpected or exceptional nature.
(b) No delay shall entitle the Customer to reject any delivery or any further installment or part of the order or any other order from the Customer to repudiate the contract of the order.
(c) Quoted delivery periods for special tools are subject to their being unsold. The Company will not be held responsible for duplication of consignments if official orders following up verbal or telephoned instructions are not clearly marked ‘Confirmation’.
5. tItle to gooDSOwnership in the goods will not be passed to the Customer until payment for the goods has been received by the Company in full. Nevertheless all the risk in the goods shall pass to the Customer when the goods are dispatched from the Company’s premises. Until the time of the actual payment to the Company of the total amounts owing in respect of goods, the Customer shall keep the goods on behalf of the Company and shall store the goods in such a way that they are separately identifiable: nevertheless prior to the time of actual payment of the goods the Customer is entitled to use the goods in the normal course of its business or to sell the goods to the third parties in the normal course of its business on behalf of and for the account of the Company (but so that the Customer shall not be deemed as against any such third party to be the agent of the Company) on the condition that the goods or any articles manufactured from or incorporating the goods are and remain the property of the Company until payment has been received by the Company as aforesaid and any amounts received from the third parties for the goods or any articles manufactured from or incorporating the goods are held by the Customer for the account of the Company as the trustee for the Company pending payment in full to the Company and the Customer hereby assigns to the Company all rights and claims that the Customer against any such third party.
6. DelIVeRY. loSS oR DaMage IN tRaNSItUnless otherwise specified in the contract, delivery of the goods will be ex-works the Company’s premises in The Netherlands, whereupon risk will pass to the customer. The Company accepts no responsibility for any damage or loss in transit.
7. PRICeSAll orders will be invoiced at the Company’s published prices at dispatch.V.A.T. where applicable will be added by the Company to its invoices.
8. PaCKagINg aND CaRRIageGoods are normally supplied in multiples or the Company’s standard packed quantities (normally tens, single tools or sets) and adjustments to the Customer’s orders may be made to avoid split quantities. Minimum order value €25. Where a request is made for special dispatch arrangements and additional charge will be payable by the customer. Packing materials are not returnable for credit.
9. teRMS oF PaYMeNtSubject to credit being approved and unless otherwise expressly agreed accounts are due for payment not later than 90 days ofter dispatch; otherwise payment must be received by the Company before delivery. When deliveries are spread over a period each assignment will be treated as a separate account and be payable accordingly. Failure to pay for any goods or for any delivery or installment shall entitle the Company to suspend further deliveries and work both on the same order and on any other order from the Customer without prejudice to any other right the Company may have. The Company also reserves the right to charge interest on overdue accounts at the rate of 1.1/2% per month. The Company reserves the right where genuine doubts arise as to a Customer’s financial position in the case of failure to pay for any goods or any installment as aforesaid to suspend delivery of any order or any part installment without liability until payment or satisfactory security for payment has been provided.
10. SPeCIFICatIoNGoods are described and illustrated as accurately as possible in the Company’s Literature and are manufactured at least to the level or internationally accepted standards. Insignificant variations or goods from their stated dimensions or descriptions will not constitute a breach of contract.The Company also reserves the right to make changes and improvements to its products at any time and supplies will be made in accordance with such changes not withstanding the specification shown in the catalogues or other literature.
11. INDeMNItYThe Customer shall also indemnify the Company against any claim or liability in respect of any infringement of a third party’s patent, copyright, registered design or other intellectual property rights resulting from compliance with the Customer’s instructions express or implied.The Customer shall also indemnify the Company against any loss. damage, injury, costs and expenses of whatever nature suffered by the Company to the extentthat the same is wholly or partly caused by or related to:(a) Designs, drawings or specifications given or specified by the Customer in respect of the
goods produced by the Company for the Customer: or(b) Defective materials or products supplied by the ‘customer to the Company and
incorporated by the Company in goods produced by the Company for the Customer; or(c) The improper incorporation. assembly, use, processing, storage or handling of goods by
the Customer.
12.WaRRaNtY(a) The Company warrants in relation to goods of the Company’s manufacture that it will (at
the Company’s choice) either repair or replace, or refund the full purchase price of any goods which are found, within a period of 12 months from dispatch of such goods from the Company’s works (the warranty period’) to be defective or not in accordance with the contract or any express description or representation given or made on behalf to the Company in respect of the goods. The Company will require a reasonable period of time to carry out any repairs or replacements.
(b) The company warrants in relation to goods not of the Company’s manufacture (including but not limited to parts and components supplied by others for goods manufactured by the Company) that it will so far as it is able to do so give the Customer the benefit of any expressed guarantee or warranty by the manufacturer or supplier of such goods and of any other rights which the Company has against the manufacturer or supplier.
(c) The Customer’s remedies in respect of any claim under the foregoing express warranty or against any manufacturer or supplier as aforesaid or any claim under any condition or warranty implied by the law or any other claim in respect of the goods or any workmanship in relation hereto (whether or not involving negligence or breach of contract on the part of the Company) shall in relation to goods of the Company’s manufacture be limited to repair, replacement or refund of the purchase price aforesaid and in all other cases shall be limited to the enforcement of the above mentioned liabilities of the manufacturer or supplier and any condition or warranty implied by the law shall cease to apply after the expiry of the warranty period.
(d) The Company shall not in any circumstances be liable for any damages, compensation, costs, expenses, losses or other liabilities, whether direct or consequential, and other remedy which would otherwise be available in law is hereby excluded except to the extent that such exclusion is prohibited by any rule of law.
13. legal CoNStRuCtIoNThese Conditions of Sale shall be constructed with English Law and be subject to the jurisdiction of the English Courts.
Disclaimer: Whilst every effort has been made to ensure that the information is accurate, Sutton Tools reserve the right to correct any errors, inaccuracies or omissions and to change or update information at any time without prior notice.
This catalogue is printed using vegetable based inks on PEFC Certified paper and is made in Australia from elemental chlorine free (ECF) pulp derived from sustainable plantation forests and sourced from fully accredited ISO 14001 suppliers.
sustainableforest
millaccredited
elemental chlorinefree
EMAS
Sutto
n To
ols
JIS
Ca
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gu
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2011 JIS Catalogue
Sutton Tools Pty Ltd ABN 12 004 175 731
Australia (Head Office) 378 Settlement Road, Thomastown 3074, Victoria Australia T +61 3 9280 0800 F +61 3 9464 0015 E [email protected]
Hong Kong 19/F, Tak Lee Commercial Building, 113-117 Wanchai Road, Hong Kong T/F +852 2575 6684 E [email protected]
India Sector-II, Falta Special Economic Zone, South 24 Parganas, West Bengal 743504 T +91 3174 222852 F +91 3174 222853 E [email protected]
Singapore 1 Ubi View, #03-18 Focus One, Singapore 408555 T +65 6745 6388 F +65 6745 5080 E [email protected]
Global OfficesAsia Hong Kong • India • Singapore Australasia Australia (Head Office) • New ZealandEurope France • Germany • Italy • The Netherlands
www.sutton.com.au 4999
8000
6_08
09
9311963438948