4t40-e

4T40E / 4T45EGeneral Motors500 076 766 301 777 520 510 531 442 528 176 534 532 507-5 313 538 209 535 421 422 740

FWD 4 Speed000 P&R Kit 321 747 320 002 OHK Kit 004 Master L/Steels Kit 006 Master W/Steels Kit 425 Valve Body 446 011 Filter Kit 030 Bushing Kit 119 Friction Module 566 986 139 Steel Module 175 Ring Kit 200 Washer Kit 201 Bearing Kit Interm. / 4th Band 2nd Roller Clutch Rev. / Input Drum 400 Tech Manual

A536

314 315

538 533

431

788 125 124 104 144

301A 280 022 667 656 061 556 061B 338 966 976 890

B

2nd Clutch

669

286 658

286 881 878

965

565 975

879 126

106

146

244 051

555

241

056

CInput Sprag Direct Clutch Reaction Carrier Shaft

564 148 108 128 129 877 974 964B 964 554 048 048B 024 062 674 652

DForward Clutch Forward Clutch Housing Low / Rev. Band 072 993 993-7 Low Roller Clutch

991 991-4 991-3

E

410 Neutral Safety Switch Manual Valve

741-1

991-2

994

D&E Automotive Products, Inc.

166

Cleveland, OH 877-863-2633 Toledo, OH 866-463-2633 St. Louis, MO 800-605-6166

93

FWD 4 Speed996 378 926B 352 927 926 932 931 931B 363 354 937 936 895 Channel Plate 895 671

4T40E / 4T45EGeneral Motors700 278 880 705 279 178 673 380 295 529 032

755

324

706 281 298

713

179

045 962

562 972 874 226

A

077

678

Chain Driven Sprocket Support 132 569 112 231 979 989 871

131 130

110

150*

892 229 230*

046

177

559

047 969

668

BReverse Clutch Direct / Coast Drum Coast Clutch Input Sun Gear Shaft

624

584

238 612 888

594

582

889

235

592

050

574

882

232

875

CReaction Carrier Shell Reaction Planet Input Sun Gear Input Planet 717 Diff. Parts 715 883 257 181 054 634 254 690 618 247 054 888 716 292 598 887 438 Forward Hub 490 329 760 070 031 894 675 894 077

DDifferential 379 010 846 382 839 300 779 765 901 903 902 900 365 366 904 Interm. / 4th Servo 382 999 Case 382 843 436 911 913 912 910 363 364 914 Low / Rev Servo 060 076 493 370

E

93

D&E Automotive Products, Inc. Hazel Park, MI 800-245-9754 Grandville, MI 800-326-3314 Taylor, MI 800-932-6334 167

4T40E / 4T45EGeneral MotorsPART # PAPER & RUBBER KIT QTY. PART # OVERHAUL KIT QTY.

FWD 4 SpeedREFERENCE #

93000APW ..... Paper & Rubber Kit, 4T40E (W/Bonded Pistons) (W/Bonded Rubber Pan Gasket) 1995-Up ....... 1 ...................... REFERENCE #

93002AW ....... Overhaul Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ................................... 1 ...................... PART # MASTER L/STEEL KIT QTY. REFERENCE #

93004AW ....... Master L/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ......................... 1 ...................... PART # MASTER W/STEEL KIT QTY. REFERENCE #

93006AW ....... Master W/Steels Kit, 4T40E/4T45E 1995-Up (For Bonded Pistons Sell 93962AK) ....................... 1 ...................... PART # FILTER QTY. REFERENCE #

93010A .......... Filter, 4T40E 1995-Up ..................................................................................................................... 1 ...................... 24203770 PART # FILTER KIT QTY. REFERENCE #

93011AW ....... Filter Kit, 4T40E (W/Bonded Rubber Pan Gasket) 1995-Up .......................................................... 1 ...................... PART # MISC FILTERS QTY. REFERENCE #

93016A .......... Screen, 4T40E Snaps Into Valve Body Seperator Plate 1995-Up .................................................. 1 ...................... PART # BANDS QTY. REFERENCE #

93022A .......... Band, 4T40E Intermediate/4th 1995-Up ......................................................................................... 1 ...................... 93024A .......... Band, 4T40E Low/Reverse 1995-Up (Use 23022E) ....................................................................... 1 ...................... 23022E .......... Band, 4T40E Low/Reverse 1995-Up .............................................................................................. 1 ...................... 8651614 PART # BUSHINGS QTY. REFERENCE #

93030A .......... Bushing Kit, 4T40E 1995-Up .......................................................................................................... 1 ...................... 65036A .......... Bushing, 4T40E Converter Reactor (Front) 1995-Up .................................................................... 1 ...................... 8628915 93045A .......... Bushing, 4T40E Driven Sprocket Support (Rear) 1995-Up ............................................................ 1 ...................... 93046A .......... Bushing, 4T40E Direct/Coast Clutch Drum (Front) 1995-Up .......................................................... 1 ...................... 93047A .......... Bushing, 4T40E Direct/Coast Clutch Drum (Rear) 1995-Up .......................................................... 1 ...................... 93048A .......... Bushing, 4T40E Forward Drum (Front, Small One) 1995-Up ......................................................... 1 ...................... 93048B .......... Bushing, 4T40E Forward Drum (Rear, Large One) 1995-Up ......................................................... 1 ...................... 93050A .......... Bushing, 4T40E Forward Clutch Hub 1995-Up .............................................................................. 1 ...................... 93051A .......... Bushing, 4T40E Reaction Carrier Shell (Front) 1995-Up ............................................................... 1 ...................... 93054A .......... Bushing, 4T40E Forward Drum Support (Front & Rear) 1995-Up .................................................. 2 ...................... 93056A .......... Bushing, 4T40E Reaction Carrier Shell (Rear) 1995-Up ................................................................ 1 ...................... 56060 ............. Bushing, 4T40E Case 1995-Up ...................................................................................................... 1 ...................... 93061A .......... Bushing, 4T40E Reverse Input Drum (Front) 1995-Up .................................................................. 1 ...................... 93061B .......... Bushing, 4T40E Reverse Input Drum (Rear) 1995-Up ................................................................... 1 ...................... 93062A .......... Bushing, 4T40E Final Drive Sun Gear Shaft (Front) 1995-Up ....................................................... 1 ...................... PART # METAL CLAD SEALS QTY. REFERENCE #

23070 ............. Seal, 4T40E Front Converter 1995-Up ........................................................................................... 1 ...................... 8664812 93072A .......... Seal, 4T40E Manual Shaft 1995-Up ............................................................................................... 1 ...................... 93076A .......... Seal, 4T40E Axle (Both Sides) 1995-Up ......................................................................................... 2 ...................... 93077A .......... Seal/Sleeve, 4T40E Axle (Inner)(Both Sides) 1995-Up .................................................................. 2 ...................... PART # FRICTION CLUTCH QTY. REFERENCE #

93104A .......... Friction, 4T40E 2nd Clutch .070" 1995-Up ..................................................................................... 3 ...................... 24209723 93106A .......... Friction, 4T40E Direct Clutch .070" (W/36 External Teeth) 1995-Up ............................................ 4-6 .................... 24209727 93108A .......... Friction, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ............................................................. 7 ...................... 8684444 93110A ........... Friction, 4T40E Reverse Clutch .070" 1995-Up .............................................................................. 3 ...................... 93112A ........... Friction, 4T40E Coast Clutch .070" 1995-Up .................................................................................. 4 ...................... 8684282 93119A ........... Friction Module, 4T40E (Hi-Energy) 1995-Up ................................................................................ 1 ...................... 93119AHP ...... Friction Module, 4T40E (Hi-Performance, Blue Plate) 1995-Up ..................................................... 1 ...................... 93119AS1 ...... Friction Module, 4T40E (Stage 1) 1995-Up ..................................................................................... 1 ......................


168


FWD 4 SpeedPART # 93124A 93125A 93126A 93128A 93129A 93130A 93130B 93131A 93132A 93139A PART # 93144A 93146A 93148A 93150A 93150B 93150C PART # STEEL CLUTCH

4T40E / 4T45EQTY. REFERENCE #

General Motors

.......... Steel, 4T40E 2nd Clutch .089" (8 Teeth) 1995-Up .......................................................................... 3 ...................... 24200790 .......... Steel, 4T40E 2nd Clutch (Waved) 1995-Up .................................................................................... 1 ...................... 24200298 .......... Steel, 4T40E Direct Clutch .074" (W/16 Internal Teeth) 1995-Up ................................................. 4-6 .................... 8685879 .......... Steel, 4T40E Forward Clutch .069" (30 Teeth) 1995-Up ................................................................. 7 ...................... 8684445 .......... Steel, 4T40E Forward Clutch .038" (12 Teeth)(Waved) 1995-Up ................................................... 1 ...................... 24200467 .......... Steel, 4T40E Reverse Clutch .088" (30 Teeth) 1995-Up ................................................................ 3 ...................... .......... Steel, 4T40E Reverse Clutch .088" (30 Teeth)(Turbulator) 1998-Up .............................................. 3 ...................... .......... Steel, 4T40E Reverse Clutch .043" (8 Teeth)(Waved) 1995-Up ..................................................... 1 ...................... .......... Steel, 4T40E Coast Clutch .069" (12 Teeth) 1995-Up .................................................................... 4 ...................... 8685874 .......... Steel Module, 4T40E 1995-Up ........................................................................................................ 1 ...................... CLUTCH PRESSURE PLATES QTY. REFERENCE #

.......... Pressure Plate, 4T40E 2nd Clutch .251" 1995-Up ......................................................................... 1 ...................... 8684324 .......... Pressure Plate, 4T40E Direct Clutch .204" (W/16 Internal Teeth) 1995-Up ................................... 1 ...................... 8685875 .......... Pressure Plate, 4T40E Forward Clutch .122" (30 Teeth) 1995-Up ................................................. 1 ...................... 24200595 .......... Pressure Plate, 4T40E Reverse Clutch (Stamped A) 1995-Up .................................................... 1 ...................... .......... Pressure Plate, 4T40E Reverse Clutch (Stamped B) 1995-Up .................................................... 1 ...................... .......... Pressure Plate, 4T40E Reverse Clutch (Stamped C) 1995-Up ................................................... 1 ...................... OIL SEALING RINGS QTY. REFERENCE #

93175AT ......... Ring Kit, 4T40E (Teflon) 1995-Up ................................................................................................... 1 ...................... 93177AT ......... Ring, 4T40E Direct/Coast Clutch Drum (Solid)(Teflon) 1995-Up .................................................... 4 ...................... 8684272 56178AT ......... Ring, 4T40E Turbine Shaft (Front)(Solid)(Teflon) 1995-Up ............................................................ 1 ...................... 8637170 56178BT ........ Ring, 4T40E Turbine Shaft (Rear)(Solid)(Teflon) 1995-Up ............................................................. 2 ...................... 8643058 93179AT ......... Ring, 4T40E Driven Sprocket Support (Vespel)(Teflon) 1995-Up ................................................... 2 ...................... 24201613 93181T ........... Ring, 4T40E Forward Drum Support (Teflon) 1995-Up .................................................................. 2 ...................... 24204223 PART # WASHERS & BEARINGS QTY. REFERENCE #

93200A .......... Washer Kit, 4T40E 1995-Up ........................................................................................................... 1 ...................... 93201A .......... Bearing Kit, 4T40E 1995-Up ........................................................................................................... 1 ...................... 93209A .......... Bearing, 4T40E Pump Shaft Needle (With Seal) 1995-Up (1.065"OD) (.705" Wide) ..................... 1 ...................... 93226A .......... Washer, 4T40E Driven Sprocket Support to Reverse Input Drum (Plastic, 8 Tab) 1995-Up .......... 1 ...................... 93229A .......... Bearing, 4T40E Driven Sprocket Support to Direct/Coast Drum (Use 84257) 1995-Up ................ 1 ...................... 8644206 93230A .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .061" (Brown, Plastic) 1995-Up ....... 1 ...................... 93230B .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .072" (Grey, Plastic) 1995-Up ......... 1 ...................... 93230C .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .084" (Natural, Plastic) 1995-Up ..... 1 ...................... 93230D .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .096" (Black, Plastic) 1995-Up ........ 1 ...................... 93230E .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .107" (Orange, Plastic) 1995-Up ..... 1 ...................... 93230F ........... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .119" (Violet, Plastic) 1995-Up ........ 1 ...................... 93230G .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .131" (Yellow, Plastic) 1995-Up ....... 1 ...................... 93230H .......... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .142" (Red, Plastic) 1995-Up .......... 1 ...................... 93230J ........... Washer, 4T40E Driven Sprocket Support to Dir/Coast Drum .154" (Green, Plastic) 1995-Up ....... 1 ...................... 93231A .......... Bearing, 4T40E Direct/Coast Clutch Drum to Input Sun Gear Shaft (Front) 1995-Up ................... 1 ...................... 93232A .......... Washer, 4T40E Forward Hub to Forward Drum (Plastic, 3 Tab) 1995-Up ...................................... 1 ...................... 93235A .......... Bearing, 4T40E Input Planet to Forward Hub (Use 23257) 1995-Up ............................................. 1 ...................... 8644206 93238A .......... Bearing, 4T40E Reaction Planet to Input Sun Gear 1995-Up ........................................................ 1 ...................... 93241A .......... Bearing, 4T40E Reaction Carrier Shaft to Sun Shell 1995-Up ....................................................... 1 ...................... 93244A .......... Bearing, 4T40E Input Sun Gear Shaft to Reaction Carrier Shell (Rear) 1995-Up ......................... 1 ...................... 65247A .......... Bearing, 4T40E/4T45E Differential To Sun Gear (2.000"OD) 1995-Up .......................................... 1 ...................... 23247 ............. Bearing, 4T40E/4T45E Differential To Sun Gear (2.191"OD) 1995-Up .......................................... 1 ...................... 23247A .......... Bearing, 4T40E/4T65E Differential To Sun Gear (2.125OD) ......................................................... 1 ...................... 93254A .......... Bearing, 4T40E Forward Drum Support to Parking Gear 1995-Up ................................................ 1 ...................... 23257 ............. Bearing, 4T40E Driven Sprocket Support to Direct/Coast Drum (& Input Planet to Forward ....................... Hub) 1995-Up .................................................................................................................................. 2 ...................... 8644206 93257A .......... Bearing, 4T40E Forward Drum to Support 1995-Up ...................................................................... 1 ...................... 93278A .......... Washer, 4T40E Drive Sprocket to Case Cover (Plastic 4 Tab) 1995-Up ........................................ 1 ...................... 56279A .......... Washer, 4T40E Drive Sprocket to Support 1995-Up ...................................................................... 1 ...................... 8652841 93280A .......... Washer, 4T40E Driven Sprocket to Side Cover 1995-Up ............................................................... 1 ...................... 93281A .......... Washer, 4T40E Driven Sprocket to Support 1995-Up .................................................................... 1 ...................... 8637227 93286A .......... End Washer, 4T40E Input Sprag (2 Per Sprag) 1995-Up ............................................................... 2 ...................... 56292 ............. Bearing, 4T40E Differential to Case 1995-Up ................................................................................ 1 ...................... 8631362 PART # WASHERS & BEARINGS (Continued) QTY. REFERENCE #

56295 ............. Caged Needle Bearing, 4T40E Converter Reactor 1995-Up ......................................................... 1 ...................... 24214158 56298 ............. Caged Needle Bearing, 4T40E Driven Sprocket Support 1995-Up ................................................ 1 ...................... 8631190


4T40E / 4T45EGeneral MotorsPART # GASKETS & RUBBER COMPONENTS QTY.

FWD 4 SpeedREFERENCE #

93300AW ....... Gasket, 4T40E Bottom Pan (Bonded) 1995-Up ............................................................................. 1 ...................... 93301A .......... Seal, 4T40E Side Cover Gasket (Inner)(Molded Rubber) 1995-Up ............................................... 1 ...................... 93301B .......... Seal, 4T40E Side Cover Gasket (Outer)(Molded Rubber) 1995-Up .............................................. 1 ...................... 93320A .......... Gasket, 4T40E Valve Body Spacer Plate to Case Cover 1995-03 ................................................ 1 ...................... 24212642 93320AA ....... Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2004-05 ............................................... 1 ...................... 93320AB ........ Gasket, 4T40E Valve Body Spacer Plate To Case Cover 2006-Up ............................................... 1 ...................... 93321A .......... Gasket, 4T40E Valve Body to Spacer Plate 1995-03 ..................................................................... 1 ...................... 24207387 93321AA ....... Gasket, 4T40E Valve Body To Spacer Plate 2004-05 .................................................................... 1 ...................... 93321AB ........ Gasket, 4T40E Valve Body To Spacer Plate 2006-Up .................................................................... 1 ...................... 93324A .......... Gasket, 4T40E Case to Case Cover 1995-Up ................................................................................ 1 ...................... 93338A .......... Piston, 4T40E Reverse Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ...................... 93352A .......... D-Ring, 4T40E 1-2 Accumulator Piston 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ................... 1-3 .................... 93353A .......... D-Ring, 4T40E 2-3 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ...................... 93354A .......... D-Ring, 4T40E 3-4 Accumulator Piston 1995-Up (Use 93352A) .................................................... 1 ...................... 93363A .......... Lip Seal, 4T40E Low/Reverse Servo Piston 1995-Up .................................................................... 1 ...................... 93364A .......... O-Ring, 4T40E Low/Reverse Servo Cover 1995-Up ...................................................................... 1 ...................... 93365A .......... Lip Seal, 4T40E Intermediate/4th Servo Piston 1995-Up ............................................................... 1 ...................... 93366A .......... O-Ring, 4T40E Intermediate/4th Servo Cover 1995-Up ................................................................. 1 ...................... 93379A .......... Seal, 4T40E Filter 1995-Up ............................................................................................................ 1 ...................... 56380 ............. O-Ring, 4T40E Turbine Shaft (Goes Behind Splines) (4 & 6 Cylinder Type) .................................. 1 ...................... PART # TECHNICAL MANUALS QTY. REFERENCE #

93400A .......... Tech Manual, 4T40E 1995-Up ........................................................................................................ 1 ...................... PART # ELECTRICAL COMPONENTS QTY. REFERENCE #

93410A .......... Switch, 4T40E Neutral Safety 1995 ................................................................................................ 1 ...................... 93410AA ........ Switch, 4T40E Neutral Safety 1996 ................................................................................................ 1 ...................... 93410AB ........ Switch, 4T40E Neutral Safety 1997-03 ......................................................................................... 1 ...................... 93410AC ........ Switch, 4T40E/4T45E Neutral Safety 2004-08 .............................................................................. 1 ...................... 93421A .......... Solenoid, 4T40E 1-2 Shift 1995-Up (Also 2-3 Shift) .................................................................... 1-2 .................... 24207236 93422A .......... Solenoid, 4T40E 2-3 Shift 1995-Up (Use 93421A) ......................................................................... 1 ...................... 24207236 93425A .......... Solenoid, 4T40E Lock-Up (TCC) 1995-Up (Use 62418E) .............................................................. 1 ...................... 24212690 62418E .......... Solenoid, 4T40E Lock-Up (TCC) 1995-Up ..................................................................................... 1 ...................... 24212690 23431G .......... Solenoid, 4T40E Pressure Control (EPC) 1995-02 ........................................................................ 1 ...................... 10478146 23431GA ........ Solenoid, 4T40E Pressure Control (EPC) 2003-Up ........................................................................ 1 ...................... 24225825 23436G .......... Sensor, 4T40E Vehicle Speed 1995-Up ......................................................................................... 1 ...................... 24207507 93438A .......... Sensor, 4T40E/4T45E Input Speed 1995-Up (The Aluminum Bracket Has1 Bolt Hole & Is Square ....................... On The End) (.810 Long) ............................................................................................................... 1 ...................... 24218077 93438AA ....... Sensor, 4T40E/4T45E Input Speed 1997-Up (The Aluminum Bracket Has 1 Bolt Hole & Is Round ....................... On The End) (.725 Long) ............................................................................................................... 1 ...................... 10456546 93442A .......... Switch Assembly, 4T40E Manifold Pressure 1995-03 .................................................................... 1 ...................... 24226580 93442B .......... Switch Assembly, 4T40E Manifold Pressure 2004-Up .................................................................... 1 ...................... 24217544 93444A .......... Connector, 4T40E Case 1995-Up ................................................................................................... 1 ...................... 62445E-2K ..... Repair Kit, 4T40E (Repairs The 2 Pin VSS Harness Only)(1OD) ................................................. 1 ...................... 23445GH ........ Wire Harness Repair, 4T40E External (20 Pin Connector)(GM Universal)(Rostra) ..................... 1 ...................... 93446A .......... Wire Harness, 4T40E Internal W/Case Connector 1995-Up (14 Prong Case Connector ....................... With 5 Two Prong Connectors & 1 Six Prong Connector) ............................................................. 1 ...................... 93446B .......... Wire Harness, 4T40E Internal With Case Connector 1995-Up (14 Prong Case Connector With ....................... 5 Two Prong Connectors And 1 Five Prong Connector) ............................................................... 1 ...................... 93447AC ........ Interceptor, 4T40E 1995-Up ............................................................................................................ 1 ...................... 350-0063 ....... GM Computer Repair (ECM) 4T40E/4T45E (Wire Harness With Terminal Ends)(Rostra) .............. 1 ...................... PART # MISC. COMPONENTS QTY. REFERENCE #

93493A .......... Fill Plug, 4T40E OiL 1995-Up ......................................................................................................... 1 ...................... PART # HARD PARTS QTY. REFERENCE #

93500A ........... Pump Assy, 4T40E Complete 1995-Up .......................................................................................... 1 ...................... 24208987 93529A .......... Converter Reactor, 4T40E 1995-Up ............................................................................................... 1 ...................... 8685660 93554A .......... Drum, 4T40E Forward Clutch 1995-Up .......................................................................................... 1 ...................... 24203622 93555A .......... Reaction Carrier Shaft, 4T40E (Holds Direct Fri)(Splines Into Reaction Carrier) 1995-Up ............ 1 ...................... 93556AK ........ Drum, 4T40E Reverse Input Clutch (W/Sprag)(3 Clutch) 1995-Up ................................................ 1 ...................... 93559A .......... Drum, 4T40E Direct/Coast Clutch 1995-Up .................................................................................... 1 ...................... 93562A .......... Piston Kit, 4T40E 2nd Clutch (Bonded) 1995-UP ........................................................................... 1 ...................... 93564A .......... Piston Kit, 4T40E Forward Clutch (Bonded) 1995-UP .................................................................... 1 ......................


170


FWD 4 Speed

4T40E / 4T45EGeneral Motors

93565A .......... Piston Kit, 4T40E Direct Clutch (Bonded) 1995-UP ........................................................................ 1 ...................... 93566A .......... Piston Kit, 4T40E Reverse Clutch (Bonded) 1995-UP .................................................................... 1 ...................... 93569A .......... Piston Kit, 4T40E Coast Clutch (Bonded) 1995-UP ........................................................................ 1 ...................... 93574A .......... Hub, 4T40E Forward Clutch 1995-Up ............................................................................................ 1 ...................... 93582A .......... Planet, 4T40E Input (Rear)(46 Tooth Sun Gear) 1995-Up ............................................................. 1 ...................... 24208590 93584A .......... Planet, 4T40E Reaction (Front)(42 Tooth Sun Shell) 1995-Up ....................................................... 1 ...................... 24208584 93592A .......... Ring Gear, 4T40E Input Planet (Rear) 1995-Up (Use 93594A) ...................................................... 1 ...................... 8684574 93594A .......... Ring Gear, 4T40E Reaction Planet (Front) 1995-Up ....................................................................... 1 ...................... 8684574 93598 ............. Ring Gear, 4T40E Final Drive (78 Teeth, Left Angled) 1995-96 ..................................................... 1 ...................... 93598A .......... Ring Gear, 4T40E Final Drive (78 Teeth, Right Angled) 1997-Up ................................................... 1 ...................... 93612A .......... Sun Gear, 4T40E Input (46 Teeth) 1995-Up ................................................................................... 1 ...................... 8684581 23618AA ........ Sun Gear, 4T40E Final Drive (34 Teeth, Left Angled) (2.170"OD) 1995-96 ................................... 1 ...................... 23618AB ........ Sun Gear, 4T40E Final Drive (34 Teeth, Right Angled) (2.170"OD) 1997-Up ................................ 1 ...................... 23618C .......... Sun Gear, 4T40E Final Drive (38 Teeth, Left Angled) (2.410"OD) 1995-96 ................................... 1 ...................... 23618CA ........ Sun Gear, 4T40E Final Drive (38 Teeth, Right Angled) (2.410"OD) 1997-Up ................................ 1 ...................... 93624A .......... Reaction Sun Shell, 4T40E W/42 Tooth Sun Gear 1995-Up .......................................................... 1 ...................... 93634A .......... Support, 4T40E Forward Drum (Cast # 24205284)(17 Roller Sprag Type) .................................... 1 ...................... 24204222 93634AA ........ Support, 4T40E Forward Drum (Cast # 24205284)(16 Roller Sprag Type) .................................... 1 ...................... 24204810 93634AB ........ Support, 4T40E Forward Drum (Cast # 24200088)(16 Roller Sprag Type) .................................... 1 ...................... 24210106 93634AC ........ Support, 4T40E Forward Drum 1999 .............................................................................................. 1 ...................... 24212711 93648A .......... Sprag Assy, 4T40E Input (22 Elements)(W/Outer Race, Side Washers, Snap Ring) 1995-Up ..... 1 ...................... 93652A .......... Sprag, 4T40E Low Roller Clutch (16 Rollers, Black Plastic Cage) ................................................. 1 ...................... 7471005 93652B .......... Sprag, 4T40E Low Roller Clutch (17 Rollers, Grey Plastic Cage) .................................................. 1 ...................... 93656A .......... Sprag, 4T40E 2nd Roller Clutch (W/Cage) 1995-Up ...................................................................... 1 ...................... 93658A .......... Sprag, 4T40E Input (22 Elements) 1995-Up ................................................................................... 1 ...................... 24203617 93667A .......... Outer Race, 4T40E 2nd Roller Clutch 1995-Up ............................................................................. 1 ...................... 93668A .......... Shaft, 4T40E Input Sun Gear Shaft 1995-Up ................................................................................. 1 ...................... 24203613 93669A .......... Outer Race, 4T40E Input Sprag 1995-Up ....................................................................................... 1 ...................... 24200497 93671A .......... Shaft, 4T40E Pump Drive (With .060 Thick Steel Race) 1995-Up ................................................ 1 ...................... 8684255 93671AA ........ Shaft, 4T40E Pump Drive (With .550 Thick Steel Race) 1995-Up ................................................ 1 ...................... 56673A .......... Turbine Shaft, 4T40E 1995-Up ....................................................................................................... 1 ...................... 8652382 93674A .......... Shaft, 4T40E Final Drive Sun Gear Shaft 1995-Up ........................................................................ 1 ...................... 24201609 93675A .......... Output Shaft, 4T40E (Short, External) 1995-Up ............................................................................. 1 ...................... 24200734 93678A .......... Output Shaft, 4T40E (Long, Internal) 1995-Up ............................................................................... 1 ...................... 24200733 93690A .......... Gear, 4T40E Parking Gear 1995-Up ............................................................................................... 1 ...................... 24204708 93700A .......... Chain, 4T40E (4 Cylinder) 3/4" Wide 1995-03 ................................................................................ 1 ...................... 24200738 93700AA ....... Chain, 4T40E (4 Cylinder) 5/8 Wide 11/03-Up ............................................................................... 1 ...................... 23700C .......... Chain, 4T45E (7/8 Wide)(Mouse Ear Links) 1999-Up ................................................................... 1 ...................... 93705A .......... Sprocket, 4T40E Drive (32 Teeth) 1995-Up .................................................................................... 1 ...................... 24204709 93705B .......... Sprocket, 4T40E Drive (35 Teeth) .660" Thick 1995-Up ................................................................. 1 ...................... 93705BA ........ Sprocket, 4T40E Drive (35 Teeth) .775" Thick 1995-Up ................................................................. 1 ...................... 93705C .......... Sprocket, 4T40E Drive (33 Teeth) .660" Thick 1995-Up ................................................................. 1 ...................... 93705CA ........ Sprocket, 4T40E Drive (33 Teeth) .775" Thick 1995-Up ................................................................. 1 ...................... 93706A .......... Sprocket, 4T40E Driven (38 Teeth) 1995-Up .................................................................................. 1 ...................... 24200079 93706B .......... Sprocket, 4T40E Driven (35 Teeth) .660" Thick 1995-Up ............................................................... 1 ...................... 93706BA ........ Sprocket, 4T40E Driven (35 Teeth) .770" Thick 1995-Up ............................................................... 1 ...................... 93706C .......... Sprocket, 4T40E Driven (37 Teeth) .660" Thick 1995-Up ............................................................... 1 ...................... 93706CA ........ Sprocket, 4T40E Driven (37 Teeth) .775" Thick 1995-Up ............................................................... 1 ...................... 93713A .......... Support, 4T40E Driven Sprocket (Cast # 8684348) 1995-96 ......................................................... 1 ...................... 24207143 93713B .......... Support, 4T40E Driven Sprocket (Cast # 24207153) 1997-02 ...................................................... 1 ...................... 93713C .......... Support, 4T40E Driven Sprocket (Cast # 24216212) 2003-Up ...................................................... 1 ...................... 93715A .......... Differential Assy, 4T40E (Use 23715) 1995-Up ............................................................................. 1 ...................... 93715AHK ..... Differential Assembly, 4T40E (38 Teeth Left Angle Sun Gear) .705"OD Pin (3.05 Ratio) ....................... 1995-96 30 Teeth Pick-Up (With 23618C Sun Gear, 23715AH Differential, 93598 Ring Gear) ..... 1 ...................... 93715AMK ..... Differential Assembly, 4T40E (38 Teeth Right Angle Sun Gear) .705"OD Pin (3.05 Ratio) ....................... 1997-Up 30 Teeth Pick-Up (With 23618CA Sun Gear, 23715AM Differential, ....................... 93598A Ring Gear) ......................................................................................................................... 1 ...................... 93715BEK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio) ....................... 1995-96 31 Teeth Pick-Up (With 23618AA Sun Gear, 23715BE Differential, ....................... 93598 Ring Gear) ............................................................................................................................ 1 ...................... 93715BFK ...... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio) ....................... 1995-96 29 Teeth Pick-Up (With 23618AA Sun Gear, 84715BF Differential, ....................... 93598 Ring Gear) ............................................................................................................................ 1 ...................... 93715BGK ..... Differential Assembly, 4T40E (34 Teeth Left Angle Sun Gear) .705"OD Pin (3.29 Ratio) ....................... 1995-96 30 Teeth Pick-Up (With 23618AA Sun Gear, 23715BG Differential, ....................... 93598 Ring Gear) ............................................................................................................................ 1 ...................... 93715BHK ..... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio) ....................... 1997-Up 30 Teeth Pick-Up (With 23618AB Sun Gear, 23715BH Differential, ....................... 93598A Ring Gear) ......................................................................................................................... 1 ...................... 93715BJK ...... Differential Assembly, 4T40E (34 Teeth Right Angle Sun Gear) .705"OD Pin (3.29 Ratio)



FWD 4 Speed

....................... 1997-Up 31 Teeth Pick-Up (With 23618AB Sun Gear, 23715BJ Differential, ....................... 93598A Ring Gear) ......................................................................................................................... 1 ...................... 23715BE ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(31 Teeth Pick-Up) 1995-96 ................ 1 ...................... 23715BF ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(29 Teeth Pick-Up) 1995-96 ................ 1 ...................... 23715BG ........ Differential Assy, 4T40E (34 Teeth Left Angle Sun Gear)(30 Teeth Pick-Up) 1995-96 ................ 1 ...................... 23715BH ........ Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(30 Teeth Pick-Up) 1997-Up .............. 1 ...................... 23715BJ ......... Differential Assy, 4T40E (34 Teeth Right Angle Sun Gear)(31 Teeth Pick-Up) 1997-Up .............. 1 ...................... PART # HARD PARTS (Continued) QTY REFERENCE #

93740A .......... Valve Body, 4T40E W/4 Solenoids (Cast # 8684055 or 24205471)(EPC Solenoid Is 1.320OD) . 1 ...................... 24209128 93740AA ....... Valve Body, 4T40E W/4 Solenoids (Cast # 24209130)(EPC Solenoid Is 1.320OD) ..................... 1 ...................... 93740AB ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 Or 24214698A)(The EPC Solenoid ....................... Is 1.320OD)(Does Not Have A 2-3 Accumulator Valve) ............................................................... 1 ...................... 93740AC ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24214698 or 24214698A)(The EPC Solenoid ....................... Is .862OD)(Does Not Have A 2-3 Accumulator Valve) ................................................................. 1 ...................... 93740AD ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24216020)(The EPC Solenoid Is .862OD)(Does ....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ...................... 93740AE ........ Valve Body, 4T40E W/4 Solenoids (Cast # 24233226)(The EPS Solenoid Is .862OD)(Does ....................... Not Have A 2-3 Accumulator Valve Or A TCC Feed Limit Valve) ................................................... 1 ...................... PART # VALVE BODY COMPONENTS QTY REFERENCE #

93741-1A ....... Manual Valve, 4T40E (Goes in Channel Plate) 1995-Up ................................................................ 1 ...................... 33000-02 ....... Sleeve, 4T40E TCC Regulator Apply Valve (Sonnax) (Use With 33000-TL Reamer) ................... 1 ...................... 33000-03 ....... Sleeve, 4T40E TCC Control Valve Sleeve (Sonnax) (Must Use F-3300-TL Reamer Set) ....................... (Use VB-Fix Also) ........................................................................................................................... 1 ...................... F-3300-TL ...... Reamer Set, Use With 33000-03 .................................................................................................... 1 ...................... 33886-01K ..... Sleeve & Spring, 4T40E Actuator Feed Limit Valve (Sonnax) (Must Use 33886-TL Reamer) ...... 1 ...................... 33886-TL ....... Reamer Set, Use With 33886-01K .................................................................................................. 1 ...................... 33886-02 ....... Valve, 4T40E Pressure Regulator (Oversize) (Sonnax) (Must Use 33886-TL2 Reamer) ............ 1 ...................... 33886-TL2 ..... Reamer Set, Use With 33886-02 (Sonnax) .................................................................................... 1 ...................... 93741PK ........ Pressure Regulator Kit, 4T40E (Fixes 3 Valve Bodies) (Contains: 1 Guide, 1 Reamer, 3 Pair ....................... Of Valves & Springs & Seats, 3 Pump Priming Springs) ................................................................. 1 ...................... 93741PK-1 ..... Pressure Regulator Refill Kit, 4T40E (Contains: 5 Each Pair Valve, Springs & Seats & Pump ....................... Priming Springs) .............................................................................................................................. 1 ...................... 33886-03K ..... Valve Kit, 4T40E/4T45E Boost Valve & Sleeve (Sonnax) .............................................................. 1 ...................... 33000-TL ....... Reamer Kit, 4T40E TCC Regulator Apply Sleeve (Sonnax) ........................................................... 1 ...................... 93747A .......... Plate, 4T40E Valve Body Separator 1995-Up ................................................................................. 1 ...................... 24205050 PART # HARD PARTS (Continued) QTY REFERENCE #

93755A .......... Channel Plate, 4T40E (1.103ID Sleeve)(Cast # 24200961) 1995-96 ........................................... 1 ...................... 24213577 93755B .......... Channel Plate, 4T40E (1.128ID Sleeve)(Cast # 24208122) 1997-98 ........................................... 1 ...................... 24210194 93755C .......... Channel Plate, 4T40E (Cast # 24216013) 1999-01 ........................................................................ 1 ...................... 24213193 93755S .......... Sleeve, 4T40E Case Cover (Channel Plate) 1995-Up ................................................................... 1 ...................... 93760A .......... Case, 4T40E 2.4L & V-6 (Cast # 24201966) 1995-00 .................................................................... 1 ...................... 24207691 93760B .......... Case, 4T40E 2.2L (Cast # 24208105) 1997-00 .............................................................................. 1 ...................... 24207685 93760C .......... Case, 4T40E (Quad 4) (Cast # 24201960) 1995-Up ...................................................................... 1 ...................... 93760CA ........ Case, 4T40E (Quad 4) (Cast # 24208106) 1995-Up ...................................................................... 1 ...................... 93760CB ........ Case, 4T40E/4T45E (Quad 4) (Cast # 24208156) 1994-Up .......................................................... 1 ...................... 93760DA ........ Case, 4T40E/4T45E (Saturn) (2.2L) 2000-Up (Cast # 24215871) ................................................ 1 ...................... 93760G .......... Case, 4T45E (3.5L) 2005-Up (Cast # 2423338) ............................................................................ 1 ...................... 93765A .......... Pan, 4T40E Bottom 1995-Up ........................................................................................................... 1 ...................... 93766A .......... Pan, 4T40E Side 1995-96 ............................................................................................................... 1 ...................... 24203605 93766B .......... Pan, 4T40E Side 1997-98 ............................................................................................................... 1 ...................... 24213577 93766C .......... Pan, 4T40E Side 1999-03 (Cast # 24207184) ................................................................................ 1 ...................... 24213141 93766D .......... Pan, 4T40E Side (Cast # 24222115) 2004-Up ................................................................................ 1 ...................... 93843A .......... Bracket, 4T40E Vehicle Speed Sensor 1995-Up ........................................................................... 1 ...................... 93846A .......... Valve, 4T40E Oil Level Control 1995-Up ........................................................................................ 1 ...................... 93871A .......... Snap Ring, 4T40E Holds Coast Clutch Spring Retainer In Drum 1995-Up .................................... 1 ...................... 93874A .......... Snap Ring, 4T40E Holds 2nd Clutch Spring Retainer In Support 1995-Up ................................... 1 ...................... 93875A .......... Snap Ring, 4T40E Holds Forward Clutch Pressure Plate In Drum 1995-Up ................................. 1 ...................... 93877A .......... Snap Ring, 4T40E Holds Forward Clutch Spring Retainer In Drum 1995-Up ................................ 1 ...................... 93878A .......... Snap Ring, 4T40E Holds Direct Clutch Pressure Plate In Drum 1995-Up ..................................... 1 ...................... 93879A .......... Snap Ring, 4T40E Holds Direct Clutch Spring Retainer In Drum 1995-Up .................................... 1 ...................... 56880 ............. Snap Ring, 4T40E Holds Drive Sprocket to Turbine Shaft 1995-Up .............................................. 1 ...................... 8631210 93881A .......... Snap Ring, 4T40E Holds Input Sprag to Outer Race 1995-Up ...................................................... 1 ...................... 93882A .......... Snap Ring, 4T40E Holds Input Planet Ring Gear to Forward Hub (.088") 1995-Up ...................... 1 ...................... 93883A .......... Snap Ring, 4T40E Holds Forward Drum Support to Case 1995-Up .............................................. 1 ......................


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FWD 4 Speed


93887A .......... Snap Ring, 4T40E Holds Differential Ring Gear to Case 1995-Up ................................................. 1 ...................... 93888A .......... Snap Ring, 4T40E Holds Input Sun Gear To Input Sun Gear Shaft 1995-Up ....................... (Also Holds Final Drive Sun Gear to Final Drive Sun Gear Shaft) ................................................. 2 ...................... 93889A .......... Snap Ring, 4T40E Holds Reaction Planet Ring Gear to Input Planet (.058") 1995-Up ................... 1 ...................... 93890A .......... Snap Ring, 4T40E Holds Reverse Input Retainer In Drum 1995-Up .............................................. 1 ...................... 93892A .......... Snap Ring, 4T40E Holds Reverse Clutch Pressure Plate In Drum 1995-Up .................................. 1 ...................... 93894A .......... Snap Ring, 4T40E Output Shaft(Short, External) 1995-Up (Use 93895A) .................................... 2 ...................... 93895A .......... Snap Ring, 4T40E Output Shaft(Long, Internal) 1995-Up .............................................................. 2 ...................... 93900A .......... Servo Assy, 4T40E Intermediate/4th Servo (Cover Cast # 24201880) 1995-Up .......................... 1 ...................... 93910A .......... Servo Assy, 4T40E Low/Reverse Servo (Cover Cast # 24201882) 1995-Up ............................. 1 ...................... 93926A .......... Spring, 4T40E 1-2 Accumulator (Outer) 1.830" Long 1995-Up ..................................................... 1 ...................... 8685241 93926B .......... Spring, 4T40E 1-2 Accumulator Cushion (Inner) .850" Long 1995-Up .......................................... 1 ...................... 93927A .......... Piston, 4T40E 1-2 Accumulator (Plastic) 1995-Up (Also Fits 2-3 & 3-4 Accumulator) ............... 1-3 .................... 24210506 93931A .......... Spring, 4T40E 2-3 Accumulator (Outer) 1.670" Long 1995-Up (Also Fits 3-4 Accumulator) ..... 1-2 .................... 8685240 93931B .......... Spring, 4T40E 2-3 Accumulator Cushion (Inner) 1.950" Long 1995-Up ........................................ 1 ...................... 93932A .......... Piston, 4T40E 2-3 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506 93936A .......... Spring, 4T40E 3-4 Accumulator (Outer) 1.670" Long 1995-Up (Use 93931A) ............................. 1 ...................... 8685240 93937A .......... Piston, 4T40E 3-4 Accumulator (Plastic) 1995-Up (Use 93927A) ................................................. 1 ...................... 24210506 93962A .......... Piston, 4T40E 2nd Clutch (Bonded) 1995-Up ................................................................................. 1 ...................... 93962AK ........ Piston Set, 4T40E (Bonded) 1995-Up (Contains: 93962A, 93964A, 93964B, 93965A, 93966A, ....................... 93338A, 93969A) ........................................................................................................................... 1 ...................... 93964A .......... Piston, 4T40E Forward Clutch (Inner)(Bonded)(Not Reusable if Taken Out) 1995-Up .................. 1 ...................... 93964B .......... Piston, 4T40E Forward Clutch (Outer)(Bonded) 1995-Up .............................................................. 1 ...................... 93965A .......... Piston, 4T40E Direct Clutch (Outer)(Bonded) 1995-Up .................................................................. 1 ...................... 93966A .......... Piston, 4T40E Reverse Clutch (Outer)(Bonded) 1995-Up ............................................................. 1 ...................... 93969A .......... Piston, 4T40E Coast Clutch (Inner)(Bonded) 1995-Up .................................................................. 1 ...................... 93972A .......... Spring & Retainer, 4T40E 2nd Clutch 1995-Up .............................................................................. 1 ...................... 93974A .......... Spring & Retainer, 4T40E Forward Clutch 1995-Up ....................................................................... 1 ...................... 93975A .......... Spring & Retainer, 4T40E Direct Clutch 1995-Up ........................................................................... 1 ...................... 93976A .......... Spring & Retainer, 4T40E Reverse Clutch 1995-Up ....................................................................... 1 ...................... 93979A .......... Spring, 4T40E Coast Clutch Return 1995-Up ................................................................................. 1 ...................... 93986A .......... Retainer, 4T40E 2nd Roller Clutch(Not Reusable if Taken Off) 1995-Up ....................................... 1 ...................... 24207224 93989A .......... Retainer, 4T40E Coast Clutch Spring 1995-Up .............................................................................. 1 ...................... 93991A .......... Linkage Assy, 4T40E Internal 1995-Up ........................................................................................... 1 ...................... 93999A .......... Tube Set, 4T40E Oil Tubes 1995-Up .............................................................................................. 1 ......................



FWD 4 Speed

Technical Bulletin #950Transmission: 4T40E/4T45E Subject: Slips in Forward, Cracked Oil Feed Tube Application: Cavilier, Malibu, Alero, Cutless, Grand AM, Sunfire Issue Date: August, 2005

4T40E/4T45ESlips in ForwardCracked Oil Feed Tube A cracked Oil Feed Tube may be the cause of a no forward or slips in forward condition. When installing the tube assembly to the case make sure there is no debris caught under the plate area before torquing the tube bolts. This may cause the tube assembly to crack. Make sure to check all tubes during disassembly and reassembly.

Torque the feed pipe bolts to 106 inch lbs

Copyright 2005 ATRA. All Rights Reserved.

SB

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4T40E / 4T45EGeneral Motors D&E Automotive Products, Inc. Hazel Park, MI 800-245-9754 Grandville, MI 800-326-3314 Taylor, MI 800-932-6334 175

4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATIC

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1494 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.


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4T40E

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Deluxe Kit ---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul Kit ---------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit ------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ----------------- 400 Pump Part --------------------------------- 507 Valve Body Parts ------------------- 741 Case Parts ------------------------------- 761Note: Not all items are available for all transmissions

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1495

4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATICill. DESCRiPTiON QTY. YEAR PART NO. REFERENCE NO.

DELUXE KITS (SUPER KITS)008J 4T40E, 4T45E (w/ Bonded Pistons)........................................................................... 1 95-Up 14008APW K8600-R

COMPLIANCE KITS (CALIFORNIA KITS)007J 4T40E, 4T45E (w/ Bonded Pistons)........................................................................... 1 95-Up 14007APW CK8600-R

MASTER OVERHAUL KITS (WITH STEELS)006J 4T40E, 4T45E (w/ Bonded Pistons)........................................................................... 1 95-Up 14006APW K8600

LESS STEEL KITS004J 4T40E, 4T45E (w/ Bonded Pistons)........................................................................... 1 95-Up 14004APW K8600-LS

OVERHAUL KITS (W/ RINGS & SEALS)002J 002J 4T40E, 4T45E (w/o Bonded Pistons) ......................................................................... 4T40E, 4T45E (w/ Bonded Pistons)........................................................................... 1 1 95-Up 95-Up 14002AW 14002APW K86900 K86900M

FILTER KITS011K Filter Kit .................................................................................................................... 1 95-Up 14011AW FK86710

FILTERS010K 016J 016J Filter ......................................................................................................................... Screen, Shift Solenoid (Snaps in Separator Plate) ...................................................... Screen, Actuator Feed (in Valve Body) ....................................................................... 1 1 1 95-Up 95-Up 95-Up 14010A 74016A 14016 86710 61713A 86712

BANDSPrefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined 022G 022G Intermediate (2-4) Flex .............................................................................................. Low/ Reverse ............................................................................................................ 1 1 95-Up 95-Up 14022A 84022E 86700 66700E

BUSHINGS030J 032J 036A 045B 047C 048E 048E 050D 051H 054E 056H 060J 061G 061G 062E Bushing Kit ............................................................................................................... Converter Hub........................................................................................................... Converter Reactor ..................................................................................................... Driven Support .......................................................................................................... Input Shaft (Rear)...................................................................................................... Forward Drum (Front) ............................................................................................... Forward Drum (Rear) ................................................................................................ Forward Clutch Hub .................................................................................................. Reaction Carrier Shell (Front)..................................................................................... Final Drive Support.................................................................................................... Reaction Carrier Shell (Rear) ..................................................................................... Case ......................................................................................................................... Reverse Drum (Front) ................................................................................................ Reverse Drum (Rear) ................................................................................................ Final Drive Shaft ........................................................................................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14030A 64032B 54036A 14045A 14047A 14048A 14048B 14050A 14051A 14054A 14056A 64060 14061A 14061B 14062A K86901 51005A 32006 86002 86005 86009 86010 86008 86007 86012 86006 51013 86003 86004 86011

METAL CLAD SEALS070J 072 076J 077F Converter.................................................................................................................. Manual Lever ............................................................................................................ Axle (Both Sides, Outer) ............................................................................................ Axle Sleeve (Both Sides, Inner) .................................................................................. 1 1 2 2 95-Up 95-Up 95-Up 95-Up 84070 84072A 14076A 14077A 51200AV 51202A 86201 86205

FRICTION PLATES104G 2nd Clutch ................................................................................................................ 3 95-Up 14104A 86100

96


FRICTION PLATES (Cont.)104G 106C 106C 108D 108D 110C 110C 112H 112H 2nd Clutch (High Performance) (Blue) ....................................................................... Direct (External Teeth) ............................................................................................... Direct (External Teeth) (High Performance) (Blue) ...................................................... Forward .................................................................................................................... Forward (High Performance) (Blue) ........................................................................... Reverse .................................................................................................................... Reverse (High Performance) (Blue) ........................................................................... Coast ........................................................................................................................ Coast (High Performance) (Blue)............................................................................... 3 4-6 4-6 7 7 3 3 4 4 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up R14104AHP 14106A R14106AHP 14108A R14108AHP 14110A R14110AHP 14112A R14112AHP 86100X 86104 86104X 86106 86106X 86102 86102X 86108 86108X

4T40E

STEEL PLATES124G 125B 126C 128D 129D 130C 130C 131G 132H 2nd Clutch .089 (8 T) .............................................................................................. 2nd Clutch .070" (No T) Waved ................................................................................. Direct .074 (16 T) Internal Teeth............................................................................... Forward .069 (30 T) ................................................................................................ Forward .039 (30 T) Waved ..................................................................................... Reverse .088 (30 T) ................................................................................................ Reverse .085" (30 T) (w/ 4 Turbulator Holes) ............................................................. Reverse .043 (30 T) Waved ..................................................................................... Coast .069 (12 T) .................................................................................................... 3 1 4-6 7 1 3 3 1 4 95-Up 95-Up 95-Up 95-Up 95-Up 95-97 98-Up 95-Up 95-Up 14124A 14125A 14126A 14128A 14129A 14130A 14130B 14131A 14132A 86101 86111 86105 86107 86112 86103 86103A 86110 86109

PRESSURE PLATESPrefix Key: D = OEM, A = Aftermarket New, R = Remanufactured 144G 146H 148D 150C 150C 150C Intermediate (2nd Design) ......................................................................................... Direct Backing........................................................................................................... Forward Backing (.197") (Flat)................................................................................... Reverse Backing (.126) ........................................................................................... Reverse Backing (.177) ........................................................................................... Reverse Backing (.222) ........................................................................................... 1 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14144A 14146 14148 14150A 14150B 14150C 86713 86715 86716 86714A 86714B 86714C

SEALING RINGS175J 177 178 178 178 179 181 N.I. Ring Kit ..................................................................................................................... Direct ........................................................................................................................ Turbine Shaft (Rear) (Small OD - Green) .................................................................... Turbine Shaft (Rear) (Large OD - White) .................................................................... Turbine Shaft (Front) ................................................................................................. Driven Sprocket Support ........................................................................................... Forward .................................................................................................................... Pump Slide ............................................................................................................... 1 4 2 2 1 2 2 1 95-Up 95-Up 95-96 97-Up 95-Up 95-Up 95-Up 95-Up 14175A 14177AT 64178BT 14178AT 64178AT 14179AT 14181AT 64176T K86300 86322T 51307T 86307T 51310T 86320T 86321T

THRUST WASHERS & BEARINGS200J 209 281B 241H 235D Washer Kit ................................................................................................................ Bearing, Pump Shaft ................................................................................................. Washer, Case Cover To Driven Sprocket..................................................................... Washer, Driven Sprocket to Rev Input (8 Tabs) ........................................................... Washer, Forward Clutch Hub ..................................................................................... 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 14200A 14209 14281A 14226A 14235A K86400 67922B N/A N/A N/A

GASKETS & O-RINGS300K 301I 301I 320I 320I 321I 321I Gasket, Bottom Pan (Bonded) ................................................................................... Gasket, Side Cover (Inner)......................................................................................... Gasket, Side Cover (Outer) ........................................................................................ Gasket, Separator Plate to Case................................................................................. Gasket, Separator Plate to Case (White Stripe) ........................................................... Gasket, Separator Plate to VB .................................................................................... Gasket, Separator Plate to VB (White Stripe) .............................................................. 1 1 1 1 1 1 1 95-Up 95-Up 95-Up 95-03 04-Up 95-03 04-Up 14300AW 14301A 14301 14320 14320A 14321 14321A 13998R 13994R 13999R 13968 N/A 13967 N/A

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GASKETS & O-RINGS (Cont.)324I 379 378 Gasket, Case Cover ................................................................................................... Seal, Sump Filter to Case .......................................................................................... Seal, Cooler Line to Case .......................................................................................... 1 1 1 95-Up 95-Up 95-Up 14324 14379 14378 13922 13988 N/A

TECHNICAL MANUALS400J 400J Tech Manual, 4T40E,4T45E ....................................................................................... Transmission Guide (GM) .......................................................................................... 1 1 95-Up 95-Up 14400A 14400B 86Y01 N/A

ELECTRICAL COMPONENTS410J 410J 410J 410J 411 411 421J 425J 431J 431J 436J 436J 438J 438J 446J 446J N.I. MLPS w/ Wire Harness ............................................................................................. MLPS w/o Wire Harness ........................................................................................... MLPS w/o Wire Harness (2 Connectors, 7 & 4 Pins) ................................................. MLPS w/o Wire Harness (1 Connector, 11 Pins) ........................................................ Switch, Pressure Manifold (Gray) .............................................................................. Switch, Pressure Manifold (Black) ............................................................................. Solenoid, 1-2, 3-4 Shift (A & B) ................................................................................ Solenoid, Lock-Up (TCC) (replaces 84425A) ............................................................. Solenoid, Pressure Control (EPC) .............................................................................. Solenoid, Pressure Control (EPC) .............................................................................. Sensor, Output Speed (VSS) (Exc 95-Up Sunfire) ....................................................... Sensor, Output Speed (VSS) (95-Up Sunfire) ............................................................. Sensor, Turbine/ Input (TSS) 4 Cyl (32 or 33 T) ......................................................... Sensor, Turbine/ Input (TSS) 6 Cyl (35 T) .................................................................. Wire Harness, Internal (14 Prong Gray Round Connector) .......................................... Wire Harness, Internal (13 Prong Black Round Connector) (Malibu, Maxx & G6) ........ Tool, Wire Harness Removal Tool (Teckpak)............................................................... 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1995 1996 97-Up 04-Up 95-03 04-Up 95-Up 95-Up 95-02 03-Up 95-Up 95-Up 95-Up 97-Up 95-Up 04-Up 95-Up 14446B 14410B 14410 14410A 14411A 14411B 14421A 74418E 84431G 84431H 14436A 14436B 14438 14438A 14446 14446A T-TGM-HR 15D-178 15D-178A 15D-178B 15D-178C 15D-176 15D-176B 5D-188 5A-187 5A-186 5D-186B 20D-134 N/A 20D-132A 20D-132B 35D-163 N/A T-9138

HARD PARTSPrefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

PUMPS500I 529A 507J 507J Pump........................................................................................................................ Converter Reactor (Stator Support Shaft) .................................................................. Repair Kit, Pressure Reg. Valve .................................................................................. Repair Kit, Pressure Reg. Valve (Refills) ..................................................................... 1 1 1 1 95-Up 95-Up 95-Up 95-Up 14500 14529 14507K 14507RK 86990 86985 K86864 K86864V

DRUMS554E 556G 559C 559C Forward .................................................................................................................... Reverse ................................................................................................................... Input w/ Step (Direct, Coast Clutch & Input Shaft) ...................................................... Input w/o Step (Direct, Coast Clutch & Input Shaft) .................................................... 1 1 1 1 95-Up 95-Up 95-Up 95-Up 14554 14556 14559 14559B 86964 86926 86999 86999B

PLANETS582D 584H 583 592D 598F Input (4 Gear) ........................................................................................................... Reaction (3 Gear) ...................................................................................................... Gear Train (Input Planet, Reaction Planet & Sun Gear) ................................................ Ring Gear, Input & Reaction Planet ............................................................................ Ring Gear, Final Drive 78 T Right Angle 15 Lugs ........................................................ 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 14582 14584 14583A 14592 14598 86851 N/A K86950 N/A N/A

SUN GEARS, SHELLS & SUPPORTS612D 624H 634E 634E 634E Sun Gear, Rear Input ................................................................................................. Shell, Direct Clutch Housing/ Reaction ....................................................................... Support, Rear w/ Parking Pawl (16 Rollers) ............................................................... Support, Rear w/ Parking Pawl (17 Rollers) ............................................................... Support, Rear w/ Parking Pawl (21 Rollers) ............................................................... 1 1 1 1 1 95-Up 95-Up 95-98 99-05 06-Up 14612 14624 14634 14634B 14634C N/A N/A 86965 86965B 86965C

98


SPRAGS652E 654G 654G 654G N.I. 658H 658H 669H Roller, 2nd Clutch (12 Element) ................................................................................. Roller Clutch, Low (16 Element) ................................................................................ Roller Clutch, Low (17 Rollers) .................................................................................. Roller Clutch, Low (21 Rollers) .................................................................................. Roller Clutch & Support Assembly, Low (21 Rollers) ................................................. Sprag, Forward ......................................................................................................... Sprag Assembly w/ Input Sun Gear Shaft # 14674, Forward .................................... Cam, Intermediate One Way (Outer)........................................................................... 1 1 1 1 1 1 1 1 95-Up 95-97 98-E06 L06-Up L06-Up 95-Up 95-Up 95-Up 14652A 14654A 14654B 14654C 14644C 14658A 14658AK 14669 86930 86960 86960A 86960C K86965C 86940 K86940 N/A

4T40E

SHAFTS671A 673A 674H 677E 678F 678F 690F Shaft, Pump Drive ..................................................................................................... Shaft, Turbine 6" Long ............................................................................................... Shaft, Input Sun Gear (incl in 14658AK) .................................................................... Shaft, Final Drive Sun Gear (w/ Hub) ......................................................................... Shaft, Output (Right Side Stub) 3.625" Long .............................................................. Shaft, Output (Left Side 18-1/4" Long) ...................................................................... Gear, Parking 17 Lugs ............................................................................................... 1 1 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14671 14673 14674 14677 14678 14678A 14690 86981 N/A K86940 86996 N/A 86906 N/A

CHAINS, SPROCKETS & SUPPORTS700A 700A 700A 705A 706B 713B 713B N.I. N.I. N.I. N.I. Chain, 5/8" Wide (42 Links) (Rocker Joint) 4T40E .................................................... Chain, 3/4 Wide (Rocker Joint Type) ........................................................................ Chain, 7/8 Wide (42 Links) (Rigid Chain) ................................................................. Sprocket, Drive 32 T (3.600 OD) .............................................................................. Sprocket, Driven 38 T (4.276 OD) (1.225" Height) ................................................... Support, Driven Sprocket .......................................................................................... Support, Driven Sprocket (w/ Check Ball Capsule) ..................................................... Sprocket Assembly (32 T / 38 T) 3/4" Chain .............................................................. Sprocket Assembly (35 T / 35 T) 3/4" Chain .............................................................. Sprocket Assembly (32 T / 38 T) 7/8" Chain .............................................................. Sprocket Assembly (35 T / 35 T) 7/8" Chain .............................................................. 1 1 1 1 1 1 1 1 1 1 1 11/03-Up 95-Up 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14700C 14700A 14700B 14705 14706 14713 14713A 14705K 14705AK 14705CK 14705BK 86973C 86973 86973B N/A N/A 86949 86949B 86977A 86977 86977C 86977B

DIFFERENTIALS715F 715F 715F 598F 677E 34 T Sun Gear, 22 T Pinion (3.29 Ratio) (Reluctor Wheel Not Included) ...................... 38 T Sun Gear, 20 T Pinion (3.05 Ratio) (Reluctor Wheel Not Included) ...................... 42 T Sun Gear, 18 T Pinion (2.86 Ratio) (Reluctor Wheel Not Included) ...................... Ring Gear, Final Drive 78 T Right Angle 15 Lugs ........................................................ Shaft, Final Drive Sun Gear ........................................................................................ 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 14715 14715A 14715B 14598 14677 K86972 K86972A K83972B N/A 86996

VALVE BODIES740I 740I 740I Valve Body (Premium) (w/ Holley) (Vented PR Valve) ................................................. Valve Body (Premium) (w/ Holley) (Solid PR Valve) ................................................... Valve Body (Premium) (w/ Bosch) ............................................................................. 1 1 1 95-01 02-03 04-Up 14740-1 14740-2 14740-4 P86991 P86991B P86991D

VALVE BODY COMPONENTS741J 741J 741J 741J 741J Boost Valve & Sleeve ................................................................................................ Sleeve, TCC Control Valve (requires T-F-33000-TL).................................................... Sleeve, TCC Regulator Apply Valve (PWM) (requires T-33000-TL) .............................. Sleeve Kit, AFL Valve (requires T-33886-TL) .............................................................. Valve, Pressure Regulator (Oversized) (requires T-33886-TL2) ................................... 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 14741F 14741C-2 14741Q-2 14741LK 14741P-1 K86971 86883 86881 86885 86887

99


CASES & HOUSINGS755I 755I 755I 760J 765J 766I 761J Channel Plate ............................................................................................................ Channel Plate ............................................................................................................ Sleeve, Channel Plate ................................................................................................ Case (6 Cyl).............................................................................................................. Pan, Bottom .............................................................................................................. Cover, Valve Body Side .............................................................................................. Sleeve, Case Cover ................................................................................................... 1 1 1 1 1 1 1 95-96 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14755 14755A A14755-2 14760A 14765 14766 14761 86995 86995B 86641 N/A N/A 86992 86641

MISCELLANEOUS COMPONENTS926 926 926 926 930I 930I 931 960 962B 963 964E 965C 966G 966G 969C 994K 999J Spring, 1-2 Accumulator ........................................................................................... Spring, 1-2 Accumulator Cushion .............................................................................. Spring, 1-2 Accumulator Cushion (w/ Insert) ............................................................. Spring, 2-3 Accumulator Cushion .............................................................................. Piston, Accumulator ................................................................................................. Piston, Accumulator (Billet Aluminum replaces Plastic Piston) ................................... Spring, Accumulator (Case Cover Side) ..................................................................... Piston Kit, Clutch Apply (Bonded) (7 Piece) ............................................................... Piston, 2nd Clutch (Bonded)...................................................................................... Sleeve, Forward Clutch (Bonded)............................................................................... Piston, Forward Clutch (Bonded) ............................................................................... Piston, Direct Clutch (Bonded) .................................................................................. Piston, Reverse Clutch (Bonded) ............................................................................... Sleeve, Reverse Clutch (Bonded) ............................................................................... Piston, Coast Clutch (Bonded)................................................................................... Parking Rod .............................................................................................................. Oil Feed Tube Assembly ............................................................................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 95-Up 95-96 97-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 14926 14926B 14926A 14926B 14930 A14930 14931 14960AK 14962A 14963A 14964A 14965A 14966A 14966AC 14969A 14994 14999 86706 86706F 86706G 86706F D86993 86993 86706A N/A 86660 86666 86665 86663 86661 86662 86664 N/A 86989

NOTES

100


98


4T40E

Chevrolet Cavalier/Pontiac Sunfire 2.3L Quad 4 Oldsmobile Achieva/Cutlass Chevrolet Malibu Saturn LS - 4 Cyl. - 4T40E(MN4) Saturn LS - 6 cyl. - 4T45E(MN5) 12 Bolt Pan

95-Up 98-Up 98-Up 00-Up 00-Up

REBUILDER KITSDESCRIPTION QTY. YEAR DELUXE KIT MASTER O/H KIT LESS STEELS KIT OVERHAUL KIT GASKET & SEAL KIT

Rebuilder Kits (1) Rebuilder Kit (with bonded pistons)

1 1

95-Up 95-Up

K8600-R

K8600

K8600-LS

K86900 K86900M

K86900-1

(1) MOK/LS contain bonded rubber pistons. K86900 does not.

99

4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATICILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS1H 3G 7G 8H 9H 9H 12H N.I. Gasket - Oil Pan - Molded Rubber .............................................................................. Gasket - Side Cover - Inner ........................................................................................ Gasket - Side Cover - Outer ....................................................................................... Gasket - Case Cover/Case ......................................................................................... Gasket - Valve Body Package ..................................................................................... Gasket - Valve Body Package .................................................................................... Seal - Filter Neck ....................................................................................................... O-Ring - Turbine Shaft .............................................................................................. 1 1 1 1 1 1 1 1 95-Up 95-Up 95-Up 95-Up 95-03 04-Up 95-Up 95-Up 13998R 13994R 13999R 13922 K13967 K13967A 13988 13766 24203590 8685154 24200478 24201096 N.L. N.L. 8684467 8636033

15A 17B 19B 22C 25D 30A 33B 35B 38C 40D 43A 45B 50E

Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand. Friction - 2nd ............................................................................................................ 3 95-Up 86100 Friction - Reverse ...................................................................................................... 3 95-Up 86102 Friction - Coast ......................................................................................................... 4 95-Up 86108 Friction - Direct ......................................................................................................... 6 95-Up 86104 Friction - Forward ...................................................................................................... 7 95-Up 86106 Steel - 2nd ................................................................................................................ Steel - Reverse .......................................................................................................... Steel - Reverse - w/Holes ........................................................................................... Steel - Coast ............................................................................................................. Steel - Direct ............................................................................................................. Steel - Forward .......................................................................................................... Steel - 2nd - Waved .................................................................................................. Steel - Reverse - Waved ............................................................................................. Steel - Forward - Waved ............................................................................................ 3 3 3 4 6 7 1 1 1 95-Up 95-97 98-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 86101 86103 86103A 86109 86105 86107 86111 86110 86112

CLUTCH PLATES

8684322 8684266 8684282 8684415 8684445 24200790 24200757 24207081 8685874 8685879 8684444 24200298 24200466 24200467

PRESSURE PLATES53A 55B Backing - 2nd ........................................................................................................... Backing - 2nd ........................................................................................................... Backing - Reverse - 5.0mm ................................................................................................................... - 4.5mm ................................................................................................................... - 5.64mm ................................................................................................................. Backing - Direct ........................................................................................................ Backing - Forward ..................................................................................................... 1 1 1 1 1 1 1 95-98 99-Up 95-Up 95-Up 95-Up 95-Up 95-Up 86713 86713A 86714A 86714B 86714C 86715 86716 8684324 24209271 24200756 24200950 24200951 8689875 24200595

59C 63D

N.I. 70H N.I.

Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre. Filter Kit (Includes 13988) ......................................................................................... 1 95-Up FK86710 Filter (Purchase Seal 13988 Separately) ...................................................................... 1 95-Up 86710 Screen Actuator Feed ................................................................................................ 1 95-Up 86712

FILTERS/FILTER KITS

N.L. 24221762 N.L.

75A 78E

Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for Raybestos brand. Band - 2-4 ................................................................................................................ 1 95-Up 86700 8684403 Band - Low/Reverse .................................................................................................. 1 95-Up 66700E 8651614

BRAKE BANDS

METAL CLAD SEALS83H 85H 89H 93H Converter ................................................................................................................. Axle - Left/Right ........................................................................................................ Axle - Inner Sleeve - Left/Right .................................................................................. Manual Lever ............................................................................................................ 1 2 2 1 95-Up

4t40-e

Documents

bushing kit

filter kit

overhaul kit

washer kit

ohk kit

4t40e lowreverse

4t40e snaps

4t40e intermediate4th