4wheel steering

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    S U R A J K U M A R

    S U M I T K U M A R

    V I K A S H K U M A R

    V I V E K S I N G H Y A D A V

    FABRICATION OF FOURWHEEL

    STEERING SYSTEM

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    CONTENTS

    INTRODUCTION

    STEERING SYSTEM

    TYPES OF STEERING SYSTEM

    FOUR WHEEL STEERING SYSTEM STEERING PRINCIPLES AND COMPONENTS

    FABRICATION OF FOUR WHEEL STEERINGSYSTEM

    BENEFITS OF THE 4WS MODEL RESULT AND DISCUSSION

    CONCLUSIONS AND SCOPE OF FUTURE WORK

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    INTRODUCTION

    The front-to-rear wheel alignment plays a significant role in thedirectional stability of a vehicle.

    Often the lack of stability causes a dangerous drive. Up to the mid-1950s the majority of cars suffered from over-steer,

    mainly due to the uncontrolled movement of the rear axle caused by

    spring deflection which is initiated by body roll. To improve stability, most cars nowadays are designed to exhibit

    under-steer characteristic when driven at high speeds. Although under-steer condition improves stability of the vehicle, it

    increases the driver's steering effort. Also since a vehicle handlingchanges with road speed, the response to a steering movement, both

    in time and direction, is difficult to predict. These disadvantages can be overcome to a great extent by using four

    wheel steering (4WS).

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    STEERING SYSTEM

    Steering of a four wheel vehicle is, as far as possible,arranged so that the front wheels will roll truly

    without any lateral slip.

    The front wheels are supported on front axle so thatthey can swing to the left or right for steering.

    This movement is produced by gearing and linkagebetween the steering wheel in front of the driver and

    the steering knuckle or wheel. The complete arrangement is called the steering

    system.

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    REQUIREMENTS OF STEERING SYSTEM

    It should multiply the turning effort applied on thesteering wheel by the driver.

    It should be to a certain degree irreversible so that

    the shocks of the road surface encountered by thewheels are not transmitted to the drivers hand.

    The mechanism should have self rightening effectso that when the driver release the steering wheel

    after negotiating the turn, the wheel should try toachieve straight ahead position.

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    FUNCTIONS OF THE STEERING SYSTEM

    To control the angular motion the wheels and thus thedirection of motion of the vehicle.

    To provide directional stability of the vehicle while going

    straight ahead. To facilitate straight ahead condition of the vehicle after

    completing a turn. The road irregularities must be damped to the maximum

    possible extent. This should co-exist with the road feel

    for the driver so that he can feel the road conditionwithout experiencing the effects of moving over it. To minimize tyre wear and increase the life of the tyres .

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    STEERING PRINCIPLES ANDCOMPONENTS

    ACKERMANN STEERING MECHANISM

    With perfect Ackermann, at any angle of steering,the centre point of all of the circles traced by all

    wheels will lie at a common point. But this may bedifficult to arrange in practice with simple linkages.

    Hence, modern cars do not use pure Ackermann

    steering, partly because it ignores importantdynamic and compliant effects, but the principle issound for low speed man oeuvres.

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    CASTOR

    In addition to being tilted inward toward the centreof the vehicle, the kingpin axis may also be tiltedforward or backward from the vertical line. This tiltis known as caster.

    Thus the angle between the vertical line and thekingpin centre line in the plane of the wheel (when

    viewed from the side) is called caster angle.

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    DIAGRAMATICAL EXPLANATION

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    CAMBER

    The angle between the centre line of the tyre and thevertical line when viewed from the front of thevehicle is known as camber.

    Positive camber: When upper part of wheel isoutside.

    Negative camber: When upper part of wheel isinside.

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    VEHICLE DYNAMICS AND STEERING

    Under steer:

    Under steer is so called because when the slip angleof front wheels is greater than slip angle of rear

    wheels.

    Over steer:

    Over steer is defined when the slip angle of frontwheels lesser than the slip angle of rear wheels.

    Neutral steer or counter steering: Counter-steering can defined as when the slip angle

    of front wheels is equal to slip angle of rear wheels.

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    FABRICATION OF FOUR WHEELSTEERING SYSTEM

    Here, the rear wheels turn in a direction opposite to thefront wheels so that to reduce the turning circle radius atlow speeds. This would be very useful in city trafficconditions

    The main objective of our project is to fabricate the FourWheel steering, (REAR STEER MODE).

    We made modifications in the MARUTHI-800 model carto achieve four wheel steering. Maruti 800 is the largestselling car in India. It is manufactured by Maruti Udyogin India. Maruti 800 is ideal compliment to advancedlifestyles and tastes with a car fully made for the Indianroads.

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    Under Steer Over Steer

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    METHODOLOGY

    Neutral steer or counter steering

    Modification was made in the rear wheel assemblyand addition of one more rack and pinion steeringgear box for steering the rear wheels.

    Then a transfer rod is placed in between the frontand rear steering gear box to transfer the motion torear steering gear box.

    As the vehicle Maruti 800 is front wheel drive therewill be no difficulty in transferring the power fromthe Engine through Gear box, only a rear wheelassembly with steering gear box is required.

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    WORKING PRINCIPLE

    When the steering is steered the power is transferred to the front steering gear box, and a bevel gear arrangement is made to transfer

    the power to the rear steering gear box. Bevel gear is used to transmit the rotary motion perpendicularly, so

    the one bevel gear is introduced in the front steering rod. Otherbevel gear is connected to the transfer rod.

    Two supports are used to support the transfer rod. Transfer rod isconnected to the rear steering gear box. Rear steering gear box isfixed to the car body by bolts and nuts and the ends of the steering

    box are connected to the rear wheel hub where the tyresare mounted.

    As the steering is steered the rear wheels also turn by thearrangements made and the rear wheel turn in the oppositedirection.

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    Bevel Gear Arrangement Transfer Rod with Steering Front

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    REAR WHEEL OPPOSITE TO FRONT WHEEL

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    BENEFITS OF THE 4WS SYSTEM

    In conjunction with rear steer mode, four-wheelsteering can significantly improve the vehiclehandling at both high and low speeds.

    Due to the better handling and easier steeringcapability, driver fatigue can be reduced even overlong drives.

    Stability of the vehicle increases. Turning radius of the vehicle can be decreased to a

    greater extent by rear steer mode.

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    RESULT AND DISCUSSION

    The use of four-wheel steering in wheel chairs introducesa dilemma for the control of that vehicle. Optimumperformance is likely attained when the wheels can beleft at arbitrary, but known, steering angles while the

    chair is idle. The range of options available are to power both rear

    wheels, power both front wheels, and power one rear andone front wheel on opposite sides of the vehicle.Powering all wheels gives maximum performance, and,

    since each wheel on the same side of the vehicle travels atthe same velocity, four completely independent channelsof control are not necessary.

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    CONCLUSION AND SCOPE FOR FUTUREWORK

    An innovative feature of this steering linkage designand its ability to drive all four (or two) wheels using asingle steering actuator. Its successfulimplementation will allow for the development of afour-wheel, steered power base with maximummaneuverability, uncompromised static stability,front- and rear-wheel tracking, and optimum

    obstacle climbing capability.