5. international journal of civil engineering and geo...

5
Sewage Water Treatment by Electrocoagulation Process Mohd Nasrullah , Zularisam Ab. Wahid, Fadzil Mat Yahaya Faculty of Civil Engineering & Earth Resources, Universiti Malaysia Pahang, Malaysia ________________________________________________________________________________ ____________________________ ___________________________________________________________________________ ________________________ ___________________________________________________________________ 1. Introduction The natural resources of Malaysia are limited, and as such the use and reuse of water is becoming an increasing concern. Water pollutant nowadays become tribulation for mankind as well as aquatic life because of their various contents. Although wastewaters can be composed of various sources, but sewage water have become one of the major source contribute to groundwater and surface water pollution associated with the developing countries. Sewage is composed of human body wastes (faeces and urine) and sullage which comes from the personal bathing, laundries, cooking and washing of the kitchen dishes (Mara, 1976). Currently, sewage is generally treated by aerated biological methods. Activated sludge, being the most popular method, produces high quality effluent90% biological oxygen demand BOD and SS removal (Metcalf and Eddy, 2003). But this commonly used method has some disadvantages, such as requiring continuous air supply, high operating costs (skilled labor, energy, etc.), sensitivity against shock toxic loads, longer treatment time, and necessary sludge disposal. From an environmental point of view, the sewage treatment process is still far from being environmentally sustainable. Based on a desk study, a structural approach is given on how to achieve a more sustainable treatment process. Due to the limitations of the primary and biological wastewater treatment processes, alternative processes have been pursued. Amongst them, electrochemical treatment seems to be a promising treatment method due to its high effectiveness and they have received increasing attention in the last years because of its lower maintenance cost, less need for labor and rapid achievement of results (Feng et al., 2003). EC involves dissolution of metal from the anode with simultaneous formation of hydroxyl ions and hydrogen gas occurring at the cathode. The hydroxide flocculates and coagulates the suspended solids purifying the water. EC treatment is investigated, as it has greater ability for the removal of COD and SS from effluents in comparison with treatment by conventional coagulation (Jiang et al., 2002). It is clear that EC has the capability to remove a large range of pollutants under a variety of conditions ranging from: suspended solids (Nasrullah et al., 2012); colour from dye- containing solution (Kobya et al., 2006); heavy metals (Akbal and Camcı, 2011); food industries (Zheng and Chen, 2010); aquatic humus (Vik et al., 1984); and tannery wastewater (Jing-wei et al., 2007). A variety of designs have been employed with no dominant design. Often the EC units are used simply as a replacement for chemical dosing systems and do not take advantage of the electrolytic gases produced in the EC process. Keywords: Electrocoagulation Sewage water Current densities pH COD BOD SS International Journal of Civil Engineering and Geo-Environmental Journal homepage:http://ijceg.ump.edu.my ISSN: A B S T R A C T A R T I C L E I N F O Treatment of wastewater from sewage water by electrocoagulation (EC) was investigated. Experiments were conducted to determine the optimum operating conditions such as electrode type, pH, current density and operation time. Aluminium and mild steel electrodes were used, and aluminium electrodes were found to be more suitable since it had a higher removal rate of Chemical Oxygen Demand (COD), Biochemical Oxygen Demand (BOD) and Suspended Solids (SS) than the mild steel electrode. The removal efficiencies of COD and BOD and SS were high, being 92.5%, 91.5% and 90.5%, respectively, with retention time 60 minutes. pH range between 3 to 11 was investigated during EC process and the optimum condition for pH was 7. Low current densities of 4.17 mA/cm 2 , 8.33 mA/cm 2 , 12.5 mA/cm 2 , 20.83 mA/cm 2 and 25 mA/cm 2 have been used in this experiment and the optimum current density of 25 mA/cm 2 was obtained.

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Page 1: 5. International Journal of Civil Engineering and Geo ...ijceg.ump.edu.my/images/ARTICLES/Vol.3/V3-7-51-55.pdf · International Journal of Civil Engineering & Geo -Environmental 3

International Journal of Civil Engineering & Geo-Environmental 3 (2012) ______________________________________________________________________________________________________

40

5. Conclusions The conclusions that can be drawn based on the results from the experiment are as follows:

The geometry of GCB, especially the grooves depth and groove size, has significant influence on the pavement deformation.

Heave at each side of the wheel track increased with increasing number of load repetition and this happened due to excessive load transfer from wheel to adjacent blocks.

The groove category of HG-R performed the best with the least deformation under maximum load repetition.

HG-R35 produced the lowest rut depth among all HG-R categories.

Increasing the groove depth led to lesser rut. The GCB tends to slant when the load repetition

increases. Additionally, the deformation of pavement occurred along the longitudinal and transverse pavements simultaneously when there were more load repetitions.

When the underlying layer had been fully compacted, only minimal deformation would occur and no energy would be lost during additional loadings.

Acknowledgement The authors are grateful thanks to the Ministry of Higher Education (MOHE) and Universiti Teknologi Malaysia (UTM) for sponsoring the Research University Grant (RUG) under vote number of Q.J130000.7122.00H93 for this project. References

Ling, T.C. (2008) Engineering Properties And Structural

Performance of Rubberized Concrete Paving Blocks. Ph.D. Thesis, University Teknologi Malaysia, Skudai, 159 – 190.

Shackel, B. 1980. A Study of the Performance of Block Paving Under Traffic Using A Heavy Vehicle Simulator. Proceeding Australia Road Research, 10:2,19- 30.

Ling, T.C., Hasanan Md Nor, Mohd Rosli Hainin & Ming-Fai Chow, 2006. Highway Accelerated Loading Instrument (HALI) For Concrete Block Pavement. Proceeding of Civil Engineering Research Seminar, Paper No. GH-2.

Panda, B. C. & Ghosh, A. K. (2002). Structural behavior of concrete block paving. I : sand in bed and joints. Journal of Transportation Engineering, 128 (2): 123-129.

Shackel, B. 1979. A pilot study of the performance of block paving under traffic using a heavy vehicle simulator. In: Proceeding of symposium on precast concrete paving blocks.

Shackel, B. 1980. The performance of interlocking block pavements under accelerated trafficking. In: Proceeding of 1st international conference on concrete block paving, September 2 – 5, 115 – 120.

British Standards Institution (BS) (1993) Precast Concrete Paving Blocks. Specification for Paving Blocks. (BS 6717: Part 1) : London.

The Precast Concrete Paving & Kerb Association (Interpave) (2006) Specification of Concrete Block Paving. 60 Charles Street, Leicester LE1 1FB, UK.

Azman Mohamed, Shakira Abdul Aziz, Hasanan Md Nor, Mohd Rosli Hainin, Haryati Yaacob and Che Ros Ismail, 2011. The Effect of Laying Patterns On Underside Shaped Concrete Block Pavement Horizontal Resistance. Research Seminar In Civil Engineering (SEPKA), UTM Skudai Johor, 477 – 483.

Mills, J. P., Newton, I. and Pierson, G. C. (2001). Pavement deformation monitoring in a rolling load facility. Photogrammetric Record, 17 (97): 7 – 24.

Ling, T.C., Hasanan Md Nor, Mohd Rosli Hainin & Abdul Aziz Chik, (2009). Laboratory performance of crumb rubber concrete block pavement. International Journal of Pavement Engineering, 10:5, 361 - 374.

Sewage Water Treatment by Electrocoagulation Process

1

Sewage Water Treatment by Electrocoagulation Process Mohd Nasrullah , Zularisam Ab. Wahid, Fadzil Mat Yahaya Faculty of Civil Engineering & Earth Resources, Universiti Malaysia Pahang, Malaysia ________________________________________________________________________________

____________________________ ___________________________________________________________________________ ________________________ ___________________________________________________________________

1. Introduction The natural resources of Malaysia are limited, and as such the use and reuse of water is becoming an increasing concern. Water pollutant nowadays become tribulation for mankind as well as aquatic life because of their various contents. Although wastewaters can be composed of various sources, but sewage water have become one of the major source contribute to groundwater and surface water pollution associated with the developing countries. Sewage is composed of human body wastes (faeces and urine) and sullage which comes from the personal bathing, laundries, cooking and washing of the kitchen dishes (Mara, 1976). Currently, sewage is generally treated by aerated biological methods. Activated sludge, being the most popular method, produces high quality effluent—90% biological oxygen demand BOD and SS removal (Metcalf and Eddy, 2003). But this commonly used method has some disadvantages, such as requiring continuous air supply, high operating costs (skilled labor, energy, etc.), sensitivity against shock toxic loads, longer treatment time, and necessary sludge disposal. From an environmental point of view, the sewage treatment process is still far from being environmentally sustainable. Based on a desk study, a structural approach is given on how to achieve a more sustainable treatment process. Due to the limitations of the primary and biological wastewater treatment processes, alternative processes have been pursued. Amongst them, electrochemical treatment seems to be a promising

treatment method due to its high effectiveness and they have received increasing attention in the last years because of its lower maintenance cost, less need for labor and rapid achievement of results (Feng et al., 2003). EC involves dissolution of metal from the anode with simultaneous formation of hydroxyl ions and hydrogen gas occurring at the cathode. The hydroxide flocculates and coagulates the suspended solids purifying the water. EC treatment is investigated, as it has greater ability for the removal of COD and SS from effluents in comparison with treatment by conventional coagulation (Jiang et al., 2002). It is clear that EC has the capability to remove a large range of pollutants under a variety of conditions ranging from: suspended solids (Nasrullah et al., 2012); colour from dye- containing solution (Kobya et al., 2006); heavy metals (Akbal and Camcı, 2011); food industries (Zheng and Chen, 2010); aquatic humus (Vik et al., 1984); and tannery wastewater (Jing-wei et al., 2007). A variety of designs have been employed with no dominant design. Often the EC units are used simply as a replacement for chemical dosing systems and do not take advantage of the electrolytic gases produced in the EC process.

Keywords: Electrocoagulation Sewage water Current densities pH COD BOD SS

International Journal of Civil Engineering and

Geo-Environmental

Journal homepage:http://ijceg.ump.edu.my ISSN:

A B S T R A C T A R T I C L E I N F O

Treatment of wastewater from sewage water by electrocoagulation (EC) was investigated. Experiments were conducted to determine the optimum operating conditions such as electrode type, pH, current density and operation time. Aluminium and mild steel electrodes were used, and aluminium electrodes were found to be more suitable since it had a higher removal rate of Chemical Oxygen Demand (COD), Biochemical Oxygen Demand (BOD) and Suspended Solids (SS) than the mild steel electrode. The removal efficiencies of COD and BOD and SS were high, being 92.5%, 91.5% and 90.5%, respectively, with retention time 60 minutes. pH range between 3 to 11 was investigated during EC process and the optimum condition for pH was 7. Low current densities of 4.17 mA/cm2, 8.33 mA/cm2, 12.5 mA/cm2, 20.83 mA/cm2 and 25 mA/cm2 have been used in this experiment and the optimum current density of 25 mA/cm2 was obtained.

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International Journal of Civil Engineering & Geo-Environmental 3 (2012) ______________________________________________________________________________________________________

42

2. Experimental 2.1. Wastewater samples Wastewater was obtained from a tank containing a mixture of the raw sewage water solutions at the sewage water treatment pond in IWK Indera Mahkota, Kuantan, Pahang (Malaysia). The composition of the raw sewage water is shown in Table 1.

Characteristic Value

pH 7.6

COD 466 mg/l

BOD 259 mg/l

SS 297 mg/l

Table 1. Characteristic of raw sewage water 2.2. Experimental device The batch experimental setup is schematically shown in Fig. 1. The EC unit consists of an electrochemical reactor, a D.C. power supply and iron electrodes. The electrodes consist of pieces of sheet mild steel or aluminum separated by a space of 2.5cm and dipped in the wastewater. The electrodes were placed into 600ml wastewater in a 1l plexiglass electrolytic reactor. There were four electrodes connected in a monopolar mode in the electrochemical reactor, each one with dimensions of 12 cm × 10 cm × 0.2 cm. The submerged surface area of the electrode plates was 240cm2. The stirrer was used in the electrochemical cell and was set at 100rpm to maintain an unchanged composition and avoid the association of the flocs in the solution. Regulated D.C Power Supply (EDU-LABS TPR-3030D; 30V / 30 A) was used to power supply the system with 0–15V and 0–3A. Electrodes were washed with dilute HCl between the experiments. Experiments were conducted at 250C.

Fig. 1. Bench-scale EC reactor with bipolar electrodes in parallel connection. (1) EC cell; (2) anode; (3) cathode; (4) bipolar electrodes; (5) stirrer; (6) D.C. power supply. At the beginning of a run the sewage water was fed into the reactor and the pH was adjusted to a desired value using HCl, NaOH solutions. The electrodes were placed

into the reactor. The reaction was timed, starting when the D.C. power supply was switched on. One of the greatest operational issues with EC is electrode passivation. During EC with electrodes, an oxide layer was formed at the anode. Eliminating the oxide formation at the anode could reduce this effect. For this reason, the electrodes were rinsed in the diluted HCl solution after the each experiment. Samples were periodically taken from the reactor. The particulates of colloidal ferric oxyhydroxides gave yellow–brown color into the solution after EC. The sedimentation was filtrated with normal filter paper. Standard Methods for Examination of water and wastewater were adopted for quantitative estimation of pH, COD, BOD and SS (APHA, 1992). All the experiments were repeated twice, and the experimental error was below 5%, the average data were reported. If iron or aluminum electrodes are used, the generated Fe(aq)3+or Al(aq)3+ ions will immediately undergo further spontaneous reactions to produce corresponding hydroxides and/or polyhydroxides. The Fe(II) ions are the common ions generated the dissolution of iron. In contrast, OH− ions are produced at the cathode. By mixing the solution, hydroxide species are produced which cause the removal of matrices (suspended and cations) by adsorption and co precipitation. 2.3.1. Iron electrodes In the study of iron anodes, two mechanisms for the production of the metal hydroxides have been proposed (Mollah et al., 2004; Chen, 2004): Mechanism 1 pH<4 anode : 4Fe(s) → 4Fe(aq)

2+ + 8e−

(1)

bulk of solution : 4Fe(aq)

2+ + 10H2O(l) + O2(aq) → 4Fe(OH)3(s) + 8H(aq)

+

(2)

cathode : 8H(aq)

+ + 8e−→ 4H2(g)

(3)

overall : 4Fe(s) +10H2O(l) +O2(aq) → 4Fe(OH)3(s) +4H2(g)

(4)

4<pH<7 anode : 4Fe(s) +24H2O(l)→ 4Fe(H2O)4(OH)2(aq)+8H(aq)

++8e−

(5)

bulk of solution : 4Fe(H2O)4(OH)2(aq) +O2(aq) → 4Fe(H2O)3(OH)3(s) +2H2O(l)

(6)

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International Journal of Civil Engineering & Geo-Environmental 3 (2012) ______________________________________________________________________________________________________

42

2. Experimental 2.1. Wastewater samples Wastewater was obtained from a tank containing a mixture of the raw sewage water solutions at the sewage water treatment pond in IWK Indera Mahkota, Kuantan, Pahang (Malaysia). The composition of the raw sewage water is shown in Table 1.

Characteristic Value

pH 7.6

COD 466 mg/l

BOD 259 mg/l

SS 297 mg/l

Table 1. Characteristic of raw sewage water 2.2. Experimental device The batch experimental setup is schematically shown in Fig. 1. The EC unit consists of an electrochemical reactor, a D.C. power supply and iron electrodes. The electrodes consist of pieces of sheet mild steel or aluminum separated by a space of 2.5cm and dipped in the wastewater. The electrodes were placed into 600ml wastewater in a 1l plexiglass electrolytic reactor. There were four electrodes connected in a monopolar mode in the electrochemical reactor, each one with dimensions of 12 cm × 10 cm × 0.2 cm. The submerged surface area of the electrode plates was 240cm2. The stirrer was used in the electrochemical cell and was set at 100rpm to maintain an unchanged composition and avoid the association of the flocs in the solution. Regulated D.C Power Supply (EDU-LABS TPR-3030D; 30V / 30 A) was used to power supply the system with 0–15V and 0–3A. Electrodes were washed with dilute HCl between the experiments. Experiments were conducted at 250C.

Fig. 1. Bench-scale EC reactor with bipolar electrodes in parallel connection. (1) EC cell; (2) anode; (3) cathode; (4) bipolar electrodes; (5) stirrer; (6) D.C. power supply. At the beginning of a run the sewage water was fed into the reactor and the pH was adjusted to a desired value using HCl, NaOH solutions. The electrodes were placed

into the reactor. The reaction was timed, starting when the D.C. power supply was switched on. One of the greatest operational issues with EC is electrode passivation. During EC with electrodes, an oxide layer was formed at the anode. Eliminating the oxide formation at the anode could reduce this effect. For this reason, the electrodes were rinsed in the diluted HCl solution after the each experiment. Samples were periodically taken from the reactor. The particulates of colloidal ferric oxyhydroxides gave yellow–brown color into the solution after EC. The sedimentation was filtrated with normal filter paper. Standard Methods for Examination of water and wastewater were adopted for quantitative estimation of pH, COD, BOD and SS (APHA, 1992). All the experiments were repeated twice, and the experimental error was below 5%, the average data were reported. If iron or aluminum electrodes are used, the generated Fe(aq)3+or Al(aq)3+ ions will immediately undergo further spontaneous reactions to produce corresponding hydroxides and/or polyhydroxides. The Fe(II) ions are the common ions generated the dissolution of iron. In contrast, OH− ions are produced at the cathode. By mixing the solution, hydroxide species are produced which cause the removal of matrices (suspended and cations) by adsorption and co precipitation. 2.3.1. Iron electrodes In the study of iron anodes, two mechanisms for the production of the metal hydroxides have been proposed (Mollah et al., 2004; Chen, 2004): Mechanism 1 pH<4 anode : 4Fe(s) → 4Fe(aq)

2+ + 8e−

(1)

bulk of solution : 4Fe(aq)

2+ + 10H2O(l) + O2(aq) → 4Fe(OH)3(s) + 8H(aq)

+

(2)

cathode : 8H(aq)

+ + 8e−→ 4H2(g)

(3)

overall : 4Fe(s) +10H2O(l) +O2(aq) → 4Fe(OH)3(s) +4H2(g)

(4)

4<pH<7 anode : 4Fe(s) +24H2O(l)→ 4Fe(H2O)4(OH)2(aq)+8H(aq)

++8e−

(5)

bulk of solution : 4Fe(H2O)4(OH)2(aq) +O2(aq) → 4Fe(H2O)3(OH)3(s) +2H2O(l)

(6)

Sewage Water Treatment by Electrocoagulation Process

43

bulk of solution: 4Fe(H2O)3(OH)3(s)→ 2Fe2O3(H2O)6(s) +6H2O

(7)

cathode : 8H(aq)

+ +8e- → 4H2(g)

(8)

overall : 4Fe(s) +16H2O(l) +O2(aq)→ 2Fe2O3(H2O)6(s) +4H2(g)

(9)

6<pH<9 Precipitation of Fe(III) hydroxide (7) continues, and Fe(II) hydroxide precipitation also occurs presenting a dark green floc. bulk of solution : 4Fe(H2O)4(OH)2(aq) → 4Fe(H2O)4(OH)2(s)

(10)

Mechanism 2 pH<4 anode : Fe(s)→ Fe2+

(aq) + 2e−

(11)

cathode : 2H+

(aq) + 2e−→ H2(g)

(12)

overall : Fe(s) + 2H+ → Fe2+

(aq) + H2(g) (13)

4<pH<9 anode : Fe(s) +6H2O(l)→ Fe(H2O)4(OH)2(aq)+2H(aq)

+ +2e−

(14)

bulk of solution : Fe(H2O)4(OH)2(aq)→ Fe(H2O)4(OH)2(s)

(15)

cathode : 2H(aq)+ +2e−→ H2(g)

(16)

overall : Fe(s) +6H2O(l)→ Fe(H2O)4(OH)2(s) +H2(g)

(17)

Mechanism 3 4<pH<9 anode : 2Fe(s) +12H2O(l) → 2Fe(H2O)3(OH)3(aq) +6H+

(aq)+ 6e−

(18)

bulk of solution : 2Fe(H2O)3(OH)3(aq) → 2Fe(H2O)3(OH)3(s)

(19)

bulk of solution : 2Fe(H2O)3(OH)3(s) → Fe2O3(H2O)6(s) +3H2O(l)

(20)

cathode : 6H(aq)

+ +6e− → 3H2(g)

(21)

overall : 2Fe(s) +12H2O(l) → Fe2O3(H2O)6(s) +3H2(g)

(22)

In the oxygenated water and at lower pH, Fe2+ is easily converted to Fe3+. The Fe(OH)n(s) formed remains in the aqueous stream as a gelatinous suspension, which can remove the waste matter from wastewater either by complexation or by electrostatic attraction followed by coagulation. Ferric ions electrogenerated may form monomeric ions, ferric hydroxo complexes with hydroxide ions and polymeric species, namely, Fe(H2O)6

3+, Fe(H2O)5OH2+, Fe(H2O)4(OH)2+,

Fe2(H2O)8(OH)24+, Fe2(H2O)6(OH)4

2+ and Fe(OH)4− depending on the pH range (Chen, 2004). The complexes (i.e. hydrolysis products) have a pronounced tendency to polymerize at pH 3.5–7.0 (Mollah et al., 2004; Chen, 2004). 2.3.2. Aluminum electrodes The generated Al3+ and OH− react with each other to form Al(OH)3 (Mollah et al., 2004; Chen, 2004): anode : Al(s) → Al3+

(aq) + 3e− (23)

cathode : 3H2O(l) +3e− → 3/2H2(g) + 3OH−

(aq)

(24)

overall : Al3+

(aq) + 3H2O(l) → Al(OH)3(s) (25)

The electrolytic dissolution of the aluminum anode produces the cationic monomeric species such as Al3+ and Al(OH)2+ at low pH, which at appropriate pH-values are transformed initially into Al(OH)3 and finally polymerized to Aln(OH)3n. nAl(OH)3→ Aln(OH)3n (26) 3. Results and discussion 3.1. Effect of electrode materials First of all, treatment of sewage water, by using mild steel and aluminum electrode materials was investigated. As shown from Fig. 2, there were no significant differences between mild steel electrodes and aluminum electrodes for the elimination of COD, BOD and SS under the same condition. By the way, as can be seen from the figure below, using aluminum electrode is a little bit more higher than by using mild steel in term of COD, BOD and SS removal efficiency and as a result,

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International Journal of Civil Engineering & Geo-Environmental 3 (2012) ______________________________________________________________________________________________________

44

aluminum electrodes are superior with respect to mild steel as sacrificial electrode material for treatment sewage water.

Fig. 2. Effect of electrode materials on treatment of sewage water (pH 7.6; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, i = 25mA/cm2, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). 3.2. Effect of initial pH It has been established that pH is an important parameter influencing the performance of the EC process (Chen, 2004). The effect of initial pH on the COD removal efficiency is presented in Fig. 3. High COD, BOD and SS removal percent may be attained in natural mediums. The efficiency with increasing pH at pH 3–11, maximum COD, BOD and SS removal attainable is 93.1%, 92.3% and 91.6% respectively using aluminum electrode.

Fig. 3. Effect of initial pH on the removal efficiency of sewage water (electrodes: Aluminum; pH 3-11; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, i = 25mA/cm2, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). Al(OH)2 form in acidity condition but so in alkali condition, Al(OH)3 are produced. Al(OH)3 and Al(OH)2 settle while, H2 moves upward and causes flotation. Since Al(OH)3 has higher weight and density, it settles faster and has higher efficiency. Therefore, it acts better in enmeshment in a precipitate where the flocs of

Aluminum Hydroxide acts as a blanket and brings all the stable suspended solid down while settling. Hence from the figure 3, it can be concluded that the optimum range for pH values appeared between 6 and 8 which will provide an economical and effective treatment for the sewage water in practical. 3.3. Effect of current density In all the EC process, current density is the most important parameter in controlling the reaction rate. From Fig. 4, it is apparent that the removal efficiency was improved continuously with increasing current density. 80.7%, 73.7% and 70.1% of COD, BOD and SS removal efficiency were obtained by using 4.17 mA/cm2 of current density and dramatically rise to 92.5%, 91.5% and 90.5% when the current density was change to 25 mA/cm2 in every 60 minutes of treatment. COD, BOD and SS removal by using 8.33 mA/cm2 resulted 85.4%, 80.3% and 79.12% respectively. For 12.5 mA/cm2, 88.2%, 84.9% and 84.2% was obtained for COD, BOD and SS respectively. While, by using 20.83 mA/cm2, the removal efficiency of COD, BOD and SS was 90.8%, 89.6% and 88.2% respectively. So the optimum of current density was 25mA/cm2. When the current density increases, the efficiency of ion production in anode and cathode also increase, leading to the floc production increment.

Fig. 4. Effect of current density on the removal efficiency of sewage water (electrodes: Aluminum; pH 7.6; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). 3.4. Effect of electrolysis time As shown in Fig. 5, as the time of electrolysis increases comparable changes in the removal efficiency of COD, BOD and SS are observed.

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International Journal of Civil Engineering & Geo-Environmental 3 (2012) ______________________________________________________________________________________________________

44

aluminum electrodes are superior with respect to mild steel as sacrificial electrode material for treatment sewage water.

Fig. 2. Effect of electrode materials on treatment of sewage water (pH 7.6; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, i = 25mA/cm2, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). 3.2. Effect of initial pH It has been established that pH is an important parameter influencing the performance of the EC process (Chen, 2004). The effect of initial pH on the COD removal efficiency is presented in Fig. 3. High COD, BOD and SS removal percent may be attained in natural mediums. The efficiency with increasing pH at pH 3–11, maximum COD, BOD and SS removal attainable is 93.1%, 92.3% and 91.6% respectively using aluminum electrode.

Fig. 3. Effect of initial pH on the removal efficiency of sewage water (electrodes: Aluminum; pH 3-11; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, i = 25mA/cm2, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). Al(OH)2 form in acidity condition but so in alkali condition, Al(OH)3 are produced. Al(OH)3 and Al(OH)2 settle while, H2 moves upward and causes flotation. Since Al(OH)3 has higher weight and density, it settles faster and has higher efficiency. Therefore, it acts better in enmeshment in a precipitate where the flocs of

Aluminum Hydroxide acts as a blanket and brings all the stable suspended solid down while settling. Hence from the figure 3, it can be concluded that the optimum range for pH values appeared between 6 and 8 which will provide an economical and effective treatment for the sewage water in practical. 3.3. Effect of current density In all the EC process, current density is the most important parameter in controlling the reaction rate. From Fig. 4, it is apparent that the removal efficiency was improved continuously with increasing current density. 80.7%, 73.7% and 70.1% of COD, BOD and SS removal efficiency were obtained by using 4.17 mA/cm2 of current density and dramatically rise to 92.5%, 91.5% and 90.5% when the current density was change to 25 mA/cm2 in every 60 minutes of treatment. COD, BOD and SS removal by using 8.33 mA/cm2 resulted 85.4%, 80.3% and 79.12% respectively. For 12.5 mA/cm2, 88.2%, 84.9% and 84.2% was obtained for COD, BOD and SS respectively. While, by using 20.83 mA/cm2, the removal efficiency of COD, BOD and SS was 90.8%, 89.6% and 88.2% respectively. So the optimum of current density was 25mA/cm2. When the current density increases, the efficiency of ion production in anode and cathode also increase, leading to the floc production increment.

Fig. 4. Effect of current density on the removal efficiency of sewage water (electrodes: Aluminum; pH 7.6; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, d = 2.5 cm, agiation speed = 100 rpm, time = 60 minutes). 3.4. Effect of electrolysis time As shown in Fig. 5, as the time of electrolysis increases comparable changes in the removal efficiency of COD, BOD and SS are observed.

Sewage Water Treatment by Electrocoagulation Process

45

Fig. 5. Effect of electrolysis time on the removal efficiency of sewage water (electrodes: Aluminum; pH 7.6; C0,COD = 466 mg/l, C0, BOD = 259 mg/l, C0, SS = 297mg/l, d = 2.5 cm, agiation speed = 100 rpm, time operating = 60 minutes). The role of operating time is very important in this treatment where the removal efficiency of the parameters depends directly on the concentration of hydroxyl and metal ions produced on the electrodes. As can be seen, the removal was dramatically increase in early 30 minutes and starts to rise slowly after that. After 60 minutes of electrolysis, COD, BOD and SS removal efficiency at pH 7.6 and 25mA/cm2 current density were 92.5%, 91.5% and 90.5%, respectively. 4. Conclusions This investigation has demonstrated that EC with aluminum electrodes is an effective method to clarify sewage water by reducing the COD, BOD and SS content of the wastewaters and will lead to reduce waste disposal costs for sewage treatment plant. EC is a feasible process for treating the sewage water, characterized by high COD, BOD and SS concentrations. The effect of various operational parameters on EC operation was investigated and optimized. The aluminum electrodes were more effective for the removal of COD, BOD and SS compared with the mild steel electrodes. The results showed that COD, BOD and SS was effectively removed at initial pH 7 when the initial concentration of COD, BOD and SS was 466mg/l and 259mg/l, and 297mg/l respectively. The results also indicated that the removal efficiency of the COD, BOD and SS was raised to 92.5%, 91.5% and 90.5%, respectively. The optimal current density for COD, BOD and SS removal was the same at 25mA/cm2 for an operating time of 60 minutes.

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