500cc (gs500f bk232 2003-2005)

Suzuki Worldwide Motorcycle-ATV Page: 1 of 100GS500K5 (GS500K5 P19)Catalogue Title:

FIG1 GASKETBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11234567899101112131415161718192021

Part No

11400-0186211400-0188111141-01D1011143-06B0011173-1550211177-15510-H1711241-01D0011482-4411011483-4411011489-4411011489-01D0012837-24A1014181-01D0016518-4500009168-0602309168-0801609168-1003109168-1400409280-0300309280-1300409280-1500609280-2600609280-40010

Description

Gasket SetGasket Set• . Gasket, Cylinder Head• . O Ring, Head Gasket• . Gasket, Cylinder Head Cover• . Gasket, Breather Cover• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Oil Pan• . Gasket, Oil Pan• . Gasket, Exhaust Pipe• . Gasket, Exhaust Pipe• . O Ring, Oil Filter Cap• . Gasket (5.8x13x1.2)• . Gasket (8.2x14x1)• . Gasket (10.2x20x2.3)• . Gasket (14.1x18x1.5)• . O Ring (d:1.05, Id:3.1)• . O Ring (d:1.9, Id:13)• . O Ring (d:1.9, Id:14.5)• . O Ring (d:3.1, Id:26.4)• . O Ring (d:2.4, Id:39.7)


FIG2 CYLINDER HEAD COVERBlock No. Block Title.


Ref No123456789

Part No11171-01D0211173-1550209106-0701009106-0700909280-1500611176-3320111186-1550111177-15510-H1701550-06253

DescriptionCover, Cylinder HeadGasket, Head CoverBolt (l:19)Bolt (l:5.5)O Ring (d:1.9, Id:14.5)Cover, BreatherSeparator, Oil BreatherGasket, Breather CoverBolt


FIG3 CYLINDER HEADBlock No. Block Title.


Ref No

12345678910111213141515202122232425

Part No

11100-01D6009381-1000309103-0602609206-0800101550-0612309168-0602311115-4574011141-01D1011143-06B0001550-0630304211-1116909159-1006909159-1002609168-1003109482-0033409482-0033513101-01D4009280-4001002112-1616309402-5420809106-0607509248-10010

Description

Head Assy, Cylinder• . Ring, Valve Guide• . Bolt (6x39)• . Pin• . Bolt, Oil Gallery• . Gasket• . Guide, Valve (os:0.3)Gasket, Cylinder HeadO Ring, Cylinder HeadBoltPinNutNutGasketSpark Plug (ngk, Dpr8ea-9)Spark Plug (nd, X24epr-u9)Pipe, Intake• . O Ring (d:2.4, Id:39.7)ScrewClampPlug, Oil GalleryPlug, Oil Gallery


FIG4 CYLINDERBlock No. Block Title.


Ref No

12345

Part No

11210-01D30-0F009108-1011209108-1004104211-1116911241-01D00

Description

CylinderStud Bolt (l:168)Stud Bolt (l:178)PinGasket, Cylinder


FIG5 CRANKCASEBlock No. Block Title.


Ref No

112345678910111213141516171819202122232425262728293031

Part No

11301-4489011301-0181009206-1300409206-1101707130-0870309103-0818209103-0813409103-0823001550-0865301550-0845309103-0603309103-0606701550-0690301550-0670301550-0665301550-0650701550-0645309168-0801609493-2201009493-3200209493-2400809280-0300309103-1013709103-1015409103-1012709103-1027809159-1007811611-01D1011610-4541011521-4410009125-0611011352-46E00

Description

Crankcase SetCrankcase Set• . Pin• . Pin• . Bolt (8x70)• . Bolt (8x125)• . Bolt (8x110)• . Bolt (8x100)• . Bolt (8x65)• . Bolt (8x45)• . Bolt (6x125)• . Bolt (6x105)• . Bolt (6x90)• . Bolt (6x70)• . Bolt (6x65)• . Bolt (6x50)• . Bolt (6x45)• . Gasket• . Jet, Oil Gallery Mission• . Jet, Oil Gallery Bal Shaft• . Jet, Oil Gallery Cylinder• . O Ring (d:1.1, Id:3.1)Bolt (10x255)Bolt (10x245)Bolt (10x170)Bolt (10x160)NutSpacer (l:16.8)Spacer (l:65)Plate, Oil SeparatorScrewJet, Oil Gallery


FIG6 CRANKCASE COVERBlock No. Block Title.


Ref No12345678910111213141516171819202122232425262728

Part No11341-01D1011482-4411004211-1318909103-0621609103-0621409103-0621211970-4411009280-2600609247-1401209168-1400211381-01D1009103-0501668233-01D1011351-01D1011483-4411004211-1318909103-0621468233-01D1011361-01D1004211-0912909103-0623909103-0623809103-0621511382-01D0001547-0508311387-01D1002122-0512737820-33D10

DescriptionCover, ClutchGasket, Clutch CoverPinBoltBoltBoltGauge, Oil LevelO Ring (d:3.1, Id:26.4)Plug, Oil CheckGasketCover, Contact BreakerBoltEmblemCover, MagnetoGasket, Generator CoverPinBoltEmblemCover, Engine SprocketPinBoltBoltBoltCover, Starter MotorBoltCap, Clutch ReleaseScrewSwitch Assy, Oil Pressure


FIG7 OIL FILTER-OIL PUMPBlock No. Block Title.


Ref No11223456789101112131415161718192021

Part No11511-4410011511-01D0011489-4411011489-01D0001550-0630309247-1402609168-1400216440-11D0016510-4504016518-4500009440-3200416512-45D0001421-0620808313-2006316520-01D0101570-0612316400-4410009280-1300402112-0625316331-01D1009181-1015809261-0400908331-31106

DescriptionPan, OilPan, OilGasket, Oil PanGasket, Oil PanBoltPlug, Oil DrainGasketValve Assy, Oil ReliefFilter, Engine OilO RingSpringCap, Engine Oil FilterStud BoltNutStrainer, Engine OilScrewPump Assy, Engine OilO Ring (d:1.9, Id:13)ScrewGear, Driven (nt:27)WasherPinCirclip


FIG8 CRANKSHAFTBlock No. Block Title.


Ref No1233334566667891011121314151617

Part No12160-4410009159-0803312164-01D01-0A012164-01D01-0B012164-01D01-0C012164-01D01-0D012220-01D0209202-0301612229-01D01-0A012229-01D01-0B012229-01D01-0C012229-01D01-0D012228-4410621111-4410009140-2400709164-2500108341-3105909283-2201512111-01D01-0F012140-01D2012151-4550109381-1800212100-01D00-050

DescriptionRod Assy, Connecting• . NutBearing, Crank Pin (green)Bearing, Crank Pin (black)Bearing, Crank Pin (brown)Bearing, Crank Pin (yellow)Crankshaft• . PinBearing, Crankshaft (green)Bearing, Crankshaft (black)Bearing, Crankshaft (brown)Bearing, Crankshaft (yellow)Bearing, ThrustGear, Primary Drive (nt:28)NutWasherKeyOil Seal, Rh (22x40x8)PistonRing Set, PistonPin, PistonCirclipPiston Set (os:0.5)


FIG9 CRANKSHAFT BALANCERBlock No. Block Title.


Ref No12345678910101010

Part No12650-01D0109420-0400812666-4400109160-2402609440-1500709201-0800109180-2400909160-1203901500-1220312229-01D01-0A012229-01D01-0B012229-01D01-0C012229-01D01-0D0

DescriptionBalancer, Crankshaft• . KeyGear, Driven (nt:46)WasherSpringPinSpacerWasherBoltBearing (green)Bearing (black)Bearing (brown)Bearing (yellow)


FIG10 STARTER CLUTCHBlock No. Block Title.


Ref No12345678

Part No12611-01D0009206-1300312600-4483509261-1500109440-0401512633-3100007130-0816312649-45000

DescriptionGear, Starter Idle (nt:55/19)PinClutch Set, Starter• . Roller• . Spring• . Piece, PushBoltShim


FIG11 CAMSHAFT-VALVEBlock No. Block Title.


Ref No1222234567888891011121314151617181920212222222222222222222222222222222222222222

Part No12710-0183009181-2216709160-2207409160-2207509160-2207612740-4504212748-4400009111-0602712747-4400012720-0184009181-2216709160-2207409160-2207509160-2207612750-4504112748-4400009111-0602712747-4400012891-1550012891-1550012911-01D0012912-01D0012920-4411012931-4500012932-4501012933-4500109289-0700212892-45000-21512892-45000-22012892-45000-22512892-45000-23012892-45000-23512892-45000-24012892-45000-24512892-45000-25012892-45000-25512892-45000-26012892-45000-26512892-45000-27012892-45000-27512892-45000-28012892-45000-28512892-45000-29012892-45000-29512892-45000-30012892-45000-30512892-45000-310

DescriptionCamshaft Set, Intake• . Washer (t:1.0)• . Washer (t:1.1)• . Washer (t:1.2)• . Washer (t:1.3)Sprocket, Intake (nt:30)PinBolt (6x12.5)WasherCamshaft Set, Exhaust• . Washer (t:1.0)• . Washer (t:1.1)• . Washer (t:1.2)• . Washer (t:1.3)Sprocket, Exhaust (nt:30)PinBolt (6x12.5)WasherTappet, IntakeTappet, ExhaustValve, IntakeValve, ExhaustSpring Set, ValveRetainer, SpringCotter, ValveSeat, SpringOil Seal (7x14.4x9)Shim, Tappet (t:2.15)Shim, Tappet (t:2.20)Shim, Tappet (t:2.25)Shim, Tappet (t:2.30)Shim, Tappet (t:2.35)Shim, Tappet (t:2.40)Shim, Tappet (t:2.45)Shim, Tappet (t:2.50)Shim, Tappet (t:2.55)Shim, Tappet (t:2.60)Shim, Tappet (t:2.65)Shim, Tappet (t:2.70)Shim, Tappet (t:2.75)Shim, Tappet (t:2.80)Shim, Tappet (t:2.85)Shim, Tappet (t:2.90)Shim, Tappet (t:2.95)Shim, Tappet (t:3.00)Shim, Tappet (t:3.05)Shim, Tappet (t:3.10)


FIG12 CAM CHAINBlock No. Block Title.


Ref No1234567891011121314

Part No12760-4504012771-4505212782-4920002112-0510312791-4504001550-0612309168-0602312810-01D0012814-4410112830-01D1212838-38200-H1712839-3820012837-24A1007130-06253

DescriptionChain, Cam Shaft Drive (120l)Guide, Cam Chain No.1Guide, Cam Chain No.2ScrewGuide, Cam Chain No.3BoltWasherTensioner, Cam ChainCushionAdjuster Assy, Tensioner• . GasketPlugGasket, AdjusterBolt


FIG13 CARBURETOR (GS500K3/UK3)Block No. Block Title.


Ref No

345678910121314151617181920212223242526272829303132333435363738394041424344454647484950515253545556

Part No

13573-19E0013418-33E0009280-0500413481-13F0013382-19E0013387-13F0013383-01DE013502-07F0013507-17C0113247-0234009492-1701613247-33E0013258-44B0013250-04F0013254-0101002112-0408313602-05A1013370-33E8009491-2301209491-6001013385-07F0013246-4301009494-0094913279-33E0013268-4707013291-2990013295-2990013267-13F0013271-33C0013411-0530013682-3121013418-4408013417-26D0013278-4709013247-33E0009493-3300213274-8400009401-0610113295-3301013268-9611113271-44B0013267-44B0013683-01DF013413-01DE013602-04F0013557-33E0013683-01DE013683-01DB013673-44B0013685-33EQ013565-01DE002122-0510313685-01DB0

Description

• . Spring• . Holder• . O Ring (d:1.9, Id:4.8)• . Spring• . Washer• . E Ring• . Needle, Jet (5dh41-4)• . Cover, Diaphragm• . Diaphragm• . Screw, Drain• . Jet, Pilot• . Screw• . Gasket, Float Chamber• . Float Assy• . Pin, Float• . Screw• . Screw• . Valve Assy, Needle• . Jet, Main (115)• . Jet, Main (60)• . Holder, Jet• . O Ring• . Jet, Needle (p-5m)• . Screw, Pilot (2 3/4)• . Spring• . Washer• . O Ring• . Adjuster Rh• . Spring Rh• . Plunger Assy• . Cap• . Holder, Guide• . Spring• . O Ring• . Screw• . Jet, Air (165)• . Cap• . Clip• . O RingSpringSpringScrewHosePlateScrewPackingHoseHoseSealNippleBracketScrewPipe


FIG14 CARBURETOR (GS500HK3/HUK3)Block No. Block Title.


Ref No

3467891011131415171819202122232425262728293031323233343536373839404142434445464748495051525354555657

Part No

13573-01DB013507-17C0113418-33E0009280-0500413481-13F0013382-4403013394-17E6013387-13F0009494-0094913246-4301013385-07F0013295-2990013291-2990013268-4870013279-33E0013370-33E8002112-0408313602-05A1013250-04F0013254-0101009492-1701609491-6000509493-3400313258-04F0002112-0410713247-0234013502-01DB013502-01DC013411-0530013417-26D0013278-4709013418-4408013682-3121002112-0512713274-8400009401-0610113267-13F0013271-33C0009355-35755-60013683-10F6013685-04F1095569-7804018115-70G1013683-01DB013683-01DE013683-46D1013683-01DC109401-1640109408-0003313413-01DE002142-0408313557-33E0013550-13D60

Description

• . Spring• . Diaphragm• . Holder• . O Ring (d:1.9,id:4.8)• . Spring• . Washer• . E Ring• . Ring• . Jet, Needle (p-5m)• . O Ring• . Holder, Jet• . O Ring• . Washer• . Spring• . Adjuster (2 5/8)• . Valve Assy, Needle• . Screw• . Screw• . Float Assy• . Pin, Float• . Jet, Pilot (17.5)• . Jet, Main (60)• . Jet, Pilot Air (170)• . Gasket• . Screw• . Plug, Drain• . Cover Assy, Diaphragm Lh• . Cover Assy, Diaphragm Rh• . Plunger Assy• . Spring• . O Ring• . Holder, Guide• . Cap• . Screw• . Cap• . Clip• . Adjuster• . SpringHoseHoseNippleCheck Valve AssySolenoid AssyHoseHose3 WayHoseClipClipLeverScrewPackingSensor Assy


FIG14 CARBURETOR (GS500HK3/HUK3)Block No. Block Title.


Ref No585960616263646566676869707172737475

Part No13605-20C0009355-35755-60009355-35755-60009355-35755-60009367-0400709355-35755-60013685-01DC013685-01DB013268-9611113271-44B0013267-44B0013673-44B0013685-33EQ018780-32E0009355-35755-60009355-50105-60013715-04F00D1557-06205

DescriptionScrewHoseHoseHoseNippleHoseRodPipeSpringSpringScrewSealNippleFilter, Air Cleaner No.2Hose, Control AirHose, Fuel Cock VacuumChamber, VacuumBolt


FIG14A CARBURETOR (MODEL K4/K5)Block No. Block Title.


Ref No112234556789101112131415161617181920212223242526272829303132323334353637383940414243444546474849

Part No13201-01DN013201-01DP013202-01DN013202-01DP013573-19E0013507-17C0113501-29FA013501-01DK013418-4408009280-0500413481-13F0013382-19E0013394-17E6013387-13F0013383-01DN013341-01DN013246-4301013385-07F0009491-2601609491-2700813295-2990013291-2990013268-4870013279-01DN013370-04F0002112-0408313602-05A1013250-04F0013254-0101009492-1701609491-6001009493-3400313258-04F0002112-0410713247-13A0013502-01DB013502-01DC013411-0530013417-26D0013278-4709013418-4408013682-3121002112-0512713274-8400009401-0610113267-13F0013271-33C0009355-35755-60009355-35755-60013685-04F1095569-01DN018115-70G1013683-01DB013683-01DN0

DescriptionCarburetor Assy, LhCarburetor Assy, LhCarburetor Assy, RhCarburetor Assy, Rh• . Spring• . Diaphragm• . Valve, Piston• . Valve, Piston• . Holder• . O Ring (d:1.9, Id:4.8)• . Spring• . Washer• . E Ring• . Ring• . Needle, Jet (5dh57-3)• . Jet, Needle (p-5m)• . O Ring• . Holder, Jet• . Jet, Main (130)• . Jet, Main (135)• . O Ring• . Washer• . Spring• . Adjuster (2 5/8)• . Valve Assy, Needle• . Screw• . Screw• . Float Assy• . Pin, Float• . Jet, Pilot (17.5)• . Jet, Main (60)• . Jet, Pilot Air (170)• . Gasket• . Screw• . Plug, Drain• . Cover Assy, Diaphragm Lh• . Cover Assy, Diaphragm Rh• . Plunger Assy• . Spring• . O Ring• . Holder, Guide• . Cap• . Screw• . Cap• . Clip• . Adjuster• . SpringHoseHoseNippleCheck Valve AssySolenoid AssyHoseHose


FIG14A CARBURETOR (MODEL K4/K5)Block No. Block Title.


Ref No50515253545556575859606162636465666768697071727374757677

Part No13683-01DP013683-01DC109401-1640109408-0020013413-01DE013602-04F0013557-33E0013550-13D6013605-20C0009355-35755-60009355-35755-60009355-35755-60009367-0400709355-35755-60013685-01DC013685-01DB013268-9611113271-44B0013267-44B0013673-44B0013685-33EQ018780-32E0009355-35755-60009355-50105-60009355-50105-60009367-0600213715-04F00D1557-06205

Description3 WayHoseClipClipLeverScrewPackingSensor AssyScrewHoseHoseHoseNippleHoseRodPipeSpringSpringScrewSealNippleFilter, Air Cleaner No.2Hose, Control AirHose, Fuel Cock Vacuum No. 1Hose, Fuel Cock Vacuum No. 2JointChamber, VacuumBolt


FIG15 AIR CLEANERBlock No. Block Title.


Ref No

345678910131415

Part No

02142-0508713881-01D6009402-6420309352-11153-60009401-1430113870-2145809401-1340909404-06432D1557-06165D8321-5106509404-06434

Description

• . Screw• . Tube, Outlet• . Clamp• . Tube, Breather• . Clip• . Tube, Drain• . Clip• . ClampBoltWasherClamp


FIG15A 2ND AIR (MODEL K4/K5 P2, P19, P54)Block No. Block Title.


Ref No12345678910111213141516

Part No18420-01D0118430-01D0118441-12D1018445-01D2018446-01D2018450-10F0318610-01D20-E0Z18711-01D2009359-40701-60009401-1340909401-1510109404-0642901421-06163D1557-06125D7107-06165D8316-10065

DescriptionPipe, 2nd Air RhPipe, 2nd Air LhGasketHose , 2nd Air Reed Valve RhHose , 2nd Air Reed Valve LhValve Assy, 2nd Air ReedBracket, 2nd Air ValveHose, 2nd Air CleanerHoseClipClipClampBoltBoltBoltNut


FIG15B FIG. 15B (C-16) OIL COOLER (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No

12344a5678910111213141516

Part No

16600-01D0116621-0BE00-E0N16628C27A00J000D1507-06205D8322-9106509180C06310J00009320-1050116460-01D0016470-01D0009168-1401509280-1200509360-14012D7107-0616516480-01D00-E0ND1557-0612516492-01D00-E0N16490-01D00-E0N

Description

Cooler Assy, OilBracket, Oil CoolerCushionBoltWasherSpacer (6.5x10x10)CushionHose, Oil Cooler RhHose, Oil Cooler LhGasket (16x22x2)O Ring (d:2.4, Id:11.8)Bolt (16x32)BoltClamp, Oil Hose RhBoltGuide, Oil HoseClamp, Oil Hose Lh


FIG16 MUFFLERBlock No. Block Title.


Ref No

122a45678

Part No

14181-01D00D7109-08405D8322-0108509103-0839209160-0813609180-0815209320-1204808316-10083

Description

Gasket, Exhaust PipeBoltWasherBoltWasher (8.5x28x1.6)Spacer (8.6x12x20.1)CushionNut


FIG17 CLUTCHBlock No. Block Title.


Ref No

12345678910111213141516171819202122232425262728

Part No

21200-4410209181-2522321411-4410109140-2000109167-2000609160-2001521441-3740021451-28C3121462-1430109440-2001909100-0614521414-01D0023121-4410009263-1500309160-1504516321-01D1009261-0600208331-3138323110-4411123111-24A0109285-0601123117-4410201500-0612323200-01D0009134-0601008310-0006703141-0616309443-08001

Description

Gear, Primary Driven (nt:76)Washer (25x38x1.0)Hub, SleeveNutWasher (20.5x38x0.8)Washer (20x44x3)Plate, DrivePlate, DrivenDisk, PressureSpringBolt (6x40)SpacerPiece, PushBearing (15x28x2)Washer (15.5x28x1)Gear, Oil Pump Drive (nt:39)PinCirclipRod, Push RhRod, Push LhOil Seal (6x34x10)Holder, Oil SealBoltScrew Assy, Release• . Screw• . NutScrewSpring


FIG18 TRANSMISSIONBlock No. Block Title.


Ref No12345678910111213141516171819202122232425262728293031323334353637383940

Part No24121-01D0124221-4400124231-01D1124251-20F0124252-19F0024260-01D0109181-2516709380-2501009262-2505109390-6201209263-2002504221-0712924741-4410209126-0601424131-01D0024310-4400109181-2025124321-20F0009301-2500109380-2501024331-4400309167-2501209167-2501309380-2501024341-4400309167-2501209169-2500109380-2501024351-4400124361-4401009390-6201209283-3201509263-2002709262-2506509282-3200227511-01D0127531-01D1008331-3125627600C01C10J11027620C01C10J000

DescriptionCountershaft (nt:13)Gear, 2nd Drive (nt:18)Gear, 3/4 Drive (nt:21/24)Gear, 5th Drive (nt:26)BushGear, 6th Drive (nt:27)Washer (25x34x1.0)CirclipBearing, Rh (25x62x17)C RingBearing, Lh (20x34x20)PinHolder, BearingScrew (6x16)DriveshaftGear, 1st Driven (nt:32)Washer (20x34x1)Gear, 2nd Driven (nt:32)BushCirclipGear, 3rd Driven (nt:29)Washer (25.1x31x1.0)Lock WasherCirclipGear, 4th Driven (nt:27)Washer (25.1x31x1.0)Lock WasherCirclipGear, 5th Driven (nt:25)Gear, 6th Driven (nt:23)C RingOil Seal (32x62x7)Bearing, Rh (20x34x17)Bearing, Lh (25x62x17)Oil SealSprocket, Engine (nt:16)Spacer (l:32.7)CirclipChain, Drive (did520vm,110le)• . Joint Set, Chain


FIG19 GEAR SHIFTINGBlock No. Block Title.


Ref No123456789101112131415161718192021222324252627282930313235363738

Part No25211-4400125221-4400125231-4400025411-1890009125-0611508211-0614125311-01D0009261-0400109209-0401309181-2600125322-4400002112-0616325341-3330009111-0605409103-0624009263-4000125350-4400009443-0900725351-3001025354-3000009440-0602009168-1400225510-4410009448-1300808332-1107309444-2601309180-1206825671-0101109285-1200225600-01D0225652-20C00D1507-0620509280-2600502112-7520309209-0501109440-04010

DescriptionFork, Gear Shifting No.1Fork, Gear Shifting No.2Fork, Gear Shifting No.3Shaft, Gear Shifting ForkScrew (6x8)WasherCam, Gear ShiftingPinPinWasher (26x32.5x0.3)Holder, Drive PinScrewGuide, CamBolt (6x14.6)BoltBearing (40x47x12)Stopper, Cam No.1SpringStopper, Cam No.2Holder, SpringSpringGasket (13.8x18.8x0.4)Shaft, Gear ShiftingSpringE RingSpringSpacer (12x20x15.3)StopperOil Seal (12x22x9)Lever Assy, Gear Shifting• . RubberBoltO Ring (d:2.4, Id:26.2)ScrewContactSpring


FIG20 STARTING MOTORBlock No. Block Title.


Ref No12345678910111213141516

Part No31100-20C0031310-27A01-H1731153-4340031170-4340031264-4411031132-27A0131135-6501031130-3830031172-3830031171-3830031143-3830031281-88C0031156-3830009280-2400309128-0602408361-35068

DescriptionMotor Assy, Starting• . Armature• . Oil Seal• . Shim Set• . O Ring• . Brush Holder Assy•• .. Spring• . Brush• . Bushing (a)• . Bushing (b)• . O Ring• . Bolt• . O Ring• . O Ring (d:3.0, Id:24.5)Bolt (6x25)Nut


FIG21 GENERATORBlock No. Block Title.


Ref No123456789

Part No31401-01D1031402-01D0002112-3530309103-1200431497-4500002112-0508331498-4500002112-0610309404-06429

DescriptionStatorRotorScrewBolt (12x60)ClampScrewClampScrewClamp (l:45)


FIG22 SIGNAL GENERATORBlock No. Block Title.


Ref No

234567

Part No

32900-01DA033110-01D0033120-01D2009103-0606402112-0510309404-06429

Description

IgnitorSignal Generator AssyRotor, SignalBolt (6x60)ScrewClamp (l:45)


FIG23 BATTERYBlock No. Block Title.


Ref No

12345678

Part No

33610C01D10J00033652C29100J00033652C01D30J00033680C31003J00033860-01D1033870-0BE0033624-01D0033624-0BE00

Description

Battery (fb10l-b2, 12v 11ah)Protector (20x90x3)Cushion (40x75x5)Hose, ExhaustLead Wire, (-)Lead Wire, Battery (+)• . Cap, Starter Relay Terminal• . Cap, Battery (+)


FIG24 ELECTRICALBlock No. Block Title.


Ref No123455a678910111213141516

Part No31800-01D0031841-01D0031892-07D0009481-20101D8310-00065D8321-5106533810-01DA031861-48B1033624-01D1032800C01D00J00002162-0620333410-01D10D1507-0640509180-0619833510-2201033541-3241033542-38B00

DescriptionRelay Assy, Starting Motor• . Terminal, Relay• . Holder, Relay• . Fuse, (20a)NutWasherWire, Starter Motor Lead• . Cap, Starter Motor• . Cap, Battery PlusRectifier AssyScrewCoil Assy, IgnitionBoltSpacer (6.2x12x16)Cap Assy, Spark PlugSeal, Spark PlugSeal, High Tension Cord


FIG25 SPEEDOMETER - TACHOMETER (MODEL K3)Block No. Block Title.


Ref No112345678910111212a1314151617181920212223242526

Part No34110-01DB034110-01DA034124-01DA009139-0200334210-01DA034288-01DA034193-01DA034189-01D2009160-0501308313-1005702112-3408334950-01DA034170-01DB034170-01DA009471-1207709471-1216509107-0600309180-0633534956-3100109160-06136D8316-1006534910-01D1034938-45100D1557-0612534938-01D0134938-01D10D1557-0612502112-05163

DescriptionSpeedometer (mile/kilo)Speedometer (kilo)KnobScrewTachometerDamperCoverCushionWasher (5.2x16x1)NutScrewBracket, MeterSocket&cord, Speedometer/tachoSocket&cord, PilotsBulb (12v, 1.7w)Bulb (12v, 1.7w)Bolt (6x30)Spacer (6.5x10x16.5)CushionWasher (6.5x28x1.6)NutCable, SpeedometerGuide, Cable No.1BoltGuide, Cable No.2Guide, Cable No.3BoltScrew


FIG25A SPEEDOMETER - TACHOMETER (GS500K4/K5/UK4/K5)Block No. Block Title.


Ref No112345678910111212a1314151617181920212223242526

Part No34110-01DB034110-01DA034124-01DA034981-13A0034210-01DA034288-01DA034193-01DC034189-01DA034181-45C1008313-1005734149-01D2034950-01DA034170-01DB034170-01DE009471-1216509471-1221809107-0600309180-0615934956-3100109160-06136D8316-1006534910-01D1034938-45100D1557-0612534938-01D0134938-01D10D1557-0612502112-05163

DescriptionSpeedometer (mile/kilo)Speedometer (kilo)KnobScrewTachometerDamperCoverCushionWasher (5.2x16x1)NutScrewBracket, MeterSocket&cord, Speedometer/tachoSocket&cord, PilotsBulb (12v, 1.7w, T10)Bulb (12v, 1.7w,t6.5)Bolt (6x30)Spacer (6.5x10x17)CushionWasher (6.5x28x1.6)NutCable, SpeedometerGuide, Cable No.1BoltGuide, Cable No.2Guide, Cable No.3BoltScrew


FIG25B SPEEDOMETER - TACHOMETER (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No112345678910111212a13141516171819202122232425

Part No34110-01DB034110-01DA034124-01DA034981-13A0034210-01DC034288-01DA034193-01DC034189-01DA034181-45C1008313-1005734149-01D2034950-01DA034170-01DD034170-01DC009471-1216509471-1221809107-0600309180-0615934956-3100109160-06136D8316-1006534910-01D2034938-01D40-E0ND1557-0612534938-01D30-E0N34938-01D20-E0N02112-05163

DescriptionSpeedometer (mile/kilo)Speedometer (kilo)KnobScrewTachometerDamperCoverCushionWasher (5.2x16x1)NutScrewBracket, MeterSocket&cord, Speedometer/tachoSocket&cord, PilotsBulb (12v, 1.7w, T10)Bulb (12v, 1.7w, T6.5)Bolt (6x30)Spacer (6.5x10x17)CushionWasher (6.5x28x1.6)NutCable, SpeedometerGuide, Cable No.1BoltGuide, Cable No.2Guide, Cable No.3Screw


FIG26 HEADLAMP (GS500K3/UK3/HK3/HUK3 P2, P19, P54)Block No. Block Title.


Ref No1123345678910111213141516

Part No35100-26D60-99935100-26D52-99935111-01D2035121-26D6035121-26D5235127-10D2035173-20A0135181-1561108321-0105708310-0005335151-4590035152-1561135154-3190036118-26D5035158-4340009471-1206009471-1206309126-05003

DescriptionHeadlamp AssyHeadlamp Assy• . Rim• . Lamp Unit• . Lamp Unit• . Ring• . Cover, Socket• . Screw• . Lock Washer• . Nut• . Screw, Adjusting• . Nut• . Spring• . Socket• . CapBulb (12v60/55w)Bulb (12v, 4w)Screw (l:12)


FIG26A HEADLAMP (GS500K4/K5/UK4/K5 P2, P19, P54)Block No. Block Title.


Ref No11233456789101112131415

Part No35100-01D70-99935100-01D90-99935111-0BE0035121-0BE1035121-0BE2035173-0BE0035181-0BE00D8321-01045D8310-0004535151-0BE0035152-0BE0035154-0BE0035174-0BE0036118-0BE0009471-1206009471-12063D2116-05125

DescriptionHeadlamp AssyHeadlamp Assy• . Rim• . Lamp Unit• . Lamp Unit• . Cover, Socket• . Screw• . Washer• . Nut• . Screw, Adjusting• . Nut• . Spring• . Spring• . Cord AssyBulb (12v60/55w)Bulb (12v, 4w)Screw (l:12)


FIG26B HEADLAMP (GS500FK4/K5/FUK4/K5 P2, P19, P54)Block No. Block Title.


Ref No112345678

Part No35100-01DA0-99935100-01DC0-99935173-0BE1036118-0BE1035173-0BE2009471-1206009471-1221609136-0506209320-09039

DescriptionHeadlamp AssyHeadlamp Assy• . Cover, Socket• . Cord Assy• . CoverBulb (12v60/55w)Bulb (12v, 5w)ScrewCushion


FIG27 HEADLAMP (GS500K3 P24)Block No. Block Title.


Ref No1234567891011121314

Part No35100-10D70-99935111-01D2035121-10D3035127-10D2035173-20A0135181-1561108321-0105708310-0005335151-4590035152-1561135154-3190035158-4340009471-1206009126-05003

DescriptionHeadlamp Assy• . Rim• . Lamp Unit• . Ring• . Cover, Socket• . Screw• . Lock Washer• . Nut• . Screw, Adjusting• . Nut• . Spring• . CapBulb (12v60/55w)Screw (l:12)


FIG27A HEADLAMP (GS500K4/K5 P24)Block No. Block Title.


Ref No12345678910111213141516

Part No35100-01D80-99935111-0BE0035121-0BE0035173-0BE0035181-0BE00D8321-01045D8310-0004535151-0BE0035152-0BE0035154-0BE0035174-0BE0009471-1206009126-0500335950-14A1009119-05023D8322-01055

DescriptionHeadlamp Assy• . Rim• . Lamp Unit• . Cover, Socket• . Screw• . Washer• . Nut• . Screw, Adjusting• . Nut• . Spring• . SpringBulb (12v60/55w)Screw (l:12)Reflector Assy, Front SideBoltWasher


FIG27B HEADLAMP (GS500FK4/K5 P24)Block No. Block Title.


Ref No1234567891011

Part No35100-01DB0-99935173-0BE1036118-0BE1035173-0BE2009471-1206009471-1221609136-0506209320-0903935950-14A1009119-05023D8322-01055

DescriptionHeadlamp Assy• . Cover, Socket• . Cord Assy• . CoverBulb (12v60/55w)Bulb (12v, 5w)ScrewCushionReflector Assy, Front SideBoltWasher


FIG28 TURNSIGNAL LAMP (GS500K3/UK3/HK3/HUK3 P2, P19, P54)Block No. Block Title.


Ref No123456789101112131415

Part No35601-34FA035602-34FA035610-34FA0D2116-0416509471-0BE0008316-1010335603-34F1035604-34F1035690-34F10D2116-0416509471-0BE00D8310-1010509160-1050135695-17C0038610C01D10J000

DescriptionLamp Assy, Front TurnsignalLamp Assy, Front Turnsignal• . Lamp Unit• . Screw• . Bulb (12v, 16w)NutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v, 16w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal


FIG29 TURNSIGNAL LAMP (GS500K3 P24)Block No. Block Title.


Ref No123456789101112131415

Part No35601-20F6035602-20F6035610-33E0003242-0412309471-1204508316-1010335603-33E7035604-33E7035610-33E0003242-0412309471-12045D8310-1010509160-1050135695-17C0038610C01D10J000

DescriptionLamp Assy, Front RhLamp Assy, Front Lh• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal


FIG29A TURNSIGNAL LAMP (GS500K4/K5/UK4/K5)Block No. Block Title.


Ref No123456789101112131415

Part No35601-01D3035602-01D3035610-01D2003241-0412309471-1204508316-1010335603-01D2035604-01D2035610-01D2003241-0412309471-12045D8310-1010509160-1050135695-17C0038610C01D10J000

DescriptionLamp Assy, Front TurnsignalLamp Assy, Front Turnsignal• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal


FIG29B TURNSIGNAL LAMP (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No12345678910111213141516

Part No35601-01D3035602-01D3035610-01D2003241-0412309471-1204535629-01D0008316-1010335603-01D2035604-01D2035610-01D2003241-0412309471-12045D8310-1010509160-1050135695-17C0038610C01D10J000

DescriptionLamp Assy, Front TurnsignalLamp Assy, Front Turnsignal• . Lamp Unit• . Screw• . Bulb (12v, 21w)Plate, Front TurnsignalNutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v, 21w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal


FIG30 REAR COMBINATION LAMP (MODEL K3)Block No. Block Title.


Ref No

1234566a6b789101112131415161718192021222324

Part No

35710-01D2035712-01D2035713-01D2003511-0440309471-1208333652C01D10J00033652C01D20J00033652C09400J000D8322-9106509320-0900909180-06262D2116-0620535927-01D20-EE309321-06026D2116-06165D8322-91065D8310-0006535950-14A1035977-01D1102142-0512308310-0005335970-09EF0D8310-0005535974-01D00D2116-06125D8310-00065

Description

Lamp Assy, Rear Combination• . Lens• . Gasket, Lens• . Screw• . Bulb (12v, 21/5w)Cushion (80x20x10)Cushion, Upper (40x40x38)Cushion, Lower (20x20x6)Washer (6.5x20x1.2)CushionSpacer (6.5x9x8.5)ScrewBracket, License PlateCushionScrewWasherNutReflector Assy, Rear SideBracket, Rear Side RrScrewNutReflex Reflector Assy, RearNutBracket, Rear Reflex ReflectorScrewNut


FIG30A REAR COMBINATION LAMP (MODEL K4/K5)Block No. Block Title.


Ref No

12345678910111213141516171819202122

Part No

35710-01D2035712-01D2035713-01D2003511-0440309471-1208333652C01D10J00033652C01D20J00033652C09400J000D8322-9106509320-0900909180-06262D2116-0620535927C01D20JENM09321-06026D2116-06165D8322-91065D8310-0006535970-09EF0D8310-0005535974-01D00D2116-06125D8310-00065

Description

Lamp Assy, Rear Combination• . Lens• . Gasket, Lens• . Screw• . Bulb (12v, 21/5w)Cushion (80x20x10)Cushion, Upper (40x40x38)Cushion, Lower (20x20x6)Washer (6.5x20x1.2)CushionSpacer (6.5x9x8.5)ScrewBracket, License PlateCushionScrewWasherNutReflex Reflector Assy, RearNutBracket, Rear Reflex ReflectorScrewNut


FIG31 WIRING HARNESS (MODEL K3)Block No. Block Title.


Ref No

2345555666789101111121314151617181920

Part No

36611-02E0136611-01D0036611-01D1009404-0642909404-0643109404-0643409404-0841909407-1440309407-1840209407-1940109403-06310D1557-0616537000-0187037000-0189037100-01D4037100-01D5009139-0602637740-24A0009443-0604237840-26D00D1557-0630538740-24B0038500C01D20J000D1557-0612537146-33E00

Description

• . DiodeProtector, Wiring HarnessProtector, Wiring HarnessClamp (l:65)Clamp (l:80)Clamp (l:95)Clamp (l:97)Clamp (l:125)Clamp (l:165)Clamp (l:190)ClampBolt, Wiring Harness GuideLock SetLock Set• . Lock Assy, Steering• . Lock Assy, SteeringBoltSwitch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, Blank


FIG31A WIRING HARNESS (GS500K4/K5/UK4/K5)Block No. Block Title.


Ref No

234555566678910111112131415161718192021

Part No

36611-02E0136611-01D0036611-01D1009404-0642909404-0643109404-0643409404-08419D9436-01425D9448-0188509407-1940109403-06310D1557-0616537000-0187037000-0189037100-01D4037100-01D5009139-0602637740-24A0009443-0604237840-26D00D1557-0630538740-24B0038500C01D20J000D1557-0612537146-33E0036852-01D40

Description

• . DiodeProtector, Wiring HarnessProtector, Wiring HarnessClamp (l:65)Clamp (l:80)Clamp (l:95)Clamp (l:97)ClampClampClamp (l:190)ClampBolt, Wiring Harness GuideLock SetLock Set• . Lock Assy, Steering• . Lock Assy, SteeringBoltSwitch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, BlankWire, Air Solenoid


FIG31B WIRING HARNESS (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No

233455678910101112131415161718192021

Part No

36611-02E0109404-0642909404-0643109407-07E00D9436-01425D9448-0188509407-2540109403-0631037000-0187037000-0189037100-01D4037100-01D5009139-0602637740-24A0009443-0604237840-26D00D1557-0630538740-24B0038500-0BE00D1557-08125D8316-1008537146-33E0036852-01D40

Description

• . DiodeClamp (l:65)Clamp (l:80)ClampClampClampClamp (l:235)ClampLock SetLock Set• . Lock Assy, Steering• . Lock Assy, SteeringBoltSwitch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltNutKey, BlankWire, Air Solenoid


FIG32 HANDLE SWITCHBlock No. Block Title.


Ref No12345678910

Part No37200-01DB0D2116-05505D2116-05305D2116-0510537400-01DA0D2116-05455D2116-0525537560-38A0009132-03017D8323-41036

DescriptionSwitch Assy, Handle Rh• . Screw• . ScrewScrew, Throttle CableSwitch Assy, Handle Lh• . Screw• . ScrewSwitch Assy, ClutchScrew, Clutch Switch (3x14)Washer


FIG33 FRAME (MODEL K3)Block No. Block Title.


Ref No

12345678910111213

Part No

41100-01D70-YCH09103-1033408319-3110843585-01D0041540-01D5009116-0600809116-0608309180-0603809320-08007D8313-30065D8322-0106547410-01D11D1557-06165

Description

Frame Set (silver)BoltNutCapHolder, BatteryBolt, LowerBolt, UpperSpacer (6.2x9x7.5)CushionNutWasherHolder, Electric PartsBolt


FIG33A FRAME (MODEL K4/K5)Block No. Block Title.


Ref No111a1a2345678910111213

Part No41100-01D80-ENM41100-01D90-ENM41140-01D30-ENM41140-01D40-ENM09103-1033408319-3110843585-01D9041540-01D5009116-0600809116-0608309180-0603809320-08007D8313-30065D8322-0106547410-01D11D1557-06165

DescriptionFrame Set (black)Frame Set (black)Tube, Frame Down Rh (black)Tube, Frame Down Rh (black)BoltNutCap, Body FrameHolder, BatteryBolt, LowerBolt, UpperSpacer (6.2x9x7.5)CushionNutWasherHolder, Electric PartsBolt


FIG34 STAND (MODEL K3)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

42100-01D0001580-1060309180-1004009443-1405909443-2201309321-1001742310-01D10-01909111-1002708319-2110309443-1504609443-2201743110-0BE0025652-4930043121-0BE0043212-04700D1557-0625509443-13028

Description

Stand, Center (black)BoltSpacerSpring, InnerSpring, OuterCushionStand, Prop (black)BoltNutSpring, InnerSpring, OuterPedal, BrakeRubberArm, Brake RodWasherBoltSpring, Return


FIG34A STAND (MODEL K4/K5)Block No. Block Title.


Ref No

12345678910111213141516

Part No

42100-01D90-ENM01580-1060309180-1004009443-1405909443-2201309321-1001742310-01D10-01909111-1002708319-2110309443-1504609443-2201743110C01D20J00043121-0BE0043212-04700D1557-0625509443-13028

Description

Stand, Center (black)BoltSpacerSpring, InnerSpring, OuterCushionStand, Prop (black)BoltNutSpring, InnerSpring, OuterPedal, BrakeArm, Brake RodWasherBoltSpring, Return


FIG35 FOOTRESTBlock No. Block Title.


Ref No12345678910111213141516

Part No43550C01D00J00043560C01D00J00043631-34A0109208-06005D8332-1104543510-01D00-YCH43520-01D00-YCH09106-0809443586-01D1043596-01D1009139-0606243600-12B0043700-12B0043631-34A0109208-06005D8332-11045

DescriptionRubber Assy, Front RhRubber Assy, Front LhWasher, RubberPinE RingBracket, Front Rh (silver)Bracket, Front Lh (silver)Bolt, BracketGuard, Front Footrest RhGuard, Front Footrest LhBolt, GuardFootrest Assy, Pillion RhFootrest Assy, Pillion LhWasher, RubberPinE Ring


FIG36 FUEL TANK (MODEL K3)Block No. Block Title.


Ref No

112234567891011121314151617

Part No

44100-01DD0-ZHX44100-01DD0-YC268110-01DA0-LU368110-01DA0-GZ868111-42E20-0JW44201-3382009106-0501744511-27E00D2116-0510509169-0501244541-01D0044550-0BE0001551-0840309320-1401709320-1003809180-0627109116-0617244423C01D00J00095412-27EP0

Description

Tank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set• . Tape Set• . EmblemCap Set, Fuel TankBoltCushion, FrontScrewWasherCushion, SideBracket, RearBolt, BracketCushion, Rear UpperCushion, Rear LowerSpacerBoltHose, DrainMolding, Fuel Tank


FIG36A FUEL TANK (MODEL K4)Block No. Block Title.


Ref No1111112223333a45678910111213141516

Part No49100-01D10-YC249100-01D10-Y7L49100-01D10-Y9H49100-01D00-YC249100-01D00-Y7L49100-01D00-Y9H68110-01DB0-MG468110-01DB0-AMF68110-01DB0-FT668111-18G00-CS468111-18G00-M6U68111-18G00-ASK95412-27EP044201-3382009106-0501744511-27E00D2116-0510509169-0501244541-01D0044550-0BE0001551-0840309320-1401709320-1003809180-0627109116-0617244423C01D00J000

DescriptionTank Assy, Fuel (blue)Tank Assy, Fuel (black)Tank Assy, Fuel (yellow)Tank Assy, Fuel (blue)Tank Assy, Fuel (black)Tank Assy, Fuel (yellow)• . Tape Set• . Tape Set• . Tape Set• . Emblem• . Emblem• . Emblem• . Molding, Fuel TankCap Set, Fuel TankBoltCushion, FrontScrewWasherCushion, SideBracket, RearBolt, BracketCushion, Rear UpperCushion, Rear LowerSpacerBoltHose, Drain


FIG36B FUEL TANK (MODEL K5)Block No. Block Title.


Ref No2233a45678910111213141516

Part No68110-01DC0-BVL68110-01DC0-FT668111-18G00-CS495412-27EP044201-3382009106-0501744511-27E00D2116-0510509169-0501244541-01D0044550-0BE0001551-0840309320-1401709320-1003809180-0627109116-0617244423C01D00J000

Description• . Tape Set• . Tape Set• . Emblem "s"• . Molding, Fuel TankCap Set, Fuel TankBoltCushion, FrontScrewWasherCushion, SideBracket, RearBolt, BracketCushion, Rear UpperCushion, Rear LowerSpacerBoltHose, Drain


FIG37 FUEL COCKBlock No. Block Title.


Ref No

122a34568910111213

Part No

44300C01D40J000D7107-06125D8322-0106544443C01D30J00009401-1140744442C01D30J00044441C01D30J00009401-1341709401-1040944300-01D1044348-2807009128-0608609168-06026

Description

Cock Assy, FuelBoltWasherHose, FuelClipHose, Fuel "res"Hose, Fuel "on"ClipClipFilter Unit, Fuel• . O RingBolt, UnitGasket


FIG38 FRAME COVER (MODEL K3)Block No. Block Title.


Ref No

123344567891011121314

Part No

47111-01DA0-YD847211-01DA0-YD868130-01DA0-LU468130-01DA0-GZ868140-01DA0-LU468140-01DA0-GZ868135-01DA0-HJ568145-01DA0-HJ509116-0601009180-0626309320-0901647311-01DA0-YD868165-01DA0-Y7L47321-01DA0-NE203541-0410509320-08018

Description

Cover, Frame Rh (silver)Cover, Frame Lh (silver)Tape Set, Frame Cover, RhTape Set, Frame Cover, RhTape Set, Frame Cover, LhTape Set, Frame Cover, LhTape, Frame Cover, RhTape, Frame Cover, LhBoltSpacerCushionCover, Center (silver)Emblem (black)Cover, LowerScrewCushion


FIG38A FRAME COVER (GS500K4/UK4)Block No. Block Title.


Ref No11223344567889101112

Part No47111-01DA0-Y7L47111-01DA0-YC247211-0BE00-Y7L47211-0BE00-YC268135-01DC0-ANK68135-01DC0-ANJ68145-01DC0-ANK68145-01DC0-ANJ09116-0601009180-0626309320-0901647311-01DA0-Y7L47311-01DA0-YC268165-01DA0-YD847321-01DA0-NE203541-0410509320-08018

DescriptionCover, Frame Rh (black)Cover, Frame Rh (blue)Cover, Frame Lh (black)Cover, Frame Lh (blue)Tape, Frame Cover, RhTape, Frame Cover, RhTape, Frame Cover, LhTape, Frame Cover, LhBoltSpacerCushionCover, Center (black)Cover, Center (blue)Emblem (silver)Cover, LowerScrewCushion


FIG38B FRAME COVER (GS500FK4/FUK4)Block No. Block Title.


Ref No1112223334445556667891010101111121314

Part No47111-01DA0-Y7L47111-01DA0-0JW47111-01DA0-Y9H47211-0BE00-Y7L47211-0BE00-0JW47211-0BE00-Y9H68130-01DB0-HU968130-01DB0-AMF68130-01DB0-BP968135-01DB0-YFU68135-01DB0-YFV68135-01DB0-YFW68140-01DB0-HU968140-01DB0-AMF68140-01DB0-BP968145-01DB0-YFU68145-01DB0-YFV68145-01DB0-YFW09116-0601009180-0626309320-0901647311-01DA0-0JW47311-01DA0-Y7L47311-01DA0-Y9H68165-01DA0-01968165-01DA0-YD847321-01DA0-NE203541-0410509320-08018

DescriptionCover, Frame Rh (black)Cover, Frame Rh (white)Cover, Frame Rh (yellow)Cover, Frame Lh (black)Cover, Frame Lh (white)Cover, Frame Lh (yellow)Tape Set, Front Rh (blue)Tape Set, Front Rh (black)Tape Set, Front Rh (yellow)Tape, Rear Frame Cover, RhTape, Rear Frame Cover, RhTape, Rear Frame Cover, RhTape Set, Front Lh (blue)Tape Set, Front Lh (black)Tape Set, Front Lh (yellow)Tape, Rear Frame Cover, LhTape, Rear Frame Cover, LhTape, Rear Frame Cover, LhBoltSpacerCushionCover, Center (white)Cover, Center (black)Cover, Center (yellow)Emblem (black)Emblem (silver)Cover, LowerScrewCushion


FIG38C FRAME COVER (GS500K5/UK5)Block No. Block Title.


Ref No

11122233344455a6788899101112

Part No

47111-01DA0-YC247111-01DA0-Y7L47111-01DA0-Y9H47211-0BE00-YC247211-0BE00-Y7L47211-0BE00-Y9H68135-01DE0-BVR68135-01DE0-BVS68135-01DE0-BVT68145-01DE0-BVR68145-01DE0-BVS68145-01DE0-BVTD1507-06205D8322-9106509180-0626309320-0901647311-01DA0-YC247311-01DA0-Y7L47311-01DA0-Y9H68165-01DA0-01968165-01DA0-YD847321-01DA0-NE203541-0410509320-08018

Description

Cover, Frame Rh (blue)Cover, Frame Rh (black)Cover, Frame Rh (yellow)Cover, Frame Lh (blue)Cover, Frame Lh (black)Cover, Frame Lh (yellow)Tape, RhTape, RhTape, RhTape, LhTape, LhTape, LhBoltWasherSpacerCushionCover, Center (blue)Cover, Center (black)Cover, Center (yellow)Emblem (black)Emblem (silver)Cover, LowerScrewCushion


FIG38D FRAME COVER (GS500FK5/FUK5)Block No. Block Title.


Ref No11122233344455a6788899101112

Part No47111-01DA0-YC247111-01DA0-Y7L47111-01DA0-Y9H47211-0BE00-YC247211-0BE00-Y7L47211-0BE00-Y9H68135-01DD0-BVM68135-01DD0-BVN68135-01DD0-BVP68145-01DD0-BVM68145-01DD0-BVN68145-01DD0-BVPD1507-06205D8322-9106509180-0626309320-0901647311-01DA0-YC247311-01DA0-Y7L47311-01DA0-Y9H68165-01DA0-YD868165-01DA0-01947321-01DA0-NE203541-0410509320-08018

DescriptionCover, Frame Rh (blue)Cover, Frame Rh (black)Cover, Frame Rh (yellow)Cover, Frame Lh (blue)Cover, Frame Lh (black)Cover, Frame Lh (yellow)Tape, RhTape, RhTape, RhTape, LhTape, LhTape, LhBoltWasherSpacerCushionCover, Center (blue)Cover, Center (black)Cover, Center (yellow)Emblem (silver)Emblem (black)Cover, LowerScrewCushion


FIG39 HEADLAMP HOUSING (WITHOUT COWLING)Block No. Block Title.


Ref No

12345678910

Part No

51810-01D4101550-0830708316-1008351851-01D11-YCH51861-01D11-YCH01550-0612709118-0600709180-0700409320C10015J00051815-06C00

Description

Housing, HeadlampBoltNutStay, Headlamp Housing RhStay, Headlamp Housing LhBoltBolt, StopperSpacerCushionPlate


FIG40 FRONT FENDER (MODEL K3)Block No. Block Title.


Ref No112345678

Part No53111-01D40-YC253111-01D40-Y7L53145C32B00J00053114C01D10JENM09139-0503209169-0501009159-0504309139-0602758621-21203

DescriptionFender, Front (blue)Fender, Front (black)CushionBrace, Front Fender (silver)ScrewWasherNutScrewGuide, Cable


FIG40A FRONT FENDER (MODEL K4)Block No. Block Title.


Ref No

112345678

Part No

53111-01D40-Y7L53111-01D50-Y7L53145C32B00J00053114C01D10JENM09139-0503209169-0501009159-0504309139-0602758621-21203

Description

Fender, Front (black)Fender, Front (black)CushionBrace, Front Fender (black)ScrewWasherNutScrewGuide, Cable


FIG40B FRONT FENDER (MODEL K5)Block No. Block Title.


Ref No11112345678

Part No53111-01D40-YC253111-01D40-Y7L53111-01D40-Y9H53111-01D50-Y7L53145C32B00J00053114C01D10JENM09139-0503209169-0501009159-0504309139-0602758621-21203

DescriptionFender, Front (blue)Fender, Front (black)Fender, Front (blue)Fender, Front (black)CushionBrace, Front Fender (black)ScrewWasherNutScrewGuide, Cable


FIG41 HANDLEBAR (MODEL K3)Block No. Block Title.


Ref No1234567891011121314151617181920212223

Part No56111-01DB056211-31F00-0FP56221-01D50-0FPD7109-0830756241-01D0009250-0601107130-10653D8322-9110508319-3110856200-0184002122-0685356272-4450008316-1008309159-0602456500-0809056500-01D1156600-01D1158200-01DA058300-01DA058300-01DB058410C01D70J00094474C22D00J00072895C78A30J000

DescriptionHandlebarClamp, Upper (silver)Clamp, Lower (silver)BoltCushion, HolderCapBoltWasherNutBalancer Set, Handlebar• . Screw• . Expander• . Nut• . NutMirror Assy, Rear ViewMirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchCable Assy, Throttle No.1Cable Assy, Throttle No.2Cable, StarterProtector, CableProtector, Cable


FIG41A HANDLEBAR (MODEL K4/K5)Block No. Block Title.


Ref No

1234567891011121314151617181920212223242526272829

Part No

56111-01DC0-ETN56211-0BE0056221-0BE00D7109-0830709250-0601156241-01D0007130-10653D8322-9110508319-3110856200-0184002122-0685356272-4450008316-1008309159-0602456500-0809056500-01D0156600-01D0156500-01DA056600-01DA009250-0900194576-24F00D7107-0616509250-0500958200-01DA058300-01DA058300-01DB058410C01D70J00094474C22D00J00072895C78A30J000

Description

HandlebarClamp, Upper (silver)Clamp, Lower (silver)BoltCapCushion, HolderBoltWasherNutBalancer Set, Handlebar• . Screw• . Expander• . Nut• . NutMirror Assy, Rear ViewMirror Assy, Rear View RhMirror Assy, Rear View LhMirror Assy, Rear View RhMirror Assy, Rear View LhPlugCushionBoltCap, BoltCable Assy, ClutchCable Assy, Throttle No.1Cable Assy, Throttle No.2Cable, StarterProtector, CableProtector, Cable


FIG42 HANDLE LEVERBlock No. Block Title.


Ref No123456789101112131415

Part No57110-07E0157420-0AE0057431-0AE00D8316-1006557460-17C0157465-17C0057211-07E0057500-01D0157620-01D0057531-14A0008319-2106357441-1101057442-1101001547-0620357661-33400

DescriptionGrip, ThrottleLever, BrakeBolt, PivotNutSwitch Assy, Stop• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Nut• . Adjuster• . Nut• . BoltCover, Clutch Lever


FIG43 REAR FENDERBlock No. Block Title.


Ref No12345678910111213141516171819

Part No63111C01D01JNE209113-06001D1557-0616509169-0603763210-01DA063220-01DA001550-0812301550-0820347425-01D0009800C99027JF0009822C00005JF0009280-7000495720-01D00D1557-0616563411C42A00J00009169-06010D2116-0616563115C06C00J00033652-31F00

DescriptionBody, Rear FenderBoltBolt, SideWasherBrace, Rear Fender RhBrace, Rear Fender LhBolt, Brace RearBolt, Brace FrontPlate, Tool HolderTool Assy• . Clamp, WrenchBand, ToolHolder, HelmetBoltMud Guard, Rear UnitWasherScrewTape, FenderCushion, Tool Holder


FIG43A COWLING BODY (GS500FK4/FUK4)Block No. Block Title.


Ref No111222345678

Part No94411-01D00-YC294411-01D00-Y7L94411-01D00-Y9H68280-01DA0-AMG68280-01DA0-MZ768280-01DA0-AMH94611-01D0068275-01DA0-CT509125-0513309689-0501994671-01D00-NE294458-01D00-NE2

DescriptionBody, Cowling (blue)Body, Cowling (black)Body, Cowling (yellow)Tape Set, SideTape Set, SideTape Set, SideWindscreenTapeScrewNutPanel, FrontCover, Lower Bracket


FIG43B COWLING BODY (GS500FK5/FUK5)Block No. Block Title.


Ref No111222345678

Part No94411-01D00-YC294411-01D00-Y7L94411-01D00-Y9H68280-01DB0-HU968280-01DB0-FP268280-01DB0-BP994611-01D0068275-01DA0-CT509125-0513309689-0501994671-01D00-NE294458-01D00-NE2

DescriptionBody, Cowling (blue)Body, Cowling (black)Body, Cowling (yellow)Tape Set, SideTape Set, SideTape Set, SideWindscreenTapeScrewNutPanel, FrontCover, Lower Bracket


FIG43C BODY CWL. INSTALLATION PARTS (WITH COWLING)Block No. Block Title.


Ref No1234567891011121314

Part No94510-01D00-ENM01550-08353D8322-0108508313-2008309320-0802809409-06314-5PK09139-0506409139-0507709409-06314-5PK09132-0505394420-01D00-E0N94430-01D00-E0ND1557-0612563161-43E00

DescriptionBrace, CowlingBoltWasherNutCushionClip, Front (black)Screw, Front SideScrew, RearClip, Front Panel (black)Screw, Front PanelBracket, Upper RhBracket, Upper LhBoltBolt, Lower Cover


FIG43D UNDER COWLING (GS500FK4/FUK4)Block No. Block Title.


Ref No11122233344455567891011

Part No94471-01D00-YC294471-01D00-Y7L94471-01D00-Y9H94481-01D00-YC294481-01D00-Y7L94481-01D00-Y9H68180-01DA0-HA968180-01DA0-MZ768180-01DA0-AMJ68190-01DA0-HA968190-01DA0-MZ768190-01DA0-AMJ68181-01DA0-0JW68181-01DA0-YU868181-01DA0-Y7L94461-01D00-NE294462-01D00-NE294472-01D0094482-01D0094473-01D0094483-01D00

DescriptionCowl, Under Rh (blue)Cowl, Under Rh (black)Cowl, Under Rh (yellow)Cowl, Under Lh (blue)Cowl, Under Lh (black)Cowl, Under Lh (yellow)Tape Set, RhTape Set, RhTape Set, RhTape Set, LhTape Set, LhTape Set, LhEmblem, "suzuki" (white)Emblem, "suzuki" (gray)Emblem, "suzuki" (black)Cowl, Inner RhCowl, Inner LhShield, Under Cowl Heat, RhShield, Under Cowl Heat, LhShield, Under Heat, RhShield, Undder Heat, Lh


FIG43E UNDER COWLING (GS500FK5/FUK5)Block No. Block Title.


Ref No1112223334445556667778910111213

Part No94471-01D00-0JW94471-01D00-YD894471-01D00-Y7L94481-01D00-0JW94481-01D00-YD894481-01D00-Y7L68180-01DB0-HU968180-01DB0-FP268180-01DB0-BP968190-01DB0-HU968190-01DB0-FP268190-01DB0-BP968180-01DC0-BVU68180-01DC0-BVV68180-01DC0-FP268190-01DC0-BVU68190-01DC0-BVV68190-01DC0-FP268181-01DA0-01968181-01DA0-Y7L68181-01DA0-YD894461-01D00-NE294462-01D00-NE294472-01D0094482-01D0094473-01D0094483-01D00

DescriptionCowl, Under Rh (white)Cowl, Under Rh (silver)Cowl, Under Rh (black)Cowl, Under Lh (white)Cowl, Under Lh (silver)Cowl, Under Lh (black)Tape Set, Rh No. 1Tape Set, Rh No. 1Tape Set, Rh No. 1Tape Set, Lh No. 1Tape Set, Lh No. 1Tape Set, Lh No. 1Tape Set, Rh No. 2Tape Set, Rh No. 2Tape Set, Rh No. 2Tape Set, Lh No. 2Tape Set, Lh No. 2Tape Set, Lh No. 2Emblem, "suzuki" (black)Emblem, "suzuki" (black)Emblem, "suzuki" (silver)Cowl, Inner RhCowl, Inner LhShield, Under Cowl Heat, RhShield, Under Cowl Heat, LhShield, Under Heat, RhShield, Undder Heat, Lh


FIG43F UNDER COWLING INSTALLATION PARTS (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No123456789101112

Part No94580-01D00-E0N94590-01D00-E0N09689-2460394479-35F00D1557-0612509139-0612609320-0901694560-01D00-E0N94570-01D00-E0ND1557-0612509139-0507703541-05163

DescriptionBracket, Lower RhBracket, Lower LhNutClip, LowerBoltScrew SideCushionBracket, Rear RhBracket, Rear LhBoltScrew, UpperScrew, Inner Cover


FIG44 LABEL (MODEL K3)Block No. Block Title.


Ref No11111111111112234444444

Part No68319-29F0068319-29F2068319-29F3068319-29F4068319-29F5068319-29F7068319-29F8068319-29F9068319-29FA068319-29FB068319-29FC068319-30F4068319-30F9068623-17D0086932-7306068332-0BE3099011-01D64-01A99011-01D64-01E99011-01D64-01F99011-01D64-01H99011-01D64-01K99011-01D64-01W99011-01D64-029

DescriptionLabel, Warning (english)Label, Warning (german)Label, Warning (french)Label, Warning (italian)Label, Warning (spanish)Label, Warning (dutch)Label, Warning (portuguese)Label, Warning (swedish)Label, Warning (finnish)Label, Warning (norwegian)Label, Warning (danish)Label, Warning (italian)Label, Warning (swedish)Label, Fuel CautionLabel, Fuel CautionLabel, TireManual, Owner's (english)Manual, Owner's (italian)Manual, Owner's (french)Manual, Owner's (dutch)Manual, Owner's (german)Manual, Owner's (swedish)Manual, Owner's (spanish)


FIG44A LABEL (MODEL K4/K5)Block No. Block Title.


Ref No

1111111111111223444444444444455555555555555

Part No

68319-29F0068319-29F2068319-29F3068319-29F4068319-29F5068319-29F7068319-29F8068319-29F9068319-29FA068319-29FB068319-29FC068319-30F4068319-30F9068623-17D0086932-7306068332-01D5068922-29F0068922-29F2068922-29F3068922-29F4068922-29F5068922-29F7068922-29F8068922-29F9068922-29FA068922-29FB068922-29FC068922-14F4068922-14F9099011-01D65-01A99011-01D65-01E99011-01D65-01F99011-01D65-01H99011-01D65-01K99011-01D65-01W99011-01D65-02999011-01D66-01A99011-01D66-01E99011-01D66-01F99011-01D66-01H99011-01D66-01K99011-01D66-01W99011-01D66-029

Description

Label, Warning (english)Label, Warning (german)Label, Warning (french)Label, Warning (italian)Label, Warning (spanish)Label, Warning (dutch)Label, Warning (portuguese)Label, Warning (swedish)Label, Warning (finnish)Label, Warning (norwegian)Label, Warning (danish)Label, Warning (italian)Label, Warning (swedish)Label, Fuel CautionLabel, Fuel CautionLabel, TireLabel, Screen (english)Label, Screen (german)Label, Screen (french)Label, Screen (italian)Label, Screen (spanish)Label, Screen (dutch)Label, Screen (portuguese)Label, Screen (swedish)Label, Screen (finnish)Label, Screen (norwegian)Label, Screen (danish)Label, Screen (italian)Label, Screen (swedish)Manual, Owner's (english)Manual, Owner's (italian)Manual, Owner's (french)Manual, Owner's (dutch)Manual, Owner's (german)Manual, Owner's (swedish)Manual, Owner's (spanish)Manual, Owner's (english)Manual, Owner's (italian)Manual, Owner's (french)Manual, Owner's (dutch)Manual, Owner's (german)Manual, Owner's (swedish)Manual, Owner's (spanish)


FIG45 SEATBlock No. Block Title.


Ref No12345678910111213141516171819

Part No45100C01D20JFH445148-12FA045147-12FA094982C29400J00045215C22A00J00045213C13601J00045126C41B00J00045127C41B00J00009689-06202D8316-1006545220-0BE00D2116-0630545280C38400J00045288-14F0045289-11F0095700-1481046211C01D00JETN01550-08253D9448-01885

DescriptionSeat Assy (black)• . Cushion, Front Lower• . Cushion, Center & Rear• . Cushion, Battery Stopper• . Striker, Seat Lock• . Cushion, Boss• . Cushion, Striker Upper• . Cushion, Striker Lower• . Washer• . NutBracket, Seat SupportScrewCable, Seat LockGuide, Seat Lock CablePlate, Seat Lock AssyLock Set, SeatHandle, Pillion Rider (black)BoltClamp, Seat Lock Cable


FIG46 FRONT DAMPER (MODEL K3)Block No. Block Title.


Ref No12345678910111213141516171819202122232425

Part No51103-01DB051104-01DB051130-01DA051140-01DA051167-01D0051158-4950051153-26F0051156-4030151173-26F0051110-01D6051121-01D0051195-01D0051146-01D0051196-13A1051177-01D0051147-1651051148-4131001550-0840751171-01D6051172-01D0051176-01DB051192-01D6051351-24D0051117-3826051201-01DA0

DescriptionDamper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Metal, Slide• . Washer• . Seal, Oil• . Ring, Snap• . Seal, Dust• . Tube, Inner• . Piston• . Piece, Oil Lock• . Cylinder• . Ring, Piston• . Spring, Rebound• . Bolt• . Gasket• . Bolt, Rh• . Spring, Main• . Washer, Spring• . Spacer• . Washer, Upper• . Cap• . O Ring• . Protector


FIG46A FRONT DAMPER (MODEL K4/K5)Block No. Block Title.


Ref No123456789101112131415161718192021222324

Part No51103-01DD051104-01DD051130-01DD051140-01DD051167-01DD051158-01DD051153-01DD051156-01DD051173-01DD051110-01DD051121-01DD051195-01DD051146-01DD051196-01DD051177-01DD051147-01DD051148-01DD051166-01DD051171-01DD051172-01DD051176-01DD051351-01DD051117-01DD051201-01DD0

DescriptionDamper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Metal, Slide• . Washer• . Seal, Oil• . Ring, Snap• . Seal, Dust• . Tube, Inner• . Piston• . Piece, Oil Lock• . Cylinder• . Ring, Piston• . Spring, Rebound• . Bolt• . Gasket• . Bolt, Rh• . Spring, Main• . Washer, Spring• . Spacer• . Cap• . O Ring• . Protector


FIG47 STEERING STEM (MODEL K3)Block No. Block Title.


Ref No123456789101112131415

Part No51410-01D9109265-3000951530-01D01-EE351540-01D01-EE351553-3430051352-01D0009265-2501951643-4900251631-2800051311-0BE10D7107-0830556240-0BE0056243-0BE0051353-05C0051356-22012

DescriptionStem, Steering• . Bearing (30x55x17)Bracket, Headlamp RhBracket, Headlamp LhCushion, BracketBolt, Steering StemBearing (25x47x15)Dust SealNutHead, Steering StemBolt, Stem HeadCushion, Stem HeadSpacer, Stem HeadBolt, UpperWasher


FIG47A STEERING STEM (GS500K4/K5/UK4/K5)Block No. Block Title.


Ref No

123456789101112131415

Part No

51410-01DD009265-3000951530-0BE00-ENM51540-0BE00-ENM51553-3430051352-01DD009265-2501951643-4900251631-2800051311-0BE10D7107-0830556240-0BE0056243-0BE0051353-01DD051356-01DD0

Description

Stem, Steering• . Bearing (30x55x17)Bracket, Headlamp RhBracket, Headlamp LhCushion, BracketBolt, Steering StemBearing (25x47x15)Dust SealNutHead, Steering StemBolt, Stem HeadCushion, Stem HeadSpacer, Stem HeadBolt, UpperWasher


FIG47B STEERING STEM (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No123456789101112

Part No51410-01DD009265-3000951352-01DD009265-2501951643-4900251631-2800051311-0BE10D7107-0830556240-0BE0056243-0BE0051353-01DD051356-01DD0

DescriptionStem, Steering• . Bearing (30x55x17)Bolt, Steering StemBearing (25x47x15)Dust SealNutHead, Steering StemBolt, Stem HeadCushion, Stem HeadSpacer, Stem HeadBolt, UpperWasher


FIG48 FRONT WHEELBlock No. Block Title.


Ref No12345678910111213141515

Part No54111-34C01-29109180-1501108123-6302754711-01D1054740C33400J00054741C01D00J00009159C12058J00009160-1209454600-01D0154871C38C00JNE259210-01DA009106-0812555110-01D1043130-07E0055411-00A0055412-00A01

DescriptionWheel, Front (mt3.00x17) (blacSpacer (15.3x21.7x63)BearingAxle, FrontSpacer, Front Axle RhSpacer, Front Axle RhNutWasherBox Assy, Speedometer GearCover, Front Hub Lh (black)Disc, Front Brake RhBolt (8x33)Tire, Front (110/70-17m/c 54h)Valve Assy, Wheel Rim (tr412)Balancer, Wheel (10g)Balancer, Wheel (20g)


FIG49 FRONT CALIPER (MODEL K3)Block No. Block Title.


Ref No1234567891011121314

Part No59100-33D90-99959300-3383159300-3384159115-33D0059112-44B0059313-3650059116-33D0059121-1841055156-6631059141-44B0169142-4500059102-3389059171-33D0001550-10253

DescriptionCaliper Assy, Front Rh• . Piston Set•• .. Seal Set, Piston• . Spring• . Boot• . Insulator• . Guide• . Bleeder• . Cap• . Pin• . ClipPad & Shim Set•• .. Shim, PadBolt


FIG49A FRONT CALIPER (MODEL K4/K5)Block No. Block Title.


Ref No1234567891011121314

Part No59100-01DA0-99959300-0BE0059300-0BE1059115-0BE0059112-0BE0059313-0BE0059116-0BE0059121-0AE0059122-0AE0059141-0BE0069142-0BE0059102-3389059171-33D0001550-10253

DescriptionCaliper Assy, Front Rh• . Piston Set•• .. Seal Set, Piston• . Spring• . Boot• . Insulator• . Guide• . Bleeder• . Cap• . Pin• . ClipPad & Shim Set• . Shim, PadBolt


FIG50 FRONT MASTER CYLINDER (MODEL K3)Block No. Block Title.


Ref No1234567891011121314151617

Part No59600-12FA059600-0AE0059667-0AE0059669-0AE0069689-4930059671-0AE00D1547-0625559675-0AE0059664-35E5059668-0AE0059480-01D7009360-1004109360-1004209161C10009J00059268-01D0159268-45D00D1557-06125

DescriptionCylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Bolt, Upper• . Protector• . PlateHose, Front BrakeBolt (10x1.00x22)Bolt, Lower (10x1.25x22)WasherClamp, HoseClamp, HoseBolt


FIG50A FRONT MASTER CYLINDER (GS500K4/K5/UK4/K5)Block No. Block Title.


Ref No

1234567891011121314151617

Part No

59600-0AEA059600-0AE0059667-0AE0059669-0AE0169689-4930059671-0AE01D1547-0625559675-0AE0059664-35E5059668-0AE0059480-01DA009360-1004109360-1004209161C10009J00059268-01D0159268-45D00D1557-06125

Description

Cylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Bolt, Upper• . Protector• . PlateHose, Front BrakeBolt (10x1.00x22)Bolt, Lower (10x1.25x22)WasherClamp, HoseClamp, HoseBolt


FIG50B FRONT MASTER CYLINDER (GS500FK4/K5/FUK4/K5)Block No. Block Title.


Ref No1234567891011121314151617

Part No59600-0AEA059600-0AE0059667-0AE0059669-0AE0169689-4930059671-0AE01D1547-0625559675-0AE0059664-35E5059668-0AE0059480-01DB009360-1004109360-1004209161C10009J00059268-01DB0-E0N59268-01DA0-E0ND1557-06125

DescriptionCylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Bolt, Upper• . Protector• . PlateHose, Front BrakeBolt (10x1.00x22)Bolt, Lower (10x1.25x22)WasherClamp, HoseClamp, HoseBolt


FIG51 REAR SWINGING ARM (MODEL K3)Block No. Block Title.


Ref No12345678910111213141516171819

Part No61000-01D10-YCH09263-2201709263-1703761282C01D00J00061251C45001J00009160-1402061262-4500261211-30B0009160-1400909159-1401961222-48B0061273-01D0061310C01D00J000D2116-0612509169-0602664310-01D0209111-1005209100-1018708319-31103

DescriptionSwinging Arm Assy, Rear (silve• . Bearing, Pivot (22x29x30)• . Bearing, Rod (17x24x25)Spacer, CenterSpacer, Pivot BearingWasherDust Seal, Pivot ShaftShaft, Swinging Arm PivotWasherNutCap, Swinging Arm PivotBuffer, Chain Touch DefenseCase, ChainScrewWasherTorque Link, Rear (black)Bolt, Front (10x41)Bolt, Rear (10x34)Nut


FIG51A REAR SWINGING ARM (MODEL K4/K5)Block No. Block Title.


Ref No12345678910111213141516171819

Part No61000-01D10-ENM09263-2201709263-1703761282C01D00J00061251C45001J00009160-1402061262-4500261211-30B0009160-1400909159C14019J00061222-48B0061273-01D0061310C01D00J000D2116-0612509169-0602664310-01D0209111-1005209100-1018708319-31103

DescriptionSwinging Arm Assy, Rear (silve• . Bearing, Pivot (22x29x30)• . Bearing, Rod (17x24x25)Spacer, CenterSpacer, Pivot BearingWasherDust Seal, Pivot ShaftShaft, Swinging Arm PivotWasherNutCap, Swinging Arm PivotBuffer, Chain Touch DefenseCase, ChainScrewWasherTorque Link, Rear (black)Bolt, Front (10x41)Bolt, Rear (10x34)Nut


FIG52 CUSHION LEVER (MODEL K3)Block No. Block Title.


Ref No123456789101112131415

Part No62601-0182109263-2006409263-1703709263-1703462684C01D00J00009103-1204208319-3112809180-1212562684C01D10J00062641C01D02J00009103C12041J00008319-3112862100-01D2009103-1021308319-31108

DescriptionLever Set, Rear Cushion• . Bearing, Front (20x27x26)• . Bearing (17x24x25)• . Bearing, Rear (17x24x26)Spacer, Front (12x20x30)Bolt, Front (12x57)NutSpacer, Center (12x17x89)Spacer, Rear (10x17x30)Rod, Rear CushionBolt, Center (12x118)NutAbsorber Assy, Rear ShockBolt (10x52)Nut


FIG52A CUSHION LEVER (MODEL K4/K5)Block No. Block Title.


Ref No123456789101112131415

Part No62601-0BE0009263-2006409263-1703709263-1703462684C01D00J00009103-1204208319-3112809180-1212562684C01D10J00062641C01D02J00009103C12041J00008319-3112862100-01D2109103-1021308319-31108

DescriptionLever Set, Rear Cushion• . Bearing, Front (20x27x26)• . Bearing (17x24x25)• . Bearing, Rear (17x24x26)Spacer, Front (12x20x30)Bolt, Front (12x57)NutSpacer, Center (12x17x89)Spacer, Rear (10x17x30)Rod, Rear CushionBolt, Center (12x118)NutAbsorber Assy, Rear ShockBolt (10x52)Nut


FIG53 REAR WHEELBlock No. Block Title.


Ref No12345678910111213141516171819202122232425262727

Part No64111-34C01-29169211-01DA009106-0813169721-01DA064740C19C00J00064611C01D00J00064651-27A0164711C01D30J00064733C01D00J00064751C19C00J00009160-1704708319-2116809180-1706708143-6303709262-2507309285-3500164511C01D04J00009119-1005908319-3110861410C01D00J00061421C01D00J00008319-3108864712C19C01J00064712C01D00J00065110-01D1043130-07E0055411-00A0055412-00A01

DescriptionWheel, Rear (mt3.50x17) (blackDisc, Rear Brake (black)Bolt (8x30)Bracket, CaliperSpacer, Rear Axle,rhDrum, Rear SprocketAbsorber, Rear Hub ShockAxle, RearRetainer, DrumSpacer, Rear Axle LhWasherNutSpacer, Bearing (17.5x25x88)BearingBearing (25x62x17)Oil Seal (35x62x8)Sprocket, Rear (nt:39)Bolt (10x38)NutAdjuster, ChainPlate, GuideNutWasher, Chain Adjuster RhWasher, Chain Adjuster LhTire, Rear (130/70-17m/c 62h)Valve Assy, Wheel Rim (tr412)Balancer (10g)Balancer (20g)


FIG54 REAR CALIPER (MODEL K3)Block No. Block Title.


Ref No1234567891011121314

Part No69100-01D04-99969100-3284069101-0584059145-1670059143-1670069141-4500069142-4500059151-1670159121-1841055156-6631069100-0183059371-20C0059381-20C0001550-08303

DescriptionCaliper Assy, Rear• . Piston Set•• .. Seal Set, Piston• . Bolt• . Spring• . Pin• . Clip• . Cover• . Bleeder• . CapPad & Shim Set• . Shim, Inner• . Shim, OuterBolt


FIG54A REAR CALIPER (MODEL K4/K5)Block No. Block Title.


Ref No1234567891011121314

Part No69100-01DA069100-0BE1069101-0BE0059346-0BE0059143-0BE0069141-0BE0069142-0BE0059151-0BE0059121-0AE0059122-0AE0069100-0BE0059371-0BE0059381-0BE0001550-08303

DescriptionCaliper Assy, Rear• . Piston Set•• .. Seal Set, Piston• . Bolt• . Spring• . Pin• . Clip• . Cover• . Bleeder• . Cap• . Pad & Shim Set•• .. Shim, Inner•• .. Shim, OuterBolt


FIG55 REAR MASTER CYLINDER (MODEL K3)Block No. Block Title.


Ref No

12345678910111213141516171819202122232425

Part No

69600-01D0069600-0482069691-00A0069692-19A0069670-01D0069693-05A0069672-00A0069686-3420002112-7412309139-0605769740-01D0259667-0470059669-05D0069689-04A00D1557-06165D8316-1006569731-01D0209401-1341769480-01D2009360-1004109161C10009J00069243-01D1009200-06037D8322-01065D4111-20158

Description

Cylinder Assy, Rear Master• . Piston/cap Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . ScrewScrew (6x25)Tank Assy, Rear Reservoir• . Diaphragm• . Cap• . ScrewBoltNutHose, ReservoirClampHose, Rear BrakeBolt (10x1.00x22)Washer (10x15x1.5)Guide, Brake HosePinWasherPin, Cotter


FIG55A REAR MASTER CYLINDER (MODEL K4/K5)Block No. Block Title.


Ref No

12345678910111213141516171819202122232425

Part No

69600-01DA069600-0BE0069691-0BE0069692-0BE0069670-0BE0069693-0BE0069672-0BE0069686-0BE0002112-0BE0009139-0605769740-01DA059667-0BE0059669-0BE0069689-0BE00D1557-06165D8316-1006569731-01D0209401-1341769480-01DA009360-1004109161C10009J00069243-01D2009200-06037D8322-01065D4111-20158

Description

Cylinder Assy, Rear Master• . Piston/cap Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . ScrewScrew (6x25)Tank Assy, Rear Reservoir• . Diaphragm• . Cap• . ScrewBoltNutHose, ReservoirClampHose, Rear BrakeBolt (10x1.00x22)Washer (10x15x1.5)Guide, Brake HosePinWasherPin, Cotter


FIG56 OPTIONALBlock No. Block Title.


Ref No

1222223445677777

Part No

99000-2511099000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3114099000-3111099000-2503099000-2514099000-10209-Y7L99000-10209-0FP99000-10209-YC299000-10209-29199000-10109-019

Description

Suzuki Pbc GreaseThread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1207b) BlackSuzuki Bond (1215)Suzuki Super GreaseSuzuki Moly PastePaint (saturn Black Metalic)Paint (saturn Black Metalic)Paint (candy Grand Blue)Paint (black)Paint (black)

500cc (gs500f bk232 2003-2005)

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