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COMPOSITE PROFILES MADE OF STEELSHEATHING, REINFORCEMENT AND FIRE PROTECTION

5.10.1e

STEEL.COMPOSITE.HOLORIB/SUPERHOLORIB.

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ADVANTAGES FOR CONTRACTORSAND CONSTRUCTORS Can be used universally for the

most varied applications in building

constructions and bridge building,as well as for renovation projects

Short fitting and construction times

through order-related industrial

prefabrication enable early

completion of the structure

Uncomplicated handling and easi-

est possible installation on the most

diverse support structures (steel,

concrete, masonry, timber, etc.)

The fact that the profiles can be

walked on means that they can

be use for working platforms and

formwork

Compact delivery on theconstruction site, meaning minimum

storage requirements, less site

traffic and a very small number of

crane operations

Reduced risk of accidents through

installing the sheets floor-wise

immediately after assembling the

support structure (fall protection)

ADVANTAGES FOR STRUCTURALENGINEERS & ARCHITECTS Savings on reinforcement through

considering the profiles as ad-

ditional reinforcement makes it

possible to form sophisticated floors

and thus considerably reduce the

weight of the ceiling compared to

solid slabs

The dovetail shape of the profiles

can be used as an anchor rail for

securing supply lines, installations

and lights by means of HOLOCLIP

special-headed nuts and

HOLOBAR special-headed bolts

(no additional drilling needed)

Easy dimensioning and verifiable

structural analysis via free designsoftware (only in German language

available)

Also approved for dynamic loading

as well as with the use of

organically coated sheet metal

Most varied surface finishes

possible according to corrosion

protection requirements (corrosion

protection categories IIII)

Optical and und decorative design

possibilities for the underside of the

ceiling through the use of differently

coloured surface finishes

(coil coatings)

Reliable classification of fire

behaviour into categories R0R180

BMW Welt, Mnchen (D)

Flughafen Zrich (CH)

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CONTENTS

PAGE

HOLOR

IB

SUPER

HOLORIB

MONTANA RFERENCES

COMPOSITE PROFILES MADE OF STEELThe excellent composite profile

4

INFORMATIONAll you need to know about HOLORIB/SUPERHOLORIB

56

SERVICE 7

back pag e

erman Technical Museum, Berlin (D)

Commerzbank, Frankfurt/Main (D)

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51

600

150150150 150

51

600

150 150 150 150

4

PROFILE

SUPPORT

S

BVA

PE-FILLER

HR-PUNCHED

THICKNESSmm

0.7

5

0.8

8

1.0

0

1.2

5

HR 51/600 STEELkg/m2 11.10 14.8013.02 18.50

SHR 51/600

INTERMIDIATE SUPPORT

END SUPPORT

with BVA (crushed ends)

crushed ends

STEELkg/m2 11.10 14.8013.02 18.50

HOLORIB/SUPERHOLORIBCOMPOSITE PROFILES MADE OF STEELSheathing, reinforcement and fire protection on request, also available without crimping in the bottom flange

INTERMIDIATE AND END SUPPORTS

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C

60

70

80

90

100

150

200

300

400

500

600700

800900

5

DOVETAIL SHAPE

WHAT YOU NEED TO KNOW ABOUT SU HOLORIB/SUPERHOLORIB

FITTING OUT AND INSTALLATIONThe suspension elements HOLOBAR M8

and M10 for bigger loads are available

for the securing of installations and

suspended ceilings and HOLOCLIP M6

and M8 for smaller loads. By arranging

these elements in groups, loads of up to

10 kN can be suspended. This enables

ceiling systems, pipes and electric ca-

bles to be secured quickly and easily.

INFORMATION

COMPOSITE FLOORHOLORIBand SUPERHOLORIBcom-

posite profiles are patented in various

European countries. The interaction of

concrete and steel produces compos-

ite supporting structures for floor slabs

that combine the advantages of bothmaterials.

The HOLORIB/SUPERHOLORIBcom-

posite floor slab is generally approved

for predominantly static and dynamic

loading by building authorities and

is fire-resistant (at least 30 minutes)

without any additional measures. It is

the most well known composite floor

used, solving all problems regarding

fire protection, dynamic loading and

sound insulation in an optimum manner.

An additional advantage of this com-

posite floor system is the fact that the

dovetail shape facilitates the fitting of

technical installations, light fixtures and

visible ceiling systems using the simple

HOLOCLIP and HOLOBAR securing ele-

ments.

The use of HOLORIB/SUPERHOLORIB

composite profiles saves on assembly

facilities, ensures rapid construction

processes and facilitates short build-

ing deadlines with full safeguarding of

the advantages of solid reinforced steel

floors. The composite floor profiles

can be used as a working platform, for

structure stabilisation or as formworkor excellent installation support and

they can also be used as reinforce-

ment cross section area required for

structural calculation. This multiple uti-

lisation helps to produce economical

ceilings/floors with a low overall height

for all areas of application in building

constructions. The composite action

between the composite ceiling profile

and concrete is ensured by the dovetail

shape as well as various measures ap-proved by the construction authorities,

such as end anchorages using crushed

ends, through composite anchors or in

addition burls in the top flange of the

SUPERHOLORIB.

DESIGN AND STRUCTURAL ANALY-SIS OF COMPOSITE FLOORS USINGTHE HOLORIB/SUPERHOLORIBDESIGN SOFTWARE (IN GERMANLANGUAGE ONLY)With the structural calculation program

for the HOLORIB/SUPERHOLORIB

composite floor profiles, Montana

Bausysteme AG has, in cooperation

with the company M. Mensinger GmbH,

developed a design software package

which makes it possible for the user to

design the composite floor in an indi-

vidual way, as well as easily create the

associated documentary verification

with regard to structural calculation.

The calculation of the construction

stage is carried out in this respect in

accordance with the current construc-

tion approvals of the German Institute

for Constructional Engineering (DIBt)on the basis of DIN 18807-1 and DIN

18807-2. The composite stage can be

calculated alternatively according to

DIN 18800-5, DIN EN 1994 or SIA 264.

With regard to calculating stress result-

ants in the composite stage, there are

several options available for economi-

cal dimensioning with the calculation

methods according to the flexible hinge

theory, with and without redistribution

of moments, as well as with calcula-tion as single-span girder chain. The

structural calculation verifications for

the composite floor deck can be car-

ried out separately according to the

construction stage and the composite

stage with regard for specified and

user-defined load-case combinations

and summarised in a verifiable printed

protocol. You can request this software

from us free of charge!

FIRE PROTECTIONThe HOLORIBcomposite floor deck

also complies with fire resistance cat-

egories R0R180 without any additional

fire protection cladding. This excellent

fire behaviour can be ascribed to the

dovetail shape of the composite pro-files. The minimum thickness of the slab

in this regard is 10 cm for R90, 12 cm for

R120 and 15 cm for R180.

SOUND INSULATIONHOLORIB/SUPERHOLORIBcompos-

ite floor slabs can be placed on a par

with reinforced concrete floor slabs in

terms of sound insulation as the net

weight of the slab being decisive in this

Very good fire behaviour on account of the undercut sheet-steel profile form

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respect. The slight loss in the weight

of concrete through the open dovetail

cells is compensated by the weight of

the sheet metal.

CORROSION PROTECTIONHOLORIB/SUPERHOLORIBcompos-

ite profiles consist of continuously

galvanised steel sheeting according

to DIN EN 10346 with a zinc weight of275 g/m. The composite profiles are

also surface-coated on request with a

polyester coil coating with a layer thick-

ness of 15 m or 25 m. The composite

profile can also be delivered on the vis-

ible side with a colour protection film for

transport and assembly. Subsequent

polyester coating is likewise possible.

CORROSION PROTECTIONThe modern profiling plant at Montana

Bausysteme AG makes it possible to

punch holes in rows for shear studs in

the bottom flange of the HOLORIB/SU-

PERHOLORIBcomposite profiles and

to crush the ends of the profiles, result-

ing in a highly effective end anchorage.

The SUPERHOLORIBcomposite pro-

files have additional burls in the top

flange, thus achieving a considerably

greater connecting effect through this

simple, economical measure.

QUICK INSTALLATIONTime is money! Rarely is this as clearly

evident as in the construction sector.

Early use through industrial prefab-

rication, compact delivery and rapidinstallation produce financial benefits.

The assembly of steel and composite

structures can be planned floor or

axis-wise depending on the dimensions

of the building, the number of floors,

specified deadlines and other basic

conditions.

The following construction sequence

is provided for:

laying the HOLORIBor SUPER-

HOLORIBcomposite profiles

concreting the slab floors

Applying installations

Installation with prefabricated HOLO-

RIB/SUPERHOLORIBfloors leads to

considerable reductions in construc-

tion time. The HOLORIB/SUPERHOLO-

RIBcomposite floor slab performs the

following functions in this regard:

rapid installation

floor slab formwork and working

platform in one component

reinforcement, also for dynamic

loading

fire resistance R0R180

anchor rails and suspensions at

every point

HOLORIBand SUPERHOLORIBcom-

posite floor slabs are suitable, among

other things, for the following types of

structure:

administrative buildings

multi-storey buildings

hospitals/hotel buildings

freight buildings

production and industrial buildings

multi-storey car parks

Commerzbank, Frankfurt a. M. (D)

Unique Airport, Zrich (CH)

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CAD

XLS

7

SERVICE ELEMENTS FOR HOLORIB/SUPERHOLORIB

Homepage www.montana-ag.chWith additional product information and

references.

Dimensioning softwareRequest CD-ROM.

www.montana-ag.ch > Services >

HOLORIB dimensioning software

Tel. +41 0 56 619 85 85

CAD filesFor downloading.

www.montana-ag.ch > Products > CAD

Dimensioning tablesFor downloading.

www.montana-ag.ch > Products

> Structural calculation

Tel. +41 0 56 619 85 85

Colour cardinfo@montana-ag.ch,

Tel. +41 0 56 619 85 85 ,

Montana Bausysteme AG,

Durisolstr. 11, CH-5612 Villmergen

Assembly recommendationinfo@montana-ag.ch,Tel. +41 0 56 619 85 85,

Montana Bausysteme AG,

Durisolstr. 11, CH-5612 Villmergen

Certificates & approvalsinfo@montana-ag.ch,

Tel. +41 0 56 619 85 85

Montana Bausysteme AG,Durisolstr. 11, CH-5612 Villmergen

Tender texts only CHinfo@montana-ag.ch,

Tel.+41 0 56 619 85 85

Montana Bausysteme AG,

Durisolstr. 11, CH-5612 Villmergen

SERVICE

ONE PROFILE GEOMETRY TWO COMPOSITE TYPES HOLORIBHR 51/150 according to general technical approval Z-26.1-4

Sheet metal thicknesses: 0.75 mm / 0.88 mm / 1.00 mm / 1.25 mm

Overall width: 600 mm

Composite action in conjunction with mechanical connecting devices such as

sheet-forming anchors, head bolts, screws, HILTI connecting brackets or welded

shear studs. Approved for dynamic loading and for colour-coated steel sheeting in

combination with sheet-forming anchors.

SUPERHOLORIBSHR 51/150 according to general technical approval Z-26.1-45

Sheet steel thicknesses: 0.75 mm / 0.88 mm / 1.00 mm / 1.25 mm Overall width: 600 mm

Composite action through burls on the top flange. No mechanical connecting

devices required. Approved for dynamic loading together with sheet-forming an-

chors. Approved with free supports the SUPERHOLORIBprofiles end without

support in front of the stairway core, concrete wall, etc.

MATERIAL AND SURFACE For interior application corrosion protection categories I and II:

Standard finish with crimping in the bottom flange, galvanised (Category I) accord-

ing to DIN EN 10346.

Alternatively with additional 15 m DU coating (Category II).

For exterior application corrosion protection category III:

Standard finish with crimping in the bottom flange, galvanised according to

DIN EN 10346 and 25 m polyester coating.

DELIVERY The HOLORIBprofiles are prefabricated to the ordered length in relation to the

structure concerned.

Punched holes in rows (for steel composite beams) and sheet-forming anchors

can be applied in the plant without any difficulty for sheet lengths between 2.00 m

and 13.00 m.

Sheet lengths over 13.00 m can be produced on request.

The standard package contains 24 metal sheets.

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SpV50006/10

MONTANA BAUSYSTEME AGZweigniederlassungD-86845 GrossaitingenTel. +49 0 8203 95 90 555Fax +49 0 8203 95 90 556www.montana-ag.chinfo@montana-ag.ch

MONTANA BAUSYSTEME AGDurisolstrasse 11CH-5612 VillmergenTel. + 41 0 56 619 85 85Fax + 41 0 56 619 86 10www.montana-ag.chinfo@montana-ag.ch

MONTANA SYSTMES

DE CONSTRUCTION SACH-1028 PrverengesTl. + 41 0 21 801 92 92Fax + 41 0 21 801 92 93www.montana-ag.chinfo@montana-ag.ch

Montana Bausysteme AG has become a byword for innovative construction solutions among planners andarchitects. Many years of experience, a broad product range, great flexibility and the resources of a multina-tional group make Montana one of the top suppliers of international calibre. Products from Montana Bausys-teme AG are used by world-renowned architects to combine visual creativity and technical requirements. Inaddition to the products presented in this brochure, we can also offer you other attractive product lines, suchas SWISS PANEL, MONTAWALL, MONTANATHERM, MONTALINE, MONTASTEP, MONTATWIN andMONTAFORM. Please request any further information you may need!

Every construction project is a challenge. A well-coordinated, highly competent Montana team ensures a

completely smooth process, from consultation and planning to production and prompt delivery on site.

MONTANA BAUSYSTEME AG THE SWISS COMPANYWITH INTERNATIONAL REFERENCESIN THE INDUSTRIAL, COMMERCIAL, ADMINISTRATIVE

AND RESIDENTIAL BUILDING SEGMENTS

We reserve the right to make changes to our products in the course of further technical developments. For this reason, the information contained in our

brochures is to be understood as non-binding recommendations. The illustrated designs, details and shaped parts are non-binding suggestions for solutions

that have to be checked to make sure they are right and accurate depending on the requirements relating to the respective structure. Technical details

shall only become the subject matter of a contract following mutual consultation and our written confirmation. Reproduction and reprinting are forbidden.