51958297-mkv-hmi-hardware.ppt

MK V

 <Q>



g GE Energy ServicesMK V Simplex Architecture

<D>

 <G>

RS232 to Plant

Ethernet to Plant

Analog

<QD> (<QD1>)

DI/O DI/O DI/O TripI/O



RS232 to Plant

Analog

<R>

DI/O

<CD>

<C>



<X> <Y> <Z>

DE Amolsch 6/20/01

MK V

<Q>

g GE Energy ServicesMK V TMR Architecture

<X> <Y> <Z>

<QD> (<QD1>)

AnalogDI/O DI/O DI/O TripI/O

Analog

<S>

 <G>

RS232 to Plant

Ethernet to Plant



RS232 to Plant

 <D> <C>

<CD>

AnalogDI/O

<R>

DE Amolsch 6/20/01

Analog

<T>

<C>, <D> Core

I/O(7)

I/O(6,8,9)

g GE Energy ServicesMK V <C>/<D> Core Architecture

DCC (1)80186/80196

LCC80196

<CD> Core 80196

TCPS

(PowerSupply)

(5)

DE NET2.5 mbs ARCNET

Proc80196

(2)

Proc80196

(3)

I/O(6-9)

Analog

I/O

Terminations

Digital

I/O

Terminations

Stage Linkto 

2.5 mbs ARCNET

IO Net (60K Baud)

DE Amolsch 6/20/01

<PD>

<CD> Core

I/O(6)

g GE Energy ServicesMK V <CD> Core Architecture

Contact In

I/O

Terminations

Relay

I/O

Terminations

I/O(8)

I/O(9)

I/O(7)

IO Net (60K Baud)

To CTBA (6) in <C> 125 vdc

<PD>

TCDA(CI)(1)

TCRA(Relays)

(4)

TCRA(Relays)

(5)

125 vdc

125 vdc

DE Amolsch 6/20/01

<R>, <S>, <T> Core

I/O(6)

I/O(7)

I/O(8/9)

g GE Energy ServicesMK V <R>/<S>/<T> Core Architecture

DCC (1)80186/80196

LCC80196

 Cores 80196

TCPS

(PowerSupply)

(5)

DE NET2.5 mbs ARCNET

<QDn>80196

Proc80196

(2)

Proc80196

(4)

Proc80196

(3)

I/O(6)

I/O(6-9)

Analog

I/O

Terminations

DigitalI/O

Terminations

IO Net (60K Baud)

IO Net (60K Baud)

DE Amolsch 6/20/01

Critical/TripI/O

Terminations

<PD>

Core

I/O(6)

g GE Energy ServicesMK V Core Architecture

Protective

I/O

Terminations

IO Net (60K Baud)

To TCQC (4) in <R>

To TCDA (1) in <QD1>

<R> <S> <T> To TCQC (4) in <S>


To TCQC (4) in <T>


<PD>

TCEA<Y>(3)

TCTn(Relays)

(4)

To TCCB (2) in<C>

To TCPA (1, 3, &5) in <PLU>

IO Net IO Net IO Net

IO Net IO Net

TCEA<Z>(5)

TCEB(2)

DE Amolsch 6/20/01

TCEA<X>(1)

125 vdc

<QD> Core

g GE Energy ServicesMK V <QD> Core Architecture

I/O(6) Contact In

I/O

TerminationsI/O(7)

IO Data to & from all 3 TCDA’s

To TCQC in <R>To TCEA (1) in 

Pwr <R>

125 vdc

125 vdc

Relay

I/O

Terminations

I/O(9)

I/O(8)

TCRA(Relays)

(4)

To TCQC in <S>To TCEA (3) in 

To TCQC in <T>To TCEA (5) in 

Pwr <S>

Pwr <T>

IO NetIO NetIO Net

TCRA(Relays)

(5)

TCDA(1)

TCDA(2)

TCDA(3)

DE Amolsch 6/20/01

g GE Energy ServicesMK V Components

DCC(Drive Control Card)

80186 EEPROM

RS232

DPM

DPM

80196 32010

DPM

ARC

80196

TCCn

ANALOG I/OCONTROL PROCESSOR

DPM

ARC

<C>


80186 EEPROM

RS232

DPM

DPM

80196 32010

DPM

ARC

80196

TCQn


DPM

ARC

<S>


80186 EEPROM

RS232

DPM

DPM

80196 32010

DPM

ARC

80196

TCQn


DPM

<T>


80186 EEPROM

RS232

DPM

DPM

80196 32010

DPM

ARC

80196

TCQn


DPM

ARC

<R>

TCDn

80196

DIGITAL I/O

TCRn

TCRn

<CD>

I/O NET760K BAUD

(DUAL PORTEDMEMORY)

LCC

LCC

LCC

LCC

80196

80196

80196

80196

LCC

ARC

TCDn

80196

DIGITAL I/O

TCRn

TCRn

<QDn>

TCEn

80196

<Z>

TCEn

80196

<X>

TCEn

80196

<Y>

TCDn

80196

DIGITAL I/O

<QDn>

TCDn

80196

DIGITAL I/O

<QDn>

TCT(L,S,G)

Loc. 1

Loc. 3

Loc. 5

<BOI>

BUNET9600 BAUD

BUNET9600 BAUD

RS422

BUNET9600 BAUD

DE NET(DATA EXCHANGE NETWORK)(2.5 MEGA BAUD)

I/O NET760K BAUD

I/O NET760K BAUD

I/O NET760K BAUD



486 DX32 BITI/OADDRESS BUS

STAGE LINK

RG 62/A-U COAX2.5 MEGA BAUD93TerminationResistor

ARC

TO DCS(MODBUS LINK)

LAP TOP COMPUTERTIMN(Troubleshooting Tool)

SYNC CHECKONLY









ARC

TO DCS

(ETHERNET LINK)RG 58 C/U Cable10 Mega Baud50TerminationResistor

<G>

ARC

ETH

Rev 1.0

Figure 11 SPEEDTRONICTM Mark V Processor Interconnection Diagram

CCOMLOW LEVELSHIELD BUS

BAR

Ground Lug

HIGH LEVELSHIELD BUS

BAR

BackupOperatorInterface<BOI>

Emergency Stop PB

NOTES:1 - High level wiring on right side of case, low level on left side.2 - Cable support rails provided on both side walls.3 - Refer to case outline drawings for additional site specific details.

<CD>Core

<QD1>Core

<D>Coreor<QD2>CoreorRectfiers

Contact InputTerminal Board




Contact OutputTerminal Board




Core

<PD>Core

<T>Core

TB for LVDT/RServo's etc.

Overspeed, flameSynch & trip

AC & DC powersupply inputs

<S>Core

<R>Core

<C>Core

TB for mAinputs/outputs



Not Used

Not Used

Not Used

Not UsedVibration,PR, Vdc etc.

TB forThemopcouples

TB forThemopcouples

LVDT feedback,mA inputs

TB for RTD

Figure 1 Functional Layout of a typical SPEEDTRONIC Mark V Cabinet

LEFTFRONT DOOR

LEFTSIDEWALL

BACK PANEL

RIGHTSIDEWALL

RIGHT FRONT DOOR

CCOMLOW LEVELSHIELD BUS

BAR

Ground Lug

HIGH LEVELSHIELD BUS

BAR

BackupOperatorInterface<BOI>

Emergency Stop PB

NOTES:1 - High level wiring on right side of case, low level on left side.2 - Cable support rails provided on both side walls. ("B" type panels have shield termination bars located adjacent to the terminal boards).3 - Refer to case outline drawings for additional site specific details.4 - Location 9 of <R> could be used for extended I/O, eg. a TBQF card installed on a large steam turbine application.5 - Location 7 of <S> could be used for extended I/O, eg. proximeter inputs terminated on a TBQE card.

<D>Coreor<QD2>CoreorRectfiers

6 - DTBA

6 - PTBA TB1 & TB2

<S> Core1 - DCC /LCC2 - TCQA3 - TCQB*4 - TCQC5 - TCPS

6 - CTBA6 - QTBA

Not Used (*5)

Not Used

Not Used

Not Used7 - TBQB

8 - TBQA 8 - TBQA

9 - TBQC (*4) 9 - TBCA

<R> Core1 - DCC /LCC2 - TCQA3 - TCQB*4 - TCQC5 - TCPS

<C> Core1 - DCC /LCC2 - TCCA3 - TCCB*4 - TCCC5 - TCPS

<T> Core1 - DCC /LCC2 - TCQA3 - TCQB*4 - TCQC5 - TCPS

 Core1 - TCEA2 - TCEB3 - TCEA4 - TCTn5 - TCEA

<PD> Core1 - TCPD

6 - QTBA

6 - QTBA

<QD1> Core1 - TCDA2 - TCDA3 - TCDA4 - TCRA5 - TCRA

<CD1> Core1 - TCDA2 - OPEN3 - OPEN4 - TCRA5 - TCRA

6 - DTBA

7 - DTBB

8 - DTBC

9 - DTBD

7 - DTBB

8 - DTBC

9 - DTBD

Figure 2 Descriptive Layout of a typical SPEEDTRONIC Mark V Cabinet

LEFTFRONT DOOR

LEFTSIDEWALL

RIGHTSIDEWALL

RIGHT FRONT DOOR

BACK PANEL

g GE Energy ServicesMK V Configuration Files



MK V

<Q>

Analog

<X> <Y> <Z>

<QD> (<QD1>)

AnalogDI/O DI/O DI/O TripI/O

Analog

<S> <T> <D> <C>

<CD>

AnalogDI/O

<R>

DE Amolsch 6/20/01

IO_CFG CSP CDB/TABLES

ASG DATA DICT TABLE

Hardware Software Signal Def.

gGE Energy ServicesMark V Configuration Files

Mark V TMR Processor

Files andCompilers

An ASCII file thatdefines a name anddata type for eachMark V hardwareI/O point.

IO.ASG SITE.ASG

FACTORY.ASG ALLOCSSP.ASG

An ASCII filecontainingthe databaseof Site assigned sparesignal point names,(variable and logic)

An ASCII file containingthe database of GEDSassigned spare signalpoint names. (variableand logic)

An ASCII file containingthe database of ProcessAlarms and Double-wordvariables.

UNITMAP.TPL

UNITFREE.TPL

PROM specific (Unitspecific) Memory Maptemplate file

PROM specific (Unitspecific) spare pointdefinition templatefile.

UNITDATA.TPL

ENGLISH.SCAMETRIC.SCAHARDWARE.SCACUSTOM.SCA

UNITDATA.DAT(SORTED)

UNITDATA.DAT(UNSORTED)PROM specific (Unit

specific) point definition template file.

English, Custom, Hardwareor Metric scale definitionfiles.

Part of the Main DictionaryFile which contains:memory mappedinformation includingname, memory locationand internal point numberComplied by DDLOCATE.

Part of the Data Dictionaryit contains informationabout each signal (logicor real) of the unit.Compiled by DDUTIL

MSE.EXE COMP_SEQ.EXESEQ_TRBn.SRCSEQ_B.SRC

SEQ_Q.DAT (.AP1)

SEQ_B.DAT (.AP1)

IO_CFG.DAT

IO_CFG.EXE

IOCFG_Q.DAT (.AP1)IOCFG_B.DAT (.AP1)

These files are producedby the IO_CFG.EXE andare ready to be downloaded.They contain the <Q> and hardware configuration(regulator and other I/Ospecifications)

Compiled segmentsCompiled byCOMP_SEQ.EXE Theycontain the software(Non-critical sequencing)

Compiled <Q> segmentsCompiled byCOMP_SEQ.EXE Theycontain the <Q> software(sequencing for protectionand control)

The configuration of allInput and Output hardwareon the Mark V is determinedby this compiler. Thisfunction can be selectedfrom the Main Menu.

The purpose of thiscompiler is to process theUNITDATA.DAT,MSTR_SEQ.CFG,PRIMITIVE.DEF,and BIGBLOCK.DEF and create the segmentdata files SEQ_Q.DATand SEQ_B.DAT.

Defines one of ten or moredefault card specific PROMdefinition files which are usedby the IO_CFG.EXE. It formsthe MK V hardwareconfiguration definition filefor <Q> and .

ASCII source files for the<Q> and segment files.These files are defined inMSTR_SEQ.CFG andcompiled with theBIGBLOCK.DEF &PRIMITIVE.DEF filesby the COMP_SEQ.EXE(creates the segment data files)

PRIMITIVE.DEFBIGBLOCK.DEF

These two files contain theinformation defining the BigBlock Language and thePrimitive Block functionsavaliable to the MSE.EXEThey also contain the interfaceinformation used by thedocumentaion function.

The purpose of thiscompiler is to process theUNITDATA.DAT,PRIMITIVE.DEF,& BIGBLOCK.DEFThis program creates thesegment source files.(Typical file names:SEQ_TRB1.SCR,SEQ_AUX.SRC)

MSTR_SEQ.CFG

In order to be executableeach CSP Segment musthave a name, scan rate,and skew defined in thisfile. It is used by theCOMP_SEQ.EXE toproduce the executablecode that is downloaded.

STAGE LINK

The purpose of thiscomplier is to processthe GEDS Templateand the database filesto form the unsortedMark V memory map.

DDLOCATE.EXE

The purpose of thiscompiler is to process theunsorted UNITDATA.DATfile and produce a sortedmemory map.

DDUTIL.EXE

This compiler processesand transmits all thedata files to the EEPROMon the DCC_Card in theMark V.

EEPROM.EXE

TOTT_Q.DAT (.AP1)TOTT_B.DAT (.AP1)

CBLR_Q.DAT (.AP1)CBLR_B.DAT (.AP1)

MAOUT_Q.DAT (.AP1)MAOUT_B.DAT (.AP1)

EVENT_Q.DAT (.AP1)EVENT_B.DAT (.AP1)

CHNG_Q.DAT (.AP1)CHNG_B.DAT (.AP1)

HIST_Q.DAT (.AP1)HIST_B.DAT (.AP1)

CONST_Q.DAT (.AP1)CONST_B.DAT (.AP1)

Compiled <Q> & control constant data.

Compiled <Q> & totalizer information.

Compiled <Q> & milli-amp output data.

Compiled <Q> & change detect data.

Compiled <Q> & cable remote data.

Compiled <Q> & event data.

Compiled <Q> & trip history data.

BOI_Q.DAT (.AP1)BOI_B.DAT (.AP1)

EPA_Q.DAT (.AP1)EPA_B.DAT (.AP1)

Compiled <Q> & EPA data.Compiled BOI data.

CONST_Q.SRC

CONST_B.SRC

The <Q> and controlconstants are stored in thesefiles. The initial values areprovided by Turbine Eng.

EVENT_Q.SRCEVENT_B.SRC

These two files arethe Event definitionfiles for and <Q>.

TOTT_Q.SRCTOTT_B.SRC

HIST_Q.SRC

HIST_B.SRC

These two files are theHistory point definitionfiles.

MAOUT_Q.SRC

MAOUT_B.SRC

These files contain thedefinition for the Milliamp outputs.

CHNG_Q.SRC

CHNG_B.SRC

These two files are thevariable change detectdefinition source files.

These two files containinformation about the<Q> and Totalizer

CBLR_Q.SRC

CBLR_B.SRC

These two files containinformation about the <Q>and Cable Remote

BOI_Q.SRC

BOI_B.SRC

EPA_Q.SRC

EPA_B.SRC

These two files containinformation about theBackup Operator Interface

These two files containinformation for the EPAlogging

This compiler processesdefinition files that containcontrol constants, events.Ma Outputs, change detect,cable remote, totalized data,enviromental information,and trip history data.

TABLE_C.EXE

FORMAT_Q.DAT (.AP1)FORMAT_B.DAT (.AP1)

TOTD_Q.DAT (.AP1)TOTD_B.DAT (.AP1)

Files for formattingEEPROMS

Timer data for FiredHours, Etc.

Rev. 5.3

UBBL_Q.DAT (.AP1)UBBL_B.DAT (.AP1)

User defined Big BlockInformation.

<T> <S> <R> <C> <D>

NOTE: *.AP1 FILES ARE USED WITH THE MARK V HMI ONLY

IO_CFG

CSP/CDB

TABLES

g GE Energy Services

DE Amolsch 6/20/01



IO_CFG CSP

ASG DATA DICT TABLE

IO.ASGALLOCSSP.ASG

FACTORY.ASG

SITE.ASG

CONST_B.SRCCONST_Q.SRC

EPA_B.SRCEPA_Q.SRC

MAOUT_B.SRCMAOUT_Q.SRCCHANGE_B.SRCCHANGE_Q.SRC

EVENT_B.SRCEVENT_Q.SRCTOTT_B.SRCTOTT_Q.SRCHIST_B.SRCHIST_Q.SRCCBLR_B.SRCCBLR_Q.SRC

STRUCT UNSTR

MK V*OPTIONAL

ALARM.DATENUMDATA.DATSCLEDATA.DAT

LONGNAME.DAT*SYNONYM.DAT*

UNITDATA.DAT

Hardware Software Signal Def.

MK V Configuration Files

CDB/TABLES

g GE Energy Services

DE Amolsch 6/20/01

CDB

ASG DATA DICT TABLE

IO.ASGALLOCSSP.ASG

FACTORY.ASGSITE.ASG

ALARM.DATENUMDATA.DATSCLEDATA.DAT

LONGNAME.DAT*SYNONYM.DAT*

UNITDATA.DAT

CONST_B.SRCCONST_Q.SRC

EPA_B.SRCEPA_Q.SRC

MAOUT_B.SRCMAOUT_Q.SRCCHANGE_B.SRCCHANGE_Q.SRCEVENT_B.SRCEVENT_Q.SRCTOTT_B.SRCTOTT_Q.SRCHIST_B.SRCHIST_Q.SRCCBLR_B.SRCCBLR_Q.SRC

STRUCT UNSTR

*OPTIONAL

Signal Type <Q>

Logic, Local LB LQLogic, Private LQPLogic, Fast-Voted LQVLogic, State LQLSPush Button LQPBVariable, Local VB VQVariable, Private VQPVariable, Fast-Voted VQVVariable, Analog Setpoint VBAS VQASVariable, Control Constant VQCC

Signal Type Abreviations

MK V Configuration Files

F2 F3

F16

F6

F1

GE Drive SystemsControl Products

LIQUID CRYSTAL DISPLAY

ALARMSIL DSP F3 F4

MENU F11 F12 F13 F14

F5

F15 A

21

B C

3 CLEAR

DELETE

F

6

E

5

D

4

F20

F10

F19

F9

F18

F8

F17

F7

F16

F6

PROC

NORMALALARMACK

ALARMRESET

ALARMS SCROLLUP

PREVDSP

ALLP

ESC RAISE

FORCE

SET

R

7

S T

8 9

ENTER

-DZ

0><LOWER

DEM

HELPNEXTDSP

SCROLLDOWN

SHIFT

Figure 3 Backup Operator Interace Panel<BOI>

g GE Energy ServicesMK V File Structure

C:\

DOS Generic Files

IDP 0 files

CONFIG 5 files Site Specific FilesArcnet.DATConfig.DATCtrl_loc.DATDynamic.BINIO_Ports.DAT

RUNTIME 50 files Site Specific Files

UNITn 224 files Unit Specific Files

PROM 134 filesUnitmap.TPLUnitfree.TPLUnitdata.TPL

USER 0 files (initially)

DATA 13 filesArcnet.DATAutoexec.BATAutoexec.GDPConfig.DATConfig.SYSEnet.DATGSM_Serv.DATHostname.TXTIDP.CRCIO_Ports.DATPCTCP.INITimesync.DATVersion.DAT

EXEC 149 filesDDLocate.EXEDDUtil.EXE

LOG 0 files

UTILITY 167 files

CUSTOM 0 files

C:\

DOS Generic Files

IDP

UTILITY 167 files

CUSTOM 0 files

F:/

Arcnet.DAT 5 files Site Specific FilesConfig.DATCtrl_loc.DATDynamic.BINIO_Ports.DAT

RUNTIME (or F:) 50 files Site Specific Files

UNITn 224 files Unit Specific Files

PROM 134 filesUnitmap.TPLUnitfree.TPLUnitdata.TPL

USER 0 files (initially)

G:/

DATA 13 filesArcnet.DATAutoexec.BATAutoexec.GDPConfig.DATConfig.SYSEnet.DATGSM_Serv.DATHostname.TXTIDP.CRCIO_Ports.DATPCTCP.INITimesync.DATVersion.DAT

CONFIG

EXEC 149 filesDDLocate.EXEDDUtil.EXE

LOG 0 files

DE Amolsch 6/20/01

SITE FILES

MK V FILES

MISC FILES

g GE Energy ServicesUsing EEPROM

EEPROM <option> <unit_name> <proc> <sections>

ALLUSER

UP T1 C FORMAT*DOWN S2 D SEQ

DIR T3 R CONSTCHECK S4 S IOCFG

NOCHECK T UBBLHELP HISTEXIT EPA

MAOUTEVENTCHNG

BOITOTT

TOTD*CBLR

DE Amolsch 6/20/01

<HMI>

gGE Energy Services Software vs. <HMI> Software

IDOS Operating System

Data Definition Files

(*.ASG)(*.DAT)(*.SRC)(*.TPL)

Compilers

Down-load

Files

(*.DAT)

IDP

Animated Screen Files (anim.exe)(*.A0)(*.An) (*.A)

Disp

EEPROM Downloader

Mark V Cores

<C> <D> <R> <S> <T>

Windows NT Operating System

CIMPLICITY

Project(s) (*.GEF) AnimatedScreen Files (*.CIM)

Signal Manager/List

Disp

Turbine Control Interface (TCI)

CIMB

Mark V Cores

<C> <D> <R> <S> <T>

Data Definition Files

(*.ASG)(*.DAT)(*.SRC)(*.TPL)

Compilers

Down-load

Files

(*.AP1)

EEPROM Downloader

Mk V Software.ppt Dave Amolsch 8/2000

MK V

 <Q>



g GE Energy ServicesMK V <HMI> Simplex Architecture

<D>

RS232 to Plant

Ethernet to Plant

Analog

<QD> (<QD1>)


<HMI>

RS232 to Plant

Analog

<R>

DI/O

<CD>

<C>

<HMI>

<X> <Y> <Z>

DE Amolsch 6/20/01

MK V

<Q>



g GE Energy ServicesMK V <HMI> TMR Architecture

<D>

RS232 to Plant

Ethernet to Plant

Analog

<QD> (<QD1>)


<HMI>

RS232 to Plant

AnalogDI/O

<CD>

<C>

<HMI>

<X> <Y> <Z>

DE Amolsch 6/20/01

Analog

<S>

Analog

<T><R>

51958297-mkv-hmi-hardware.ppt

Documents