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A320 TECH MANUAL 52-DOORS

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  • A319/A320/A321TECHNICAL TRAINING MANUAL

    MECHANICS / ELECTRICS & AVIONICS COURSE

    52 DOORS

  • This document must be used for training purpose only

    Under no circumstances should this document be used as a reference.

    It will not be updated.

    All rights reserved.No part of this manual may be reproduced in any form,

    by photostat, microfilm, retrieval system, or any other means,without the prior written permission of Airbus Industrie.

  • GENERAL (A320)** General Presentation (1) 1......................** ECAM Page Presentation (1) 5....................

    GENERAL (A319)** General Presentation (1) 9......................** ECAM Page Presentation (1) 13...................

    GENERAL (A321)** General Presentation (1) 17.....................** ECAM Page Presentation (1) 21...................

    PASSENGER DOORS** Presentation (1) 25..............................** Operation from Inside (2) 35....................** Operation from Outside (2) 39...................** Emergency Operation (2) 43......................** Slide Arming MECH Operation (2) 47.............** Structure (3) 51.................................** Locking Mechanism Description (3) 55...........** ESC Slide/Raft Control Mechanism Desc.(3) 61...** Damper/Emergency Cylinder Description (3) 69...** Components (3) 79................................

    EMERGENCY EXITS** Doors Presentation (1) (A320) 89................** Doors Presentation (1) (A319) 99................** Doors Presentation (1) (A321) 109...............** Doors Operation (2) (A320/A319) 121............** Doors Operation (2) (A321) 125..................** Opening for Maintenance (2) (A320/A319) 129....** Door Structure (3) 133..........................** Locking Mechanism Description(3)(320/319) 137..** Locking Mechanism Description (3) (A321) 141...** Door Components (3) 145.........................

    CARGO DOORS** FWD & AFT Cargo Door Presentation (1) 149......** Bulk Cargo Door Presentation (1) 161...........** Normal Operation (2) 167........................** Manual Operation (2) 171........................** Bulk Cargo Door Operation (2) 175...............** FWD and AFT Cargo Door Structure (3) 179.......** FWD & AFT Cargo Door Locking MECH D/O (3) 183..** Hydraulic System D/O (3) 191....................** Hydraulic Actuator D/O (3) 215..................** Cargo Doors Components (3) 223..................

    MISCELLANEOUS** Doors Presentation (1) 235......................** Door Indication & Warning D/O (3) 243..........** Doors Components (3) 253........................

    MAINTENANCE PRACTICESSPECIFIC PAGES** CFDS Specific Page Presentation (3) 257......

    _A319/A320/A321 TECHNICAL TRAINING MANUAL

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    52 DOORS

    UFD4200 TABLE OF CONTENTS Page

    52 CONTENTSPage i

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    52 CONTENTSPage ii

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  • 52 - DOORS

    52-00-00 GENERAL PRESENTATION

    CONTENTS:GeneralPassenger DoorsEmergency ExitsCargo DoorsBulk Cargo DoorMiscellaneous DoorsSelf Examination

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  • GENERAL PRESENTATION

    GENERAL

    The aircraft is equipped with :- Passenger doors,- Emergency exits,- Cargo doors,- Bulk cargo door,- Miscellaneous doors.

    PASSENGER DOORS

    There are four type 1 passenger doors located at theends of the passenger cabin : two on each side.The passenger door dimensions are:

    - 1.829 m x 0.813 m ( 72 in x 32 in ).

    EMERGENCY EXITS

    There are four type 3 emergency exits, two on eachside, located over the wings.The emergency exit hatch sizes are:

    - 1.2 m x 0.508 m ( 40.1 in x 20 in ).

    CARGO DOORS

    There are two cargo doors located on the lower rightside of the fuselage.The cargo door dimensions are :

    - 2.025 m x 1.855 m ( 80 in x 73 in ).

    BULK CARGO DOOR

    There is one bulk cargo door located on the right aftside of the fuselage.The size of the bulk cargo door is:

    - 1.2 m x 0.94 m ( 47 in x 37 in ).The bulk cargo door is optionally installed.

    MISCELLANEOUS DOORS

    There are four avionics bay access doors located atthe bottom of the nose section.These doors are plug-type doors and open inwards.FWD avionics bay access door :

    - 0.559 m x 0.36 m ( 22 in x 14.5 in ).LH avionics bay access door :

    - 0.508 m x 0.439 m ( 20 in x 17.3 in ).RH AFT avionics bay access door :

    - 0.65 m x 0.444 m ( 25.6 in x 17.5 in ).RH avionics bay access door :

    - 0.762 m x 0.444 m ( 30 in x 17.5 in ).A cockpit door separates the cockpit from the passengercabin.The door can be mechanically latched in the closedposition.A stairs door, optionally installed, covers the stairscompartment when the stairs are in the stowed position.

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  • SELF EXAMINATION

    How do you have access to the aircraft avionicscompartment?

    A - By the forward cargo compartment.B - By one avionics access door.C - By four avionics access doors.

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    52-00-00 ECAM PAGE PRESENTATION

    CONTENTS:Door SymbolsDoor IndicationsSlide IndicationsEntrance Stairs

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    DOOR SYMBOLS

    The door symbols are green when the corresponding doorsare closed and locked, and amber when not locked.

    DOOR INDICATIONS

    Door indications appear amber when the correspondingdoors are not locked.

    SLIDE INDICATIONS

    Slide indications appear white when the correspondingslides are armed.When the slides are disarmed, nothing is shown. When the doors are opened and slides disarmed, slideindications are replaced by dashes.

    ENTRANCE STAIRS

    The stairs symbol is displayed in amber when stairsdoor is not locked.The indication XX appears when the stairs dooor statusis not available.The stairs symbol is not displayed when the stairs areretracted and locked.Stairs are optionally installed.

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  • ECAM PAGE PRESENTATION - DOORS SYMBOLS - DOOR INDICATIONS - SLIDE INDICATIONS -ENTRANCE STAIRS

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  • 52 - DOORS

    52-00-00 GENERAL PRESENTATION

    CONTENTS:GeneralPassenger DoorsEmergency ExitsCargo DoorsMiscellaneous DoorsSelf Examination

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  • GENERAL PRESENTATION

    GENERAL

    The aircraft is equipped with :- Passenger doors,- Emergency exits,- Cargo doors,- Miscellaneous doors.

    PASSENGER DOORS

    There are four type 1 passenger doors located at theends of the passenger cabin : two on each side.The passenger door dimensions are:

    - 1.829 m x 0.813 ( 72 in x 32 in ).

    EMERGENCY EXITS

    There are two type 3 emergency exits, one on eachside, located over the wings.The emergency exit hatch sizes are :

    - 1.2 m x 0.508 m ( 40.1 in x 20 in)

    CARGO DOORS

    There are two cargo doors located on the lower rightside of the fuselage.The cargo door dimensions are :

    - 2.025 m x 1.855 m ( 80 in x 73 in ).

    MISCELLANEOUS DOORS

    There are four avionics bay access doors located atthe bottom of the nose section.These doors are plug-type doors and open inwards.FWD avionics bay access door :

    - 0.559 m x 0.36 m ( 22 in x 14.5 in ).LH avionics bay access door :

    - 0.508 m x 0.439 m ( 20 in x 17.3 in ).RH AFT avionics bay access door :

    - 0.65 m x 0.444 m ( 25.6 in x 17.5 in ).RH avionics bay access door :

    - 0.762 m x 0.444 m ( 30 in x 17.5 in ).A cockpit door separates the cockpit from the passengercabin.The door can be mechanically latched in the closedposition.

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  • SELF EXAMINATION

    How do you have access to the aircraft avionicscompartment?

    A - By the forward cargo compartment.B - By one avionics access door.C - By four avionics access doors.

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    52-00-00 ECAM PAGE PRESENTATION

    CONTENTS:Door SymbolsDoor IndicationsSlide Indications

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    DOOR SYMBOLS

    The door symbols are green when the corresponding doorsare closed and locked, and amber when not locked.

    DOOR INDICATIONS

    Door indications appear amber when the correspondingdoors are not locked.

    SLIDE INDICATIONS

    Slide indications appear white when the correspondingslides are armed.When the slides are disarmed, nothing is shown. When the doors are open and slides disarmed, slideindications are replaced by dashes.

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    52-00-00 GENERAL PRESENTATION

    CONTENTS:GeneralPassenger DoorsCabin Emergency DoorsCargo DoorsBulk Cargo DoorMiscellaneous DoorsSelf Examination

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  • GENERAL PRESENTATION

    GENERAL

    The door system consists of :- Passenger doors,- Cabin emergency doors,- Cargo doors,- Bulk cargo door,- Miscellaneous doors.

    PASSENGER DOORS

    There are four passenger doors located at the ends ofthe passenger cabin : two on each side.Passenger doors are plug-type doors designed as type1 emergency exits.The passenger door dimensions are:

    - 1.829 m ( 72 in ) in height.- 0.813 m ( 32 in ) in width.

    CABIN EMERGENCY DOORS

    There are four type C emergency exits, located inthe center of the cabin. Two of them are located forward of the wing areaand two behind the wing area.They are of fail-safe, plug-type design.The emergency exit sizes are :

    - 1.854 m (73 in) x 0.762 m (30 in) for the FWDL/H door.

    - 1.524 m (60 in) x 0.762 m (30 in) for the FWDR/H door and the two AFT doors.

    The larger FWD L/H door may be used as a passengerdoor.

    CARGO DOORS

    There are two cargo doors located on the lower rightside of the fuselage.The cargo door dimensions are :

    - 1.855 m x 2.025 m ( 73 x 80 in ).

    BULK CARGO DOOR

    There is one bulk cargo door located on the right aftside of the fuselage.The size of the bulk cargo door is :1.2 m 0.94 (47 37 in.).The bulk cargo door is optionally installed.

    MISCELLANEOUS DOORS

    There are four avionics compartment access doorslocated at the bottom of the nose section.These doors are plug-type doors and open inwards.FWD avionics compartment access door :

    - 0.559 m x 0.36 m ( 22 in x 14.5 in ).LH avionics compartment access door :

    - 0.508 m x 0.439 m ( 20 in x 17.3 in ).RH AFT avionics compartment access door :

    - 0.65 x 0.444 m ( 25.6 in x 17.5 in ).RH avionics compartment access door :

    - 0.762 m x 0.444 m ( 30 in x 17.5 in ).A cockpit door separates the cockpit from the passengercabin.The door can be mechanically latched in the closedposition.A stairs door, optionally installed, covers the stairscompartment when the stairs are in the stowed position.

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  • GENERAL PRESENTATION

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  • SELF EXAMINATION

    How do you have access to the aircraft avionicscompartment?

    A - By the forward cargo compartment.B - By one avionics access door.C - By four avionics access doors.

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  • 52 - D00RS

    52-00-00 ECAM PAGE PRESENTATION

    CONTENTS:Door SymbolsDoor IndicationsSlide IndicationsEntrance Stairs

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  • ECAM PAGE PRESENTATION

    DOOR SYMBOLS

    The door symbols are green when the corresponding doorsare closed and locked, and amber when not locked.The door symbols are also amber in case of warning.

    DOOR INDICATIONS

    Door indications appear amber when the correspondingdoors are not locked.The door indications are also amber in case of warning.

    SLIDE INDICATIONS

    Slide indication appears white when the correspondingslide is armed.When the slides are disarmed, nothing is shown on theECAM page. When the doors are opened and slides disarmed, slideindications are replaced by dashes on the ECAM page.

    ENTRANCE STAIRS

    The stairs symbol is displayed in amber when stairsdoor is not locked.The indication xx appears when the stairs door statusis not available.The stairs symbol is not displayed when the stairs areretracted and locked.

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  • 52 - DOORS

    52-10-00 PASSENGER DOOR PRESENTATION

    CONTENTS:GeneralStructureAttachmentsLocking SystemEmergency Opening SystemIndicatingSelf Examination

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  • PASSENGER DOOR PRESENTATION

    GENERAL

    The doors are type 1 passenger/crew doors.They are of fail-safe plug-type construction.The doors unlock inwards, then move upwards, outwardsand forward parallel to the fuselage.

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  • PASSENGER DOOR PRESENTATION

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  • PASSENGER DOOR PRESENTATION

    STRUCTURE

    Each side edge of the door is fitted with adjustabledoor stop fittings and guide rollers.A viewing prism window allows the cabin pressurewarning light to be seen.The doors seal consists of a rubber extrusion withspaced pressurization holes.

    ATTACHMENTS

    The door is supported by the support arm and maintainedparallel to the fuselage by guide arms.The door is attached to the support arm by means ofupper and lower connection links.The lower connection link is the lifting lever.A door stay mechanism, installed in the support arm,locks the door in the fully open position.

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  • PASSENGER DOOR PRESENTATION

    LOCKING SYSTEM

    The door is locked by a hook located at the top of thedoor.One inner handle and one outer handle operate thedoor locking mechanism.The shafts of these handles are coupled via a gearbox,so that when the inner handle is operated, the outerhandle does not move.

    EMERGENCY OPENING SYSTEM

    The emergency opening system consists of an emergencycontrol handle controlling the girt bar, adamper/emergency operation cylinder, and an escapeslide /raft packed in a container fitted at the bottomof the door.-In "DISARMED" mode, the girt bar is locked on thedoor and the damper/emergency operation cylinder dampsthe door movements.-In "ARMED" mode, the girt bar is locked on thefuselage, and the damper/emergency operationcylinder is powered by a gas bottle to open the doorautomatically and to deploy the escape slide/raft.

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  • PASSENGER DOOR PRESENTATION

    INDICATING

    Different kinds of indicating systems are fitted tothe door:

    - a mechanical indicating system.- an electrical indicating system.- a "ARMED" girt bar visual indicator.- ARMED/DISARMED indication placards.

    Mechanical indicating :- a visual indicator on the top of the door showsif the door is LOCKED or UNLOCKED.

    - a visual indicator on the slide arming levershows if the girt bar is in the ARMED or inthe DISARMED position.

    Electrical indicating :- Two warning lights are located below the doorwindow.

    - They are visible from the inside and theoutside.

    When a person tries to open the door :- The white SLIDE ARMED light indicates that theescape slide is in the ARMED mode.

    - The red CABIN PRESSURE light flashes when thereis residual pressure in the cabin with slidedisarmed and engines not running.

    Girt bar visual indicator :- On the floor, there is an "ARMED" label to showthe armed position of the girt bar.

    ARMED/DISARMED indication placards.- There are two labels near the slide arminglever, to avoid forgetting to disarm thedoor before opening.

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  • SELF EXAMINATION

    The passenger door is maintained parallel to thefuselage by :

    A - The guide arms.B - The support arms.C - The upper and lower connection links.

    How is the operator warned, when there is residualpressure in the cabin ?

    A - By a white flashing lightB - By a red flashing light.C - By an amber flashing light.

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    52-10-00 PASSENGER DOORS/OPERATION FROMINSIDE

    CONTENTS:Normal OpeningNormal Closing

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    NORMAL OPENING

    Before normal door opening:- check that the arming lever is in the disarmedposition,- check that the cabin pressure indicator is notflashing,- hold the assist handle on the door frame,- lift the door control handle fully up,- push the door outward,- move the door forward by using the door assist handle.The door locks when it is in fully open position.

    NORMAL CLOSING

    For closing:- push the gust lock and move the door rearward towardsthe frame,- with the help of the door assist handle pull thedoor in,- lower the control handle.The locking indicator turns from red to green whichindicates correct locking.

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    52-10-00 PASSENGER DOORS/OPERATION FROMOUTSIDE

    CONTENTS:OpeningClosing

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  • PASSENGER DOORS/OPERATION FROM OUTSIDE

    WARNING When the door is opened from outside theevacuation system is disarmed automatically.Do not open the passenger/crew door if thewind speed is more than 65 kts.Do not open pressure sealed doors when theaircraft is pressurized( fully or not fully ).This will cause explosive decompression, killor cause injury to persons and cause damageto the aircraft.Stop the opening procedure if the red warninglight flashes.Residual pressure could cause the door to openwith a sudden force and injure persons and/or damage the aircraft.

    OPENING

    - Labels next to the exterior handle indicate how toopen the door from the outside.- Check through the observation window that the cabinpressure indicator does not flash.Push the flap in and grasp the handle, lift it fullyup to the horizontal green line.- Pull the door outward and push forward until it locksin the fully open position.- For safety reasons, lower the handle into its recess.

    CLOSING

    - Prior to closing, push the gust lock to unlock thedoor.- lift the control handle and move the door towardsthe frame.- Push the door in and lower the control handle.The door is locked when the handle is flush with thefuselage.

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    52-10-00 PASSENGER DOORS/EMERGENCYOPERATION

    CONTENTS:Emergency Opening

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  • PASSENGER DOORS/EMERGENCY OPERATION

    EMERGENCY OPENING

    - In case of emergency opening, check that the arminglever is in the armed position.- Hold the frame assist handle.- Check the conditions outside.- Pull the door control handle rapidly fully up andrelease it.- Door opens and locks automatically.- Protect the exit until safe for evacuation.

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  • PASSENGER DOORS/EMERGENCY OPERATION - EMERGENCY OPENING

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    52-10-00 PASSENGER DOORS/SLIDE ARMINGMECHANICAL OPERATION

    CONTENTS:ArmingDisarming

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  • PASSENGER DOORS/SLIDE ARMING MECHANICAL OPERATION

    ARMING

    - In order to arm the evacuation device, the safetypin with the red flag must be removed and stored away.- Push the arming control lever down.The red ARMED/green DISARMED indicator must show ARMED.Opening an armed door from outside:- If someone opens the armed door from the outside,by moving up the exterior control handle, the slidearming lever moves automatically to the disarmedposition, which avoids accidental slide deployment.

    DISARMING

    - To disarm the door, lift the arming control leverfully up. The ARMED-DISARMED indicator must be greenand indicate DISARMED.- Install the safety pin with the red flag to avoidinadvertent movement of the arming lever.

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    52-10-00 PASSENGER DOORS STRUCTURE

    CONTENTS:LongeronsDoor StopsGuide RollerSealWindow

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  • PASSENGER DOORS STRUCTURE

    LONGERONS

    The horizontal longerons, vertical frame segments,outer skin edge members and inner skin are rivetedtogether.

    DOOR STOPS

    The loads resulting from the cabin pressure aretransmitted by adjustable stop fittings to the doorframe and to the fuselage.

    GUIDE ROLLER

    The guide rollers mounted on the door frame, and theguide ramps mounted on the fuselage frame block thedoor in the closed position.The guide rollers engage in a ramp to direct the travelpath of the door during lowering operation.

    SEAL

    The door seal consists of a rubber extrusion withequally spaced pressurization holes.The door seal isinstalled around the edge of the door, and a sealingsection is fitted to on the door frame.

    WINDOW

    The observation window enables the door warning lightto be seen from the outside.An observation window is installed on the door.

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    52-10-00 PASSENGER DOORS/LOCKINGMECHANISM DESCRIPTION

    CONTENTS:Locking HookSafety PinLocking ShaftSpring RodLowering ShaftEmergency Control HandleGear BoxDisarming MechanismLifting LeverTorsion Bar SpringGirt BarSelf Examination

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    LOCKING HOOK

    The locking hook engages on a roller mounted on thedoor frames.The door is locked by a hook.

    SAFETY PIN

    A safety pin blocks the door even if a double mechanicalfailure in the locking mechanism and the liftingmechanism occurs.The safety pin prevents any upward door movement.

    LOCKING SHAFT

    The locking shaft is locked in an over centeredposition.An arm on the locking shaft forms the visual lockingindicator.The locking shaft is connected to the hook by a rodand bellcrank.

    SPRING ROD

    The overcentered position is maintained by a clearanceeven if structural deformation occurs.A spring rod maintains the locking shaft in anovercentered position.

    LOWERING SHAFT

    The door cannot be lowered in the open position whilebeyond the door frame.The lowering shaft mechanism locks the control handleto prevent the door from being lowered when not incontact with the door sill.

    EMERGENCY CONTROL HANDLE

    The emergency control handle is located far from theinner control handle.It is connected via rods and levers to the girt baractuating mechanism.

    GEAR BOX

    The shaft of the door central handles is coupled viaa gear box so that the outer-handle will not move whenthe door is lifted by operation of the inner handle.The gear box is connected by rods to the locking shaftand lifting lever.

    DISARMING MECHANISM

    When the outer control handle is operated, the releasemechanism of the emergency escape slide/raft isreturned to the "disarmed" position.A cam disk and a roller connect the emergency controlhandle and the outer control handle.

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    LIFTING LEVER

    The door moves upwards until it clears the stop fittingand then moves outwards.The lifting lever connected, to the support arm whichacts as a fixed point, and to the control mechanismmounted on the movable door, transmits a liftingmovement to the door.

    TORSION BAR SPRING

    A torsion bar spring compensates the weight of thedoor.

    GIRT BAR

    The escape slide/raft is fastened to the girt bar.The emergency control handle is connected to the girtbar.

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  • SELF EXAMINATION

    Which device blocks the outer control handle duringinner control handle operation ?

    A - The control handle gearbox.B - The safety pin.C - The lifting mechanism.

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  • 52 - DOORS

    52-73-00 PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISMDESCRIPTION

    CONTENTS:DescriptionControl MechanismAutomatic DisarmingDisarmed PositionArmed PositionSelf Examination

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  • PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION

    DESCRIPTION

    Here are the main components of the escape slide/raftmechanism.

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  • PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION

    CONTROL MECHANISM

    The control mechanism includes the control handle, thebellcrank and the flexible control.The girt bar assembly which is connected to a flexiblecontrol is operated via the control handle and abellcrank.

    AUTOMATIC DISARMING

    A cam disk and a roller attach the escape slide/raftcontrol lever to the exterior control handle in orderto disarm the system automatically if the door isopened from the outside opening.

    DISARMED POSITION

    When the lever is in the DISARMED position, the girtbar remains part of the door when it is opened.When the arming lever is set to the DISARMED position,the girt bar remains in the telescopic fork.

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    ARMED POSITION

    In this case, the girt bar remains part of the floorwhen the door is opened in an emergency situation.When the arming lever is set to ARMED, the girt barslides towards the girt bar fitting, and the emergencyoperation cylinder percussion lever is moved to dooremergency configuration.

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  • SELF EXAMINATION

    How can the door be opened from the outside whenthe arming lever is set in the ARMED position ?

    A - The arming lever must be set to DISARMED.B - The door cannot be opened from the

    outside in such a configuration.C - An installation containing a cam disk

    and a roller disarms the systemautomatically.

    What happens when the arming lever is set to theARMED position ?

    A - The girt bar stays attached to the cabinfloor.

    B - The girt bar slides towards thetelescopic fork.

    C - The telescopic fork slides towards thegirt bar fitting.

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  • 52 - DOORS

    52-10-00 PASSENGER DOORS/DAMPER/EMERGENCYCYLINDER/DESCRIPTION

    CONTENTS:GeneralDoor Damper FunctionEmergency FunctionCylinder DeactivationCylinder ActivationServicingSelf Examination

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  • PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION

    GENERAL

    The Damper and Emergency Operation Cylinder, locatedon the support arm, damps door movement during openingand closing sequences.

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  • PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION

    DOOR DAMPER FUNCTION

    The door damper cylinder function is to damp doormovement during opening and closing, in windyconditions for example.Damping is ensured by hydraulic fluid passing througha restrictor as the operating rods extends or retracts.

    EMERGENCY FUNCTION

    The damper and emergency operation cylinder form anemergency actuator that assists the opening of thedoor in emergency conditions.When opened in an emergency situation, the operatingpercussion lever allows the nitrogen bottle pressureto act upon the piston to push it out.

    NOTE: The door can be closed after an emergencyopening.

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  • PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION

    CYLINDER DEACTIVATION

    Several tasks have to be carried out to deactivate thedoor damper cylinder.To disarm the system :

    - the safety pin must be installed,- cut and discard the lockwire,- loosen the knurled screw,- pull the operating striker lever to the rearto disarm it,

    - tighten the knurled screw.

    CYLINDER ACTIVATION

    Several tasks have to be carried out to activate thedoor damper cylinder.To activate the system :

    - loosen the knurled screw,- push the operating striker lever to the frontto arm it,

    - tighten the knurled screw,- safety the knurled screw with the lockwire,- remove the safety pin.

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  • PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION

    SERVICING

    After an emergency operation of the door, the nitrogenbottle has to be bled, using the filling valve.Remove the broken pieces of the shear pin and thedamaged diaphragm after an emergency operation.Install a new shear pin and a new diaphragm.

    NOTE: To fill the nitrogen bottle, take into accountthe temperature and pressure chart values, ifthe DAMPER/EMERGENCY CYLINDER is not equippedwith a temperature compensated pressureindicator.

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  • SELF EXAMINATION

    What is the purpose of the damper nitrogen bottleand Emergency Operation Cylinder ?

    A - To damp door opening and closing.B - To assist in opening and closing the

    door.C - To damp door opening / closing and to

    pressurize the cylinder in case of anemergency opening.

    Which maintenance task must be performed after anemergency opening ?

    A - The operating striker lever has to bereplaced.

    B - The diaphragm, in the mechanism housing,and the shear pin must be replaced.

    C - The nitrogen bottle has to be replaced.

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  • 52 - DOORS

    52-10-00 PASSENGER DOORS - COMPONENTS

    CONTENTS:General PresentationDamper/Emergency Operation CylinderHook Proximity SwitchLocking Shaft Proximity SwitchSlide Armed Proximity SwitchIndicator LightPressure Switch

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  • PASSENGER DOORS - COMPONENTS

    GENERAL PRESENTATION

    The aircraft is provided with four type 1 passengerdoors, two on the left side of the fuselage and twoon the right side.

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  • PASSENGER DOORS - COMPONENTS

    DAMPER/EMERGENCY OPERATON CYLINDER

    IDENTIFICATIONFIN: 1500WN/1501WN

    LOCATIONZONE: 831/841 FWD 832/842 AFT

    HOOK PROXIMITY SWITCH

    IDENTIFICATIONFIN: 11WV1/11WV2 FWD 15WV1/15WV2 AFT

    LOCATIONZONE: 221/222 261/261

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  • PASSENGER DOORS - COMPONENTS

    LOCKING SHAFT PROXIMITY SWITCH

    IDENTIFICATIONFIN: 13WV1/13WV2 FWD 17WV1/17WV2 AFT

    LOCATIONZONE: 831/841 832/842

    SLIDE ARMED PROXIMITY SWITCH

    IDENTIFICATIONFIN: 4WN1/4WN2 FWD 7WN1/7WN2 AFT

    LOCATIONZONE: 831/841 832/842

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  • PASSENGER DOORS - COMPONENTS

    INDICATOR LIGHT

    All the slide ARMED boxes are interchangeable.

    IDENTIFICATIONFIN: SLIDE ARMED 1WN1 FWD L DOOR 1WN2 FWD R DOOR 3WN1 AFT L DOOR 3WN2 AFT R DOORFIN: CABIN PRESSURE 16WN1 FWD L DOOR 16WN2 FWD R DOOR 17WN1 AFT L DOOR 17WN2 AFT R DOOR

    LOCATIONZONE: 831/841 FWD 832/842 AFT

    PRESSURE SWITCH

    IDENTIFICATIONFIN: 14WN

    LOCATIONZONE: 122

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  • 52 - DOORS

    52-20-00 EMERGENCY EXITS/DOORSPRESENTATION

    CONTENTS:GeneralPivot FittingsLocking MechanismEscape Slide Release MechanismWarningGrip Mould

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  • EMERGENCY EXITS / DOORS PRESENTATION

    GENERAL

    Two emergency exits are provided on each side of thecenter fuselage over the wings.These emergency exits are classified as type 3 exits.They are plug-in type hatches, which can be openedboth from the inside and the outside of the aircraft.

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  • EMERGENCY EXITS/DOORS PRESENTATION

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  • EMERGENCY EXITS/DOORS PRESENTATION

    PIVOT FITTINGS

    Two upper rollers and two lower pivot fittings ensurethe centering of the door during closing.The door is supported in the exit opening by two lowerpivot fittings which engage with the lower pivot hooks.

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    LOCKING MECHANISM

    The two parts of the locking mechanism are the lockingshaft unit and the control handle.They are installed in the upper section of the door.The locking shaft unit includes the two locking hooksand the locking shaft.The pull lever and the flush panel of the controlhandle operate the locking mechanism.Pushing the flush panel on the outside moves the pulllever down and operates the locking shaft unit.

    ESCAPE SLIDE RELEASE MECHANISM

    The escape slide release mechanism consists of twodifferent portions, a hatch mounted portion and afuselage mounted portion.A latch pin allows the release mechanism to be manuallydisarmed.The doors are equipped with an automatical sliderelease mechanism.Opening of the emergency exit from inside or outsideautomatically releases the emergency escape slide.If the automatic slide activation fails, the slide canbe released manually using the manual release handle.The escape slide container is located in the wingfairing.

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    WARNING

    Accidental opening of the cover flap for access to theinner control handle will automatically activate thewhite indication light.A proximity switch monitors the ARMED/DISARMEDposition of the latch pin and sends a signal to theECAM system.

    GRIP MOULD

    A grip mould housed in the door lining facilitatesdoor operation.

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    52-20-00 EMERGENCY EXITS/DOORSPRESENTATION

    CONTENTS:GeneralPivot FittingsLocking MechanismEscape Slide Release MechanismWarningGrip Mould

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    GENERAL

    One emergency exit is provided on each side of thecenter fuselage over the wings.These emergency exits are classified as type 3 exits.They are plug-in type hatches, which can be openedboth from the inside and the outside of the aircraft.

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    PIVOT FITTINGS

    Two upper rollers and two lower pivot fittings ensurethe centering of the door during closing.The door is supported in the exit opening by two lowerpivot fittings which engage with the lower pivot hooks.

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    LOCKING MECHANISM

    The two parts of the locking mechanism are the lockingshaft unit and the control handle.They are installed in the upper section of the door.The locking shaft unit includes the two locking hooksand the locking shaft.The pull lever and the flush panel of the controlhandle operate the locking mechanism.Pushing the flush panel on the outside moves the pulllever down and operates the locking shaft unit.

    ESCAPE SLIDE RELEASE MECHANISM

    The escape slide release mechanism consists of twodifferent portions, a hatch mounted portion and afuselage mounted portion.A latch pin allows the release mechanism to be manuallydisarmed.The doors are equipped with an automatical sliderelease mechanism.Opening of the emergency exit from inside or outsideautomatically releases the emergency escape slide.If the automatic slide activation fails, the slide canbe released manually using the manual release handle.The escape slide container is located in the wingfairing.

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    WARNING

    Accidental opening of the cover flap for access to theinner control handle will automatically activate thewhite indication light.A proximity switch monitors the ARMED/DISARMEDposition of the latch pin and sends a signal to theECAM system.

    GRIP MOULD

    A grip mould housed in the door lining facilitatesdoor operation.

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    52-20-00 EMERGENCY EXIT DOORS PRESENTATION

    CONTENTS:GeneralStructureAttachmentsLocking SystemEmergency SystemIndicatingSelf Examination

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    GENERAL

    The emergency doors are designed as type Cpassenger/crew doors.They are of the fail safe and plug-type constructionand they are similar to passenger doors in function.The doors unlock inwards, then upwards, open outwardsand move forward, parallel to the fuselage.The various items covered are :

    - Structure,- Attachments,- Locking system,- Emergency system,- Indicating.

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    STRUCTURE

    Each side edge of the door is fitted with adjustabledoor stop fittings and guide rollers.A viewing prism window, equipped with a window shade,allows the inside mounted cabin pressure warning lightto be seen.The door seal consists of a rubber extrusion withspaced pressurization holes.

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    ATTACHMENTS

    The door is supported by the support arm and maintainedparallel to the fuselage by guide arms.The door is attached to the support arm by twoconnection forks. The support arm is linked to thefuselage by two hinge fittings.A door stay mechanism, installed in the support arm,locks the door in the fully open position.

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    LOCKING SYSTEM

    The door is locked by a hook located at the top ofthe door.Door locking is monitored on the ECAM by proximityswitches.One inner handle and one outer handle operate the doorlocking mechanism.The shafts of these handles are coupled via a controlmechanism which disarms the slide release mechanismwhen the outer handle is moved.It also prevents the operation of the outer handle ifthe inner handle is moved.

    EMERGENCY SYSTEM

    The emergency system consists of a slide control handlecontrolling the escape slide release mechanism, adamper and emergency operation cylinder, an escapeslide/raft packed in a container fitted in the fuselageunder the door and an inflation reservoir located abovethe door.

    - In DISARMED mode, the damper and emergencyoperation cylinder damps the door movements.

    - In ARMED mode, the damper and emergencyoperation cylinder powered by a gas bottleopens the door automatically.

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    INDICATING

    For safe operation, two different kinds of indicatingsystems are fitted to the door :

    - a electrical indicating system.- an mechanical indicating system.- ARMED/DISARMED indication placards.

    Electrical indicating :- The warning lights are located below the doorwindow. They are visible, from the inside orthe outside, through the window.

    When a person tries to open the door :- The white light comes on if the escape slideis in the ARMED mode.

    - The red CABIN PRESSURE light flashes when thereis residual pressure in the cabin with slidedisarmed and engines not running.

    Mechanical indicating :- A visual indicator on the top of the door showsif the door is LOCKED or UNLOCKED.

    - A visual indicator above the slide controlhandle shows if the escape slide controlmechanism is in the ARMED or in the DISARMEDposition.

    ARMED/DISARMED indication placards- There are two labels near the slide controlhandle, to avoid forgetting to disarm thedoor before opening.

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  • SELF EXAMINATION

    When does the damper and emergency operationcylinder work as an actuator?

    A - When the slide control handle is in"DISARMED" position.

    B - When the door is fully closed.C - When the arming lever is in the "ARMED"

    position.

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    52-20-00 EMERGENCY EXITS / DOORS OPERATION

    CONTENTS:Operation

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    NOTE : In this module the EMERGENCY EXITS / DOORSOPERATION is described on the A320 but theprinciple is the same for the A319.

    OPERATION

    Two emergency exits are located over each wing.The exits can be opened from the outside and the inside.Inside opening instructions are placarded on the exitframe.To open an exit, the cover flap must be removed.The "slide armed" indicator illuminates whiteimmediately.To unlock the latch mechanism, the control handle mustbe used.Pull down the control handle and pull exit top inwards.With free hand grasp the lower grip mould and liftexit.Turn exit inward and throw it out away from opening.Should the exit opening not initialize the automaticslide deployment, the red handle must be pulled formanual deployment.If a ditching line is provided, it has to be fixed tothe yellow fittings located in the exit frame and onthe wing.

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    CONTENTS:Description/Operation

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  • EMERGENCY EXITS - DOOR DESCRIPTION/OPERATION

    DESCRIPTION/OPERATION

    For the evacuation of the passengers, there are fouremergency exit doors as well as four regularpassenger/crew doors.Two emergency exit doors are installed on each sideof the cabin, two forward of the wing leading edge andtwo aft of the wing trailing edge.The operation is similar to that of the normalpassenger doors.The forward left emergency exit door is larger in sizethan the others and is known as a 73" door.The three other emergency exits doors are 60" doors.Door operation from outside or inside and in emergencyis identical for all the emergency doors.The emergency exit door is installed with a supportarm and two guide arms which maintain door parallelto the fuselage in operation.The door mechanism is manually operated, it locks andkeeps the door in the safety closed position.It also unlocks and lifts the door before you can movethe unlocked door to the open position.The primary components of the door locking mechanismare:

    - The door handle mechanism.- The locking shaft mechanism.- The balance mechanism.- The lifting mechanism.

    The lifting mechanism will lock, unlock the door andoperate the lifting mechanism.This moves the door up so that the lateral guide rollerscome free from the fuse