570 parts oct 2006 - gulf coast dock and door, llc. · parts manual rapid-roll® door parts manual...

PARTS MANUAL

RAPID-ROLL ® DOOR PARTS MANUAL

Models 570

975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045

(770) 338-5000 TEL (770) 338-5034 FAX

(877) 925-2468 TOLL FREE VERSION OCTOBER 2006

VERSION OCT. 2006 2

TABLE OF CONTENTS

TABLE OF CONTENTS

STATEMENT OF WARRANTY RAPID ROLL® MODEL 570.............................................................. 3 SAFETY PRACTICES............................................................................................................................... 4 MODEL 570 PARTS LIST ........................................................................................................................ 6 MODEL 570 PARTS LIST .......................................................................................................................... 7 MODEL 570 PARTS LIST .......................................................................................................................... 8 MODEL 570 PARTS LIST-BONFIGLIOLI DRIVE UNIT........................................................................ 10 MODEL 570 HARDWARE-BONFIGLIOLI DRIVE UNIT....................................................................... 12 BONFIGLIOLI MOTOR REPLACEMENT PARTS.................................................................................. 14 MODEL 570 Noma Drive - Encoder........................................................................................................ 16 MODEL 570 Ovitor w/ Size 5 Operator................................................................................................... 18 MODEL 570 Ovitor Size 8....................................................................................................................... 21 MODEL 570 PARTS LIST ...................................................................................................................... 24 MODEL 570 –SRD BOTTOM BEAM .................................................................................................... 26 MODEL 570 – Top Roll Assembly.......................................................................................................... 28 MODEL 570 – Side Frame Assembly...................................................................................................... 30 MODEL 570 – Strapped Windbar ............................................................................................................ 32 MODEL 570 & 670 FULL ROLL COVERS........................................................................................... 34 MODEL 570 - Leroy Somer motor to Ovitor Gearbox ............................................................................ 36 MODEL 570 – Ovitor Disengagement ..................................................................................................... 38 DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -STANDARD........................... 40 DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -THRU-WALL........................... 40 DISENGAGEMENT PARTS LIST FOR BONFIGLIOLI ...................................................................... 42 STANDARD OR THRU-WALL ................................................................................................................. 42

WARNING

DO NOT INSTALL, OPERATE, OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ AND UNDERSTAND THE SAFETY PRACTICES, WARNINGS, INSTALLATION, AND MAINTENANCE INSTRUCTIONS CONTAINED IN THIS MANUAL.

VERSION OCT. 2006 3

STATEMENT OF WARRANTY RAPID ROLL ® MODEL 570

EXCLUSIVE FIVE YEAR WARRANTY ON ROLLTEX FABRIC AND BALANCE/TENSIONING SPRINGS

Albany International warrants to the original owner of the door that the ROLLTEX and TENSIONING SPRINGS will be free of defects in materials and workmanship for a period of FIVE (5) YEARS from the date of shipment.

ONE YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS

Albany Door Systems warrants to the original owner of the door that the mechanical and electrical components will be free of defects in material and workmanship for a period of twelve (12) months from the date of shipment. Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty. Albany Door Systems will replace any component parts found to be defective upon inspection by an Albany Door Systems representative. This warranty does not cover damage caused by collision or other abuse of the product. Adjustments made to the Control Panel or to the mechanical operation of the door without the authorization of Albany Door Systems will void this warranty. The replacement provisions shall be the limit of Albany Door Systems responsibility under this warranty and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty. No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless specifically set forth in writing by an authorized Albany Door Systems official.

THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRA NTY. SELLER MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLI ED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOS E WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY SEL LER AND EXCLUDED FROM THIS AGREEMENT. USW1RR.95

VERSION OCT. 2006 4

SAFETY PRACTICES

WARNING THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING, OPERATING, OR SERVICING A HIGH-SPEED, RAPID ROLL® DOOR. FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE, PERSONNEL BODILY INJURY, OR DEATH. 1. Do not operate a Rapid Roll® Door while you are under the influence of drugs or alcohol. 2. Do not use the door if any parts appear to be broken or damaged. 3. Stay clear of the door while it is operating. 4. Keep hands and feet clear of the door at all times. 5. Do not drive through the door opening unless door is completely open. 6. Maintain a clear door opening at all times. Keep the door opening free of any obstructions. 7. Remove power at the fused disconnect during all electrical or mechanical service. OSHA requires a

disconnect to be properly tagged and locked out during all maintenance or service of equipment. 8. All electrical troubleshooting or service must be performed by a qualified electrician or service

person and must meet all applicable local, state, federal, international, and other governing agency codes.

9. USE EXTREME CAUTION when it is necessary to service the control panel while it is energized. 10. If you have any questions, please contact your local Albany service provider for assistance.

Otherwise contact Albany International at 1-877-925-2468 for information on your local distributor.

VERSION OCT. 2006 5

PARTS LIST

Drawing 570-3100

VERSION OCT. 2006 6

PARTS LIST

MODEL 570 PARTS LIST Refer to Drawing 570-3100 unless Noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 See Motor Section 1

2 SIZE 5 GEAR REDUCER, RH 00-9000-27 1 Clutch part not included

SIZE 5 GEAR REDUCER, LH 00-9001-27 1 See drive assembly page

SIZE 8 GEAR REDUCER, RH 00-9064-27 1 for additional items that

SIZE 8 GEAR REDUCER, LH 00-9065-27 1 may be required

3 MOTOR MOUNTING BRK, SIZE 5 67-4814-90 1

MOTOR MOUNTING BRK, SIZE 8 96-4813-87 1

MOTOR MOUNTING BRK, SIZE 8 T=1/4" 67-4813-94 1 Heavy Duty

4 COUPLING W/INSERT - SIZE 5 96-3680-88 1

COUPLING W/INSERT - SIZE 8 96-3689-83 1

5 COUPLING INSERT - SIZE 5 96-3671-89 1

COUPLING INSERT - SIZE 8 96-3691-97 1

6 BEARING FLANGE 96-4714-87 4

BEARING, 1.25" W/COLLAR 67-4713-90 2 Ovitor drive only

7 AXLE BEARING BRACKET/RH 67-4726-88 1

8 AXLE BEARING BRACKET/LH 67-4727-88 1

9 STUB AXLE, DRIVE SIDE 67-3612-89 1 Ovitor drive only

10 STUB AXLE, NON DRIVE SIDE 67-3602-89 1

11 CABLE DRUM, CONICAL RH 96-3474-96 1 REPL PREV 96-3474-86

12 CABLE DRUM, CONICAL LH 96-3475-96 1 REPL PREV 96-3475-86

13 COMPLETE DRUM ROLL NPN 1 SEE DWG #570-3006 &

PARTS LIST

14 COMPLETE WIDTH GAUGE ASSEMBLY NPN 1 SEE DWG #570-3006 &

PARTS LIST

15 TOP BRUSH SEAL 67-7611-90 Per ft DOOR WIDTH

16 LOCKING PIN STEEL 67-4103-85 2 Top only. Bottom is

bolted

VERSION OCT. 2006 7

PARTS LIST



17 TOP PULLEY BRACKET, RH 57-4604-96 1

TOP PULLEY BRACKET, LH 57-4605-96 1

18 CABLE PULLEY C/W BRG K320-0004 6 replaces previously used

96-2210-XX

19 INTERMEDIATE PULLEY BRK 96-2410-80 2

20 HINGE 67-4112-91 6

21 SIDE FRAME SEAL (BRUSH) 93-4115-90 4 Includes aluminum retainer

22 Part of item 21

23 Part of item 21

24 SIDE FRAME COVER, COMPLETE 2 SEE DWG #570-3005

25 SIDE FRAME W/O COVER 2 SEE DWG #570-3005

26 STEEL CABLE, 16M DOOR HGT <8'10"

96-1740-79 2

STEEL CABLE, 18M HGT 8'10" - 10'6"

96-1750-79 2

STEEL CABLE, 20M HGT 10'6" - 14'9"

96-1760-79 2

27 STEEL SPRING, 23" 96-2496-84 2

STEEL SPRING, 38" 96-2500-79 2

STEEL SPRING, 53" 96-2510-79 2

STEEL SPRING, 80" 96-2520-79 2

28 CABLE CLAMP BLOCK, RH 96-1600-95 2 Complete set w/ clamp

K57-1600-XX See drwg. 570-3200

29 CABLE CLAMP BLOCK, LH 96-1601-95 2 Complete set w/ clamp

K57-1600-XX See drwg. 570-3200

30 SAFETY EDGE RUBBER PROFILE 96-1220-87 1 SOLD BY THE FOOT

Door width – 3.5”

VERSION OCT. 2006 8

PARTS LIST



31 PNEUMATIC EDGE REPAIR KIT K310-0021 2 Kit includes 2 plugs, clear tube, and fitting w/ glue

32 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 SOLD BY THE FOOT

Door width + 8”

33 ALUMINUM PROFILE 96-1110-99 2 SOLD BY THE FOOT

Door width + 3.25”

34 PRESSURE SWITCH 96-6000-79 1

35 PLASTIC TUBE FOR SAFETY EDGE 96-1308-83 2' See item 31 for kit

36 RETRACTILE CABLE 96-6100-83 1

37 ROLLTEX DOOR FABRIC 1 Contact factory w/ door

serial number

FABRIC CUT SIZE = (DW + 8") x (DH + 36")

VERSION OCT. 2006 9

BONFIGLIOLI MOTOR & GEARBOX

Drawing 8410T0001-M1

VERSION OCT. 2006 10


MODEL 570 PARTS LIST-BONFIGLIOLI DRIVE UNIT

Refer to Drawing 8410T0001-M1 unless Noted


1 MOTOR BRACKET 4521R0034 1

2 MOTOR BRACKET REINFORCEMENT 4521R0036 1

3 TORQUE ARM 4521R0776 1

4 VIBRATION DAMPER 5004R0041 1 or 2 2 only used on large doors.

5 LIMIT SWITCH ASSEMBLY, 4 SWITCHES 4906027 1 Used with limit drive only

6 GUARD LIMIT SWITCH CHAIN 4906R0015 2

Used with limit drive only

7 SPROCKET, LIMIT SWITCH DRIVE 4521R0206 1


8 LIMIT CHAIN #40 5105R0036 1


9

ADS DRIVE 2 SPD 220V, 1.1KW, 18.6 ADS DRIVE 2 SPD 480V, 1.1KW, 18.6 ADS DRIVE 2 SPD 600V, 1.1KW, 18.6 ADS DRIVE 1 SPD 600V, 1.1KW, 18.6 ADS DRIVE 1 SPD 220/480V, 1.1KW, 18.6

6601R0004 6601R0003 6601R0076 6601R0078 6601R0065

1


10 BRACKET LIMIT SWITCH 4521R0775 1


11 SPROCKET, LIMIT SWITCH BOX SET SCREW M4X6

4521R0448 HDWR

1


12 STUBAXLE DRIVE SIDE BONFIG 1.25”

4521T0001 1



Drawing 8410T0001-HDWR



MODEL 570 HARDWARE-BONFIGLIOLI DRIVE UNIT

Refer to Drawing 8410T0001-HDWR unless Noted


WASHER, LOCK, M8 4

WASHER, FLAT, M8 8

BOLT, SHCS, M8 X 25 4 1

NUT, HEX, M8

4

2 NUT, HEX, M8 BOLT, SHCS, M8 X 16

4 4

3 BOLT, HEX HD M10X30 2

4 BOLT, HEX HEAD, M12 X 50 1 OR 2 2 only used on large doors.

5 BOLT, HEX HEAD, M8 X 10 1


6 BOLT, FILLISTER HEAD, M5 X 10 3


NUT, HEX, M6 2

BOLT, HEX HEAD, M6 X 12 2 7

WASHER, FLAT, M6

2


8 WASHER, TAB, M8 1 Used with limit drive only

9 BOLT, HEX HEAD, M8 X 50 1 Used with limit drive only

10 KEY, M8 X 7 X 70mm, DRIVE SHAFT 1

11 KEY, M8 X 7 X 12mm, for LIMIT SPROCKET

1 Used with limit drive only



Drawing 8410T0001-M2



BONFIGLIOLI MOTOR REPLACEMENT PARTS Refer to Drawing 8410T0001-M2 and 230-BFG-MTR unless Noted


13 PROXIMITY ENCODER 4905R0019 1

COMPLETE ENCODER KIT W/ 35’CABLE 8110T0006

14 ENCODER ATTACHMENT PLATE 4721R0108 1

15 PLATE DISENGAGEMENT NPN 1

16 SPRING DISENGAGEMENT 4802R0004 1

HEX HEAD SCREW, M5 X 35 2 17

WASHER, FLAT, M5

2

18 BRAKE, 180VDC, 15NM FOR BONFIGLIOLI 6622R0018 1

19 FAN, SMALL 66210004 1

20 COVER, FAN, SMALL, BONFIG. MOTOR 6621T0001 1

ENCODER CABLE, SHIELDED, ORANGE 35’ LONG

980072-8521 1 NOT SHOWN


NOMA DRIVE - ENCODER

Drawing 570-5000


NOMA DRIVE - ENCODER

MODEL 570 Noma Drive - Encoder Refer to Drawing 570-5000 unless Noted

ITEM ITEM DESCRIPTIPON PART # QTY NOTE(S)

The following components reflect parts used on the Allstar Drive System. Item numbers reflect location on drawing 570-5000.

1 COMPLETE DRIVE UNIT, 1.1 KW 96-9312-XX 1

2 TORQUE BRACKET ASSY 96-4826-92 1

3 TORQUE BRKT VIBRATION DAMPER 96-4830-91 1

4 BOLT, SHCS M10 X 100MM NPN 1 used to attach drive unit to

torque brkt vibration damper

BRAKE ASSEMBLY 03-0132-25 1 NOT SHOWN

OPTICAL ENCODER CARD 03-0067-25 NOT SHOWN

5 STUBAXLE, SPLINED (DRIVE SIDE) 96-3623-92 1

STUBAXLE, NON DRIVE, 30MM 67-3602-87 1 NOT SHOWN

6 BEARING, 30MM W/COLLAR 96-4713-87 2

FLANGE, BEARING 1-1/4 & 30MM 96-4714-87 4


SIZE 5 OPERATOR

Drawing CAM-1000


SIZE 5 OPERATOR

MODEL 570 Ovitor w/ Size 5 Operator Refer to Drawing Ovitor Size 5 W/Disengagement Operator Unless noted

ITEM ITEM DESCRIPTION PART # QTY NOTE(S) 1 DISENGAGEMENT BAR W/SAFETY SW 00-0036-25

2 BEARING FLANGE ASSEMBLY 00-0620-25

3 OUTPUT SHAFT ASSEMBLY 00-0621-25

4 GEARHOUSE ASSEMBLY 00-0622025

5 SUSPENSION FLANGE ASSEMBLY 00-0623-25

6 BEARING COVER ASSEMBLY 00-0624-25

7 INPUT SHAFT ASSEMBLY 00-0625-25

8 COMPRESSION SPRING 00-0464-25

9 MIDFLANGE ASSY ( ONE SPEED MTR) 00-0626-25

10 MIDFLANGE ASSY (TWO SPEED MTR) 00-0627-25 11 CLUTCH PRESSURE PLATE 00-1083-25 12 FRICTION LINING 00-0481-25

13 CLUTCH PLATE (ONE SPEED MTR) 00-0084-25

14 CLUTCH PLATE (TWO SPEED MTR) 00-0086-25

15 SPACER (ONE SPEED MOTOR) 00-0403-25

16 BRAKE LINING WITH COVER 00-0903-25

17 BRAKE MOTOR, MJ744 208-240VAC 00-0742-27

BRAKE MOTOR, MJ744 440-500 VAC 00-0743-27

BRAKE MOTOR, MJ744 550-600VAC 00-0745-27

18 MOTOR, MDJ762, 440-500 VAC 01-7621-90

MOTOR, MDJ762, 550-600 VAC 01-7623-90

MOTOR, MDJ762, 208-240 VAC 01-7625-90

( Continued on next page )


SIZE 5 OPERATOR

Additional Sz 5 operator parts not shown

GASKET/OIL SEAL SET, SIZE 5 00-0630-25

CLIP SET, SIZE 5 00-0631-25

BEARING SET, SIZE 5 00-0632-25

BRAKE DISC (ROTOR) MJ744 MOTOR 00-0904-25

BRAKE DISC (ROTOR), MDJ76 MOTOR 00-0905-25

REAR BEARING SHIELD, MJ744 00-0906-25 Brake cap screws onto

this item PIN, DISK FOR BRAKE DISC 00-0908-25

SIZE 5 GEAR REDUCER, RH 00-9000-27 Requires item 10 if 2 speed motor is used

SIZE 5 GEAR REDUCER, LH 00-9001-27 Requires item 10 if 2 speed motor is used


SIZE 8 OPERATOR


SIZE 8 OPERATOR

MODEL 570 Ovitor Size 8 Refer to Drawing Ovitor Size 8 Operator W/Disengagement Unless Noted


1 DISENGAGEMENT BAR W/SAFETY SW

00-0037-25

2 BEARING FLANGE ASSEMBLY 00-0600-25

3 OUTPUT SHAFT ASSY (1:16.5) 00-0601-25

OUTPUT SHAFT ASSY (1:26.5) 00-0614-25

OUTPUT SHAFT ASSY (1:33) 00-0615-25

OUTPUT SHAFT ASSY (1:18) 00-0616-25

4 GEARHOUSE ASSEMBLY 00-0602-25

5 SUSPENSION FLANGE ASSEMBLY 00-0603-25

6 BEARING COVE ASSEMBLY 00-0604-25

7 INPUT SHAFT ASSEMBLY (1:16.5) 00-0605-25

INPUT SHAFT ASSEMBLY (1:26.5) 00-0617-25

INPUT SHAFT ASSEMBLY (1:33) 00-0618-25

INPUT SHAFT ASSEMBLY (1:18 00-0619-25

8 MIDFLANGE ASSEMBLY 00-0606-25 9 COMPRESSION SPRING 00-0464-25 COMPRESSION BAR 3.74” 00-2471-25 NOT SHOWN

10 CLUTCH PRESSURE PLATE 00-1083-25 11 FRICTION LINING 00-0481-25 12 CLUCTH PLATE (MOTOR SIDE) 00-0086-25

13 BRAKE LINING W/COVER 00-0903-25

14 MOTOR, MJ763 208-240 VAC 01-7635-90

MOTOR, MJ763 440-500 VAC 01-7631-90

MOTOR, MJ763 500-600 VAC 01-7633-90

15 MOTOR, MDJ762 208-240 VAC 01-7625-90

MOTOR, MDJ762 440-500 VAC 01-7621-90

MOTOR, MDJ762 500-600 VAC 01-7623-90

( Continued on next page )


SIZE 8 OPERATOR

Additional Size 8 operator parts not shown

A GASKET/OIL SEAL SET, SIZE 8 00-0635-25

B CLIP SET, SIZE 8 00-0636-25 C BEARING SET, SIZE 8 00-0637-25 D BRAKE DISC (ROTOR), “76” SERIES 00-0905-25

E REAR BEARING SHEILD, “76” SERIES 00-0901-25 Brake cap screws onto this

item F PIN, BRAKE DISC 00-0908-25 G SIZE 8 GEAR REDUCER, RH 00-9064-27

H SIZE 8 GEAR REDUCER, LH 00-9065-27


BOTTOM BEAM

Drawing CAM-1000


BOTTOM BEAM

MODEL 570 PARTS LIST Refer to Drawing CAM-1000 unless Noted

For Size 5 & 8 Gearboxes


1 LIMIT SWITCH COVER ASSEMBLY 00-0610-25 1

2 LIMIT SWITCH BOX ASSEMBLY 00-0611-25 1

3 LIMIT SWITCH CAM SHAFT ASSBLY 00-2941-25 1

4 LIMT ADJUSTMENT ROD 00-0436-25 1

5 MICRO SWITCHES (3) W/BRK 00-4733-25 1

6 SAFETY SWITCH TERM. BLOCK ASSY 00-0612-25 1

7 SAFETY MICRO SWITCH W/BRK 00-0613-25 1

COMPLETE CAM BOX ASSEMBLY 00-0640-25 1

INDIVIDUAL LIMIT MICRO SWITCH 00-0473-25 PART OF ITEM 5


STRAPPED WINDBARS

Drawing 570-3200

10

12 11

1

2

3 4

5 6 7

8

9


STRAPPED WINDBARS

MODEL 570 –SRD BOTTOM BEAM Refer to Drawing 570-3200 unless Noted


1 STEEL DOOR CABLE 2 Refer back to drwg # 570-

3100 for cable 2 ALLEN SCREWS (PART OF #3) 4

3 CABLE CLAMP, 570 96-1515-95 2

4 CABLE CLAMP BLOCK, RH 96-1600-95 2

5 ALUMINUM PROFILE, 4.25" 96-1110-99 2 DW - 3.25" EA

6 WASHER, 1/4" 8

7 HEX NUT, 1/4-28 4

8 SAFETY EDGE RUBBER 96-1220-87 1 DW - 3.5"

9 SAFETY EDGE YELLOW FABRIC 96-1412-91 1 DW + 2"

10 BOLT, 1/4-28 X 3.25" 4

11 CABLE CLAMP BLOCK, LH 96-1601-95 2

12 SET SCREW (PART OF #3) 2

ITEMS NOT SHOWN ON DWG 570-3200

A COMPLETE BOTTOM BEAM ASSY K57-1010-13 1 ** Complete assembly

B PNEUMATIC EDGE REPAIR KIT K310-0021 1 Kit includes 2 plugs, clear tube, and fitting w/ glue

F RETRACTILE CABLE 96-6100-83 1

G PRESSURE SWITCH, BIRCHER 96-6100-79 1

** ALWAYS PROVIDE INFO BELOW WHEN ORDERING.

1. DOOR SERIAL NUMBER 2. IF DOOR SERIAL NUMBER IS NOT AVAILABLE, PROVIDE THE ACTUAL RAPID ROLL DOOR OPENING (BETWEEN FRAMES) AND DRIVE SIDE LOCATI ON. "DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWE EN SIDE FRAMES).


STRAPPED WINDBARS

Drawing 570-3006

14

1

2 3 4

5

6

13

12

7

11 10 9


STRAPPED WINDBARS

MODEL 570 – Top Roll Assembly Refer to Drawing 570-3006 unless Noted


1 BOLT, HEX HEAD 3/8-16 X 2" 8

2 AXLE BEARING BRAKCET, RH 67-4726-88 1

3 STUB AXLE, DRIVE SIDE 67-3612-89 4521T0001

1 For Ovitor gearbox For Bonfiglioli gearbox

4 CABLE DRUM, RH 96-3474-96 1 PREV P/N 96-3474-86

5 DRUM ROLL ASSEMBLY, CONS. OF: NPN 1

DRUM ROLL TUBE 96-3399-99 1 DW + 15.56"

DRUM ROLL ENDBOSS 67-3661-87 2

6 CABLE DRUM, LH 96-3475-96 1 PREV P/N 96-3475-86

7 STUBAXLE, NON DRIVE SIDE 67-3602-89 1

8 AXLE BEARING BRACKET, LH 67-4727-88 1

9 BEARING, 1.25" W/COLLAR 67-4713-90 2

10 WASHER FLAT, 5/16" 6

11 BOLT-HEX HEAD, 5/16-18X3/4" 6

12 WASHER, LOCK 5/16" 6

13 BEARING FLANGE 96-4714-87 4

14 WIDTH GAUGE ASSEM. CONS. OF: NPN

WIDTH GAUGE STEEL TUBE 96-4220-79 1 DW - .5"

WIDTH GAUGE ENDPIECE 67-4406-87 2

15 BRUSH SEAL 67-7611-90 1 DW


STRAPPED WINDBARS

12

3

15

14

13

12

4

5

6

7

8

16

9

11

10

Drawing 570-3005


STRAPPED WINDBARS

MODEL 570 – Side Frame Assembly Refer to Drawing 570-3005 unless Noted


1 BOLT, HEX HEAD 3/8-16 X 2-1/2" 2

2 BOLT, SERR., FLANGE HEX HD 3/8-16X1 8

3 TOP CLAMPING PLATE 67-4140-85 2 Welded to sideframe

4 TOP PULLEY BRACKET, RH TOP PULLEY BRACKET, LH

57-4604-96 57-4605-96

1

5 NUT, NYLON 3/8-16 12

6 WASHER, FLAT, 3/8" 12

7 SIDE FRAME ASSY, LH w/out cover up to 10’ SIDE FRAME ASSY, RH w/out cover up to 10’

K57-4249-10 K57-4248-10

1

SIDE FRAME ASSY, LH w/out cover up to 14’ SIDE FRAME ASSY, LH w/out cover up to 14’

K57-4249-14 K57-4248-14

1

7A SIDE FRAME COVER ASSY. Up to 10’ K57-4102-XX STATE HANDING

SIDE FRAME COVER ASSY. Up to 14’ K57-4103-XX STATE HANDING

SIDE FRAME COVER ASSY. Over 14’ K57-4104-XX STATE HANDING

8 STEEL TENSION CABLE 2 Refer back to drwg # 570-3100 for cable

9 INTERMEDIATE PULLEY BRACKET 96-2410-80 2 See item #13 for pulley

10 BOTTOM PLATE, RH 57-4500-96 1

BOTTOM PLATE, LH 57-4501-96 1

11 STEEL HINGE 67-4112-91 6

12 STEEL SPRING, 23" 96-2496-84 2

STEEL SPRING, 38" 96-2500-79 2

STEEL SPRING, 53" 96-2510-79 2

STEEL SPRING, 80" 96-2520-79 2

13 CABLE PULLEY C/W BRG K320-0004 6

14 BOLT, FHSCS #8-32 X 1/2"

15 NUT, NYLON - #8-32 48

16 BRUSH SEAL 93-4115-90 2


STRAPPED WINDBARS

Drawing 570-3600


STRAPPED WINDBARS

MODEL 570 – Strapped Windbar Refer to Drawing 570-3600 unless Noted


1 LH FRONT STRAP BRACKET (SHOWN) 67-5261-87 1

RH FRONT STRAP BRACKET 67-5260-87 1 NOT SHOWN

2 WINDBAR STRAP ATT. BLOCK 67-5262-85 4

3 WINDBAR STRAP 96-5270-79 4 EACH PC CUT @ DH + 8'

4 WINDBAR PLUG 17-5202-00 2

5 WINDBAR TUBE 17-5201-00 1 DW - 2.5"

6 CHANNEL, WINDBAR 570 57-5209-97 2 DH/2 + 14” EACH PIECE

ATTACHMENT HARDWARE

BOLT, HEX HEAD 1/4-20 X 3/4 6

BOLT, SHCS #10-32 X 3/4 8

RIVET, 3/16" X .500/.625 STEEL 4 USED TO ATTACH STRAPS TO DRUM

PARTS SHOWN ABOVE ARE FOR A FRONT WINDBAR SYSTEM. THE REAR WINDBAR SYSTEM WILL HAVE THE SAME COMPONENTS WITH THE EXCEPTION OF THE RH AND

LH FRONT STRAP BRACKETS, AND SIX (6) HEX HEAD 1/4-20 X 3/4 BOLTS.

"DW" STANDS FOR DOOR WIDTH (MEASUREMENT BETWEEN SIDE FRAMES).

"DH" STANDS FOR ORDERED DOOR HGT.


FULL ROLL COVER

2

1

6

3

4

5

Drawing 670-3610


FULL ROLL COVER

MODEL 570 & 670 FULL ROLL COVERS Refer to Drawing 670-3610 unless Noted


FULL ROLL COVER TOP, 163" 67-4990-00 DW + 43"

FULL ROLL COVER TOP, 211" 67-4991-00 DW + 43"

FULL ROLL COVER TOP, 235" 67-4992-00 DW + 43" 1

FULL ROLL COVER TOP, 300" 67-4993-00

1

DW + 43"

2 FULL ROLL COVER ATTACHMENT BRACKET

4521T0132 2

3 FULL ROLL COVER END PLATE, RH FULL ROLL COVER END PLATE, LH

23-4988-00 23-4987-00

1

FRONT COVER, 163" 67-4995-00 DW + 43"

FRONT COVER, 211" 67-4996-00 DW + 43"

FRONT COVER, 235" 67-4997-00 DW + 43" 4

FRONT COVER, 300" 67-4998-00

1

DW + 43"

5 MOTOR COVER, OLD STYLE 67-4986-93 1 For use w/ Ovitor motor

only

MOTOR COVER, STD 67-4985-91 1

6 MOTOR COVER BRACKET 18-0106-97 1

SCREW, HEX HEAD CAP 5/16”-18 X 1” 14 Attaching #2 to bearing brkt & attaching #4 to #2 (4ea) & attaching #5 to #4 (4ea)

NUT, HEX, 5/15”-18 4 Attaching #4 to #2

WASHER, FLAT 5/16” 8 Attaching #4 to #2

WASHER, LOCK 5/16” 8 Attaching #4 to #2

SCREW, TEK, #12 X ¾” ~16 Attaching #1 to #4 and attaching #3 to #4 & #1.

1. The items shown above replace the previously used single piece full roll covers.

2. Items 1, 2, 3, and 4 are ordered when requesting a full roll cover (or replacement).

3. Items 2 and 4 are ordered when requesting a front roll cover (or replacement)

4. Items 5 and 6 can only be installed with the Full Roll Cover.


LEROY SOMER TO OVITOR

Drawing 570-4010

1

7

8

9

2 3

6

5 4


LEROY SOMER TO OVITOR

MODEL 570 - Leroy Somer motor to Ovitor Gearbox Refer to Drawing 570-4010 unless Noted Leroy Somer Motor to Ovitor Gear Box


1 SIZE 8 GEAR REDUCER, RH 00-9064-27 1

1 SIZE 8 GEAR REDUCER, LH 00-9065-27 1

2 CLUTCH PRESSURE PLATE, GB SIDE 00-1088-25 1

3 FRICTION LINING 75mm X 127mm 00-0484-25 1

4 CLUTCH PLATE, MOTOR SIDE 00-1086-25 1

5 MOTOR SPACER 00-0033-25 1

6 ADAPTOR FLANGE, 56C 00-0032-27 1

7 LEROY SOMER MOTOR, 230-460 VAC 6620T0016 1

May require additional parts for brake control if replacing

an older motor w/ a SO4 rectifier.

7 LEROY SOMER MOTOR, 575 VAC 6620T0017 1

8 ADAPTOR FLANGE SHCS N/A 4

9 GEARBOX TO MOTOR SHCS N/A 4

MISC GASKET/OIL SEAL KIT SET, SIZE 8 00-0635-25

MISC CLIP SET, SIZE 8 00-0636-25

MISC BEARING SET, SIZE 8 00-0637-25


DRIVE DISENGAGEMENT

Drawing 570-2130


DRIVE DISENGAGEMENT

MODEL 570 – Ovitor Disengagement Refer to Drawing 570-2130 unless Noted


Option Code 320 - Manual Disengagement System

1 DISENGAGEMENT HANDLE 00-9351-87 1

2 CABLE W/PVC 00-9301-01 1 DOOR HGT

5 ATTACHMENT HARDWARE (U-BOLT WIRE ROPE)

npn 1

Option Code 330 - Manual Disengagement (Through Wall)

1 DISENGAGEMENT HANDLE 00-9351-87 2

2 CABLE W/PVC 00-9301-01 2 One pc @ Door Hgt, and One pc @ Door Hgt x 2

3 PULLEY PLATE, MANUAL DISENGAGEMENT

00-9350-87 1

4 CABLE PULLEY C/W BRG K320-0004 1

5 ATTACHMENT HARDWARE (U-BOLT WIRE ROPE)

npn 1


DRIVE DISENGAGEMENT

Drawing 570-2140

Drawing 570-2150


DRIVE DISENGAGEMENT

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -STANDARD

Refer to Drawing 570-2140 unless Noted


1 U-BOLT WIRE CLIPS 00-9351-87 2

2 Cable w/PVC 00-9301-01 1 DOOR HGT

3 DICONNECT LEVER ASSEMBLY 96-7713-92 1

DISENGAGEMENT PARTS LIST FOR NOMADRIVE GEARBOX -THRU-WALL

Refer to Drawing 570-2150 unless Noted


1 U-BOLT WIRE ROPE CLIPS 2

2 CABLE W/PVC 00-9301-01 1 DOOR HGT

3 DISCONNECT LEVER ASSEMBLY 96-7713-92 1

4 CABLE PULLEY W/BRG K320-0004 2

5 PULLEY PLATE, MANUAL DISENG. 00-9350-87 2


DRIVE DISENGAGEMENT


BONFIGLIOLI DISENGAGEMENT

DISENGAGEMENT PARTS LIST FOR BONFIGLIOLI STANDARD OR THRU-WALL

Refer to Drawing 8220050 unless Noted ITEM ITEM DESCRIPTION PART # QTY NOTE(S)

1 ASSEMBLY, DISENGAGEMENT 8220050 1 or 2 OPTIONAL

The manual disengagement lever assembly allows the drive unit brake to be released remotely. Two lever assemblies may be installed on the motor. The flexible cables of the assemblies allow them to be mounted at various positions on the same side of the wall as the drive unit or remotely on the opposite side of a wall.

DRAWING 8220050 Note: Assembly part number = 8220050 (does not include items 3 or 4 which are part of the motor) 1.Disengagement Handle

2. Cable, flexible with sheath. 3. Motor Brake Release Lever. (See Figure6 for desired movement of lever for release action.) 4. Washer. 5. Mounting Bolts


PARTS REQUEST

Request for Parts Quote from Albany Door Systems Fax to: 770-338-5034

Contact: Ship to address: (if different)

Company: Contact:

Phone: Company:

Fax: Street:

Street: City:

City: State:

State: Zip:

Zip Code:

Door Serial Number:

Purchase Order Number:

Parts that need to be quoted by the Parts Department

Quantity Part Number Quoted Price

(to be filled ONLY by Albany Doors Parts

Dept.)

ALL QUOTES VALID FOR 30 (THIRTY) DAYS


PARTS REQUEST

DOCUMENT TITLE 570 Parts Manual DOCUMENT NUMBER 570016-0000 ISSUE DATE October 2006

DOOR MODEL(S) 570 ELECTRONIC FILE

ASSEMBLY Parts Manual REPLACES N/A

ORIGINATOR Davey Riley MANAGER

APPROVAL/DATE

570 parts oct 2006 - gulf coast dock and door, llc. · parts manual rapid-roll® door parts manual...

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