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  Advances in Mechanical Engineering Sphere in dieren t positions Light plane Projector Reference board e plane through sphere centers F : e principle of the calibration . board as the known radius of each sphere. By moving the stan dard boar d int o sever al posi tion s, the heig ht matrix, which gives the relationship between matching dierences and height, can be deduced based on successive geometrical calculation. According to the model of calibration and the obtained height matrix, the structured light sensor of D measurement can be calibrated. Inspired by this method, a calib ratio n meth od for linestructuredlight visio n senso r onl y using a white sphere and a black reference board is presented (see Figure ). By moving the sphere into several positions on the xed refe renc e board , we can get a plan e thro ugh the centers of spheres in dierent positions. e center of each sphere under the camera coordinate system can be gained from its corresponding sphere projection on the image plane. en the plane through the sphere centers (a virtual plane in order to expres s the refere nce board easily as illus trated in Figure ) can be obtained by planar tting easily. As the distance from the sphere center to the reference board is a known constant and the normal vector of the plane through sphere centers has been deduced, the representation of the reference board under camera coordinate system can be solved. en a group of collinear feature points are obtained from the light stripe on the reference board. Moving the target randomly into more than two dierent pos itions, we can ge t eno ugh fea tur e points of the structure d- light plane easily . In this method, all feature points project ed on the reference board can be used to t the structured-light plane; meanwhile, the sphere projection is not concerned with the sphere orientation, which can make the calibration more accurate and robust. 2. Measurement Model of LSLVS e location relationship between the camera in LSLVS and the structured-light plane projector remains unchangeable in the pr oce ss of cali bra tio n and mea sur ement. So the structured-light plane can be expressed as a xed function, x y X Y O Z Projector Camera coordinate system Image coordinate system Light plane o P p Image plane F : e measuremen t model of the LSL VS. which is dened as (), under the camera coordinate system. Consider , , , [ , , ,1] = 0,  () where  ,  ,  , and   are the parameters of the struc- tured-light plane’s expression. e mea sur emen t mod el of LSL VS is ill ust rat ed in Figure . - is the Camera Coordinate System (CCS), while - is the Image Coordinate System (ICS). Un der the CCS , thecent er of proj ect ionof thecame ra is at theorig inand the optical axis points in the positive    direction. A spatial point   is projected onto the plane with   = 0 , referred to as the image plane under the CCS, where  0  is the eective focal length (EFL). Suppose the point   = ( , ,1) is the projection of   = ( , , ) on the image plane. Under the undistorted model of the camera, namely the ideal pinhole imaging model,  ,   and the center of projection    are collinear. e factcan be exp ressed by thefollo win g eq uation: 1  =   0  0 0 0 0 0  0 0 0 0 1 0 1 .  () Pract ically, the radial dist ortion and the tang ent ial dist or- tion of the lens are inevitable. When considering the radial distortion, we have the following equations: = 1 + 1 2 + 2 4 = 1 + 1 2 + 2 4 ,  () where 2 = 2 + 2 ,( , ) is the distorted image coordinate, ( , ) is the ide ali zed one, and 1 , 2  are the radial dist ortio n coecients of the lens. 3. Calibration of the LSLVS In our method, the calib rat ion can be ex ecu ted by the following three key points: () work out the coordinates of the sphere cente rs in die rent posi tion s unde r the CCS,

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  • 2 Advances in Mechanical Engineering

    Sphere in dierent positions

    Light plane

    Projector

    Reference board

    !e plane through sphere centers

    Figure 1: 8e principle of the calibration.

    board as the known radius of each sphere. By moving thestandard board into several positions, the height matrix,which gives the relationship between matching diGerencesand height, can be deduced based on successive geometricalcalculation. According to the model of calibration and theobtained height matrix, the structured light sensor of 3Dmeasurement can be calibrated. Inspired by this method, acalibrationmethod for line structured light vision sensor onlyusing a white sphere and a black reference board is presented(see Figure 1).

    By moving the sphere into several positions on the Mxedreference board, we can get a plane through the centersof spheres in diGerent positions. 8e center of each sphereunder the camera coordinate system can be gained from itscorresponding sphere projection on the image plane. 8enthe plane through the sphere centers (a virtual plane in orderto express the reference board easily as illustrated in Figure 1)can be obtained by planar Mtting easily. As the distance fromthe sphere center to the reference board is a known constantand the normal vector of the plane through sphere centershas been deduced, the representation of the reference boardunder camera coordinate system can be solved.8en a groupof collinear feature points are obtained from the light stripeon the reference board.

    Moving the target randomly into more than two diGerentpositions, we can get enough feature points of the structured-light plane easily. In this method, all feature points projectedon the reference board can be used to Mt the structured-lightplane; meanwhile, the sphere projection is not concernedwith the sphere orientation, which can make the calibrationmore accurate and robust.

    2. Measurement Model of LSLVS

    8e location relationship between the camera in LSLVS andthe structured-light plane projector remains unchangeablein the process of calibration and measurement. So thestructured-light plane can be expressed as a Mxed function,

    x

    yX

    Y

    O

    Z

    Projector Cameracoordinate

    system

    Imagecoordinate

    system

    Lightplane

    o

    P

    p

    Imageplane

    Figure 2: 8e measurement model of the LSLVS.

    which is deMned as (1), under the camera coordinate system.Consider

    [, , , ] [, , , 1] = 0, (1)where , , , and are the parameters of the struc-tured-light planes expression.

    8e measurement model of LSLVS is illustrated inFigure 2. - is the Camera Coordinate System (CCS),while - is the Image Coordinate System (ICS). Under theCCS, the center of projection of the camera is at the origin andthe optical axis points in the positive direction. A spatialpoint is projected onto the plane with = 0, referred toas the image plane under the CCS, where 0 is the eGectivefocal length (EFL). Suppose the point = (, , 1) is theprojection of = (, , ) on the image plane. Under theundistorted model of the camera, namely the ideal pinholeimaging model, , and the center of projection arecollinear.8e fact can be expressed by the following equation:

    [[1]]= [[0 0 0 00 0 0 00 0 1 0

    ]][[[[

    1]]]]. (2)

    Practically, the radial distortion and the tangential distor-tion of the lens are inevitable. When considering the radialdistortion, we have the following equations:

    = (1 + 12 + 24) = (1 + 12 + 24) ,

    (3)

    where 2 = 2 + 2, (, ) is the distorted image coordinate,(, ) is the idealized one, and 1, 2 are the radial distortioncoe[cients of the lens.

    3. Calibration of the LSLVS

    In our method, the calibration can be executed by thefollowing three key points: (1) work out the coordinates ofthe sphere centers in diGerent positions under the CCS,